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1
Dr.Rakesh P
1
Professor, College of Engineering, Trivandrum
Contents
2 Experimental Details 9
2.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Experimental Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.0 Injector Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2
1.0. LIQUID PROPELLANTS 3
ropellant is the chemical mixture burned to produce thrust in rockets and consists of a fuel and an
P oxidizer. A fuel is a substance that burns when combined with oxygen producing gas for propulsion. An
oxidizer is an agent that releases oxygen for combination with a fuel. The ratio of oxidizer to fuel is called
the mixture ratio. Propellants are classified according to their state - liquid, solid, or hybrid. The gauge for
rating the efficiency of rocket propellants is specific impulse, stated in seconds. Specific impulse indicates how
many pounds (or kilograms) of thrust are obtained by the consumption of one pound (or kilogram) of propellant
in one second. Specific impulse is characteristic of the type of propellant, however, its exact value will vary to
some extent with the operating conditions and design of the rocket engine.
Liquid Propellants
Low-energy Propellant
Earth storable Hypergolic
Medium-energy propellant
Space storable Non-Hypergolic
High-energy propellant
4 CONTENTS
a Low-energy propellant
b Medium-energy propellant
c High-energy propellant
Both aniline and xylidine result in the formation of lot of soot since they are aromatic component. The
energy release is low since the heat of formation of the compounds are large and negative. The oxygen content
in HNO3 is enhanced by dissolving 15% NO2 in it. the mixture is known as Red fuming nitric acid. if the
incorporation of NO2 is about 0.5% it is known as White fuming nitric acid. HNO3 is corrosive, The addition of
small amount of HF inhibits the corrosion, the resulting mixture is known as Inhibited Red fuming nitric acid.
Fuel N2 H4 has possitive heat of formation and it dissociates in the presence of a catalyst to liberate heat.
It is therefore, used as a single propellant without the need of an oxidizer and is therefore, called a monopro-
pellant.Similarly, the oxidizer H2 O2 liberates heat upon decomposition and can be used as a monopropellant.
Hydrazine combines readily with HNO3 and N2 O4 giving high heat release rate than aniline and xylidine.MMH
and UDMH are hydrazine based fuels in which the hydrogen atom is replaced by one and two methyl groups
respectively. MMH gives more stable comnbustion than hydrazine and its handling is easy. A fuel which is a
mixture of 50 percent N2 H4 and 50 percent UDMH is known as Aerozene 50(Az50).
The fuel kersosene has also been extensively used with LO2 . Kerosene is predominantly paraffin based and
is chemical structure is approximated by C12 H26 . kersone consist of straight chain compounds and aromatic
compounds. Pure kerosene is called aviation kerosene. Kerosene blended with aviation gasoline is known as
jet mix product and is used for aircraft propulsion. In the case of kerosene used for rocket propulsion, the
kerosene should not form coke. Kerosene used for rocket propulsion is known as Rocket propellant (RP). The
synthetic kerosene is called Sintin which gives higher Is p. The combination of kerosene and LO2 is referred to
as semi-cryogenic propellant.
Hypergolic fuels commonly include hydrazine, monomethyl hydrazine (MMH) and unsymmetrical dimethyl
hydrazine (UDMH). The oxidizer is typically nitrogen tetroxide (N2O4) or nitric acid (HNO3). UDMH is used
in many Russian, European, and Chinese rockets while MMH is used in the orbital maneuvering system (OMS)
and reaction control system (RCS) of the Space Shuttle orbiter. The Titan family of launch vehicles and the
second stage of the Delta use a fuel called Aerozine 50, a mixture of 50% UDMH and 50% hydrazine.
Figure 1.1: Liquid Engine Cycles ?? Blow down mode, ?? Cold Gas Pressurization, ?? Gas generator cycle, ??
Staged combustion cycle ??Expander cycle,??Bleed cycle, ?? Combustion tap-off cycle
Liquid propellant rocket engine cycles can be classifies as pressure-fed system and pump fed system. For
small thrust rockets operating at small values of chamber pressures, a simple blow down or regulated gas pressure
6 CONTENTS
cold gas system is adequate. As the chamber pressure, and hence thrust increases a pump-fed system becomes
desirable.
Gas-generator cycle: The gas-generator cycle, also called open cycle, taps off a small amount of fuel
and oxidizer from the main flow (typically 2 to 7 percent) to feed a burner called a gas generator. The hot
gas from this generator passes through a turbine to generate power for the pumps that send propellants to
the combustion chamber. The hot gas is then either dumped overboard or sent into the main nozzle or an
auxillary nozzle downstream. Increasing the flow of propellants into the gas generator increases the speed of
the turbine, which increases the flow of propellants into the main combustion chamber, and hence, the amount
of thrust produced. The gas generator must burn propellants at a less-than-optimal mixture ratio to keep
the temperature low for the turbine blades. Thus, the cycle is appropriate for moderate power requirements
but not high-power systems, which would have to divert a large portion of the main flow to the less efficient
gas-generator flow.As in most rocket engines, some of the propellant in a gas generator cycle is used to cool the
nozzle and combustion chamber, increasing efficiency and allowing higher engine temperature.
Staged combustion cycle: In a staged combustion cycle, also called closed cycle, the propellants are
burned in stages. Like the gas-generator cycle, this cycle also has a burner, called a preburner, to generate gas
for a turbine. The preburner taps off and burns a small amount of one propellant and a large amount of the
other, producing an oxidizer-rich or fuel-rich hot gas mixture that is mostly unburned vaporized propellant.
This hot gas is then passed through the turbine, injected into the main chamber, and burned again with the
remaining propellants. The advantage over the gas-generator cycle is that all of the propellants are burned
at the optimal mixture ratio in the main chamber and no flow is dumped overboard. The staged combustion
cycle is often used for high-power applications. The higher the chamber pressure, the smaller and lighter the
engine can be to produce the same thrust. Development cost for this cycle is higher because the high pressures
complicate the development process. Further disadvantages are harsh turbine conditions, high temperature
piping required to carry hot gases, and a very complicated feedback and control design.
Expander cycle: The expander cycle is similar to the staged combustion cycle but has no preburner. Heat
in the cooling jacket of the main combustion chamber serves to vaporize the fuel. The fuel vapor is then passed
through the turbine and injected into the main chamber to burn with the oxidizer. This cycle works with fuels
such as hydrogen or methane, which have a low boiling point and can be vaporized easily. As with the staged
combustion cycle, all of the propellants are burned at the optimal mixture ratio in the main chamber, and
typically no flow is dumped overboard; however, the heat transfer to the fuel limits the power available to the
turbine, making this cycle appropriate for small to midsize engines. A variation of the system is the open, or
bleed, expander cycle, which uses only a portion of the fuel to drive the turbine. In this variation, the turbine
exhaust is dumped overboard to ambient pressure to increase the turbine pressure ratio and power output. This
can achieve higher chamber pressures than the closed expander cycle although at lower efficiency because of the
overboard flow.
Bleed cycle: Exhaust from the turbine can be admitted in the divergent portion of the nozzle to generate
additional thrust in the main thrust chamber instead of exhausting it through auxillary nozzle. This paractice
is known as gas generator with bleed.
Combustion tap-off cycle: Combustion gases could be taken from main combustion chamber for driving
the turbine. This scheme is spoken of as combustion tap-off cycle. The use of fuel rich mixture near the zone of
injection in the thrust chamber is preffered. however, it is difficult to have the reproducible property of fuel rich
gases and preference would be given to bleed the hot gases from the boundary layer in the supersonic portion
of the nozzle.
liquid propellant is injected into a catalyst bed and decomposes into high-pressure and high-temperature gas.
These hot gases are expanded in the convergent–divergent nozzle to produce requisite thrust. Generally, mono-
propellant is a slightly unstable chemi cal that decomposes easily exothermally to produce hot gas. Some of the
monopropellants used in rocket engines are hydrazine (N2 H4 ), hydrogen peroxide (H2 O2 ), hydroxylammonium
nitrate (HAN), and propylene gly- col denitrate (PGDN). Among all the monopropellants, hydrazine (N2 H4 )is
considered to have desirable properties as it has higher specific impulse and lower density. Although it was
quite cumbersome to ignite it, with the advent of a better catalyst such as iridium pallet, it is possible to ignite
it easily. In the presence of iridium catalyst, hydrazine can be decomposed first into ammonia and nitrogen, as
given in the following:
Note that this reaction is exothermic in nature. As a result, the ammonia gets dissociated further into
nitrogen and hydrogen, as given in the following:
Experimental Details
Contents
2.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Experimental Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.0 Injector Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.0 Introduction
The function of any atomizer is not merely to break the liquid down into small drops but also to discharge
these drops into the surrounding gaseous medium in the form of a uniform spray. This function of discharging
the drops can be quantified by measuring the external spray characteristics. These are identified generally as
penetration, cone angle, liquid mass distribution in the cross section, and the drop size. Among these, the
main features of interest in the present study are the spray patterns, cone angle, liquid mass distribution and
the spray drop size. The spray pattern is very important as it is a precursor to other spray characteristics
which will be discussed later. The distribution of spray mass decides the local mixture ratio which in turn
decides the combustion characteristics. The experimental facility and diagnostic tools have to cater to all these
requirements.
The drop size measurement, in particular needs to be emphasized. The measurement of particle size and
its distribution at any location downstream of the point of generation of spray in an atomizer has been a
subject of interest for many researchers. The need for experimentation in the area of particle sizing, has gained
momentum over the years, especially due to its wide industrial applications. Diverse processes employing
sprays in applications such as combustion, agriculture, powder metallurgy, medicine, clean rooms, meteorology
and plasma spraying are examples of systems for which information of particle size and distribution may be
necessary. In the case of atomizers used in engines, the initial size and distribution of particles are the main
factors in determining the overall combustion efficiency and the emission of pollutants and particulates. Current
theoretical predictions of fuel spray combustion require experimentally measured initial distributions of droplet
sizes and velocities. The advent of droplet size measurement by light scattering provides an opportunity to
correlate combustor performance with the Sauter mean diameter (SMD) of droplets. As the spray characteristics
are sensitive to the operating conditions, one has choose the correct range of parameters and the facility has to
be suitably built.
9
10 CHAPTER 2. EXPERIMENTAL DETAILS
Table 2.1: Vignetting distances allowed between the range lens and the spray outer boundary
Range lens (focal length, mm) Size range, micron Vignetting distance, mm
1000 4–2000 290
300 1.2–600 84
100 0.5–180 24
distance. The two injector plates are provided with arc slots above which an arc strip graduated in degrees is
attached. This arc strip can be used for adjusting the impinging angle of the side injectors.
2.1. EXPERIMENTAL ARRANGEMENTS 11
The Tsiolkovsky rocket equation, classical rocket equation, or ideal rocket equation is the fundamental
equation related to all types of rockets.it relates the incremental velocity achieved by the rocket to the propellant
mass ratio for a particular exhaust velocity. it has many applications related to rockets and explains the need
for a multistage rocket
Introduction
The Tsiolkovsky rocket equation, classical rocket equation, or ideal rocket equation is a mathematical equation
that describes the motion of vehicles that follow the basic principle of a rocket: a device that can apply
acceleration to itself using thrust by expelling part of its mass with high velocity can thereby move due to the
conservation of momentum.
The equation relates the delta-v (the maximum change of velocity of the rocket if no other external forces
act) to the effective exhaust velocity and the initial and final mass of a rocket, or other reaction engine.
For any such maneuver (or journey involving a sequence of such maneuvers)
mo
∆V = Ve ln
mf
mo
= Isp g0 ln (2.1)
mf
where
• ∆V – the maximum change of velocity of the vehicle (with no external forces acting).
• m0 is the initial total mass, including propellant, also known as wet mass.
• mf is the final total mass without propellant, also known as dry mass.
History
The equation is named after Russian scientist Konstantin Tsiolkovsky independently derived it and published
it in his 1903 work. The equation had been derived earlier by the British mathematician William Moore in
1810, and later published in a separate book in 1813.The minister William Leitch, who was a capable scientist,
also independently derived the fundamentals of rocketry in 1861.
While the derivation of the rocket equation is a straightforward calculus exercise, Tsiolkovsky is honored as
being the first to apply it to the question of whether rockets could achieve speeds necessary for space travel.
Robert Goddard in America independently developed the equation in 1912 when he began his research to
improve rocket engines for possible space flight. Hermann Oberth in Europe independently derived the equation
about 1920 as he studied the feasibility of space travel.
Derivation
The Momentum of the rocket at time t is MV. After ∆ t seconds the momentum of the rocket increases to M-δ
m, as the mass efflux from the rocket in time ∆ t is δ m. Due to this efflux the velocity of the rocket increased
to V+∆ V.
Newton’s second law of motion relates external forces to the change in linear momentum of the whole system
(including rocket and exhaust) as follows:
X P2 − P1
Fi = lim (2.2)
∆t→0 ∆t
P1 = M V
P2 = (M − δm)(V + δV ) + δm(V + δV − Vj )
P
If there are no external forces then Fi = 0 (conservation of linear momentum) and P1 = P2
The mass of the rocket at any instant in time τ is given by M − m. τ .The mass δm emitted from the rocket
in time ∆t is given by−m. δτ . The negative sign is provided since there is a decrease in mass of the rocket.
−m. δτ
δV = Vj (2.3)
M − m. τ
Integrating equtaion[ ??] from time t=0 when mass of the rocket is Mi and velocity of the rocket is V1 to
time t=τf when mass of the rocket is Mf and velocity of the rocket is V2 , assuming the exit velocity Vj constant
during the period.
2.1. EXPERIMENTAL ARRANGEMENTS 13
V2 τf
−m. δτ
Z Z
eq : block2 δV = Vj
V1 0 M − m. τ
τ
V2 − V1 = −Vj ln [(M − m. τ )]0f
Mf
∆V = −Vj ln
Mi
Mi
∆V = Vj ln (2.4)
Mf
F
Isp = .
m g0
F = m. Vj
Vj = Isp g0
Mi
∆V = Isp g0 ln (2.5)
Mf
The above equation ?? is known as rocket equation. The equation suggest that a high value of efflux velocity
VJ and a higher value of the intial to final mass of the rocket are conducive to provide higher velocity increment
to the rocket.Equation ?? is applicable for any mode of propulsion and any material or medium used for the
propellant.
From equation ??
Mi ∆V
eq : block3 = e Vj (2.6)
Mf
Mi ∆V
− 1 = e Vj − 1 (2.7)
Mf
Mi − Mf ∆V
= e Vj − 1 (2.8)
Mf
Mp − ∆V
= 1 − e Vj (2.9)
Mi
− ∆V
γ =1−e V j (2.10)
[terminal=pdf] set format ’set grid set size 1,1 set xrange [0:4] set ytics 0,10,40 set xtics 0,1,4 set yrange[0:40]
set xlabel ”/Symbol DV /Vj ”setylabel”Mi /Mf ”
set style line 1 lt 2 lw 2 pt 3 ps 0.5 linecolor rgb ”blue“ set key box linestyle 1 plot exp(x) with linespoints ls 1
title ’Rocket Equation’
In the case of sequentially thrusting rocket stages, the equation applies for each stage, where for each stage
the initial mass in the equation is the total mass of the rocket after discarding the previous stage, and the final
mass in the equation is the total mass of the rocket just before discarding the stage concerned. For each stage
the specific impulse may be different.
For example, if 80% of the mass of a rocket is the fuel of the first stage, and 10% is the dry mass of the first
stage, and 10% is the remaining rocket, then
100
∆V =VJ ln 100−80
=1.61Vj
With three similar, subsequently smaller stages with the same Vj for each stage, we have
14 CHAPTER 2. EXPERIMENTAL DETAILS
∆V = 4.83VJ
Assume an exhaust velocity of 4,500m s−1 and a ∆V of 9,700 m s−1 (Earth to LEO, including ∆V to
overcome gravity and aerodynamic drag).
• Single-stage-to-orbit rocket: 1-e9.7/4.5 =0.884, therefore 88.4% of the initial total mass has to be propellant.
The remaining 11.6% is for the engines, the tank, and the payload.
• Two-stage-to-orbit: suppose that the first stage should provide a ∆V of 5,000 m s−1 ; 1 e5.0/4.5 = 0.671,
therefore 67.1% of the initial total mass has to be propellant to the first stage. The remaining mass is
32.9%. After disposing of the first stage, a mass remains equal to this 32.9%, minus the mass of the tank
and engines of the first stage. Assume that this is 8% of the initial total mass, then 24.9% remains. The
second stage should provide a ∆V of 4,700m s−1 1-e−4.7/4.5 = 0.648, therefore 64.8% of the remaining mass
has to be propellant, which is 16.2% of the original total mass, and 8.7% remains for the tank and engines
of the second stage, the payload, and in the case of a space shuttle, also the orbiter. Thus together 16.7%
of the original launch mass is available for all engines, the tanks, and payload.
Bx
A
Conclusion
The Rocket equation has been derived and analysed in detail. The applicability of the equation in various cases
have been discussed. The importance of the equation in multistaging was highlighted.
Bibliography
[1] D. T. Harrje and F. H. Reardon. Liquid propellant rocket combustion instability. (nasa sp-194). NASA
Special Publication, 194, 1972.
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