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Journal of Geotechnical and Geoenvironmental Engineering.

Submitted December 29, 2011; January 14, 2013;


posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Case Study of Offshore Pile System Failure in Hurricane Ike

Jiun-Yih Chen1, A.M.ASCE, Robert B. Gilbert2, M.ASCE, P.E., Frank J. Puskar3,

M.ASCE, P.E. and Sean Verret4, A.M.ASCE


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ABSTRACT

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The objective of this paper is to document and study the failure of a driven,

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steel pipe pile foundation system supporting an offshore platform. The three-pile

system failed in overturning due to a pull-out failure of the most critically loaded pile in
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a hurricane five years after installation. The calculated tensile capacity of this pile
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using the American Petroleum Institute (API) Design Method is close to the estimated

load at failure. This case history is significant because it represents the failure of a
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large-diameter pile in service when loaded by a storm. Also, this case history generally

affirms current design methods and contradicts a widely held perception that offshore
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pile designs are significantly conservative. This case history highlights opportunities to
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1
Senior Engineer, Energo Engineering, 1300 W. Sam Houston Pkwy. S., Suite 100, Houston, TX
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77042; JY.Chen@kbr.com
2
Brunswick-Abernathy Professor, The University of Texas at Austin, 1 University Station C1792,

Austin, TX 78712; bob_gilbert@mail.utexas.edu


3
Managing Director, Energo Engineering, 1300 W. Sam Houston Pkwy. S., Suite 100, Houston, TX

77042; Frank.Puskar@kbr.com
4
Principal Consultant, Energo Engineering, 1300 W. Sam Houston Pkwy. S., Suite 100, Houston, TX

77042; Sean.Verret@kbr.com

Copyright 2013 by the American Society of Civil Engineers


Page 1
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

improve design practice by explicitly accounting for pile flexibility when dealing with

strain-softening soils and by considering the capacity of the foundation system as well

as the capacity of individual piles in design.

INTRODUCTION
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Hurricane Ike was the most intense Atlantic hurricane of 2008, with maximum

sustained winds of 230 km/h and a minimum central pressure of 935 mbar (Berg 2009).

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Offshore in the Gulf of Mexico, Ike impacted thousands of platforms used for oil and

gas production and it destroyed at least fifty of them (Energo Engineering 2010). One
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of those platforms, designated as EC368A in the East Cameron area, failed due to an
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axial failure in the driven pile foundation, which left the platform leaning after the

hurricane (Fig. 1). Of the more than 200 platform failures in the Gulf of Mexico caused
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by hurricanes from Andrew in 1992 through today (Puskar et al. 1994, Aggarwal et al.

1996a and 1996b, Bea et al. 1999, Puskar et al. 2004, 2006 and 2007, and Gilbert et al.
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2010), EC368A is the first documented case known to be caused by a foundation


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failure.
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The EC368A case history is significant because it represents the failure of a

large-diameter pile in service when loaded by a storm. The experimental databases that

have been used to develop design methods for offshore piles primarily consist of much

smaller test piles that were loaded with static loads within weeks or months of

installation (e.g., Pelletier et al. 1993). This case history is also significant because

Copyright 2013 by the American Society of Civil Engineers


Page 2
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

there is a widely held perception, due to the lack of known foundation failures until

now, that offshore pile foundation designs are significantly conservative (Aggarwal et

al. 1996a and 1996b and Bea et al. 1999).

The objective of this paper is to document and study the failure of the EC368A
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foundation. This paper will describe the EC368A platform configuration, its pile

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foundation design, the loading to which it was subjected during Hurricane Ike, and the

failure mechanism. It will present an analysis of the failure and compare the observed

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performance with predictions. It will conclude with a discussion about what can be

learned from this case history for the design and assessment of driven pile foundations.
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DESCRIPTION OF PLATFORM EC368A
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Platform EC368A is a 3-leg, steel jacket platform located in approximately 110

m of water offshore the coast of Louisiana. It was installed in 2003 and loaded by
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Hurricane Ike in 2008. Figure 2 presents a 3-dimensional (3-D) rendering of the jacket
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platform including the piles. The platform was constructed by placing the jacket on the
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seafloor, driving the steel pipe piles through the jacket legs into the soils, connecting

the piles to the jacket legs with shims at the top of the legs, and then welding the

platform deck to the pile heads above the jacket legs.

Piles A, B and C (Fig. 2) are all 1,220-mm (48-inch) diameter, open-ended,

steel pipe piles. The piles were fabricated using A36 steel. They were driven in sections

Copyright 2013 by the American Society of Civil Engineers


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J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

and welded in the field during installation. Pile A is a vertical pile that penetrates 80.8

m below the seafloor. Piles B and C are double battered at 1-horizontal to 5-vertical

(1H: 5V) away from Pile A; they both penetrate 67.1 m below the seafloor. The wall

thicknesses of the piles are summarized in Table 1.


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Platform EC368A was also equipped with a well conductor north of Pile A.

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This vertical conductor, which contained an oil well, is a 508-mm (20-inch) diameter

steel pipe with a wall thickness of 12.7 mm (0.5 inches). This conductor was attached

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to the jacket via framing that allowed it to carry only horizontal loads. In addition, Pile

A also housed an oil well.


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SUBSURFACE CONDITIONS
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A site-specific soil boring was drilled to characterize the subsurface conditions

at the platform location in 2001. The sampling and testing methods used to drill this
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boring are consistent with the present-day state of practice for the design of offshore
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foundations. The field crew advanced the borehole with an open-hole, wet rotary
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technique, using a drag bit attached to the drill pipe. They added salt water gel and

weight materials as necessary to suspend and remove drill cuttings and to provide

lateral support to the borehole wall. They obtained samples through the open bore of

the drill pipe at 0.9-m intervals to 15.2-m penetration and 3.0-m intervals thereafter to

the bottom of the boring (106.1 m below the seafloor). They used a 64-mm (2.5-inch)

outside diameter (OD) liner sampler to obtain soil samples up to 5.2-m penetration and

Copyright 2013 by the American Society of Civil Engineers


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J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

pushed a 76-mm (3-inch) OD, thin-walled, Shelby tube sampler to obtain remaining

samples. The 76-mm diameter Shelby-tube samples are considered undisturbed soil

samples in practice.

The field crew extruded most samples from the samplers and a field engineer
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classified them. The engineer performed unit weight, torvane, pocket penetrometer,

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miniature vane and unconsolidated-undrained (UU) triaxial tests on selected cohesive

soil samples onboard the drilling vessel. The crew also shipped remaining samples to

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the laboratory to perform Atterberg limits and water content measurements as well as

additional unit weight, UU triaxial and miniature vane tests.


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Figures 3 and 4 summarize information from the soil boring. The soil profile

consists of two strata: a very soft, highly plastic, normally consolidated clay to a depth
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of 4 m below the seafloor underlain by a soft to hard, highly plastic, slightly

overconsolidated clay to the bottom of the boring.


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PILE DESIGN
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Figures 3 and 4 also show design profiles developed by the geotechnical

engineer for pile design.

Ultimate Axial Capacity

Copyright 2013 by the American Society of Civil Engineers


Page 5
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

The geotechnical engineer established axial capacities for the driven piles

following the normal industry practice for offshore platforms in the Gulf of Mexico at

the time (API 2000). The maximum side shear for undrained loading at any depth along

a pile, fmax, was calculated from fmax D su where su is the design undrained shear

strength at that depth and D is a dimensionless factor that depends on < the ratio of su
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to the vertical effective stress, V v' 0 , at that depth (Randolph and Murphy 1985). The

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maximum unit end bearing in compression at the pile tip, qmax, was calculated from

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qmax 9su where su is the design undrained shear strength at the tip. The piles were

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assumed to be plugged with the unit end bearing acting over the enclosed cross-section

of the pile tip in accordance with API design guidance for piles in clay, where the
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friction between the soil plug and the pipe pile generally exceeds the end bearing acting

on the pile tip.


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The axial capacity based on the maximum unit side shear and end bearing is
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shown in Figure 5 for a 1,220-mm diameter, vertical pile. This capacity is commonly
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referred to as the “ultimate” axial capacity in practice. It corresponds to a rigid pile

mobilizing the maximum side shear resistance simultaneously along the entire length
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in tension or compression and the maximum end bearing in compression. If the soils

exhibit strain softening, the maximum load that can be resisted by a flexible pile may

be less than the “ultimate” capacity for a rigid pile. The ultimate capacity profiles were

provided by the geotechnical engineer for a range of pile diameters considered in

design.

Copyright 2013 by the American Society of Civil Engineers


Page 6
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Soil Springs

For structural analysis, the geotechnical engineer provided non-linear

relationships between unit side shear and relative shear displacement between the pile

wall and soil (t-z curves), end bearing resistance and displacement of the pile tip (Q-z
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curves), and lateral resistance and pile deflection (p-y curves). These curves were

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developed according to API design guidance. The recommended t-z curve is shown in

Figure 6; this curve accounts for strain softening in the highly plastic clays at this

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location, with a residual-to-peak side shear ratio of 0.8. The recommended p-y curves

were those developed by Matlock (1970) for cyclic loading in soft clay.
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Pile Diameters and Lengths
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The structural engineer selected pile diameters and lengths. First, structural

analyses incorporating the soil springs were performed with different pile diameters
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and wall thicknesses using very long piles. Different combinations of wind, wave,
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current and deck loads were used to check the structural capacity (i.e., unity checks) for
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all steel tubular members and joints including the piles according to API design

guidance. From these structural analyses, the pile diameters and wall thicknesses

required to satisfy the unity checks were established (Table 1).

A structural analysis was then performed on the final geometry of the structure

in order to select pile lengths. The design axial loads for the piles were determined by

Copyright 2013 by the American Society of Civil Engineers


Page 7
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

applying the 100-year metocean combination of wind, wave and current loads to the

structure. These design axial loads were increased by a factor of safety of 1.5 to

determine the required axial capacities according to API design guidance. The pile

lengths were selected such that the ultimate axial capacity was equal to the required

axial capacity. To illustrate using Pile C, the design axial load was 11,900 kN in
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tension, the required axial capacity was 1.5 times the design load or 17,800 kN in

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tension, and the selected pile length was 67.1 m (Fig. 5).

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PERFORMANCE OF PILE FOUNDATION IN HURRICANE IKE

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ye a The eye of Hurricane Ike passed within 64 km to the southwest of Platform
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EC368A on September 12, 2008. Based on the hurricane hindcast (Oceanweather

2008), the maximum wave height was 22 m and the maximum wind speed was 114
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km/h at Platform EC368A. For reference, the maximum wave height was 15 to 20

percent higher than the design wave height associated with the 100-year metocean
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conditions. Because the base shear on the platform (total horizontal force applied
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above the seafloor) is roughly proportional to the square of wave height, the base shear
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in Hurricane Ike was approximately 30 to 40 percent higher than the design base shear.

When the platform was re-visited after Ike, it was found to be leaning about 4

degrees to the northwest (Fig. 1). Underwater inspections showed that Pile C was

pulled upward more than 1 m. There was no evidence of damage to the jacket

indicating that it rotated as a rigid body. As a result, foundation failure, specifically

axial pull-out failure of Pile C, was identified as the cause of failure for Platform

Copyright 2013 by the American Society of Civil Engineers


Page 8
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

EC368A.

BACK ANALYSIS OF PILE FOUNDATION PERFORMANCE

A 3-D, non-linear structural model developed in SACS• (Engineering


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Dynamics 2005) was used to predict the response of Platform EC368A to the

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maximum loads imposed by Hurricane Ike. This finite element method based structural

model represents the current state of practice in assessing existing platforms.

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Assessment is normally performed when the loads on a platform are increased (e.g.,

adding new wells), the life of a platform is extended, or a platform is exposed to


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environmental loads near or beyond its design capacity. In an assessment, the
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environmental load is increased until the platform collapses or the deck displacement

becomes excessive; this analysis is called a pushover analysis. The pushover analysis
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utilizes the non-linear t-z, Q-z and p-y curves to model the interaction between the piles

and soils.
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In the pushover analysis, the magnitude and direction of the maximum wind,
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wave and current loads estimated for Hurricane Ike were imposed on the platform,

resulting in an expected base shear of 5,340 kN acting at 290 degrees clockwise from

the true north (Fig. 2). Then, the environmental load was increased until collapse

occurred at a base shear of 5,560 kN, which is within five percent of the expected base

shear in Hurricane Ike. The pushover analysis predicted that Pile C would pull out and

Piles A and B would yield in bending, resulting in a rigid-body rotation of the platform.

Copyright 2013 by the American Society of Civil Engineers


Page 9
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Therefore, the actual performance of Platform EC368A in Hurricane Ike is consistent

with the predicted performance.

In order to gain further insight into the performance of the pile system, a

simplified foundation collapse model based on the upper-bound plasticity theory


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(Murff and Wesselink 1986, Tang and Gilbert 1993 and Chen et al. 2009) was used to

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analyze the pile system. This model, schematically shown in Figure 7, assumes a

plastic collapse mechanism, where all elements of resistance are characterized as rigid

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and perfectly plastic. This model incorporates structural capacities of piles and well

conductors and axial and lateral capacities of soils acting on the piles and conductors.
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The structure supported by the piles is assumed to be perfectly rigid and infinitely
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strong so that it can distribute loads as necessary to develop a full foundation collapse

mechanism. Well conductors are modeled as piles that are connected to the structure
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with rollers to constrain them horizontally. Each pile or well in the system collapses

when one hinge forms at the mudline and a second hinge forms at some depth below
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the mudline. Collapse of the entire system occurs when double hinges form in each of
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the piles and wells.


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The upper-bound system collapse solution corresponds to a failure mechanism

that incorporates a combination of base translation and rotation to give the minimum

system capacity. Comparisons between upper-bound solutions and results from more

rigorous pushover analyses indicate that the upper-bound solution overestimates the

base shear capacity by approximately 10 percent (Murff and Wesselink 1986 and Chen

Copyright 2013 by the American Society of Civil Engineers


Page 10
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

et al. 2009). Therefore, results from the system collapse analyses are reduced by 10

percent to account for this known bias.

Input to the pile system collapse analysis includes the axial and lateral soil

resistances acting on each pile and conductor at failure. For axial soil resistance, strain
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softening in side shear limits the maximum soil resistance that can be developed along

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a flexible pile. A finite difference (“t-z”) analysis was performed for each pile in

compression and tension to account for soil-pile interaction and establish the axial soil

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resistance at failure. Results for Pile C in tension are shown in Figure 8; the maximum

axial capacity for this pile is about 90 percent of the “ultimate” axial capacity for a rigid
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pile. The effects of pile weight and reverse end bearing on tensile capacity were not
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included in the t-z analysis because they represent a negligible contribution to the total

axial capacity of Pile C. For lateral soil resistance, the static ultimate resistance was
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assumed because the piles at failure will push into undisturbed soil that has not been

degraded by previous loading cycles (Murff et al. 1993 and Jeanjean 2009).
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The capacity of this pile system based on the upper-bound collapse solution is
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shown as an interaction curve in Figure 9. For combinations of overturning moment

and base shear located inside the interaction curve, the pile system is expected to be

stable. Three distinct regions of pile system behavior are shown in Figure 9. At small

overturning moments (or moment arms), pile system capacity is dominated by shear

where the lateral capacities of the piles and conductors govern the system capacity. As

the moment arm increases, the base shear capacity also increases due to pile batters and

Copyright 2013 by the American Society of Civil Engineers


Page 11
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

the pile system capacity is dominated by a combination of shear and overturning. At

large moment arms, pile system capacity is dominated by overturning where axial

capacities of the piles govern the system capacity.

Results from the finite element method analysis, including the estimated load
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applied to the pile system at the peak of Hurricane Ike and the pushover capacity, are

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also shown in Figure 9. The maximum load in Ike is approximately equal to the

upper-bound collapse capacity in overturning, which is consistent with the observed

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overturning failure of the pile system.
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In order to assess the contribution of individual piles to the capacity of the pile
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system, a sensitivity analysis was performed by varying the capacity of each pile (Fig.

10). The maximum axial and lateral soil resistance mobilized at failure along the length
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of each pile was increased and decreased by 30 percent to represent possible variations

in soil resistance due to uncertainties in soil conditions and pile driving effects. The
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30-percent variations correspond to the coefficient of variation (c.o.v.) between


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measured and predicted capacities for individual piles (e.g., Tang and Gilbert 1993).
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Pile C is the most influential pile in this system for an overturning-dominated failure in

the loading direction of Hurricane Ike (Fig. 10). The capacity of this pile system in Ike

is essentially governed by the axial capacity of Pile C because the overturning capacity

of the pile system varies proportionally to the axial capacity of Pile C.

Copyright 2013 by the American Society of Civil Engineers


Page 12
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

DISCUSSION

The failure of Platform EC368A pile system essentially provides a full-scale

load test on a driven, steel pipe pile in service. Both finite element method analysis and

upper-bound collapse analysis predict that Pile C would fail in tension during
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Hurricane Ike at an estimated axial load of 16,000 kN (Fig. 8). The characteristics of

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the load on the pile, actual versus predicted pile capacity, and suggestions to improve

pile design practice are discussed here.

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Characteristics of Axial Pile Load in Hurricane Ike
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The axial load on Pile C at failure is not known precisely, unlike the load in a controlled

load test. The estimated axial load of 16,000 kN is the median of the maximum load on
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the pile during the 3-hour sea state in Hurricane Ike that produced the largest waves at

Platform EC368A. There are three sources of uncertainty in the estimated maximum
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load: (1) the inherent variability in wave heights during the sea state (Forristall 1978);
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(2) the uncertainty in estimating the properties of the sea state, primarily the wave
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height statistics based on atmospheric measurements and modeling (Forristall et al.

1991); and (3) the uncertainty in estimating base shear on the platform for a given

maximum wave height (Haring et al. 1979). Combining these uncertainties in a

framework presented by Puskar et al. (1994) and ABS Consulting (2004) produces the

probability distribution for the maximum axial load on Pile C shown in Figure 11.

There is a 70-percent chance that the maximum load was between 12,000 and 22,000

Copyright 2013 by the American Society of Civil Engineers


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J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

kN and a 90-percent chance it was between 10,000 and 26,000 kN. While these wide

confidence bounds indicate healthy uncertainty in the axial load that caused this pile to

fail, indirect evidence suggests that the hindcast loads are less uncertain. Detailed

analyses comparing predicted loads from the hindcast with structural damage for

hundreds of platforms suggest that the median value is a reasonable indicator of the
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actual load and performance of the structure (Puskar et al. 1994, ABS Consulting 2004,

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and Energo Engineering 2007 and 2010).

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Pile C experienced one-way cyclic tensile loading from a mean of about zero

during the 3-hour sea state with the largest waves in Hurricane Ike. The maximum
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tensile load is one of about 750 cycles of load applied to Pile C during the 3-hour sea
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state. The maximum load would have been sustained for approximately 3 seconds.

Figure 12 shows the expected number of cycles for different levels of loading based on
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the distribution of wave heights during the sea state (Forristall 1978). There were

expected to be two cycles of axial loads exceeding 85 percent and 25 cycles of loads
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exceeding 50 percent of the median maximum load of 16,000 kN.


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Predicted Pile Capacity versus Actual Capacity

The database used to develop the API design method for driven piles in

normally to moderately overconsolidated clays is shown in Figure 13. This database,

originally developed by Olson and Dennis (1982) and recently refined by Najjar (2005),

was used by Randolph and Murphy (1985) to develop the D-method for the design of

Copyright 2013 by the American Society of Civil Engineers


Page 14
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

driven piles in clay. The D-method remains the recommended method in the recent

update to the design guidance (API 2011). The data shown in Figure 13 represent the

axial capacity for static, undrained loading after the dissipation of driving-induced pore

water pressures.
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Pile C represents one of a small subset of data points corresponding to typical

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pile dimensions and capacities used in offshore structures; it failed at an expected load

more than 50 percent higher than the load for any other data point (Fig. 13). While the

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average ratio between measured and predicted capacity for all data points is close to

one (e.g., Randolph and Murphy 1985 and Najjar 2005), there is a bias to over-predict
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the capacity of longer piles with higher capacities (Fig. 13).
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Axial pile flexibility likely contributes to this bias in over-predicting capacity


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for longer piles (e.g., Kraft et al. 1981b). In particular, the tests described by Sterling

(1971) and Bogard and Matlock (1998) are both in the highly plastic clays similar to
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those at Platform EC368A. Murff (1980) and Randolph (1983) proposed simple,
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non-dimensional indicators for the significance of strain softening that relate the side
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shear stiffness to the axial stiffness of the pile. Randolph’s factor is , where

Ws is the average peak side shear, 'wres is the displacement required to reduce the side

shear from peak to residual, and D, L, A and E are the diameter, length, cross-sectional

area and Young’s modulus, respectively, for the pile. Higher K values indicate greater

potential for strain softening to reduce the maximum side shear mobilized at failure; K

values greater than one indicate significant strain softening. The K value for Pile C in

Copyright 2013 by the American Society of Civil Engineers


Page 15
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Platform EC368A is greater than four, and it exceeds one for all load tests in Figure 13

with measured capacities higher than 5,000 kN. The maximum capacity predicted from

the t-z analysis for Pile C is nearly identical to the expected load at failure, while the

“ultimate” capacity for a rigid pile over-predicts the load at failure, similar to the trend

of other large load tests shown in Figure 13.


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Degradation of side shear during pile driving also contributes to the bias in

over-predicting the capacity for longer piles using the API design method (e.g.,

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Aldridge and Schnaid 1993, Lehane and Jardine 1994, O’Neill 2001, and Randolph

2003). This effect may have been especially significant for the load tests described by
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Pelletier and Doyle (1982) and Gibbs et al. (1993); both load tests involved low
op M
plasticity, silty clays where rapid dissipation of driving-induced pore water pressures

could cause relatively high radial effective stresses during driving. This effect also
C ted

likely contributed to the significantly over-predicted capacity for the longer pile

(re-driven with extension) in the load tests described by Sterling (1971), the notable
ot p

outlier in Figure 13. This longer pile was installed by driving the original pile with an
N ce

extension more than two and half years after the original pile was installed and loaded
Ac

to failure. Jardine et al. (2005) proposed an alternative method to the API method to

account for the degradation of side shear during pile driving and loading. Jardine and

Saldivar (1999) showed that this alternative method better predicted the measured

capacity for the load test described by Bogard and Matlock (1998). Unfortunately, the

soil properties required in this alternative method are not all directly measured in a

typical site investigation in the Gulf of Mexico, and they were not measured for the

Copyright 2013 by the American Society of Civil Engineers


Page 16
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

design of Platform EC368A.

Two notable distinctions between Pile C in Platform EC368A and all other data

points in Figure 13 are set-up and cyclic loading. Pile C was loaded to failure more than

5 years after installation, a set-up time more than twice as long as the set-up time for
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t
ip
any other data and much longer than most data. Also, Pile C was loaded to failure by

d cr
cyclic and rapid loads from the waves in a hurricane, unlike the static and slower

loading rates used for all other data points in Figure 13. Cyclic loading reduces the

te s
di nu
axial capacity, while a higher loading rate increases the capacity (e.g., Kraft et al.

1981a, Poulos 1981, Dunnavant et al. 1990 and Bea et al. 1999). The current state of
ye a
practice for offshore pile design is to assume that these two competing effects balance
op M
each other (e.g., Pelletier et al. 1993); however, some hypothesize that the rate effect is

more significant than the cyclic loading effect in a hurricane (e.g., Bea et al. 1999).
C ted

Based on the median maximum load that caused Pile C to fail, there is no strong

evidence of a significant bias in predicted capacity due to set-up, cyclic loading and
ot p

loading rate. However, the uncertainty in the actual maximum load on Pile C (Fig. 13)
N ce

does not allow for a definitive conclusion about these effects on the axial capacity of
Ac

Pile C.

Based on a lack of foundation failures in Hurricanes Andrew and Roxanne,

there has been a widely-held perception that offshore pile designs are significantly

conservative (e.g., Aggarwal et al. 1996b and Bea et al. 1999). However, this case

history, together with other case histories from recent hurricanes (Gilbert et al. 2010),

Copyright 2013 by the American Society of Civil Engineers


Page 17
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

contradicts this perception.

Suggestions to Improve Design Practice

Suggestions to improve design practice include better consideration of


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t
ip
strain-softening effects and pile system effects in design.

d cr
The design guidance for offshore structures (API 2000) intends that strain

te s
di nu
softening in soils be considered: “In some circumstances, i.e., for soils that exhibit

strain-softening behavior and/or where the piles are axially flexible, the actual capacity
ye a
of the pile may be less than that given by Eq. 6.4.1-1 [for a rigid pile]. In these cases, an
op M
explicit consideration of these effects on ultimate axial capacity may be warranted.”

Similar guidance exists in the API geotechnical and foundation design considerations
C ted

(API 2011). However, the current state of practice does not necessarily achieve this

intent due to the division of responsibility between geotechnical and structural


ot p

engineers. While the geotechnical engineers for Platform EC368A included


N ce

recommendations for t-z curves with strain softening (Fig. 6), they also provided
Ac

ultimate capacity profiles assuming rigid piles (Fig. 5) because the wall thicknesses for

the piles were not yet known. While the structural engineers included the t-z curves in

their structural analysis to establish the design axial loads on the piles, they selected

pile lengths using the ultimate capacity profiles for rigid piles because they did not

analyze the structure with load cases that fully mobilized the axial capacities of the

piles. As a result, the factor of safety for Pile C was lower than intended, at about 1.35

Copyright 2013 by the American Society of Civil Engineers


Page 18
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

instead of 1.5. Since this pile failed when the expected maximum load in Hurricane Ike

was about 30 to 40 percent higher than the design load, it is possible that this failure

could have been prevented if strain softening had been considered explicitly in design.

We propose two ways to improve the state of practice with respect to strain
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t
ip
softening. First, we recommend a better communication between geotechnical and

d cr
structural engineers. There should be an explicit opportunity for the geotechnical

engineer to review the final design of the pile foundations before the platform is built.

te s
di nu
Second, we recommend that a t-z analysis be conducted to select the final pile lengths.

An alternative to the geotechnical engineer presenting ultimate capacity profiles before


ye a
the wall thicknesses have been selected would be to present maximum capacity profiles
op M
from t-z analyses using the minimum wall thicknesses for piles specified in API (2000).

For example, the minimum wall thickness for Pile C was 19 mm compared to the actual
C ted

wall thickness that ranged from 25 to 38 mm (Table 1). While a t-z analysis using the

minimum wall thickness would be conservative, it is more realistic and defensible than
ot p

assuming a rigid pile. Other pile capacity methods that implicitly include the effects of
N ce

strain softening (e.g., Semple and Rigden 1984, Kolk and van der Velde 1996 and
Ac

Jardine et al. 2005) can also be used to check the maximum pile capacity.

In contrast to strain-softening soils, the current design guidance for offshore

platforms (API 2000 and 2011) is silent on pile system effects. Each pile, just like

every tubular member in the structure, is designed individually based on a check of its

design load and capacity. However, the same factor of safety applied to individual piles

Copyright 2013 by the American Society of Civil Engineers


Page 19
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

may not provide a consistent level of performance between different pile systems (e.g.,

Tang and Gilbert 1993). Platform EC368A represents an extreme case where the

overturning capacity of the pile system was governed by the axial capacity of a single

pile in Hurricane Ike (Fig. 10). As an illustration, the robustness of this three-pile

system is compared in Figure 14 to a six-pile system for another platform in the Gulf of
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t
ip
Mexico. While both systems are significantly more robust in shear than in overturning,

d cr
the six-pile system is more robust in overturning to variations in the axial capacity of a

single pile than the three-pile system (Fig. 14).

te s
di nu
ye a In order to consider system effects in design, we recommend that guidelines be

developed for design checks on the overall system in addition to individual members.
op M
Pushover analyses that check the ultimate capacity of the structural system including

the piles have not been part of the offshore platform design practice. However, the
C ted

design practice could include a global pushover capacity check to help ensure that the

foundation has adequate capacity and robustness on a system basis. Another possibility
ot p

is an analogy to floating offshore structures where the design methodology includes


N ce

checks for cases with one (damage) and two (survivability) mooring lines missing.
Ac

While removing an entire pile from a jacket platform is an unreasonable design check,

one that reduces the capacity of a single pile (specifically the most critical pile in the

system) by 30 percent in a pushover analysis is a reasonable check to ensure that the

foundation has adequate system capacity given the uncertainty in the capacity of

individual piles.

Copyright 2013 by the American Society of Civil Engineers


Page 20
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

CONCLUSIONS

This paper presents a case history of the failure of a pile system supporting an

offshore platform in a hurricane. The fixed jacket platform was built in 2003 and failed

in 2008 during Hurricane Ike. The three-pile foundation system failed in overturning
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t
ip
due to a pull-out failure of the most critically loaded pile. This pile is a 1,220-mm

d cr
diameter, open-ended, steel pipe pile that was driven to a depth of 67.1 m below the

seafloor. The soil is a normally consolidated to slightly overconsolidated, highly

te s
di nu
plastic clay.
ye a
The estimated axial load on the pile at failure was 16,000 kN in tension. The
op M
calculated tensile capacity for this pile using the API Design Method is approximately

equal to the estimated axial load at failure, provided that pile flexibility and strain
C ted

softening in side shear are considered. If the pile is assumed to be rigid, the calculated

capacity is ten percent higher than the estimated load at failure. The actual load at
ot p

failure was estimated based on a hindcast analysis of the hurricane and it was likely
N ce

(with a 70-percent chance) between 12,000 and 22,000 kN.


Ac

This case history is the first documented case of foundation failure for a jacket

platform in a hurricane, where the foundation system was loaded beyond its design

capacity and failed. It generally affirms current design methods because the failure is

not a surprise. It also contradicts a perception that offshore pile designs are

significantly conservative. Lastly, this case history highlights two opportunities to

Copyright 2013 by the American Society of Civil Engineers


Page 21
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

improve the current design practice. First, axial pile capacity should be checked in

design by explicitly accounting for pile flexibility when dealing with strain-softening

soils. Second, guidelines should be developed for design checks on the overall

foundation system in addition to individual piles.


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t
ip
ACKNOWLEDGMENTS

d cr
The former U.S. Minerals Management Service (MMS) and American

te s
di nu
Petroleum Institute (API) provided financial support through the Offshore Technology

Research Center for research projects, upon which this case study is based. MMS, API
ye a
and W&T Offshore were instrumental in providing access to hindcast data, design
op M
information and damage assessments. Engineering Dynamics, Inc. donated their

Structural Analysis Computer Software™ for use in this work. Aditya Hariharan and
C ted

Matthew Garcia of Energo Engineering were helpful in providing data and analyses of

this platform. Don Murff, Alan Young and Philippe Jeanjean provided valuable review
ot p

and guidance throughout the research projects. Steve Kay reviewed the draft paper and
N ce

performed an independent pile capacity analysis. The views and opinions contained in
Ac

this paper are ours alone and do not necessarily reflect those of our employers,

sponsors or collaborators.

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Copyright 2013 by the American Society of Civil Engineers


Page 22
J. Geotech. Geoenviron. Eng.
Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

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ip
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ip
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ip
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Copyright 2013 by the American Society of Civil Engineers


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Copyright 2013 by the American Society of Civil Engineers


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Copyright 2013 by the American Society of Civil Engineers


Page 28
J. Geotech. Geoenviron. Eng.
Figure Caption List

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Figure 1. Photograph showing rotation of Platform EC368A after Hurricane Ike


(looking south).

Figure 2. 3-D Rendering of Platform EC368A.

Figure 3. Soil stratigraphy, index properties and submerged unit weight for pile design.

Figure 4. Undrained shear strength and axial pile design information.


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t
Figure 5. Ultimate axial capacity profiles for 1,220-mm diameter vertical pipe pile.

ip
Figure 6. Recommended t-z curve for 1,220-mm diameter pipe piles.

d cr
Figure 7. Schematic of foundation system collapse model.

te s
Figure 8. Results from t-z analysis for Pile C in tension.

di nu
Figure 9. Results from upper-bound collapse analysis for Platform EC368A pile
system in Hurricane Ike loading direction.
ye a
Figure 10. Results from sensitivity analysis for Platform EC368A pile system by
op M
increasing and decreasing the axial and lateral soil resistance on (a) Pile A, (b) Pile B
and (c) Pile C by 30 percent in Hurricane Ike loading direction.

Figure 11. Probability distribution for maximum axial load on Pile C in Hurricane Ike.
C ted

Figure 12. Expected number of cycles for different levels of axial load in tension on
Pile C in Hurricane Ike.
ot p

Figure 13. Comparison of axial capacity of Pile C with other pile load tests used to
develop the current design guidance for axial pile capacity in clays.
N ce

Figure 14. Comparison of pile system robustness for (a) three-pile platform (Platform
EC368A) versus (b) Six-pile platform (after Chen et al. 2010).
Ac

Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 1

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Evidence that
platform was
leaning after
Hurricane Ike
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Leg C
Leg A
Leg B

Accepted Manuscript
Not Copyedited

Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 2

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Main Deck Pile-to-Leg


Connection
Points
Sea Level

Jacket Legs Conductor


(Piles Enclosed)
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Hurricane Loading
Seafloor Direction on Foundation
True North
Approx. Axis
of Rotation
Conductor
Pile B
Pile A
Pile C

Accepted Manuscript
Not Copyedited

Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 3

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Water Content (%) Submerged Unit Weight (kN/m3)


0 50 100 150 0 5 10
0

Very Soft Olive


20
Gray Clay with
shell fragments
Depth below Seafloor (m)

40
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60 Soft to Hard
Olive Gray Clay
with intermittent
80 silt partings,
Liquid
Limit seams and
Plastic pockets
100
Limit
Water Design
Content Profile
120

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 4

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Undrained Shear Strength (kPa) ψ and α Unit Side Shear (kPa)


0 100 200 300 0 1 2 0 200 400
0 0 0
Undisturbed -
UU Triaxial
20 Remolded - UU 20 20
Triaxial
Undisturbed -
Depth below Seafloor (m)

40 Miniature Vane 40 40
Remolded -
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Miniature Vane
Pile B and C Pile B and C
60 60 60
Tip Elevation Tip Elevation

80 80 80

100 100 100


Design
Profile ψ α
120 120 120

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 5

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Ultimate Axial Capacity (kN)


0 10000 20000 30000
0
17.8 MN

Pile Penetration below Seafloor (m)


20

40
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60 67.1 m

80

100
Axial Capacity in Compression
Axial Capacity in Tension
120

Accepted Manuscript
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J. Geotech. Geoenviron. Eng.
Figure 6

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

0.8

0.6

t / tmax
0.4

0.2
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0
0 20 40 60 80
z (mm)

Accepted Manuscript
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J. Geotech. Geoenviron. Eng.
Figure 7

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Rigid structure

Mudline
Plastic hinges

Well
Pile Pile
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Accepted Manuscript
Not Copyedited

Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 8

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Pile Head Load (kN)


0 5000 10000 15000 20000 25000
0 Maximum
Capacity

Pile Head Displacement (mm)


40

80
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120

160
Residual Peak Side Shear
Capacity Mobilized
200

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 9

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

12000
Maximum
Capacity
Upper-Bound
Combined Mobilized
Collapse on
Shear Failure All Piles

Base Shear (kN)


8000 Capacity
Failure
Finite
Element
Pushover
Maximum Capacity
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4000 Load in Ike


Overturning
Failure

0
0.0E+00 2.0E+05 4.0E+05 6.0E+05 8.0E+05
Overturning Moment (kN-m)

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 10

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

12000
Axial and lateral
soil capacities of
Pile A increased
by 30%

Base Shear (kN)


8000

Axial and lateral


soil capacities of
Pile A decreased
4000
by 30%
Maximum
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Load in Ike
(a) Pile A
0
0.0E+00 2.0E+05 4.0E+05 6.0E+05 8.0E+05
Overturning Moment (kN-m)
12000 12000
Axial and lateral
soil capacities of
Pile B increased
by 30% Maximum
Base Shear (kN)

Base Shear (kN)


8000 8000 Load in Ike
Axial and lateral
soil capacities of Axial and lateral
Pile B decreased soil capacities of
4000 by 30% 4000 Pile C decreased
by 30% Axial and lateral
Maximum soil capacities of
Load in Ike Pile C increased
(b) Pile B (c) Pile C by 30%
0 0
0.0E+00 2.0E+05 4.0E+05 6.0E+05 8.0E+05 0.0E+00 2.0E+05 4.0E+05 6.0E+05 8.0E+05
Overturning Moment (kN-m) Overturning Moment (kN-m)

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 11

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Median of Maximum
Axial Load = 16,000 kN

Probability Desnity Fucntion


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0 5000 10000 15000 20000 25000 30000 35000


Maximum Axial Load (kN)

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 12

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

100

Number of Cycles where Fraction Exceeded


Median of Maximum
Axial Load = 16,000 kN

10
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0.1
50% 60% 70% 80% 90% 100%
Fraction of Median Maximum Axial Load

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 13

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

20000
pre-1984 Load Tests used to Develop API Method
Post-1984 Load Tests
Pile C in Platform EC368A with 70% Conf. Bounds

Maximum Capacity
Measured Capacity (kN) 15000 Predicted from t-z Analysis
Ultimate
Capacity
Long Beach Load Test
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(Pelletier and Doyle 1982)


10000
Original Pile
Pentre Load Test Original Pile Re-driven with
(Gibbs et al. 1993) Extension
Eugene Island Load Tests
(Sterling 1971)
5000

West Delta Load Test


(Bogard and Matlock 1998)
0
0 5000 10000 15000 20000
Ultimate Capacity Predicted by API Method (kN)

Accepted Manuscript
Not Copyedited

Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Figure 14

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

15000
(a) Three-pile platform (Platform EC368A)
12000

Base Shear (kN)


9000

6000
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Maximum
Load in Ike
3000 Range of Foundation System Capacity due to
Increasing and Decreasing the Axial and
Lateral Soil Capacities of One Pile by 30 %
0
0.0E+00 2.0E+05 4.0E+05 6.0E+05 8.0E+05
Overturning Moment (kN-m)

30000
(b) Six-pile platform
25000

20000
Base Shear (kN)

15000
Maximum
Load in Katrina
10000
Range of Foundation System Capacity due to
Increasing and Decreasing the Axial and
5000 Lateral Soil Capacities of One Pile by 30 %

0
0.0E+00 6.0E+05 1.2E+06 1.8E+06
Overturning Moment (kN-m)

Accepted Manuscript
Not Copyedited

Copyright 2013 by the American Society of Civil Engineers


J. Geotech. Geoenviron. Eng.
Table 1

Journal of Geotechnical and Geoenvironmental Engineering. Submitted December 29, 2011; January 14, 2013;
posted ahead of print January 16, 2013. doi:10.1061/(ASCE)GT.1943-5606.0000894

Table 1. Summary of Pile Wall Thicknesses.

Pile A Piles B and C


Axial Axial
Segment Wall Wall
Penetration Diameter Penetration Diameter
No. Thickness Thickness
below (mm) below (mm)
(mm) (mm)
Seafloor (m) Seafloor (m)
1 0-15.2 44 0-16.8 38
2 15.2-27.4 38 16.8-22.9 32
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1,220
3 27.4-30.5 1,220 32 22.9-65.5 25
4 30.5-79.2 25 65.5-67.1 32
5 79.2-80.8 32 Not Applicable

Accepted Manuscript
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Copyright 2013 by the American Society of Civil Engineers


Page 1
J. Geotech. Geoenviron. Eng.

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