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ISO 50001:2018
Energy Consumption Rate Lower Energy
Population Increase Rate Higher Consumption
Rate Steeply
Rising
Systems Population
Increase Rate
Same
Energy Consumption Rate Rising
Population Increase Rate Lowers
Down
EnMS
Rising
Higher Person Steeply
Population Increase Countries
(1956-1998) Rising
Rate Lowers Down
(1998~2013)
(2014~2019)
Population
ISO 50001:2018
Increase Rate
Same
World
Average
309 W/P
Over Energy Saving Activities
Energy Demand Is Increasing With Growth In All Energy Consumption Increase Is Also
Sectors
Associated With Various Social Issues
Consumption
Rate Steeply
Rising
1
30-May-20
….Hence Focused & Systematic Approach Was Applicability Of ISO 50001:2018 In A Process
Needed To Conserve Was Felt ISO
45001
Due To… ISO 50001
Emission
Emission Emission
From From
Process Combustion
• Limited Availability Of Energy Resources ISO 9001
Energy
ISO 9001
• Ever Increasing Energy Demand Due To Improved Industrial
Inputs
Water
Output
ISO 50001
Final Products
Lifestyles/ Awareness Chemical Process ISO
45001
Raw Materials
Wastage
ISO 50001
Energy Resources Will Be Exhausted Direct/In
Direct Energy
Effluents –
Solid/ Liquid
45001
Wastage
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….Hence Focused & Systematic Approach Was Understanding Of Energy What once was
Needed To Conserve Was Felt managed as a cost, is
increasingly being
..For • Improving Process Efficiency Old Business Model managed as
It Is A Cost Of Doing Business a strategic risk – and
• Improving Lifestyles as a source of new value
and
• Saving Resources opportunities.
• Saving Environment EnMS Model
How Can We Be More Cost-effective In
• Reducing Pollution Energy Performance, Efficiency And
• Improving Bottom Lines Service.
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2
30-May-20
2. Energy Consumption - Quantity Of Energy Applied. • Major Changes To The Processes, Energy Systems, Operations
Specific Terminologies in ISO 50001:2018 ISO 50001’s Linkage With Other Initiatives
5. Energy Performance - Measurable Result(s) Related To Energy Efficiency, Energy
Climate Change &
Use And Energy Consumption
Energy Saving Climate Vulnerably
Cost Saving
6. Energy Review - Analysis Of Energy Efficiency, Energy Use And Energy
Consumption Based On Data And Other Information, Leading To Identification Of Carbon
CSR
SEUs And Opportunities For Energy Performance Improvement Emission ISO 50001 Initiative
7. Energy Performance Indicator - EnPI Measure Or Unit Of Energy Performance, As Labeling
Defined By The Organization. Clean
Emission Carbon
8. Energy Performance Indicator Value - EnPI Value Quantification Of The EnPI At A Development
Point In Or Over A Specified Period Of Time
Trading Neutrality Mechanism
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Specific Terminologies in ISO 50001:2018 ISO 50001:2018, Tough Is A Management System, Yet It
9. Energy Performance Improvement - Improvement In Measurable Results Of Energy Efficiency ,
Talks About Mathematical Modelling Of Energy Usage
Or Energy Consumption Related To Energy Use, Compared To The Energy Baseline And THEN Identifying Potential Scope Of Saving.
10.Significant Energy Use (SEU) - Energy Use Accounting For Substantial Energy Consumption And/
Or Offering Considerable Potential For Energy Performance Improvement Hence It Requires Collection Of Wide Range Of Data & It’s
11. Energy Baseline - Quantitative Reference(s) Providing A Basis For Comparison Of Energy For Identifying Losses & Eliminating Them For
Performance. The Energy Baseline Is Also Used For Calculation Of Energy Savings, As A Reference Performance Improvement.
Before And After Implementation Of Energy Performance Improvement Actions
So Let’s Try To Also Understand The
12. Establish An Energy Baseline(s) Importance Of Data Management &
• Using Information In The Initial Energy Review Statistical Tools In Context Of ISO
• Considering A Suitable Data Period 50001:2018
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3
30-May-20
Great Quotes On Importance Of Data Management A Little Bit On SPC - The Seven QC Tools
By Legends No. Method Main Use Image
These Are
Singling Out The Really
4 Pareto Diagram
Serious Problems From
Among All The Lesser Some Of The
Ones
Tools Which
Plotting The Shape Of A
Distribution And
Are Used In
5 Histograms
Comparing It With
Specifications.
ISO:50001:
2018 For
Finding Correlation
6 Scatter Diagram Between Paired Sets Of Scientifically
Data.
Analyzing
Checking Whether Or Data.
7 Control Chart Not A Process Is In
Control.
Structure
For Inspecting, Cleansing, Transforming And
Why Analyze? Modelling Data With The Goal Of Discovering Useful
Information To Arrive At Informed Conclusions, And
Improve Decision Making.
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A Little Bit On SPC - The Seven QC Tools Energy Flow Structure 1 (Tree)
No. Method Main Use Image Where Are The
General Energy Usage
Simplifying Data These Are Structure
Possibilities
Collection And To Save
1 Check Sheets Ensuring That No Items Some Of The Energy
Are Omitted When Tools Which
Inspecting.
Are Used In
Graphs & ISO:50001:
2 Charges (All Making Data Visual 2018 For
Kind)
Scientifically
Cause & Effect Picking Up And Analyzing
3
Diagram (Fish Arranging All Possible Data.
Bone/ Ishikawa Causes Without Any
Diagram) Omissions.
4
30-May-20
Step
Source 3 - 3rd
Significant
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5
30-May-20
That Significantly
4,000.00
Significant
11-Jan 20.00 6-Jan 8.00
38.00 15.00
Impacts Energy
5.00 5.00
33.00
- 4.00
3,000.00
3.00
Performance And
2,500.00 1.00
23.00 -
2,000.00
Level
9-Jan 8-Jan
8.00
e.g. 5% Reduction In
500.00 5-Jan
RH, Operating
15.00
9-Jan 8-Jan
- 3.00
11-Jan 10.00 6-Jan
Design
Jun-18
Jul-18
Aug-18
Sep-18
Oct-18
Nov-18
Dec-18
Jan-19
Feb-19
Mar-19
Apr-19
Jun-19
Jul-19
Aug-19
Sep-19
Oct-19
Nov-19
Dec-19
Jan-20
May-19
Energies Of Ammonia, Urea, Conditions (Indoor Effect Of Relevant Variance On Cooling
3. Sigma CT (2018)-Range (DegC)
5.00
3. Sigma CT (2019)-Range (DegC)
3. Sigma CT Flo w 3. Sigma CT-Inlet Temp 3. Sigma CT-Outlet Temp 3. Sigma CT-Wet Bulb Temp. - 3. Sigma CT (Design)-Range (10 DegC)
72.46%
80.00% 5-Jan
10.00
60.54%
70.00% 9-Jan 8-Jan
59.84%
8.00
56.65%
7.00
11-Jan 6-Jan
Working Hours,
52.53%
Targets Can Be Taken For
6.00
60.00% WB Temp (2018) (DegC)
49.81%
48.60%
5.00
46.39%
46.33%
WB Temp (2019) (DegC)
44.20%
4.00
43.82%
43.47%
43.02%
42.51%
40.94%
40.59%
Production Quantity,
50.00% 3.00
34.38%
90%
33.82%
1.00
33.05%
31.31%
40.00% 85% -
Production Rate,
26.09%
11-Jan 80% 6-Jan
10-Jan 7-Jan
30.00% 75%
Product Mix
70%
20.00% 65%
10-Jan 7-Jan
10.00%
9-Jan 8-Jan
Feb-19
Nov-18
May-19
Nov-19
Design
Jul-18
Sep-18
Jan-19
Jul-19
Sep-19
Jan-20
Jun-18
Aug-18
Oct-18
Dec-18
Mar-19
Apr-19
Jun-19
Aug-19
Oct-19
Dec-19
3. Sigma CT (2018)-Delta T 3. Sigma CT (2019)-Delta T
Significant Energies 3 – @SEC Equipment Level Selecting Significant Variable R-squared Is A Statistical
Measure Of How Close The
Step 2- Plotting Scattered Graph To Trend & R2 Value Data Are To The Fitted
Analyze The Consumption Regression Line. Value Of 1
Indicates That The Model
Priority 1 Data At Equipment Level To Explains All The
Decide EnPI At Equipment Variability Of The
(80%) Level Response Data Around Its
Priority 2 (20%) R2=0.903 Mean
e.g. R2=0.8353
1. Improvement Of p.f. Of
Priority 1 Motors From 0.95
To 0.98
Being Top 80% 2. Motor Loading
For Balance 20% Load, Identify The
Contributors, Optimization For Priority 1
Equipment & Work In In Optimizing
R2=0.179
These Electrical
Their Energy Consumption EitherMotors
Loads Become
Significant Individually And/Or Clubbing Few
Equipment Significant Variable Less Significant Not Significant
Energies
Variable Variable
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6
30-May-20
The Three Pillars Of EnMS Setting Up At Base Line Figures (EnB) & Target
1. Base Line Period : Dec’17 to Nov’18 Relevant Variables: Weather
conditions, Operating
Energy 2. EnPI: Consumption of RNLG per Unit of Urea Produced
conditions (Condition of
3. EnPI Values: Monthly Figures of Consumption During The
Static Factors:
Catalyst) Facility
, Working size;
hours,
Performance Base Line Period (GCal/MTU) designproduction
of installedoutput
equipment;
number of weekly shifts; range
Normalization: Done In
of products.
-Energy Consumption Averaging of 12 Month’s Data
EnB = 4.76 GCal/MTU
Target: 2% Lower 4.67
Gcal/MTU
-Energy Use
-Energy Efficiency
44,000.00
35,000,000.00
6,000.00
42,000.00
4,000.00
25,000,000.00 32,000.00
As Appropriate 23,000,000.00
Dec Jan Feb Mar Apr May Jun
RLNG Monthly Quantity-Actual vs Normalized Coal Monthly Quantity-Actual vs Normalized Energy Monthly Quantity-Actual vs Normalized
w.r.t. Previous Year w.r.t. Previous Year w.r.t. Previous Year
39,000,000.00 8,500.00 50,000.00
8,000.00 48,000.00
44,000.00
RLNG Quantities (SM3)
35,000,000.00 7,000.00
Coal Quantities (MT)
42,000.00
6,500.00
Reviewed
29,000,000.00
4,500.00 32,000.00
Jan-19
Feb-19
Apr-19
May-19
Mar-19
Jun-19
Jul-19
Aug-19
Sep-19
Oct-19
Nov-19
Dec-18
Jan-19
Feb-19
May-19
Mar-19
Apr-19
Jun-19
Jul-19
Aug-19
Sep-19
Oct-19
Nov-19
Apr-19
Jun-19
Dec-18
Jan-19
Feb-19
May-19
Mar-19
Jul-19
Aug-19
Sep-19
Oct-19
Nov-19
RLNG Qty (Sm3)-Actual RLNG Qty (Sm3)-Expected Coal Qty (MT)-Actual Coal Qty (MT)-Expected Energy (MWh)-Actual Energy (MWh)-Expected
7
30-May-20
With Pros & Cons +Ve: Provides Monthly Changes For Regular
Control
-Ve: However it doesn’t
provide information related
Provides Information Where Are We Heading At to monthly comparison
Year End w.r.t. last year
8
30-May-20
Efficiency)
Confusion/ May Need More Time To b) Quantity Purchased MT/year
Comprehend
Furnace Oil/ High Speed Diesel
(HSD)/ Light Diesel Oil (LDO)
3
a) Calorific Value (CV) KCal/kg
c) Quantity Purchased MT/year
CNG/LNG
4 a) Calorific Value (CV) KCal/SCM
b) Quantity Purchased SCM/year
Efficiency (%) %
Best Day
Best Day 1
Evaporation Ratio Ratio
Equipment Efficiency
MovedOn
To09-03 Best Day
28-03 Moved To Quantity Of Condensate Recovery Kg/hr or KL/Hr
17-03 Compressors
Free Air Delivery (FAD) CFM or NM3/Hr
2 Volumetric Efficiency (%) %
Running Time Running hours/day
Load/ Un Load Durations Hrs
Chillers
3 Coefficient Of Performance (COP) Ratio
Energy Efficiency Ratio %
No Load Losses KW
2,500,000 y = 380.32x + 473763 850,000
Equipment Efficiency
2,500,000 R² = 0.9196
2,000,000 800,000
KWh
200,000
KWh
1,000,000 700,000
1,500,000 650,000
500,000
600,000
100,000 -
0 1000 2000 3000 4000 5000 6000
1,000,000
500,000
550,000
500,000 Cooling Towers
Production Units 500 600 700 800 900 1000 1100
-
How to differentiate between "Noise" and "Significant Factor"
-
0 1000 2000 3000 4000 5000 6000
Production Units
Hot Water Temp DegC
Apr-98
Jun-98
Aug-98
Oct-98
Dec-98
Feb-99
Apr-99
Jun-99
Aug-99
Oct-99
Dec-99
Feb-00
Apr-00
Jun-00
Aug-00
Oct-00
Dec-00
Feb-01
Apr-01
Jun-01
Aug-01
Oct-01
Dec-01
Feb-02
Apr-02
Jun-02
Aug-02
Oct-02
Dec-02
Feb-03
Apr-03
Jun-03
Aug-03
Oct-03
Dec-03
Feb-04
Apr-04
Jun-04
Aug-04
Oct-04
Dec-04
Feb-05
Apr-05
Jun-05
Aug-05
Oct-05
Dec-05
Feb-06
Apr-06
Jun-06
Aug-06
Oct-06
Dec-06
Feb-07
1,800,000
KWh
KWh
4,000,000 1,300,800
(400,000)
1,200,800 1,600,000
Vehicles
2,000,000 1,100,800
Apr-03~Mar-04 Was Best Period Of 12
1,400,000 3
(500,000) -
1,000,800
900,800
Months & Chosen For Base Line
1,200,000 Purpose Mileage KM/Liter of Fuel
Apr-98
Dec-99
Apr-03
Dec-04
Sep-98
Feb-99
Jul-99
Oct-00
Jan-02
Jun-02
Sep-03
Feb-04
Oct-05
Jan-07
Mar-01
Aug-01
Nov-02
Jul-04
May-05
Mar-06
Aug-06
800,800 1,000,000
(2,000,000) 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000 5000
(600,000) Production Units
Efficiency
Production Units
(4,000,000)
Week
Etgt-Eac UCL LCL 2 Processes Using Steam MT of steam/ unit of Production
Best Period 1 is Better than 2 as R2 is more closer to 1 and hence formula y = 443.69x + 58595 to be used for Target Setting
9
30-May-20
Energy Performance
Energy Consumption kWh/square feet
Improvement
6 Energy Consumption kWh/customer
Energy Consumption kWh/ transaction
Energy Performance Index Ratio Role of ISO
Transportation 50001:2018
Kilometers/ liter of Fuel
5
MT transported/ liter of Fuel
Kilometers/ liter / Ton of Material Energy Performance Improvement
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10
30-May-20
Research/ Training
Infrastructure
•
•
Academia
Think Tanks
Institutional Ecosystem & Drivers Provider (Economic Instruments), And
• R&D Centers Of Energy Efficiency In Systems • Power
• Transport
• ODA
• Building
Other Private Operators In
3. Soft Instruments (Voluntary
Finance • Agriculture
• Power
• Banks
• Consulting
• Equity Funds
ODA: Official
Development
•
•
Eco-finance
ODA
•
•
ESCOs
EMS Approaches)
Assistance • Demand response etc.
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11
30-May-20
Sectors Covered Under PAT Scheme Energy Conservation Building Code 2017
Sl. PAT-1 PAT-2 PAT-3 PAT-4
From-> 2012~2013 2016~17 2019~20 2022~23 Purpose: The purpose of the Energy Conservation Compliance: The
To-> 2014~2015 2018~19 2021~22 2024~24
1 Aluminum Aluminum Aluminum Aluminum
Building Code 2017 is to provide minimum requirements buildings shall
2 Cement Cement Cement Cement for the energy-efficient design and construction of a) have an Energy
3 Chlor-Alkali Chlor-Alkali Chlor-Alkali Chlor-Alkali
buildings. The Code also provides two additional sets of
4 Fertilizers Fertilizers Fertilizers Fertilizers Performance Index
5 Iron & Steel Iron & Steel Iron & Steel Iron & Steel incremental requirements for buildings to achieve
6 Paper & pulp Paper & pulp Paper & pulp Paper & pulp
enhanced levels of energy efficiency that go beyond Ratio (EPI Ratio) as
7 Textiles Textiles Textiles Textiles
8 Thermal Power Plant Thermal Power Plant Thermal Power Plant Thermal Power Plant the minimum requirements. defined in ECBC that is
9 Railways Railways Railways
10 DISCOMS DISCOMS DISCOMS Scope: The Code is applicable to buildings or building less than or equal to 1
11 Refineries Refineries Refineries complexes that have a connected load of 100 kW or and,
12 Buildings /Hotels
13 Sugar Industry
greater or a contract demand of 120 kVA or greater (b) meet all
14
These and Few More Sectors Are Under
Chemical Industry and are intended to be used for commercial purposes. mandatory
Consideration & May Get Added in Future PAT
15 Schemes Milk Dairy Industry requirements
16 Printing and publishing industry Buildings intended for private residential purposes only
17 …….More mentioned as refereed
are not covered by the Code.
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in ECBC 70
12
30-May-20
Few Additional
Information
13
30-May-20
Interrelation Of
6.5 Energy baseline 4.4.4 Energy baseline
Rec (6.5 last para): EnBs, relevant variable data, modifications to EnBs Rec (4.4.4 last para): EnBs
6.6 Planning for collection of energy data 4.6.1 Monitoring, measurement and analysis (part)
Rec (6.6 para-2): Collected energy data about (a) relevant variables for SEUs; (b)
energy consumption related to SEUs and to the organization; (c) operational
ISO 50001:2011
7.1 Resources -
7.2 Competence 4.5.2 Competence, training & awareness, para-1 & 2
Rec (7.2.d): Competence of persons affecting energy performance and EnMS; Rec (4.5.2 para-2): Competence of persons associated with the control of
viz, (a) determined necessary competence, (b) their appropriate education, significant energy uses and the operation of EnMS; viz, their appropriate
training, skills or experience, and (c) actions taken to acquire necessary education/training/skills/experience, identified training needs, and provided
competence, and evaluation of effectiveness of actions taken training or other actions taken
7.3 Awareness 4.5.2 Competence, training & awareness, para-3
7.4 Communication 4.5.3 Communication
Doc (4.5.3 last para): Decision whether to externally communicate energy policy,
Doc: XX Rec (7.4 last para): Improvements suggested on energy performance and
EnMS and energy performance
EnMS through internal communication
Rec: XX
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Correspondence Between With Changes In Documentation Requirements Correspondence Between With Changes In Documentation Requirements
Correspondence Between With Changes In Documentation Requirements Correspondence Between With Changes In Documentation Requirements
Rec (6.2.2 last para): Established objectives and energy targets Doc (4.4.6 para-1, 4.5.4.1.c): Energy objectives and targets at least for, (1) effectiveness of action plans for achieving objectives and least for, (a) significant energy use and other outputs of energy review; (b)
energy targets; (2) EnPIs; (3) operation of SEUs; and (4) actual versus relevant variables to significant energy use; (c) EnPIs; (d) effectiveness of
4.4.6 Energy objectives, energy targets, and energy expected energy consumption action plans in
6.2.3 (Planning actions to achieve objectives & targets)
management action plans, para-4 & 5 achieving objectives and targets; and (d) evaluation of actual versus expected
Doc (6.2.3 para-1): Action plans for achieving objectives and energy targets Doc (4.4.6 para-4, 4.5.4.1.c): Action plans for achieving objectives and targets energy consumption
Rec (6.2.3 last para): Achievement results of above Action Plans Rec: XX 9.1.2 Evaluation of compliance with legal requirements 4.6.2 Evaluation of compliance with legal requirements
6.3 Energy review 4.4.3 Energy review and other requirements and other requirements
Dec (6.3 last para): Methods and criteria used to develop energy review Rec (9.1.2): Evaluation of compliance, at planned intervals, with legal and other
Dec (4.4.3 para-1): Methodology and criteria used to develop energy review Rec (4.6.2 last para): Evaluation of legal compliance, at planned intervals, related
(including the criteria to identify SEUs – ref 6.3.b and 3.5.6 note-1) requirements relating to energy efficiency, use, consumption and the EnMS;
Rec (4.4.3 para-1): Results of energy review to energy use and consumption
Rec (6.3 last para): Results of energy review (including identified SEUs) and actions taken after evaluation
14
30-May-20
Some Of The
Typical
Instruments Used Thank You!
In Energy
Measurements
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Ends
15