PCG-FX801/FX802/FX802P/FX804/

PCG-FX805/FX902P/FX905P
SERVICE MANUAL For European Area
AEP Model
UK Model
Ver 4-2003L
Revision History

Lineup : PCG-FX805
PCG-FX804 S400

l
PCG-FX802P
PCG-FX802

i a
PCG-FX801

t
PCG-FX905P
PCG-FX902P

i d
Illust : PCG-FX805

e n
o n f
C

• Design and specifications are subject to

change without notice.

NOTEBOOK COMPUTER

9-874-587-04
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and
combinations thereof, 3DNow!, are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation. Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting
parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
—2—
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately
while avoiding to touch it without any protection.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Confidential
PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
 TABLE OF CONTENTS

Section Title Page

CHAPTER 1. BLOCK DIAGRAM ............................... 1-1

(to 1-2)

CHAPTER 2. FRAME HARNESS DIAGRAM ....... 2-1

(to 2-2)

CHAPTER 3. EXPLODED VIEWS AND

PARTS LIST ............................................ 3-1
3-1. Main Section .................................................................... 3-2
3-2. LCD Section (FX805/FX905P Model) – Made by SH – . 3-5
3-3. LCD Section (FX804 Model) – Made by SH – ............... 3-7
3-4. LCD Section (FX801/FX802/FX802P/FX902P Model)
– Made by AU – ............................................................... 3-9
3-5. Connector Section (CH Type Only) .............................. 3-11
(to 3-12)

CHAPTER 4. OTHERS
4-1. Replacing the CPU .......................................................... 4-1
1. Removing the CPU .......................................................... 4-1
2. Installing the CPU ............................................................ 4-1

History of the changes is shown as the

“Revision History” at the end of this data.

Confidential
—3— PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
 CHAPTER 1.
BLOCK DIAGRAM

CPU
AMD Mobile AthlonXP
PCG-FX Series
Processor
BLOCK DIAGRAM Rev. A

462 PIN PGA SOCKET A LCD Panel

PC Card

PC Card
Socket 2

Socket 1
14.1/15.0
Main Memory SXGA+/XGA
PC133 SO-DIMM 1 VIN

ADDRESS
SIGNAL

DATA
CTRL
LCD S ig Card bus
POWER CIRCUIT
Signal CPU-VCC
SO-DIMM SO-DIMM DRAM
North Bridge Graphic CORE
Slot A Slot B SIGNAL AGP TV Sig NTSC /PAL MAXIM 1711
VIA KT133A ATI 3D RAGE TV out
CARDBUS
VT8363A Mobility- M1 5V/5 VSUS
TI PCI1420
RGB

T
VGA MAXIM 1632A
3V/3 VSUS

CPU CLOCK
Main System Board MBX-61
CLK GEN PCI CLOCK
PCI BUS
ICS9248BF- USB CLOCK
168 14M CLOCK
5

AC LINK
i.LINK PHY L AN
USBP0 TI TI Real tek
USB 0
TSB12L V26 TSB41L V01 RTL8139 CL
U SBP1
2
U SBP2 CN
30 -pin Headphone
F DD AC97 Amp
U SBP3 i.LINK
Mini PCI MDC AD1881A TPA0132
4-pin
SOUTH BRIDGE AC LI NK L AN
VIA VT82C686-B 5 DAA
R J-45
Primary IDE Bus MODEM
CN

HDD

FI
COM
SIGNAL
MAX3243 3
E xt. MIC
Optical Secondary IDE Bus LPT
CN

P arallel
Devices
DSU B-25 4

ISA

KBD
P CU
NS KBC
BIOS
PC 87570 PS /2
Flash
4Mbit

VIN
2 3 4
Touch
DC-IN VA 1 Pad

CN CN CN
18 -p in 2 -pin 10 -pin

CN

CN

CN
60 -p in S P_L S P_R

BATTERY 0 POW

LID T/P BOARD Serial

USB 1 R J-11
DSUB -9
DC/DC BOARD CNX-129 POWER SWITCH
BATTERY 1
PWS-14 I/O SUB BOARD CNX-150 BOA RD SWX-74

Confidential
1-1 1-2 PCG-FX801/FX802/FX802P/FX804/FX805/
(END) PCG-FX902P/FX905P (EU)
 CHAPTER 2.
FRAME HARNESS DIAGRAM
DC-IN USB NETWORK MONITOR PRINTER SERIAL USB PHONE

Rear Panel

LCD

KEY BOARD

INVERTER

DC FAN
FFC LED
PL1

PCN1 CON13 CON6 CON11 CON2 CON1 CON3 CNX-150 Board

1
1
CON21 1

CON20
9
(Side-A)

JP1
2 50 1 CON15 25 10 2

18

CON4
2
CPU 50 26

18
1 CON4 49 1
99 1
CON19 4

1
100 50 2 CON23
2
VIDEO OUT CON5 1 49 CON9
CPU1 FPC

EXTERNAL MICROPHONE CON18

HEADPHONE CON17
CON2
MBX-61 Board
IEEE 1394 i.LINK
CON8
1 CON1 143 1 CON12 29
(Side-A) CARD MODEM
2 144 HARD DISK 2 30
J1
150 1 29

75
Side 1
1 3
143 2 30

1
2 144
CON2 CON14

CON10
FPC
Speaker L Speaker R
PC CARD
CONNECTOR

50
76 CON7

60 CON22 2

CON3 49

50

2
JP2

JP3
59 1

1
10 1
SWX-74

JP1
1

1
(Side-A)

2
1
2
OPTICAL
DEVICES

60 2
RAM RAM
59 BCN1 1
SLOT B SLOT A
FLOPPY DISK
PC-133 SO-DIMM DRIVE
1
BCN4

BATTERY PACK
PWS-14 Board
(Side-B)
6

BCN2
7 1 From board to connector (direct connection)
8 2
6

Harness (connector at both end)

BCN3

2nd BATTERY PACK

1 12 1 8
CNX-129 Board (OPTION) Harness (soldered at one end)
(Side-B)
1

JP1 JP2
Connectors soldered on board and appearing on the panel

TOUCH PAD
Confidential
2-1 2-2 PCG-FX801/FX802/FX802P/FX804/FX805/
(END) PCG-FX902P/FX905P (EU)
 CHAPTER 3.
EXPLODED VIEWS AND PARTS LIST

NOTE:
• Items marked “ * ” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
• The mechanical parts with no reference number in the
exploded views are not supplied.
• When two or more parts are shown in parallel, use the
part described first as the main part.
• The parts marked “ $ ” are the High Value Modules.
• The parts marked “ # ” are the parts on which
barcode label is attached.
• The indication [CH] is used for identification of part type.
• Regarding the boards of this model, the discrete parts
on the boards cannot be replaced. However, Some
connectors can be replaced.

The components identified by mark 0 or

dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.

Confidential
3-1 PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
3-1. Main Section
Ref.No. Part No. Description Ref.No. Part No. Description
1 X-4623-848-3 [CH]...ASSY BOTTOM (Q) 125 1-790-710-11 FFC (SWX-PWS)
3 4-640-837-22 DOOR BATTERY * 134 4-645-433-01 BRACKET BAY CONNECTOR
*8 4-651-706-01 HEATSINK BOTTOM 136 4-644-357-01 CUSHION SPK
11 4-656-752-01 [CH]...INSULATOR HEATSINK BOTTOM 147 6-702-640-01 (FX801)...
15 4-643-832-21 DUMMY CARD IC AXMS1400FWS3B (Athlon XP 1400+)
147 6-702-541-01 (FX802/FX802P/FX804)...
18 A-8049-276-A $ COMPLETE PWB SWX-74 IC AXMS1500FWS3B (Athlon XP 1500+)
19 X-4623-850-2 [CH]...ASSY HOOD KEYBOARD (Q)
20 1-529-287-11 SPEAKER UNIT 147 6-702-710-01 (FX805/FX902P/FX905P)...
22 1-790-639-22 FPC 50PIN (FOR HDD) IC AXMS1600FWS3B (Athlon XP 1600+)
24 A-8059-137-A $ # (FX801/FX902P)... 148 X-4623-561-2 ASSY LATCH DETECTOR
ASSY HDD 20GB (I,20) (S) 149 1-756-148-11 SECONDARY BATTERY, LITHIUM
155 4-651-701-11 DOOR MODEM
24 A-8059-429-A $ # (FX802/FX804/FX805/FX802P/ 157 4-654-701-01 CUSHION (HD-M2)
FX905P)...
ASSY HDD 30GB (H,20,F) (S) 161 4-654-019-01 GASKET (AV)
25 1-476-648-21 (UK)...KEY BOARD UNIT (GB) 162 4-654-047-01 SHIELD (AV)
25 1-476-648-31 (German/Austrian)... 163 4-653-936-01 GASKET (HB/M)
KEY BOARD UNIT (DE) 164 A-8112-265-A $ COOLING UNIT-3A
25 1-476-648-41 (Swiss)...KEY BOARD UNIT (CH) 165 4-644-667-01 COVER RJ-11
25 1-476-648-51 (French)...KEY BOARD UNIT (FR)
166 4-654-631-01 GUARD SPK
25 1-476-648-61 (Italian)...KEY BOARD UNIT (IT) 168 A-8025-674-A $ # FDD UNIT ASSY (TN-CH)
25 1-477-688-11 (Spanish)...KEY BOARD UNIT (ES) 180 4-663-824-01 TAPE CPU (A-XP)
26 X-4623-849-3 [CH]...ASSY PALMREST (Q) * 181 4-654-398-01 PLATE GROUND (SH)
27 1-772-529-72 PAD, TOUCH 182 4-657-164-03 BRACKET WIRE 2
28 A-8049-275-A $ COMPLETE PWB CNX-129
183 4-655-511-01 GASCKET (DRIVE)
* 29 4-651-699-01 BRACKET PAD 184 4-654-776-01 INSULATOR (SCREW)
* 30 4-651-708-12 BRACKET (HDD) 185 4-654-783-01 SHIELD TAPE (HDD)
31 4-640-861-04 BRACKET CD-ROM R 187 4-658-711-01 SHIELD TAPE (FAN)2
32 1-796-455-11 $ # (FX802/FX804/FX805/FX802P/ 188 4-658-542-01 SPACER (KEY BOARD)
FX902P/FX905P)...
COMBO DRIVE (UJDA730) 192 4-658-470-01 [CH]...GASKET (DOCK)
32 1-796-171-31 $ # (FX801)...DVD-ROM (SDR-081, 8X) 193 4-659-640-01 TAPE (DOCK) J
194 4-659-641-01 SHIELD TAPE (USB) 2J
33 X-4623-747-1 (FX801)...ASSY DOOR DVD-ROM Q 195 9-885-020-01 [CH]...CABLE ASSY (RJ45-CONN)
33 X-4623-436-2 (FX802/FX804/FX805/FX802P/ 196 4-653-151-01 SPACER (KBF)
FX902P/FX905P)...
ASSY DOOR DVD-RW (PA) 197 4-664-390-01 TAPE M/B J
* 34 4-640-860-03 BRACKET (CD-ROM L) 198 4-668-785-01 THERMAL SHEET CPU
38 4-656-727-01 [CH]...DOOR I/O
39 4-656-735-01 [CH]...FOOT REAR B1 4-641-726-41 SCREW (M2), SPECIAL HEAD
B3 4-644-899-01 SCREW (M2), 0 NUMBER P3 KIND
40 4-651-714-01 DOOR DOCKING CONNECTOR B4 4-639-112-01 SCREW M2X4
41 4-656-736-01 [CH]...FOOT FRONT B7 4-644-402-12 SCREW (MBX)
46 A-8067-735-A $ COMPLETE PWB PWS-14 (U) B8 4-641-726-12 SCREW (M2), SPECIAL HEAD
48 1-761-380-23 # CARD, MODEM
52 1-790-640-11 FPC 50PIN (FOR CD-ROM) B10 4-652-498-01 +B M2 (NOJI)
B12 4-645-177-01 SCREW (M1.7X3.5)
55 4-640-845-11 BUTTON BAY B14 4-645-497-01 SCREW (M2.6), CROSS (HOLE) BIND
56 4-644-349-01 LATCH BAY B15 4-635-301-01 SCREW M3X4
* 57 4-640-854-01 SPRING BAY B17 7-622-205-05 NUT M2 TYPE2
* 58 4-651-850-01 BRACKET BOTTOM
* 59 4-640-857-01 DOOR BATTERY SPRING B31 4-645-214-11 GRIP, M2
B32 7-621-772-68 SCREW +B 2X12
60 4-651-698-01 DISPLAY BASE B33 4-642-852-21 +B M2
63 4-651-928-02 COVER BATTERY CONNECTOR B37 4-650-481-01 SCREW (B1.7), TAPPING
67 4-656-756-01 [CH]...LABEL I/O B38 4-651-989-01 SPACER (MBX)
* 71 4-641-851-02 SPRING (FDD), PLATE
72 4-657-283-01 [CH]...BRACKET IO
74 4-651-702-01 DOOR DIMM
* 76 4-644-361-01 BRACKET SPK NOTE :
* 78 4-644-362-11 PLATE PALMREST When replacing the CPU, refer to “4-1. Replacing the CPU”.
81 6-600-118-01 IC MT8LSDT3264HG-133B1
(PC-133 SO-DIMM (256MB CL3))
81 6-600-114-01 IC HYS64V32220GDL-7.5-C2
(PC-133 SO-DIMM (256MB CL3))
84 1-960-827-21 HARNESS (2 PIN)
88 A-8111-213-A $ # BOARD ASSY, MAIN
105 4-641-630-11 COVER BAY HOLE
123 1-790-711-21 FFC (PPK)
124 1-757-767-11 FFC (TP-CNX)
Confidential
3-2 PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
 B8
187 J B1

B33 B33 B1
185 B1 I
22
B1 30 J
181
B15
K B32 A N
N 25
B1 B15
188
M
60 B1 B8
24 19

Supplied C
with 19
164 27
198 B14 26 (FX801 Model)
136
180 B1 B1
20
15 124 125 B10
166 B10
147 B17
182 18 31
76 H
B8
Supplied 136 28
88 with 88 Supplied B37
196 B8 29 34
63 with 88 B4 123
M
B4 20

B8 I 194
K 195 76
H 32
B8 149 B10 33
162
72 B4
148 157 B8 B1
L
L C 71
B7 B10
46
F 78 31 B10
B38 D B8
197 Supplied 161 B12
193
165 with 88
192
B8 57 58
84 161 163
52 48
81 162
134 B10 32 33
B31 B8 56 B14
E 184
B3 B 34 B12
38
183
A 59
11 (FX802/FX802P/FX804/FX805/FX902P/FX905P Model)

B 67
184
3 D B14
E
168
Supplied F
with 1

1
39
8
B3 B3
105
155 601
(Refer to Page 3-10.)
74 41
55
B8 B8
40

Confidential
3-3 3-4 PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
3-2. LCD Section (FX805/FX905P Model) – Made by SH – Ref.No.
201
Part No.
1-476-316-11
Description
INVERTER UNIT
Ref.No.
B8
Part No.
4-641-726-12
Description
SCREW (M2), SPECIAL HEAD
202 X-4623-380-1 HINGE LEFT 15 B22 4-642-761-01 +P M2X3 LOCK
203 X-4623-448-2 ASSY HOU, BEZEL 15SA-Z B23 4-644-165-21 SCREW (M2.6X4), 0 PLATE P1 MAIN
206 4-637-902-31 LATCH B30 4-643-550-01 +P 2.6X6 LOCK PRECISION TYPE3
207 A-8023-483-A $ # ASSY LCD SXGA+ 15SH (S)
224
226 224 208 4-637-903-01 SPRING LATCH
B22 212 X-4624-622-1 ASSY HOU, DISPLAY 15SA2
234 213 4-642-762-31 COVER HINGE (15)
203 214 4-666-875-11 (FX805)...LABEL ID (E)
B30 235 214 4-666-875-01 (FX905P)...LABEL ID (E)
224
219 1-757-604-11 PWB, FLEXIBLE PRINT (SINGLE)
206 220 4-642-755-01 BRACKET LCD (DL) 15
B22 221 4-642-756-01 BRACKET LCD (BL) 15
234 208 222 4-642-757-01 BRACKET LCD (DR) 15
221 223 4-642-758-01 BRACKET LCD (BR) 15
224 4-646-217-11 COVER SCREW SIDE (15)
225 4-635-277-22 COVER SCREW LOWER
226 4-643-549-12 COVER SCREW SHAFT
Supplied B22 228 X-4623-381-1 HINGE RIGHT 15
with 203 224 229 4-643-366-11 EDGE GUARD HINGE (15)
223 231 4-643-837-01 SHIELD (LCD)
234 4-635-276-22 COVER SCREW UPPER
235 4-642-760-12 CUSHION CENTER
237 1-961-017-31 HARNESS,LCD (SXGA+)
238 4-650-831-01 SHIELD TAPE (SK)
207 239 4-645-219-01 LCD TAPE 13.3
B23

202

231

238
NOTE :
B8 231 Set the DIP switch on the MBX-61 board (Main board) to match
with the LCD (A-8023-483-A) that is used in this computer.
220

ON
237 222

1 2 3 4
229
B23
239
The upper position where ON indication is shown is the
ON position . The lower position is the OFF position.

213
No. 1 2 3 4
ON/OFF 1 0 1 1
219
201 0 : ON 1: OFF
B8
Supplied 212 228
with 212
225

214

213

Confidential
3-5 3-6 PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
3-3. LCD Section (FX804 Model) – Made by SH – Ref.No.
401
Part No.
1-476-316-11
Description
INVERTER UNIT
Ref.No.
B8
Part No.
4-641-726-12
Description
SCREW (M2), SPECIAL HEAD
402 X-4623-380-1 HINGE LEFT 15 B22 4-642-761-01 +P M2X3 LOCK
403 X-4623-448-2 ASSY HOU, BEZEL 15SA-Z B23 4-644-165-21 SCREW (M2.6X4), 0 PLATE P1 MAIN
406 4-637-902-31 LATCH B30 4-643-550-01 +P 2.6X6 LOCK PRECISION TYPE3
407 A-8112-097-A $ # ASSY LCD 15XGA SH (S)
424
426 408 4-637-903-01 SPRING LATCH
B22 412 X-4624-622-1 ASSY HOU, DISPLAY 15SA2
434 413 4-642-762-31 COVER HINGE (15)
403 414 4-666-875-21 LABEL ID (E)
B30 435 419 1-757-604-11 PWB, FLEXIBLE PRINT (SINGLE)
420 4-642-755-01 BRACKET LCD (DL) 15
406 421 4-642-756-01 BRACKET LCD (BL) 15
422 4-642-757-01 BRACKET LCD (DR) 15
434 408 423 4-642-758-01 BRACKET LCD (BR) 15
421 424 4-646-217-11 COVER SCREW SIDE (15)
425 4-635-277-22 COVER SCREW LOWER
426 4-643-549-12 COVER SCREW SHAFT
428 X-4623-381-1 HINGE RIGHT 15
Supplied B22 429 4-643-366-11 EDGE GUARD HINGE (15)
with 403 424 431 4-643-837-01 SHIELD (LCD)
423 434 4-635-276-22 COVER SCREW UPPER
435 4-642-760-12 CUSHION CENTER
437 1-961-018-81 HARNESS,LCD (XGA-F-N)
438 4-650-831-01 SHIELD TAPE (SK)
439 4-645-219-01 LCD TAPE 13.3
407

B23

402

431

438
NOTE :
B8 431 Set the DIP switch on the MBX-61 board (Main board) to match
with the LCD (A-8112-097-A) that is used in this computer.
420

ON
437 422

1 2 3 4
429
B23
439
The upper position where ON indication is shown is the
ON position . The lower position is the OFF position.

413
No. 1 2 3 4
ON/OFF 0 1 0 1
419
401 0 : ON 1: OFF
B8
Supplied 412 428
with 412
425

414

413

Confidential
3-7 3-8 PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
 3 [ADD]
4-669-370-01 (FX802P)...GETTING BOOKLET

3-4. LCD Section (FX801/FX802/FX802P/FX902P Model) Ref.No.

301
Part No.
1-476-318-21
Description
INVERTER UNIT
Ref.No. Part No. Description
ACCESSORIES
– Made by AU – 302
303
X-4623-378-1
X-4623-409-3
HINGE LEFT MV
ASSY HOU, BEZEL 14SA-Z
************
304 4-635-277-22 COVER SCREW LOWER 601 A-8048-965-A ASSY WEIGHT SAVER (Z)
305 4-635-276-22 COVER SCREW UPPER (Refer to Page 3-4.)
303 602 1-528-934-21 $ # BATTERY PACK, LITHIUM ION
325 306 4-637-902-31 LATCH 603 1-575-875-51 CORD, CONNECTION
304 305 307 A-8067-426-A $ # ASSY (LCD)(XGA)(14AU)(COG)(S) 604 1-783-801-22 CORD, CONNECTION
B8 308 4-637-903-01 SPRING LATCH 0605 1-476-162-41 $ ADAPTOR, AC
309 X-4623-379-1 HINGE RIGHT MV
B8 312 X-4623-458-1 ASSY HOU, DISPLAY 14FV-Z 0606 1-575-131-61 CORD, POWER
0607 1-770-019-12 (UK)...
313 4-642-762-31 COVER HINGE (15) ADAPTOR, CONVERSION PLUG 3P
314 4-666-875-31 (FX802)...LABEL ID (E) 1-816-429-12 (UK)...PHONE PLUG (GB)
314 4-666-875-51 (FX801)...LABEL ID (E) 1-816-429-22 (Dutch)...PHONE PLUG (NL)
314 4-666-875-61 (FX802P)...LABEL ID (E) 1-816-429-32 (German)...PHONE PLUG (DE)
314 4-666-875-81 (FX902P)...LABEL ID (E)
1-816-429-42 (Swiss)...PHONE PLUG (CH)
Supplied 317 1-757-605-11 PWB, FLEXIBLE PRINT (SINGLE) 1-816-429-52 (Austrian)...PHONE PLUG (AT)
with 303 319 4-654-966-01 SHEET (BEZEL), ADHESIVE 1-816-429-62 (French)...PHONE PLUG (FR)
319 * 322 4-644-163-11 BRACKET LCD LEFT 14 (SA) 1-816-429-72 (Italian)...PHONE PLUG (IT)
306
* 323 4-644-164-11 BRACKET LCD RIGHT 14 (SA) 4-667-941-01 GETTING BOOKLET
B22 325 4-642-760-12 CUSHION CENTER 3 [COR]
326 1-961-018-81 HARNESS, LCD (XGA-F-N) (FX801/FX802/FX804/FX805)...
314
B8 327 4-650-831-01 SHIELD TAPE (SK)
328 4-645-219-01 LCD TAPE 13.3 601 605
330 308 329 4-665-934-01 TAPE LCD2 Weight saver (1) AC Adaptor (1)
322 307 330 4-665-931-01 SPACER LCD
331 4-668-388-01 CUSHION LCD
B8
B8 4-641-726-12 SCREW (M2), SPECIAL HEAD
B20 B20 7-628-254-00 SCREW +PS 2.6X5
B22 4-658-316-01 ACE (M2), +B LOCK

602 606
302 331
Battery pack (1) Power Cord (1)
327 329 323

NOTE :
330 B8 Set the DIP switch on the MBX-61 board (Main board) to match
with the LCD (A-8067-426-A) that is used in this computer.
B8 B8
ON 603 607
B20 Video cable (1) Conversion Plug
3P Adaptor (1)
326
B8 B22 1 2 3 4
301

309 The upper position where ON indication is shown is the

317 ON position . The lower position is the OFF position.
604
No. 1 2 3 4 Telephone cord (1)
ON/OFF 0 0 1 0
328 0 : ON 1: OFF

312
313

The components identified by mark 0 or dotted

line with mark 0 are critical for safety.
Replace only with part number specified.

Supplied
313 with 312

Confidential
3-9 3-10 PCG-FX801/FX802/FX802P/FX804/FX805/
PCG-FX902P/FX905P (EU)
3-5. Connector Section (CH Type Only) Ref.No. Fig. Part No. Description

901 1-779-745-21 [CH]...JACK, DC

DC IN connector

902 9-885-018-97 [CH]...CONNECTOR (1.2MM), USB

USB connector
Bracket I/O

903 9-885-018-98 [CH]...CONNECTOR (1.6MM), USB

902
901 USB connector

∗ Among the parts that are used on the boards of this model, only the connectors
that are show in the list can be replaced.
(The parts other that the specified connectors cannot be replaced.)

903

∗Before replacing the connector of

reference number 901, 902 and
903, remove the bracket I/O.

903

902
901

903 901
902
Confidential
3-11 3-12 PCG-FX801/FX802/FX802P/FX804/FX805/
(END) PCG-FX902P/FX905P (EU)
 CHAPTER 4.
OTHERS
4-1. Replacing the CPU Fig. Part No. Description

1. Removing the CPU

J-2507-309-1 JIG FOR CPU

2 5
1
6

4
1 Install the special tool in the CPU. 5 Remove the special tool.
2 Insert a flat head (-) screwdriver tip into the 6 The CPU can be removed upward.
groove as shown.
3 While holding the special tool, slant the
screwdriver in the direction of the arrow.
4 The base under the CPU moves slightly in
the direction of the arrow and the CPU lock
is released.

2. Installing the CPU

NOTE :
Attach the CPU while 3
aligning the cut-out with
this position.
2
5
1

1 Insert all pins of the replacement CPU into the 3 Insert a flat head (-) screwdriver tip into the
holes of the base and push the CPU in the groove as shown.
direction of the arrow. While holding the special tool, slant the
screwdriver it in the direction of the arrow.
2 Install the special tool in the CPU.
4 The base under the CPU moves slightly in
the direction of the arrow and the CPU is locked.
5 Remove the special tool.
NOTE :
• Do not use screwdrivers having a large tip than the width of the groove.
Otherwise, it may cause the groove to be damaged.
• When installing the special tool in the CPU, align the convex of the base.

Confidential
4-1 PCG-FX801/FX802/FX802P/FX804/FX805 (EU)
(END)
PCG-FX801/FX802/FX802P/FX804/
PCG-FX805/FX902P/FX905P (EU)

List of PCG-FX Series (As of December, 2003)

Service Manual
Model Name
Part No.
PCG-FX103
9-872-180-XX
PCG-FX101
PCG-FX109K
PCG-FX108K 9-872-195-XX
PCG-FX105K
PCG-FX209K 9-874-411-XX
PCG-FX205K
PCG-FX203K
9-874-429-XX
PCG-FX203
PCG-FX403
PCG-FX302K 9-874-447-XX
PCG-FX202
9-874-405-XX
PCG-FX201
PCG-FX301 9-874-440-XX
PCG-FX503 9-874-501-XX
PCG-FX405
PCG-FX401 9-874-454-XX
PCG-FX404
PCG-FX505
PCG-FX502 9-874-508-XX
PCG-FX501
PCG-FX605
PCG-FX604
PCG-FX602
PCG-FX601 9-874-550-XX
PCG-FX705
PCG-FX702
PCG-FX701
PCG-FX805
PCG-FX804
PCG-FX802
PCG-FX801 9-874-587-XX
PCG-FX802P
PCG-FX905P
PCG-FX902P

This manual and the constituent data may not be

replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.

English
2003L1600-1
9-874-587-04 Sony Corporation © 2002 Sony Corporation
— 28 — Published by Sony EMCS VAIO-GSC [SNT]
Revision History

Suffix Ver. Date Contents QM No.

First
-01 Ver. 1 2002.09.02
Edition
-02 Ver. 2 2002.09.30 Front Page (Model Line Up), Page 3-2, Page 3-4, Page 3-9, Page 3-10, Back Cover N2002_110AK

-03 Ver. 3 2003.01.14 Front Page (Model Line Up), Page 3-2, Page 3-4, Page 3-5, Page 3-6, Page 3-9, N2003_003AK

Page 3-10, Back Cover

-04 Ver. 4 2003.11.25 Page 3-10 N2003_103CK

< Remarks >

[Confidential]
PCG-FX801/FX802/FX802P/FX804/FX805/FX902P/FX905P (EU)