INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR2514
Januay 2013

320D Excavator
Hydraulic System - Attachment
KGF1-UP
MCH1-UP
FAL1-UP
SPN1-UP
PHX1-UP

System 13

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Hydraulic (Charged) 164-6981 1 B-8
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 2 B-7
Filter Gp - Oil 126-2075 3 A-8
Filter Gp - Oil (Hyrdraulic Return) 188-4140 4 A-11
Manifold Gp - Control (Pilot Oil Supply) 215-5037 5 A-10
Motor Gp - Swing 158-8986 6 J-14
Motor Gp - Travel (LH) 209-5992 7 J-6
Motor Gp - Travel (RH) 209-5992 8 J-4
Pump Gp - Main Hydraulic 272-6955 9 C-5
Sensor As - Pressure (Drive Pump) 366-9312 10 A-5
Sensor As - Pressure (Idler Pump) 366-9312 11 C-4
Sensor Gp - Pressure (Work Tool) 366-9311 12 H-7
Swivel Gp 234-4440 13 H-5
Valve Gp - Check (Return) 201-9329 14 E-12
Valve Gp - Load Control (Boom Drift Red, Line Relief) 255-5683 15 G-2
Valve Gp - Load Control (Stick Drift Red, Line Relief) 255-5680 16 F-10
Valve Gp - Main Control 259-7464 17 D-12
Valve Gp - Pilot (Joystick) (LH) 270-5951 18 C-14
Valve Gp - Pilot (Joystick) (RH) 270-5952 19 C-12
Valve Gp - Pilot (Travel) 270-5947 20 G-11
Valve Gp - Pressure Reducing (Boom, Swing Priority) 232-4102 21 C-6
Valve Gp - Shuttle 185-0462 22 A-14
Valve Gp - Shuttle 259-7732 23 C-6
Valve Gp - Swing Cushion 158-9085 24 I-14
Valve Gp - Travel (Counterbalance) (LH) 137-3718 25 H-7
Valve Gp - Travel (Counterbalance) (RH) 137-3718 26 H-4
Attachments: System 13
Valve Gp - Control (Auxiliary) 259-7378 27 D-11
Valve Gp - Solenoid (Neg Flow Cont, Propn Red Valve) 171-0188 28 H-2
Valve Gp - Solenoid (Work Tool, 4 Function) 259-7429 29 I-1
Valve Gp - Solenoid & Relief 297-0265 30 I-8
Valve Gp - Solenoid & Relief 323-7942 31 H-8
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Idler Pump Pressure C-4
B1 Solenoid Work Tool 1 I-2
B2 Solenoid Work Tool 2 I-2
B3 Solenoid Work Tool 3 I-3
B4 Solenoid Work Tool 4 I-3
BB Drive Pump Pressure A-4
CC Power Shift Pressure 1 B-3
DD Case Drain Pressure B-3
EE Power Shift Pressure 2 C-2
FF Solenoid Pilot Pressure (Idler) H-1
GG Solenoid Pilot Pressure (Drive Pump) G-1
PG Pilot Pump Delivery Pressure A-7
SOS Oil Sampling Port A-7
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(8) MOTOR GP
(6) MOTOR GP (7) MOTOR GP
TRAVEL (RH)
SWING TRAVEL (LH)
SWING MOTOR STICK CYLINDER TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) 209-5992
BOOM CYLINDER 209-5992
158-8986 Di4 SINGLE SINGLE
SWING MOTOR
AG DOUBLE DOUBLE
J J
AG
DR Pi2
DR
MU

MU (30) VALVE GP
BG AG
SOLENOID & RELIEF aR2 bR2 Pa1 Pb1
BG AG AR4 BR4 AL3 BL3 297-0265 P1 PP3 PP3
R.C.V-C (29) VALVE GP
DR T1 T1 B4 B3 B2 B1 SOLENOID
B1 A1 R.C.V-C BUCKET CYLINDER
A4 A3 (WORK TOOL, 4 FUNCTION)
DR G A2 A1
B1 A1 R T2 B4 B3 B2 B1 259-7429
I T2 I

(24) VALVE GP
SWING P2
CUSHION
T
158-9085
AG BG BG AG
(31) VALVE GP P
SOLENOID & RELIEF
AR3 BR3 323-7942 P1
HL HR
B A
A B B A A1
BL2 AL2 G (25) VALVE GP FF
B A R A2
H TRAVEL (26) VALVE GP H
BL2 AL2 (COUNTERBALANCE) (LH) TRAVEL
(COUNTERBALANCE) (RH)
FINE SWING LESS OPTION R.C.V-D 137-3718 B1
FINE SWING OPTION P2 (12) SENSOR AS
BL1 AL1 BR1 AR1 137-3718
PRESSURE (WORK TOOL) B2
(13) SWIVEL GP P
366-9311
234-4440
(28) VALVE GP T
SOLENOID GG
(NEG FLOW CONT,
PROPN RED VALVE)
171-0188
G G
(20) VALVE GP
PILOT (TRAVEL)
270-5947 (15) VALVE GP
TP TT
LOAD CONTROL
TRAVEL(L) TRAVEL(R) (BOOM DRIFT RED,
(16) VALVE GP BR4 LINE RELIEF)
BL3 AL3
LOAD CONTROL 255-5683
(STICK DRIFT RED, SP3 SDr SPi SP2 BP3 BDr BPi BP2
LINE RELIEF) aL2 aL1 AR4 R.C.V-B
255-5680
AR1 BR1
aR4
R.C.V-A AL2 AL1 aR3
F F
BACK FWD Pa1 aR1 aR2
FWD BACK BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 FA1 AR2 Pi1
FB1 T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
aL1 bL1 bR1 aR1

(14) VALVE GP
R.C.V-B R.C.V-C CHECK (RETURN)
201-9329

G
E E
R.C.V-A
E F

R.C.V-D

TRAVEL(R)
BOOM(2)

SWING

STICK(2)
BUCKET

BOOM(1)
ATCH
TRAVEL(L)
STICK(1)
(17) VALVE GP
MAIN CONTROL
259-7464 F2
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5
(27) VALVE GP
D bR1 bR2 D
CONTROL bL3 bL2 bL1 bR3 bR4 HR
HL Pb1 bL4
(AUXILIARY) PL PR
259-7378

(11) SENSOR AS AA
(23) VALVE GP
PRESSURE (IDLER PUMP)
SHUTTLE
366-9312
259-7732 G2 M2
(9) PUMP GP
P2 Pi1 P-IN PSA2 DR1 PSA1
MAIN HYDRAULIC
C B1 A1 B2 A2 (21) VALVE GP Pn2 C
272-6955
(19) VALVE GP T-OUT2 DR2 PRESSURE REDUCING PL Ps2
(18) VALVE GP (BOOM, SWING PRIORITY)
EE
PILOT (JOYSTICK) (RH)
PILOT (JOYSTICK) (LH) A2
(TRAVEL)

270-5952 232-4102
(SWING)

270-5951 PsM2
NO.1

NO.2

JLP JLT JRT JRP T

(LOCK)

G4
NO.3

STICK SWING BUCKET BOOM S3

P1 P2
Dr2
P1 LINE PATTERNS
(1) ACCUMULATOR GP S1 Dr1
A Pressure Line
HYDRAULIC DrM
(CHARGED)
DD Pilot / Load Sensing Pressure

OUT IN R L OPEN CLOSE DOWN UP PAC Drain / Return Lines

B 164-6981 G3 Component Group B

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 PsM1
DR3 DR4 Pi2 DR5 T-OUT1 DR6 T P CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
(2) FILTER & VALVE GP
Ps1 CC Callout Number Component

PILOT (HYDRAULIC OIL) A1

(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
138-1234 Part Number
Name

158-8987
PR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
A1 A2 A3 A4 A5 A6 A7 A8 (5) MANIFOLD GP Pn1 PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT

(22) VALVE GP CONTROL OUT IN

IDLER PUMP OUTPUT
SUPPLY LINE

SHUTTLE (PILOT OIL SUPPLY) Pi DRAIN / RETURN LINE

SWING BREAK CONTROL CIRCUIT

185-0462 215-5037 TRAVEL SPEED CONTROL CIRCUIT

(3) FILTER GP T G1
POWER SHIFT CONTROL CIRCUIT

M1 SWING CONTROL AND SWING MOTOR CIRCUIT

OIL RIGHT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT

A3
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT

126-2075 PG PC Pm BOOM CONTROL AND BOOM CYLINDER CIRCUIT

A BB
BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
STICK CONTROL AND STICK CYLINDER CIRCUIT
A
B6 B7 B8 (4) FILTER GP
B1 B2 B3 B4 B5 ATTACHMENT CIRCUIT

OIL (HYDRAULIC RETURN)

THIS SCHEMATIC IS FOR THE 320D EXCAVATOR HYDRAULIC SYSTEM
188-4140 ATTACHMENT: SYSTEM 13
PG SOS (10) SENSOR AS MEDIA NUMBER: UENR2514
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 PRESSURE (DRIVE PUMP) SCHEMATIC PART NUMBER: 335-0072, CHANGE: 00, VERSION: HE
366-9312 Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE RIGHT SIDE VIEW
VIEW ALL CALLOUTS

7
25

26
8
MACHINE TOP VIEW
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16 6 24 31 12

15 30 13
MAIN PUMP VIEW (Right Rear)
VIEW ALL CALLOUTS

DD 4

CC 3

BB 2

PG
10
SOS

9 AA

11
FF
B1

GG
B2

B3
28

B4
EE 29
MAIN CONTROL VALVE VIEW
VIEW ALL CALLOUTS

17

27

23
NOT
SHOWN

14 5 1 21
OPERATOR STATION TOP VIEW
VIEW ALL CALLOUTS

20

18 19

22