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401 405 409 415 439 443 459

A2-1 A3-1 B-1 B-7 C1-1 C2-1 C3-1


A 1 0.9 1 1 1 1 1
B 1 1 1
C 1 1
D 0.71 0.71
E 1 0.6 1

101 105 109 115 139 147 155


A2-1 A3-1 B1-1 B1-7 C1-1 C2-1 C2-9
A 0.95 0.81 1.26 1.26 1.26 1.26 0.95
B 1.6 1 0.9
C 1.6 1
D 1
E 1.6 0.96 1.6 1.6
.
467 403 407 409 417 439 447 463 471
C3-9 A2-3 A3-3 B-1 B-9 C1-1 C2-5 C3-5 C3-13
0.9 1 0.9 1 1 1 1 1 0.9
0.9 1 1 1 0.9
1 1
0.71 0.71 0.71 0.71
1 0.6 1

163 171 103 107 109 117 139 151 159 167
C3-1 C3-9 A2-3 A3-3 B1-1 B1-9 C1-1 C2-5 C2-13 C3-5
1.4 0.81 0.95 0.81 1.26 1.26 1.26 1.26 0.95 1.4
1.14 0.76 1.6 1 0.9 1.14
1.6 1
1 1 1 1
1.6 0.96 1.6 1.6
175
C3-13
0.81
0.76

1
VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )
DUNG QUAT REFINERY (DQR) PROJECT

1. GENERAL

Equipment No: T-1502,T-1053 & T-1504

2. RELEVANT CODES AND STANDARDS


ACI 318-02 Building Code Requirements for Structural Concrete
UBC 97 Uniform Building Code 97

3. MATERIAL SPECIFICATIONS

3.1 Strength
Reinforcement bar yield strength 420 MPa
Concrete compressive strength at 28 days (Cylinder) 25 MPa
Anchor bolts : fy(bolt) 250 MPa

3.2 Unit Weight


Reinforced Concrete 24 KN/cu-m
Soil 18 KN/cu-m
Steel 78 KN/cu-m
Water 10 KN/cu-m

4. FOUNDATION DETAIL

4.1 Foundation Outline


Footing shape Rectangle
Pedestal shape Octagonal
Foundation type Pile

4.2 Elevation
Top of pedestal 100.30 m
Top of Foundation 98.70 m
Unit 100.00 m
Ground water level (dw) 98.00 m

4.3 Pile Bearing Capacity


V (long term) 1700 KN
(short term) 2267 KN
H 210 KN
Uplift 670 KN

5. FOUNDATION LOADING DATA

Pedestal-1(T-1504)
Name Loading Type Vert. Load Horizontal Load Moment Load
kN Hx (kN) Hz (kN) Mz (kN-m) Mx (kN-m)
A Empty/Dry 70.0 0.0 0.0 0.0 0.0
B Operating 250.0 0.0 0.0 0.0 0.0
C Full of Water 287.0 0.0 0.0 0.0 0.0
D Earthquake 0.0 60.0 60.0 616.0 616.0
E Wind 0.0 35.0 35.0 253.0 253.0
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Pedestal-2(T-1502&T-1503)
Name Loading Type Vert. Load Horizontal Load Moment Load
kN Hx (kN) Hz (kN) Mz (kN-m) Mx (kN-m)
A Empty/Dry 247.0 0.0 0.0 0.0 0.0
B Operating 714.0 0.0 0.0 0.0 0.0
C Full of Water 997.0 0.0 0.0 0.0 0.0
D Earthquake 0.0 150.0 150.0 2920.0 2920.0
E Wind 0.0 115.0 115.0 1640.0 1640.0

Sum of Pedestal forces at Bottom of Foundation


Name Loading Type Vert. Load Horizontal Load Moment Load
kN Hx (kN) Hz (kN) Mz (kN-m) Mx (kN-m)
1 A Empty/Dry 317.0 0.0 0.0 -311.1 0.0
2 B Operating 964.0 0.0 0.0 -778.9 0.0
3 C Full of Water 1284.0 0.0 0.0 -1244.4 0.0
4 D Earthquake 0.0 210.0 210.0 4040.0 4040.0
5 E Wind 0.0 150.0 150.0 2253.0 2253.0

6. SHAPE AND DIMENSIONS OF FOUNDATION

X
h3 PEDESTAL # 2
h2 PEDESTAL # 1
Y

h1

Wx
Px

2
bz 1
Wz
Pz
Z
C.W = +ve
4 3 C.C.W = -ve
X
b2
VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )
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7. FOUNDATION DIMENSIONS & INPUT

7.1 Footing
Thickness of Foundation h1 0.800 m
Height of Foundation (GL-TOF) Hf 1.300 m
Depth of Foundation (GL-BOF) df 2.100 m

7.2 Pedestals
Height of Padestals h3 1.600 m
Soil Cover h2 1.300 m

Pedestal-1 Pedestal-2
Pedestal in X-dir Px 1.700 m 2.800 m
Pedestal in Z-dir Pz 1.700 m 2.800 m
Area of Padestal 2.39 m² 6.49 m²
Area (Padestal + d) 4.72 m² 10.07 m²
Weight of Padestal 91.9 KN 249.3 KN

7.3 Piles
Dimension of Pile Dp 0.800 m
Length of Pile Lp 15.000 m
Area of Pile 0.50 m²
Area (Pile + d) 1.74 m²

7.4 Saddles
No of Saddles 2
C/C Distance between Saddles b2 4.500 m
Centroidal Dist. Of Pedestal # 1 2.525 m
Centroidal Dist. Of Pedestal # 2 1.975 m

7.5 Footing Dimensions


Footing Size in X-dir Wx 6.750 m
Footing Size in Z-dir Wz 4.500 m
Area of Footing 30.38 m²
Weight of Footing 583.2 KN

No of Piles 4
Piles in X-dir 2
Piles in Z-dir 2
Pile to edge spacing 0.5
Pile to Pile distance in X-dir bx 4.750 m
Pile to Pile distance in Z-dir bz 2.500 m

7.6 Polar Section Modulus


Distance of Piles from Centroid axis
x1 2.375 m z1 -1.250 m
x2 -2.375 m z2 -1.250 m
x3 2.375 m z3 1.250 m
x4 -2.375 m z4 1.250 m

x' = min (x1,x2,..xn) 2.38 m z' = min (z1,z2,..zn) 1.25 m


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Ixx 22.56 m² Izz 6.25 m²


Zpx 9.50 m Zpz 5.00 m

Weight of soil above footing 365 kN

Total Weight (Wd) 1289.0 KN

Footing Weight per 1 m 19.20 KN/m2


Soil Weight per 1 m 23.40 KN/m2
Total Weight per 1 m 42.60 KN/m2

8. STABILITY CHECK

8.1 Unfactored Loading Combinations

A2-1 Erection with Wind Short term


A3-1 Erection with Earthquake Short term
B-1 Test without Wind Long term
B-7 Test with Wind Short term
C1-1 Operating without Wind Long term
C2-1 Operating with Wind Short term
C3-1 Earthquake with Operating Short term
C3-9 Earthquake with Operating Short term
A2-3 Erection with Wind Short term
A3-3 Erection with Earthquake Short term
B-1 Test without Wind Long term
B-9 Test with Wind Short term
C1-1 Operating without Wind Long term
C2-5 Operating with Wind Short term
C3-5 Earthquake with Operating Short term
C3-13 Earthquake with Operating Short term

8.2 Unfactored Load at Bottom of Footing

8.2.1 Longitudinal Direction

Wd V Total Vert. Hx Mz
kN kN kN kN kN-m
1 A2-1 1289.0419 317.0 1606.0 150.0 1941.9
2 A3-1 1160.1377 285.3 1445.4 149.1 2588.4
3 B-1 1289.0419 1601.0 2890.0 0.0 -1555.5
4 B-7 1289.0419 1601.0 2890.0 90.0 -203.7
5 C1-1 1289.0419 1281.0 2570.0 0.0 -1090.0
6 C2-1 1289.0419 1281.0 2570.0 150.0 1163.0
7 C3-1 1289.0419 1281.0 2570.0 149.1 1778.4
8 C3-9 1160.1377 1152.9 2313.0 149.1 1887.4

8.2.2 Transverse Direction


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Wd V Total Vert. Hz Mx
kN kN kN kN kN-m
1 A2-3 1289.0419 317.0 1606.0 150.0 2253.0
2 A3-3 1160.1377 285.3 1445.4 149.1 2868.4
3 B-1 1289.0419 1601.0 2890.0 0.0 0.0
4 B-9 1289.0419 1601.0 2890.0 90.0 1351.8
5 C1-1 1289.0419 1281.0 2570.0 0.0 0.0
6 C2-5 1289.0419 1281.0 2570.0 150.0 2253.0
7 C3-5 1289.0419 1281.0 2570.0 149.1 2868.4
8 C3-13 1160.1377 1152.9 2313.0 149.1 2868.4

8.3 Lateral load capacity

H / n (n = no of piles)
Shear Capacity of
Longitudinal Transverse Pile (kN)
A2-1 37.5 280 OK !
A3-1 37.3 280 OK !
B-1 0.0 210 OK !
B-7 22.5 280 OK !
C1-1 0.0 210 OK !
C2-1 37.5 280 OK !
C3-1 37.3 280 OK !
C3-9 37.3 280 OK !
A2-3 37.5 280 OK !
A3-3 37.3 280 OK !
B-1 0.0 210 OK !
B-9 22.5 280 OK !
C1-1 0.0 210 OK !
C2-5 37.5 280 OK !
C3-5 37.3 280 OK !
C3-13 37.3 280 OK !

8.4 Compression Capacity Check

Max Load on Pile Rp = N/n + Mo/Zp (kN)


Longitudinal Transverse Pile Capacity in
Compression (kN)
A2-1 605.92 2267 OK !
A3-1 633.83 2267 OK !
B-1 558.78 1700 OK !
B-7 701.07 2267 OK !
C1-1 527.78 1700 OK !
C2-1 764.93 2267 OK !
C3-1 829.71 2267 OK !
C3-9 776.94 2267 OK !
A2-3 852.1 2267 OK !
A3-3 935.0 2267 OK !
B-1 722.5 1700 OK !
B-9 992.9 2267 OK !
C1-1 642.5 1700 OK !
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C2-5 1093.1 2267 OK !


C3-5 1216.2 2267 OK !
C3-13 1151.9 2267 OK !

8.5 Check Tension Force on Each Pile

Min Load on Pile Rp = N/n - Mo/Zp (kN)


Longitudinal Transverse Pile Capacity in
Tension (kN)
A2-1 197.10 -670 OK !
A3-1 88.89 -670 OK !
B-1 886.24 -670 OK !
B-7 743.95 -670 OK !
C1-1 757.24 -670 OK !
C2-1 520.09 -670 OK !
C3-1 455.31 -670 OK !
C3-9 379.58 -670 OK !
A2-3 -49.1 -670 OK !
A3-3 -212.3 -670 OK !
B-1 722.5 -670 OK !
B-9 452.2 -670 OK !
C1-1 642.5 -670 OK !
C2-5 191.9 -670 OK !
C3-5 68.8 -670 OK !
C3-13 4.6 -670 OK !

9. DESIGN OF REINFORCEMENT

9.1 Factored Loading Combinations

A2-1 Erection with Wind


A3-1 Erection with Earthquake
B1-1 Test without Wind
B1-7 Test with Wind
C1-1 Operating without Wind
C2-1 Operating with Wind
C2-9 Operating with Wind
C3-1 Operating with Earthquake
C3-9 Operating with Earthquake
A2-3 Erection with Wind
A3-3 Erection with Earthquake
B1-1 Test without Wind
B1-9 Test with Wind
C1-1 Operating without Wind
C2-5 Operating with Wind
C2-13 Operating with Wind
C3-5 Operating with Earthquake
C3-13 Operating with Earthquake
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DUNG QUAT REFINERY (DQR) PROJECT

9.2 Factored Load at Bottom of Footing

9.2.1 Longitudinal Direction

Wd V Total Vert. Hx Mz
kN kN kN kN kN-m
1 A2-1 1224.5898 301.2 1525.7 240.0 3309.3
2 A3-1 1044.124 256.8 1300.9 210.0 3788.0
3 B1-1 1624.1928 2453.8 4078.0 0.0 -2383.0
4 B1-7 1624.1928 1683.4 3307.6 144.0 526.5
5 C1-1 1624.1928 1941.8 3566.0 0.0 -1638.2
6 C2-1 1624.1928 1363.4 2987.6 240.0 2433.9
7 C2-9 1224.5898 1168.8 2393.3 240.0 2608.3
8 C3-1 1804.6587 1542.8 3347.4 210.0 2716.5
9 C3-9 1044.124 989.4 2033.5 210.0 3196.1

9.2.2 Transverse Direction

Wd V Total Vert. Hz Mx
kN kN kN kN kN-m
1 A2-3 1224.5898 301.2 1525.7 240.0 3604.8
2 A3-3 1044.124 256.8 1300.9 210.0 4040.0
3 B1-1 1624.1928 2453.8 4078.0 0.0 0.0
4 B1-9 1624.1928 1683.4 3307.6 144.0 2162.9
5 C1-1 1624.1928 1941.8 3566.0 0.0 0.0
6 C2-5 1624.1928 1363.4 2987.6 240.0 3604.8
7 C2-13 1224.5898 1168.8 2393.3 240.0 3604.8
8 C3-5 1804.6587 1542.8 3347.4 210.0 4040.0
9 C3-13 1044.124 989.4 2033.5 210.0 4040.0

9.3 Pile Reaction Due to Factored Load


Max Rp = N/n + Mo/Zp
Min Rp = N/n - Mo/Zp

9.3.1 Longitudinal Direction


Max Rp Min Rp
kN kN
A2-1 729.8 33.1 A2-1
A3-1 724.0 -73.5 A3-1
B1-1 768.7 1270.3 B1-1
B1-7 882.3 771.5 B1-7
C1-1 719.1 1063.9 C1-1
C2-1 1003.1 490.7 C2-1
C2-9 872.9 323.8 C2-9
C3-1 1122.8 550.9 C3-1
C3-9 844.8 172.0 C3-9

9.3.2 Transverse Direction


Max Rp Min Rp
kN kN
A2-3 1027.1 -339.5 A2-3
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A3-3 1069.0 -482.8 A3-3


B1-1 406.0 1019.5 B1-1
B1-9 838.6 394.3 B1-9
C1-1 406.0 891.5 C1-1
C2-5 1127.0 25.9 C2-5
C2-13 1027.1 -122.6 C2-13
C3-5 1259.2 28.9 C3-5
C3-13 1069.0 -299.6 C3-13

9.4 Bending Moment for Rebar Design


9.4.1 Longitudinal Direction
Rd Mf Max Mp Min Mp Max Mu Min Mu
kN/m kN-m kN-m kN-m kN-m kN-m
A2-1 182.1 1097.3 1733.2 78.6 2830.5 1175.9
A3-1 155.3 1601.7 1719.4 -174.6 3321.1 1427.1
B1-1 241.5 -5761.2 1825.6 3017.1 -3935.6 -2744.1
B1-7 241.5 -2740.4 2095.5 1832.3 -644.8 -908.1
C1-1 241.5 -4866.9 1707.8 2526.9 -3159.1 -2340.0
C2-1 241.5 -955.2 2382.4 1165.4 1427.2 210.2
C2-9 182.1 -171.9 2073.1 769.0 1901.2 597.1
C3-1 268.4 -1228.3 2666.7 1308.4 1438.4 80.1
C3-9 155.3 530.0 2006.4 408.4 2536.4 938.4

Max. for Top Reinforcement= 3321.1


Max. for Bottom Reinforcement = -3935.6

9.4.2 Transverse Direction

Rd Mf Max Mp Min Mp Max Mu Min Mu


kN/m kN-m kN-m kN-m kN-m kN-m
A2-3 273.2 267.7 410.8 -135.8 143.1 -403.5
A3-3 232.9 228.3 427.6 -193.1 199.4 -421.4
B1-1 362.3 355.1 162.4 407.8 -192.6 52.7
B1-9 362.3 355.1 335.4 157.7 -19.6 -197.3
C1-1 362.3 355.1 162.4 356.6 -192.6 1.5
C2-5 362.3 355.1 450.8 10.4 95.7 -344.7
C2-13 273.2 267.7 410.8 -49.1 143.1 -316.8
C3-5 402.6 394.5 503.7 11.5 109.1 -383.0
C3-13 232.9 228.3 427.6 -119.8 199.4 -348.1

Max. for Top Reinforcement= 199.4


Max. for Bottom Reinforcement = -421.4

10. FOOTING SLAB DESIGN

10.1 Clearance of Footing Re-bar


Clearance for the re-bar of footing bottom (cfb) 0.100 m
Clearance for the re-bar of footing top (cft) 0.100 m
VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )
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Clearance for the re-bar of footing side 0.100 m

10.2 Minimum and Maximum Ratio of Reinforcement


r a = √fc' / 4 fy 0.0030
rb = 1.4 / fy 0.0033
rmin = Max ( r a, rb ) 0.0033
r t & s = for temperature & shrinkage reinforcement 0.0018
used with gross area of footing
rmax = 0.75 x 0.85 b1 fc'/fy 600 / (600+ fy) 0.0190

Max. Bar Spacing = 250.0000 mm

10.3 Longitudinal Direction


10.3.1 Design of Bottom-bar
Max Mu (bottom) 3935.6 kN-m
Effective Depth of Footing (d) 0.688 m
b 4.500 m
Bottom-bar size (db) 25 mm
Sectional area 491 mm²
Rn = Mu / (φ b d²) 2.056 N/mm²
Required p = 0.85 fc' / fy (1 - √(1 - 2 Rn / 0.85 fc')) 0.0052
Calculated As 15958 mm²
Min As 10313 mm²
Max As 58698 mm²
cal. No
number of re-bar 36 33
Bottom-bar pitch (S) 125 mm
Total area of Bottom-bar (As) 16199 mm² OK !

10.3.2 Design of Top-bar


Max Mu(top) 3321.1 kN-m
Effective depth of Footing (d) 0.688 m
b 4.500 m
Top-bar 25 mm
Sectional area 491 mm²
Rn = Mu / (φ b d²) 1.735 N/mm²
Required p = 0.85 fc' / fy (1 - √(1 - 2 Rn / 0.85 fc')) 0.0043
Calculated As 13349 mm²
Min As 10313 mm²
Max As 58698 mm²
cal. No
number of re-bar 30 28
Top-bar pitch 150 mm
Total area of Top-bar (As) 13744 mm² OK !

Min As (by shrinkage and temperature reinforcement) 6480 mm² OK !

10.4 Transverse Direction


10.4.1 Design of Bottom-bar
Max Mu (bottom) 421.4 kN-m
Effective Depth of Footing (d) 0.688 m
b 6.750 m
Bottom-bar size (db) 25 mm
Sectional area 491 mm²
Rn = Mu / (φ b d²) 0.147 N/mm²
Required p = 0.85 fc' / fy (1 - √(1 - 2 Rn / 0.85 fc')) 0.0004
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Calculated As 1627 mm²


Min As 15469 mm²
Max As 88048 mm²
cal. No
number of re-bar 34 32
Bottom-bar pitch (S) 200 mm
Total area of Bottom-bar (As) 15708 mm² OK !

10.4.2 Design of Top-bar


Max Mu(top) 199.4 kN-m
Effective depth of Footing (d) 0.688 m
b 6.750 m
Top-bar 25 mm
Sectional area 491 mm²
Rn = Mu / (φ b d²) 0.069 N/mm²
Required p = 0.85 fc' / fy (1 - √(1 - 2 Rn / 0.85 fc')) 0.0002
Calculated As 768 mm²
Min As 15469 mm²
Max As 88048 mm²
cal. No
number of re-bar 34 32
Top-bar pitch 200 mm
Total area of Top-bar (As) 15708 mm² OK !

Min As (by shrinkage and temperature reinforcement) 9720 mm² OK !

10.5 Rebar Arrangement for Footing Slab


Longitudinal Direction
Bottom Rebar 36 bars T 25 @ 125 mm
Top Rebar 30 bars T 25 @ 150 mm

Transverse Direction
Bottom Rebar 34 bars T 25 @ 200 mm
Top Rebar 34 bars T 25 @ 200 mm

10.6 Check for Shear Strength

10.6.1 Punching Shear (Two-way action)


Around Padestal Perimeter

α (Column/Pedestal location coefficient) 30


ß (Ratio of long side to short side of Column/Pedestal) 1.0

PEDESTAL # 1 PEDESTAL # 2
Vu 663.179 KN 2220.51 KN
bo 6.902 m 10.082 m
Vn1 = (1+2/ß)√fc' b0d /6 11863 kN 17329 kN
Vn2 = (αsd/bo+2)√fc' b0d /12 9863 kN 11685 kN
Vn3 = √fc' b0d /3 7909 kN 11553 kN
Vc = min(Vn1, Vn2, Vn3) 7909 kN 11553 kN

φVc 5932 kN 8665 kN OK !


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10.6.2 Around Pile Perimeter


Vu Vertical Load due to Pile Reaction
Pile Reaction Force - Soil weight and Footing selfweight over the pile
Vu 1155.5 kN

α (Column/Pedestal location coefficient) 40


bo 4.673 m
b (Ratio of long side to short side of Column/Pedestal) 1.0

Vc = √fc' bod /3 5355 kN


f Vc 4016 kN OK !

10.6.3 Wide Beam Shear (One-way action)


Longitudinal Direction
Vu 1897.3 kN
Vc = √fc Wx d / 6 3867 kN
f Vc 2900 kN OK !

11 PADESTAL DESIGN

11.1 Clearance of Pedestal Re-bar


Clearance of rebar from padestal bottom 0.05 m
Clearance of rebar from padestal top 0.05 m
Clearance of rebar from padestal side 0.05 m

11.2 Design of Rebar

PADESTAL # 1 PADESTAL # 2

Rebar Size 20 mm 25 mm
Sectional Area 314 mm² 491 mm²
Nu 131.1 KN 402.0 KN
Mu 1120.0 KN-m 3280 KN-m
r = h/H 0.93 0.96
Nu / Ag 0.05 0.06
Mu / Ag . H 0.28 0.18
p 0.004 0.003
Act 5630.4 mm² 6955.2 mm²
Rebar nos 18 15
As on both sides 10053 mm² 12763 mm²

Minimum Reinforcement Ratio

Minimum p required 0.005 0.005


Required As 11965 mm² 32458 mm²
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Reinforcement for Tension

Number of Anchor bolts 8 16


Anchor bolts size 48 mm 56 mm
Total area of anchor bolts (Ab) 14476 mm² 39408 mm²

Required As = fy(bolt)/fy * Ab 8617 mm² 23457 mm²

Governing As 11965 mm² 32458 mm²


Rebar nos provided 40 68
As provided 12566 mm² 33379 mm² OK !

11.3 Check for Shear Strength

Vu 663.2 KN 2220.51 KN
Ag 2.39 m² 6.49 m²
d 1625 mm 2720 mm

φVc = 0.75 x ( 1 + Nu/14Ag ) √ fc' Px dz/6 1733 kN 4781 kN


φVc = 0.75 x √ fc'^0.5 * Px dz / 6 1727 kN 4760 kN OK !

Rebar Size 10 mm 10 mm
Rebar pitch 150 mm 150 mm
Sectional Area 79 mm² 79 mm²
Rebar nos 11 12

11.4 Rebar Arrangement for Padestal

Padestal # 1:

Main Bar 40 bars T 20


Link-x 11 bars T 10 @ 150 mm

Padestal # 2:

Main Bar 68 bars T 25


Link-x 12 bars T 10 @ 150 mm

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