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Contents
Part One
4 Cold-formed Steel Design Standards
By Robert J. Wills, PE

Part Two
10 Cold-formed Steel Framing Gets Complicated
by Chuck Mears, FAIA, Ryan Rademacher, AIA, Sheri Carter, AIA, and Michael Chusid, RA, FCSI, CCS

18 Part Three
Navigating Non-structural Metal Framing
by Larry Nordin, CSI, CDT, AIA

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STEEL FRAMING | the construction specifier E-BOOK 3


Steel Framing

Part One
Cold-formed Steel Design Standards

BY ROBERT J. WILLS, PE

4 the construction specifier E-BOOK | STEEL FRAMING


Cold-formed Steel
Design Standards
Fostering efficient and innovative building systems
through simplification and consolidation
By Robert J. Wills, PE
Photos courtesy CEMCO Steel

SINCE THE DEVELOPMENT OF THE FIRST OVER THE YEARS TO INCORPORATE THE
SPECIFICATIONS FOR COLD-FORMED LATEST TECHNOLOGIES IN MATERIALS
STEEL (CFS) BUILDING CONSTRUCTION AND DESIGN. CONTINUALLY, AISI IS
IN 1946, THE AMERICAN IRON AND STEEL WORKING WITH ENGINEERS, DESIGNERS,
INSTITUTE (AISI) HAS BEEN WORKING TO RESEARCHERS, AND OTHER STAKEHOLDERS
DEVELOP DESIGN STANDARDS TO IMPROVE TO UPDATE ITS SUITE OF DESIGN
PERFORMANCE AND ACCESSIBILITY FOR STANDARDS TO REFLECT RESEARCH
DESIGNERS AND STRUCTURAL ENGINEERS. ADVANCEMENTS AND INNOVATIONS IN
THESE STANDARDS HAVE PROGRESSED COLD-FORMED STEEL DESIGN.

STEEL FRAMING | the construction specifier E-BOOK 5


Addressing this issue, AISI standards improve
on their previous editions by introducing a more
comprehensive and useful suite of standards for
professionals. These standards are intended to be
adopted into the 2018 model codes, including the
International Building Code (IBC) and National
Fire Protection Association (NFPA) 5000, Building
Construction and Safety Code.

AISI standards development


Standards development efforts in the CFS construction
industry are led by AISI, which is accredited by the
American National Standards Institute (ANSI). To
ensure the standards represent and encompass the
needs of all stakeholders, AISI utilizes the combined
experience of experts from construction industry
associations, designers, academics, and others formed
into committees and task groups to develop them.
A core value of the AISI standards development
process is transparency—open, balanced, and
consensus-driven. This process ensures standards
are founded in the current body of knowledge and
incorporate the most recent research results and data.
As the construction and steel industries evolved,
so did the standards process. Since 1966, AISI has
represented members from across North America;
Located in Honolulu, Hawaii, the Plaza at Pearl City is a in 2001, it worked with partners and standards
9940-m2 (107,000-sf) assisted living facility constructed
of four levels of load-bearing cold-formed steel (CFS) organizations in Canada and Mexico to develop
wall framing on a single level of concrete podium. and publish the North American Specification for
the Design of Cold-formed Steel Structural Members.
Cold-formed steel is strong and versatile with the Approved as an American National Standard by ANSI
potential to deliver numerous benefits to designers, in the United States, this ‘harmonized’ standard
allowing structures that are thinner with complex allowed building professionals across North America
geometries. In the manufacturing process, a metallic- to work from a common source, ensuring considerable
coated sheet steel is roll-formed into products such time and cost efficiencies.
as studs, joists, track, headers, angles, truss members, In addition to routine updates to the suite of AISI
and other components. By reducing the amount of standards, the group’s standards committees has
steel needed to create a durable, resilient, and code- or will address the following documents:
compliant building, CFS contributes greatly to the • AISI S100-16, North American Specification for the
steel industry’s efforts to improve sustainability Design of Cold-formed Steel Structural Members;
throughout a building’s lifecycle and simplify • AISI S220-15, North American Standard for Cold-
natural resource management. formed Steel Framing–Nonstructural Members;
Cold-formed steel structures have the potential to • AISI S230-15, Standard for Cold-formed Steel
deliver high-efficiency building designs by utilizing Framing–Prescriptive Method for One- and Two-
minimal material and advanced geometric shapes Family Dwellings;
in structural members. Until recently, standards • AISI S240-15, North American Standard for Cold-
focused on design of the individual cold-formed formed Steel Structural Framing;
steel structural members—making it difficult for • AISI S310-16, North American Standard for the
designers and engineers to take full advantage of Design of Profiled Steel Diaphragm Panels; and
the capabilities and benefits of cold-formed steel • AISI S400-15, North American Standard for Seismic
members working together as a system. Design of Cold-formed Steel.

6 the construction specifier E-BOOK | STEEL FRAMING


Expanding the scope of the North American the nonstructural definition and limitations. AISI S220
specification for CFS brought the design and manufacturing requirements
The 2016 edition of AISI S100, is currently being for cold-formed steel nonstructural members into
updated with provisions that enable CFS design in one standard, making it easier for design professionals
various applications such as steel framing, deck, and and building officials to specify and approve cold-
roof systems. This edition aligns closely with AISC formed steel for building projects.
360, Specification for Structural Steel Buildings. By
aligning the provisions for cold-formed steel with
those for hot-rolled structural steel that are already
in widespread use, AISI and other stakeholders hope
to foster an increase in the use of cold-formed steel
systems in buildings. While some variation is required
to incorporate the material’s unique provisions,
the 2016 standard will shorten the learning curve
for designers and engineers who are not familiar
with CFS.
Additionally, AISI S100-16 will now include the
Direct Strength Method (DSM), originally developed
as an alternative to the Effective Width Method
(EWM) and previously relegated to an appendix in
the main body of the standard. DSM provides a more
robust and flexible design procedure.
Under previous methodologies, empirical-based
designs and testing methods were not optimized
to take full advantage of cold-formed steel design
potential. DSM is a powerful analysis-based tool,
allowing product development and avoidance of
costly, time-consuming, ‘make-it-and-break-it’
testing iterations. This capability greatly increases This photo shows workers placing the cold-formed steel wall frame in place
efficiency in product development and design in the Plaza at Pearl City in Hawaii.
processes, reducing cycle time and eliminating
delays in product and project development.
Engineers have used DSM for individual product COLD-FORMED STEEL RESOURCES
In addition to cold-formed steel standards, American Iron and Steel
development, but its inclusion in AISI S100-16
Institute (AISI) offers several other resources that support the design
will encourage its use for mainstream design. It is
and use of cold-formed steel. These resources include a suite of
anticipated that increased use of the DSM will foster standards covering the testing of individual connections, members,
innovation in cold-formed steel design. and complete systems. AISI also offers design manuals and guides
AISI S310-16, the profiled steel diaphragm panels that illustrate the practical application of the standards as well as
standard, is also being revised to incorporate the other design considerations. Most AISI standards are available in
changes made in AISI S100-16. It will have changes downloadable format—free of charge—as a service to the design
to the safety and resistance factors in Table B1.1 so and construction community.* AISI S100 and other design support
they are consistent with the theory and calibration resources are available for purchase.**
method presented in the standard. Designers can also look to the Cold-formed Steel Engineers Institute
(CFSEI) for technical notes, case studies, webinars/seminars, and other
technology transfer tools covering various important topics beyond
Major revisions to AISI S220-15
structural design such as fire, acoustic, and thermal performance.† cs
AISI S220 was developed in 2011 by a consensus
committee, subjected to an independent review Notes
process, and approved by ANSI in less than six months. * For the free download, visit www.aisistandards.org.
The standard applies to commonly recognized ** More notes are available for purchase at the AISI Steel Store, visit
nonstructural members such as wall studs used in www.steel.org.
interior partition walls and to other members meeting † CFSEI resources are available at www.CFSei.org.

STEEL FRAMING | the construction specifier E-BOOK 7


This project includes
six stories of load-
bearing cold-formed
steel framing on top of
two levels of concrete
parking structure.

coordinated with the model building codes, giving


engineers, architects, and construction specifiers
assurance the cold-formed steel framing designed
under AISI standards are code-compliant and meet
their design expectations. In this regard, CFS framing
is taking its place alongside other traditional structural
materials such as hot-rolled structural steel and
concrete, which already have well-established
QC/QA provisions.

Seismic performance standards


The new AISI S400 represents a joining of two
previous standards on the seismic design of cold-
formed steel into one comprehensive standard. AISI
The design of the Elan Westside Apartments in Atlanta, Georgia, demonstrates
S400 applies to the design and construction of cold-
the efficiencies and constructability of cold-formed steel construction.
Photos courtesy DSi Engineering LLC
formed steel structural members and connections
in seismic force-resisting systems. This standard
This updated version will include the addition of will bring together the provisions for existing cold-
performance requirements for screw penetration, the formed steel seismic force-resisting systems and
expansion of testing requirements to reference the provide a ‘home’ for new CFS design solutions for
new AISI S915 and AISI S916 test standards, and buildings in regions where seismic activity is a concern.
testing requirements for screw penetration.
Promoting sustainable building
Combining six standards into one document construction with steel
Six separate cold-formed steel framing standards Through ongoing investments in research and
have been merged to form a new standard—the development, the reliability and cost-effectiveness of
2015 edition of AISI S240. Combining the previous cold-formed steel structures continues to increase.
standards, which each independently addressed an AISI’s standards are updated on a regular basis,
individual cold-formed steel frame subsystem, it will allowing designers and engineers to benefit from
allow designers to take a more comprehensive and these research advances, producing effective and
systematic approach to the design process. efficient designs using cold-formed steel. Additionally,
In addition to the consolidation of the six former the steel industry has made significant progress
structural standards, AISI S240 will provide new quality in increasing the efficiency and lessening the
control and quality assurance (QC/QA) requirements environmental impact of steel production over the
for CFS structural framing. These provisions will be years—making cold-formed steel a sustainable choice.

8 the construction specifier E-BOOK | STEEL FRAMING


Until recently, standards focused on design of individual cold-formed steel
structural members, making it difficult to take full advantage of a ‘system.’

By encouraging the use of cold-formed steel in and accessibility, future standards continue to evolve
building designs, AISI helps designers develop more to introduce innovations in products and technology
creative designs while using less steel. The increased to the marketplace.
strength, durability, and resiliency of cold-formed These standards create a path for the industry
steel gives designers the freedom to create structures to reach the next step in this ongoing process. As
using fewer resources while maintaining building building design, engineering advances, and
integrity and providing a sustainable solution. system-analysis software are developed, the
Additionally, steel’s high recyclability in comparison industry will be greatly empowered. AISI is
to other materials allows for steel construction products currently working with a special task force to
and systems to be sustainably managed at the end of a develop a roadmap for implementing analysis-
building’s lifecycle. Where materials such as wood are based design in a standards environment.
often disposed of in landfills or downcycled for fuel or Looking to the future, one can see the new
mulch, the CFS framing material in buildings can be possibilities and advantages that will be delivered by
collected and recycled as any number of steel products, the ability to predict system reliability in real time
including new steel-framed buildings. during the design process. This type of analysis will
These standards, which make cold-formed steel allow designers and engineers to design seamlessly,
design more accessible to engineers and design while testing their models as they are developed.
professionals, are another step toward truly sustainable Cold-formed steel design standards will continue to
building design. develop in the coming years to foster innovation in
the construction industry while allowing engineers
Conclusion and other design professionals to take full advantage
While the standards currently in development for of the material’s strength, reliability, and sustainability
cold-formed steel structures help increase efficiency in building construction. cs

ADDITIONAL INFORMATION
Author process where metallic-coated sheet steel is roll-formed into
Robert J. Wills, PE, is vice president of construction market products such as studs, joists, track, headers, angles, truss
development with the Steel Market Development Institute, a members, and other components. By reducing the amount of
business unit of the American Iron and Steel Institute. He is steel needed to create a durable, resilient, and code-compliant
responsible for overseeing the construction market programs building, cold-formed steel contributes greatly to the steel
in commercial buildings, residential construction, and the industry’s efforts to improve sustainability throughout a building’s
transportation/infrastructure markets, as well as the AISI lifecycle and simplify natural resource management.
Construction Technical Program. With more than 30 years of
experience in the construction industry, he has served as a
MasterFormat No.
structural design engineer and in various roles with the AISI
05 40 00–Cold-Formed Metal Framing
Codes and Standards program. He is a member of ASTM
International, the American Society of Civil Engineers (ASCE),
UniFormat No.
the National Fire Protection Association (NFPA), and the
International Code Council (ICC). B10−Superstructure

Abstract Key Words


Cold-formed steel is strong and versatile with the potential Division 05
to deliver numerous benefits to designers, allowing them to American Iron and Steel Institute
create structures using thinner materials and complex Cold-formed steel
geometries. Cold-formed steel refers to a manufacturing Metal framing

STEEL FRAMING | the construction specifier E-BOOK 9


Steel Framing

Part Two
Cold-formed Steel Framing Gets Complicated

BY CHUCK MEARS, FAIA, RYAN RADEMACHER, AIA,


SHERI CARTER, AIA, AND MICHAEL CHUSID, RA, FCSI, CCS

10 the construction specifier E-BOOK | STEEL FRAMING


Cold-formed
Steel Framing
Gets Complicated
BY CHUCK MEARS, FAIA, RYAN RADEMACHER, AIA,
SHERI CARTER, AIA, AND MICHAEL CHUSID, RA,
FCSI, CCS
Photo © Alex Pitt, The Music Center

DURING THE MEDIEVAL PERIOD, COMPLEX


GOTHIC STRUCTURES WERE BUILT FROM
DRAWINGS THAT COMMUNICATED A
DESIGNER’S OVERALL VISION WITHOUT
DETAILING SPECIFIC MEANS OF
Factory-curved, cold-formed steel
(CFS) framing was used to support CONSTRUCTION. MASTER CRAFTSMEN
interior finishes throughout Walt Disney TRANSLATED DESIGNS INTO BUILDABLE
Concert Hall, designed by Frank Gehry,
STRUCTURES USING SIMPLE TOOLS
including the BP Hall prefunction area.
AVAILABLE AT THE TIME. NOW, IN
SOME RESPECTS, THE CONSTRUCTION
INDUSTRY HAS COME FULL CIRCLE.

Complex concepts envisioned by contemporary


designers are being translated into buildable
structures by a new generation of master builders.
The differences, however, are today’s building
materials can be considerably lighter weight than
stone masonry of yore, and the craftsman’s tool
kit includes building information modeling
(BIM) capabilities.
Recent advances in cold-formed steel (CFS)
framing illustrate this transition. The American
Iron and Steel Institute (AISI) defines cold-
formed steel as:

shapes manufactured by press-braking blanks


sheared from sheets, cut lengths of coils or plates, or
by roll-forming cold-rolled or hot-rolled coils or sheets;
both forming operations being performed at ambient
room temperature, that is, without manifest addition
of heat such as would be required from hot forming.

11  the construction specifier  | february 2015 STEEL FRAMING | the construction specifier E-BOOK 11
to engineer framing solutions and create BIM files to
drive computer numerical controlled (CNC) fabrication,
communicate with other trades, coordinate dimensions
within tolerances of primary structure, and detect clashes
with other building elements.
While BIM may someday be as well-established
as hammer and chisel are to stone masonry, the
construction industry is still grappling with the best
way to use its digital toolkit. Architects that design
complex surfaces tend to be with the same firms
gravitating toward BIM. Their models assist in
visualizing spaces or establishing overall geometry, yet
often lack information necessary to construct a project.
Even when BIM is available for a project, the
construction contracts are usually based on sets of
drawings and models are issued to builders solely for
New techniques have simplified bending of cold-formed reference. Despite this, many construction contracts
steel. These channels, for example, have plications that allow
members to be curved by hand and to retain their shape. stipulate contractors provide digital data that can be
Images courtesy Radius Track added to the BIM file to show framing and facilitate
clash detection. Amidst all this data, someone still
CFS uses thinner materials with different structural has to figure out the best way to install framing and
characteristics than hot-rolled sections.1 Thanks to make the translation from virtual to physical. As one
the efforts of AISI, Cold-formed Steel Engineers experienced installer explains it, “the model still doesn’t
Institute (CFSEI), and other industry organizations, tell me where I need to put the stud.”
there are well-established engineering and fabrication In addition to growing complexity of architectural
guidelines for orthogonal CFS structures. However, shapes and digital practices, the steel framing industry
using CFS for complex curved or faceted surfaces still has also evolved.
relies on master crafters—now called subject matter “In just the past five years, the steel stud industry
experts (SME)—with specialized skills and knowledge. has undergone a fundamental change,” said Steven A.
The relationship between an SME and the project’s Etkin, executive vice president/CEO of Association of
architect/engineer (A/E) and contractor has to be defined the Wall and Ceiling Industry (AWCI). “Where once
within terms of the project’s contract documents. For the ‘generic’ steel stud reigned as king, it is rapidly
example, a specialist could be a: being dethroned by the expanding use of proprietary
• vendor assisting the A/E or contractor on a products with unique profiles, varying stud thickness,
promotional basis; and even specialized coatings.”3
• professional consultant hired by the A/E or contractor New tools simplify fabrication of complex shapes.
to advise on, or take responsibility for, engineering; For example, curving studs or tracks used to require
• properly licensed design professional hired by the a time-consuming process of making multiple cuts
contractor;2 or in members and then securing them into shape with
• s upplier providing framing for a project. (Any straps, screws, or welds. New tools bend framing
recommendations to improve or simplify framing members by making origami-like plications (folds or
would require appropriate change orders or pleats), and computer numerically controlled (CNC)
construction change directives prior to deviating lasers cut intricate shapes from light-gage steel such
from construction documents.) as tabs or entire CFS shapes that simplify assembly
of components.
The BIM boom Further, codes and standards affecting CFS have
Walt Disney Concert Hall in Los Angeles is a poster been recently revised.4 There are now three industry
child for complex architectural surfaces. Many of the associations with competing certification standards.5
curvilinear finishes inside the Frank Gehry-designed Increased attention also has to be given to sustainability.
building are shaped and supported by armatures of A subject matter expert has to stay abreast of advances
CFS members. The project’s contractor hired an SME like these.

12 the construction specifier E-BOOK | STEEL FRAMING


TRACK 1000

Factory installed intumescent on FAS Track 1000 means faster framing for the
contactor and no fire caulk needed. Work faster with FAS Track 1000.

Costs Less Sound Tested Slotted Track


No Sealant Needed Fire Rated Deep Leg Track
Code Compliant Air Leakage Rated J-Track
While most cold-formed steel
components are shaped by
roll-forming or breakforming,
computer numerically
controlled (CNC) laser-cutting
enables the fabrication of
complex built-up members,
such as this curved angle.
Precision-cut tabs on the
lower legs were bent up to
facilitate screw connections.

Dating back to 13th century France, these


reflected ceiling plans by Villard de Honnecourt
required subject matter experts (SMEs) to
translate design intent into stone. Complex
structures still need similar expertise to The projecting apertures on One North complex were designed to boast daylighting
translate building information models (BIMs) and minimize heat transfer through building envelope’s continuous insulation.
into cold-formed steel. Images courtesy Holst Architecture

Alternative to other materials by about 60 percent. LEED v4 uses ‘dematerialization’


One North is an urban infill office and retail to describe reduction in materials required for
development currently being constructed in Portland, construction. This has the direct benefit of reducing
Oregon. Intended to achieve Platinum certification environmental impact of extracting, fabricating, and
under the Leadership in Energy and Environmental transporting building products. It achieves additional
Design (LEED) program, the Holst Architecture design benefits by reducing structural loads, thereby reducing
calls for deep apertures—pods—at windows to funnel material requirements throughout superstructure and
daylight into offices yet block direct sun that could foundations. Since raw steel is a significant part of
create glare and contribute to excess heat gain in the a steel structure’s cost, switching to lightweight CFS
building. The building has continuous insulation with helped reduce estimated in-place cost of apertures
high thermal resistance. To minimize thermal bridging by about 30 percent.
through insulation, each aperture will attach only by its Had hot-rolled steel been used, cages would have
four corners to the building. required infill framing to support finishes. In a CFS
The project’s structural engineer proposed welded system, structural members also serve as substrate for
hot-rolled rectangular steel tubes to create a cage at each finishes, simplifying construction and contributing to
aperture; trusses would hang from attachment points the material’s economy.
at sides of apertures and beams would span 6 to 9 m
(20 to 36 ft) between trusses. Hot-rolled steel is Simplified framing logic
frequently used for structures like this because the The Anderson Collection of 20th Century Art goes on
engineering and detailing are well understood. display this fall in a new building on Stanford University’s
The architect, however, was willing to push the campus in Palo Alto, California. The building, designed
envelope and consider alternatives. Working with an by Ennead Architects, has an interior capped with an
SME, they were able to reduce weight of apertures expansive 57 x 24.5 m (187 x 81 ft) ceiling. Referred

14 the construction specifier E-BOOK | STEEL FRAMING


to as ‘the Belly,’ it is both convex and complex—no two
portions of its doubly curved surface have the same
shape. Rising from a height of 8.6 m (28 ft) near the
building’s center, it reaches 11.7 m (38 ft) around the
perimeter where it meets a continuous clerestory that
introduces diffused daylight into the hall.
Given the prestige of collection and importance of
ceilings to the gallery’s interior design, the project was
the antithesis of the ‘beat-to-fit, paint-to-match’ attitude
that can lead to forming complex surfaces by brute
force. While the architect built a digital model defining
This mockup shows the cold-formed steel apertures at the One North
ceiling contours, means and methods of construction project (shown as a rendering on page 14). The relatively light weight of the
were not detailed. The contractor initially considered structural members, in comparison to hot-rolled steel, enabled them to be
a conventional tee-bar ceiling suspension grid, but prefabricated and lifted into position as a module.

decided it would be too difficult to maintain dimensional


tolerances working with straight framing elements. The
SME was asked for assistance in determining framing logic
for the ceiling and to develop a method of installing it
to exacting dimensions.
The SME began by building a more precise model of
the space for better control of the ceiling’s geometry.
Its recommendation to use a system of curved light-
gage steel ribs located 1.2 m (4 ft) on center (o.c.), was
accepted; the firm was hired to detail and fabricate a
system to meet California’s rigorous seismic-resistance
criteria and state-approval process.
Cold-formed channels were used to suspend ribs from Cold-formed steel members support the Anderson Collection’s acoustical
plaster ceiling for this new Stanford University building. Lath is fastened to
the roof deck to obtain more stability than would have hat channels spanning between curved ribs. They, in turn, are hung from
been practical with wire hangers usually employed for channels that penetrate the roof deck so the critical connections are in
ceiling suspension. The channels penetrated the roof shear rather than tension.
Photo courtesy J&J Acoustics
deck and were attached to horizontal member on top of
the deck so loads on fasteners were in shear, not tension—
this meant greater seismic reliability. Holes in the
deck were drilled based on dimensions taken from
the SME’s BIM.
Each rib has a unique profile, and the SME established
control points on each one to continuously fit the desired
shape. Especially close tolerances were required, since
deviations in ceiling surface would have been visually
exaggerated by glancing light from clerestories. The ribs
were factory-curved and color-coded to match installation
drawings that, along with shop drawings, were generated This building information model (BIM) of the Anderson Collection’s ceiling
framing suggests the complexity of its compound curvature. Curved in two
with information extracted from BIMs. Pre-curved hat
directions, every portion of ceiling’s ‘belly’ has unique shape.
channels span between ribs at 400 mm (16 in.) o.c. to Image courtesy Radius Track
provide transverse resistance to seismic forces and more
precise control of geometry for finishes. system gave the general contractor more time with
According to ceiling installer, J&J Acoustics, a unrestricted access to work floor.
conventional ceiling suspension grid would have required
scaffolding for a work platform, but the CFS suspension Ruled surfaces or curved framing?
system could be installed from telescoping boom lifts. While the Anderson Collection building’s ceiling
While scaffolding was eventually required to apply an geometry was complex, it had few interfaces with
acoustical plaster finish, use of lifts to install the suspension building elements other than perimeter. The same

STEEL FRAMING | the construction specifier E-BOOK 15


The curved exterior walls of the
National Center for Civil and
Human Rights (NCCHR) in Atlanta
symbolize arms linked in unity,
and variation in cladding panels
represent diversity of humans.
Photo © Gene Phillips Photography

structure, establish X-Y-Z coordinates, and assist


with installation.
While the project was executed with the straight
framing members the architect envisioned, SME
determined installation could have been simplified by
using curved CFS framing members instead of straight
studs. Curved studs could be installed plumb to
resist gravity loads without the customized brackets.
Eliminating the brackets and simplifying labor would
more than offset the cost of curving the studs.
Window openings would also be simplified because
the hot-rolled steel used to frame openings could be
replaced by conventional CFS headers. The project had
advanced to the point, however, where it was impractical
For the NCCHR in Atlanta, CFS studs lean inward from bottom to top, to accept the proposed redesign.
and are inclined to various degrees left and right. While the resulting This demonstrates why subject matter experts are
ruled surface is intuitively elegant, curved framing members might have
best brought onto project teams early in the design
simplified installation, connections, and window openings.
Photo courtesy Principle Partners
process. According to the American Institute of
Architects’ (AIA’s) 2007 Integrated Project Delivery:
cannot be said for exterior wall framing of the recently A Guide, this:
completed National Center for Civil and Human Rights
(NCCHR) in Atlanta, designed by The Freelon Group allows the designer to benefit from the early contribution
(now part of Perkins+Will) in collaboration with HOK of constructors’ expertise during the design phase,
as architect of record. The museum’s exterior walls have such as accurate budget estimates to inform design
compound curvatures, lean inward from bottom to top, decisions and the pre-construction resolution of design-
and interface with fenestration and curving floor and related issues resulting in improved project quality and
roof decks. financial performance.
The A/E designed the walls as ‘ruled’ surfaces—that is,
one that can be generated by straight lines.6 In theory, Panelization
this should have made it simple to build with linear The SME was also able to expedite construction by
studs. However, to conform to the complex geometry, panelizing a multi-faceted suspended ceiling that
studs had to be installed out of plumb, and the degree zigzagged above the NCCHR’s 230-m2 (2500-sf) events
and direction of inclination varied from stud to stud. space. The installer initially hired the consultant just
Combined with walls’ inward tilt, this meant gravity and to prepare shop drawings for the complex framing.
wind loads, along with deflection of superstructure, However, as the deadline for the museum’s opening
had to be resolved as forces acting both axially and drew nearer, the general contractor determined either
perpendicularly to double-leaning studs. For example, scaffolding to assemble framing in-place or fabricating
each connection at intermediate floor levels required a the ceiling on the floor would have interfered with
unique hot-rolled steel bracket for studs to lean against other activities to be performed in the building.
in addition to normal stand-off clips. The light weight of light-gage framing made it
Faced with the complexity, framing contractor simple to transport and handle panelized elements.
Principle Partners retained the SME to model the Panels as long as 9 m (30 ft) were light enough to be

16 the construction specifier E-BOOK | STEEL FRAMING


carried into the building as needed, and then quickly lifted into 2
Under American Institute of Architects (AIA) A201-2007,
place with two or three scissor lifts (depending on configuration). General Conditions of the Contract for Construction, Section
3.12.10, the contractor can hire a licensed design professional
Conclusion to provide professional services when “specifically required by
The success of each of these projects was a team effort that the Contract Documents for a portion of the Work ... or ... to
included an A/E to establish vision, a contractor to execute provide such services in order to carry out the Contractor’s
that vision, and an SME to provide specialized expertise. This responsibilities for construction means, methods, techniques,
type of three-way relationship is relatively new in the light- sequences and procedures.”
gage steel industry, but well-established in many other aspects of 3
See the article, “Steel Studs: A Buyers Guide to Certification
construction. With precast concrete, for example, the architect Programs,” which appeared in the July 2013 issue of AWCI’s
or engineer of record will specify loads and performance criteria Construction Dimensions.
for structure, but design of actual members is delegated to 4
The 2012 International Building Code (IBC) requirements
specialist consultants and fabricators. include Section 2210–Cold-formed Steel and Section 2211–
As mentioned, the SME could be one of a number of parties, Cold-formed Light-frame Construction. These reference the
ranging from vendors and consultants to suppliers, as defined 2012 revisions to AISI S100, North American Cold-formed Steel
in the project documents. However the team is put together, Specification for the Design of Cold-formed Steel Structural
SMEs can be said to fill the role of the guilds that built the Members, and AISI S200, North American Standard for Cold-
Gothic structures referenced at beginning of article—applying formed Steel Framing, series of standards.
the art and science of their trade toward making great 5
For more information, visit the websites of the Certified
architecture. cs Steel Stud Association (CSSA), Steel Stud Manufacturers
Association (SSMA), and Steel Framing Industry Association
Notes (SFIA) at www.certifiedsteelstud.com, www.ssma.com, and
1
While steel decking and many other products are cold-formed www.steelframingassociation.org, respectively.
steel, this article primarily addresses framing elements such as 6
Ruled surfaces include conic sections, hyperbolic paraboloids,
C-shaped studs and joists, angles, channels, and other products some hyperboloids, and helicoids. Segments from these surfaces
also referred to as ‘light-gage’ framing members. can be combined to create even more complex assemblies.

ADDITIONAL INFORMATION
Authors used for interior and exterior walls, ceilings, and other structures.
Chuck Mears, FAIA, is CEO and chief design officer of Radius This article discusses design of curved and complex surfaces,
Track, a firm specializing in engineering and fabrication of curved use of 3D and building information modeling (BIM), prefabrication
and complex cold-formed steel (CFS) framing tools and systems. and jobsite fabrication techniques, structural considerations, and
He can be reached at chuck@radiustrack.com. guidelines for coordinating curved and complex surfaces with
Ryan Rademacher, AIA, is design director at Radius Track. He finishes and other related work.
uses building information modeling (BIM) and parametric design
to integrate digital fabrication with artisanal craft. He can be MasterFormat No.
reached at ryan@radiustrack.com. 05 40 00−Cold-formed Metal Framing
Sheri Carter, AIA, is the marketing manager at Radius Track. 09 22 00−Supports for Plaster and Gypsum Board
She has a master’s degree in architecture from the 09 53 00−Ceiling Suspension Assemblies
University of Buffalo and was in architectural practice before 09 53 13−Curved Profile Ceiling Suspension Assemblies
moving into building product sales and marketing. Carter
leads the firm’s efforts in product development, sustainable UniFormat No.
design, and continuing education. She can be reached at B1010−Floor Structural Frame
sheri@radiustrack.com. B1020−Roof Structural Frame
Michael Chusid, RA, FCSI, CCS, started his career working for B2010−Exterior Wall Construction
a cold-formed steel framing manufacturer in 1978. He has been C1010−Interior Fixed Partitions
a marketing and technical consultant to many firms in the C1070−Suspended Ceiling Construction
industry since then. He can be reached at michael@chusid.com.
Key Words
Abstract Divisions 05, 09 Curves
Light-gage steel framing can satisfy contemporary architectural BIM Framing
needs for curved and complex surfaces. Arcs, splines, ellipses, Ceiling Panelization
free-form 3D ruled surfaces, and compound shapes can be Cold-formed steel Walls

STEEL FRAMING | the construction specifier E-BOOK 17


Steel Framing

Part Three
Navigating Non-structural Metal Framing

BY LARRY NORDIN, CSI, CDT, AIA

18 the construction specifier E-BOOK | STEEL FRAMING


by Larry Nordin, CSI, CDT, AIA
All photos courtesy Solomon Cordwell Buenz

Navigating
TO DEVISE THE BEST NON-STRUCTURAL
FRAMING SOLUTION, DESIGN
PROFESSIONALS MUST THOROUGHLY

Non-structural
ASSESS PERFORMANCE REQUIREMENTS
AND CHOOSE PROPER MATERIALS.
HOWEVER, NAVIGATING THE PLETHORA

Metal
OF PRODUCTS, SUPPLIERS, AND
REQUIREMENTS IN THE INDUSTRY CAN
BE CHALLENGING.

Framing Defining the components of an interior gypsum


board partition may not be as simple as it seems.
To provide the most cost- and resource-effective
solution for non-structural framing—commonly
referred to as ‘metal studs’—many performance
requirements need to be evaluated for proper material
selection. Given the multitude products currently
available, this article navigates the various performance
requirements that may be required for metal studs.
Smooth, flat sheet metal has traditionally been used
to create non-structural metal framing conforming to
ASTM C 645, Standard Specification for Nonstructural
Steel Framing Members. However, metal framing
suppliers have developed innovative dimpled metal
products. By ‘dimpling’, the metal is work-hardened
to increase the steel’s strength and thus provide better
structural performance with a thinner gage metal.
This thinner metal also uses fewer natural resources
than its traditional counterpart. Major suppliers
have transitioned to only producing dimpled stud
products, but traditional metal framing is still available.

Limiting heights
An initial criterion for non-structural metal framing
selection is limiting height. The gage and width of
the metal stud provide structural properties that
can determine span limits. Generally, 240-Pa (5-psf)
lateral loads with a deflection limit of L/240 (i.e. the
loading requirements) are applied to a typical interior
partition to determine limiting heights.
The gypsum board used to construct the partition
enhances span capabilities through composite action
with the non-structural framing. The gypsum board’s
thickness and number of layers can also affect span.
ASTM C 754, Standard Specification for Installation
of Steel Framing Members to Receive Screw-attached
Gypsum Panel Products, has limiting height charts
for the typical non-structural metal framing sizes.

STEEL FRAMING | the construction specifier E-BOOK 19


behind them. On some occasions, a freestanding
partition with gypsum board on one side only is needed
for enhanced acoustical separation between two
spaces. ASTM C 754 and the SSMA limiting height
charts do not have information on freestanding walls
with gypsum on one side only. The limiting heights
of these partitions need to be calculated based on the
product to be employed.
Resilient channels (RCs) can enhance the partition’s
acoustical properties. These are installed between the
metal framing and gypsum board. A requirement in
the composite action limiting height tables indicates
fastening of the gypsum board to the metal framing
should occur at a minimum of 305 mm (12 in.) oc.
Installation of the resilient channels interrupts the
Non-structural
metal framing composite action between the metal framing and
at chase gypsum sheathing, and reduces the interior partition’s
wall—note span capability. For accurate results, non-composite
the temporary
screws at the limiting height tables should be used when including
top track. resilient channels.
If design professionals prefer not to utilize limiting
The charts by ASTM, as well as the Steel Stud height charts, a metal framing supplier can provide
Manufacturers Association (SSMA), only list the information to allow selection of the most cost-
limiting spans for one layer of gypsum board on effective and space-saving product. One supplier
both sides of the partition. If partitions have more offers a software program for checking stud gages
than one layer—and increased spans are desired—the for project conditions. However, as this program is
metal framing manufacturer must be contacted for the supplier-specific, others may not agree with the results.
enhanced spanning capabilities. Design professionals A designer may also have a structural engineer
should not rely on the charts from the gypsum calculate the limiting heights, although this practice
board manufacturer unless he or she has verified is costly and still does not consider the variation
the information with the metal framing supplier. among manufacturers’ products and potential
Chase-type partitions have two rows of metal installation efficiencies. Specifications could also be
framing. Per ASTM C 754, if the two rows are not written as performance-based sizing of members
more than 508 mm (20 in.) apart, they can be similar to how cold-formed metal framing specs are
connected—in this case, the limiting height would occasionally done—however, the non-structural
be based on the ASTM C 754 chart for wider metal framing industry is not accustomed to this practice.
stud in the chase with gypsum board on both sides.
This span is conservative. For comparison, take a Fire rating
chase partition with 41-mm (1 5⁄8-in.), 25-gage Most projects have interior partitions that require
metal framing at 406 mm (16 in.) on center (oc)— a fire rating. Traditionally, the Underwriters
in this case, ASTM allows a limiting height of 2.5 m Laboratories (UL) rating system for partitions has
(8 ft, 4 in.), whereas the commonly used gypsum been based on the gypsum board supplier working
board supplier’s charts permit 4 m (131⁄4 in.). with an ASTM metal framing product. Since the
One dimpled stud manufacturer stated its product, introduction of dimpled studs, many UL systems have
in the same conditions, has a limiting height of been updated to include some of these materials.
3.2 m (10 1⁄2 ft) with 20-gage equivalent studs. When New UL systems, based on dimpled metal framing
defining metal framing in a chase-type partition, with multiple gypsum board products, have also
coordination is required with the specification been created.
regarding the type of stud (e.g. smooth or dimpled) To document interior partition fire ratings in
and with the manufacturers. Chicago, permit documents are required to provide
Furring-type partitions typically have gypsum board laboratory-tested system information for fire-rated
on one side only, and can be braced to the structure partitions. However, the partition materials may

20 the construction specifier E-BOOK | STEEL FRAMING


Marino/Ware designed FrameRite Connectors to significantly reduce time, labor, materials
and costs. FrameRite Connectors facilitate quicker, more cost-effective installation which
make them the best tools for the trade.

Less Cost Bridging Clips Slide Clips


Less Time Rigid Clips Joist Hangers
Load Rated Clip Angles Sound Clips
Framing at tall lobby ceiling. Framing at chase wall in residential kitchen.

have not been finalized through the shop drawing load from the wall above, door openings experience
submittal. Often, the fire-rated system listed in the permit an impact load from the door closing.
documents is changed depending on the different At door locations, gypsum board manufacturers
suppliers to be used on the project. The design team offer differing recommendations that require thicker
needs to know that these suppliers will provide the gage studs, lateral bracing, or other methods to address
intended fire ratings as required for the particular these issues. However, this advice should come from
project. Consequently, submittals are necessary to metal framing suppliers, as their product provides the
support the revised fire-rated test systems. structural component. For openings more than 1.2 m
(4 ft) wide, especially in full height walls with large
Other performance requirements duct penetrations, design/construction professionals
In addition to limiting heights and fire ratings, other should ask the supplier to provide calculations for
performance requirements should be considered. these conditions.

Runner channel Finish material


The metal stud framing spans the bottom and upper As mentioned, the common deflection performance
tracks. The bottom track is usually a standard product criterion is L/240. This works for a typical painted
of U-shaped configuration with the metal thickness interior partition. Those with special finishes, such
matching that of the stud. The top track can have as tile, may require stiffer criteria—large-format tile
multiple configurations to allow the building structure usually has a deflection criterion of L/360. One partition
to deflect without damaging the framing. type and metal framing should be employed in the
Common deflection configurations include double, large-format tile areas of a wall, while a different type
slotted, and long-leg deflection tracks. The amount could potentially be used at other locations.
of deflection varies in each structure. The top track’s
gage depends on the load imposed by the metal framing Acoustical
(based on its span and spacing). A single long-leg Another performance criterion is acoustical separation.
deflection top track is typically 20 gage, but can require Acoustical engineers indicate that the fewer studs in
a greater thickness depending on wall height and the wall and the thinner the stud gage, the better the
additional imposed lateral loads.1 wall’s acoustical performance. From the non-structural
framing supplier’s viewpoint, for a single row of metal
Openings framing, the least amount of material should be used
Door and framed openings require consideration and (i.e. fewer studs and thinnest gage).
are good locations for control joints. This framing Consulting an acoustical engineer can help determine
has to factor opening size and additional lateral the preferred solution regarding size, spacing, and gage
loads. While framed openings have the additional lateral of framing to be used at acoustically sensitive walls.

22 the construction specifier E-BOOK | STEEL FRAMING


The QuickFrame Rough Opening System streamlines installation by reducing the
number of components required to frame windows and doors. QuickFrame allows for
quicker, more cost-effective installation which makes it the best tool for the trade.

Increased Performance Eliminates Built-up Jambs Predrilled Holes


Less Weight Eliminates Built-up Headers Precut Lengths
Fewer Pieces 50% Labor Reduction One Piece Clips

STEEL FRAMING | the construction specifier E-BOOK 23


Framing at a residential unit. Note the manufacturer designations on the studs.

Additional loads Conclusion


Per ASTM C 645, Section 3.2.2, non-structural The industry has many providers of interior partition
framing is metal framing that supports a vertical load components. They are roughly separated into non-
not greater than 1460 N/m (100 lb/ft) and 90 kg structural framing suppliers and manufacturers of
(200 lb) per stud. gypsum and tile backer boards. Each of these two
Items such as closet hanging rods, wall cabinets in groups offers different products. Gypsum board
kitchens, flat-screen televisions, and grab bars in suppliers publish limiting height charts, but some
restrooms are typically supported by metal framing. are outdated. The variation between products from
These wall-supported items may be on one side, or the gypsum side and the metal framing arena can
both sides of a wall. unfortunately go on to create some discrepancies
If located on one side, an eccentric load is placed and gaps in the system performance information.
on the metal framing and top runner channel. If the Multiple factors need to be evaluated to select the
additional loads are on both sides of the wall, twice appropriate non-structural framing. Elements that
the load is applied to the metal framing. It should be determine the size, spacing, and gage of the non-
noted a wall-mounted flat-screen television should structural framing vary from the normal deflection
also be evaluated for the potential acoustical vibrations and loading criteria, to the ancillary loading from
passed directly to the partition. items such as large flat panel televisions and kitchen
wall cabinets. Higher deflection criteria is required
Special conditions for large-format tile areas. Head runner track gages
In the Chicago high-rise residential market, branch must be calculated, especially at locations of tall walls.
lines for fire sprinkler systems are occasionally routed In the submittal requirements for projects, this
through metal framing. This routing is accomplished author’s firm requires a certificate indicating the
with prefabricated, U-shaped cutouts at the top of manufacturer has reviewed the project documents,
the metal framing to allow the pipe to pass through and the framing supplied conforms to the
the studs. requirements listed. Additionally, it needs a chart
Installation begins with the top track, followed by listing the partition types, manufacturer products
the branch sprinkler line, and then the prefabricated used, the associated UL fire rating system, and the
metal framing with the cutout around the branch limiting height. This author’s firm is also starting
pipe. In this special condition, the non-structural to utilize a partial performance specification for
metal framing manufacturer needs to engineer and limited areas, such as determining the gage of studs
confirm the framing’s performance requirements at kitchens with wall cabinets and wall-reinforcing
are maintained. locations at grab bars.

24 the construction specifier E-BOOK | STEEL FRAMING


Long-leg
deflection track.
Note the gaps
The above photo shows framing at chase wall; direct- at intersections
attached furring on concrete wall. It is important to note to allow gypsum
the gap at intersection of furring and framing to allow board to pass
the gypsum wallboard to pass. through.

Although most non-structural framing in a project in the appropriate locations. For any project, the
could be determined by the architect, some areas metal framing supplier is in the best position to
require special attention. In large, mixed-use determine the most cost- and resource-effective
facilities with multiple floor-to-floor heights and solution, and thus, a performance-based specification
varying conditions and performance requirements, could be evaluated for use. cs
employing performance-based specifications should
be evaluated. Architects can define performance Notes
criteria and provide a rough size of the framing, 1
For more information, see “Single Deflection Track
but the final calculations and requirements should Selection,” in Steel Stud Manufacturers Association’s
be developed in a shop drawing so construction (SSMA’s) Industry Technical Note Cold Formed Steel
crews can install the most cost-effective material Construction. Visit www.ssma.com/documents/tn01.pdf.

» ADDITIONAL INFORMATION
Authors
Larry Nordin, CSI, CDT, AIA, is associate principal at performance requirements—such as limiting heights, fire
Solomon Cordwell Buenz (SCB). He has worked in the ratings, and acoustical separation—need to be assessed
construction industry since 1985, becoming a licensed to choose the proper materials.
architect in 1991. Nordin has been at SCB for more
than a decade, and has worked on multi-use high- MasterFormat No.
rise projects in Chicago, as well as various low-rise 09 22 16–Non-structural Metal Framing
commercial and public facilities. He can be contacted
via e-mail at larry.nordin@scb.com. UniFormat No.
C1010–Partitions
Abstract
Innovative ‘dimpled’ metal products offer increased steel Key Words
strength, enabling better structural performance with Division 09
a thinner gage metal. They also require fewer natural Dimpled studs
resources than the more traditional smooth, flat sheet Gypsum board
metal used for non-structural framing. To determine Limiting height
the optimal solution for non-structural framing, many Non-structural metal framing

STEEL FRAMING | the construction specifier E-BOOK 25

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