Pinch Spreadsheet Nov06 Final 1

Pinch Analysis Spreadsheet
TABLE OF CONTENTS:
INPUT Input Data Input problem data, i.e. stream temperatures, stream names, stream properties
PT Problem Table & Cascade Problem table, heat cascade, pinch identification, problem type, min utility requ
CC Composite Curves Composite curve plot.
SCC Shifted Composite Curves Shifted composite curve plot.
GCC Grand Composite Curve Grand composite plot.
GRID Grid Diagram Schematic showing hot and cold shfted streams and the pinch location.
AS Actual Streams Schematic showing actual streams.
AT Actual Intervals Table Calculation table for actual composite curves.
SS Shifted Streams Schematic showing shifted streams.
ST Shifted Intervals Table Calculation table for shifted composite curves.
DTMIN Varying dTmin global Pinch analysis over a range of dTmin values.
A1 Set-up and conversions Configuration page listing conversion factors.

A2 Plot tables Tabulation of plot values.
res, stream names, stream properties and dTmin criteria.
fication, problem type, min utility requirements.
treams and the pinch location.
ves.
rves.
ues.
ors.
Input Data
1. Select Input Method from the Dropdown list: Heat Capacity Flowrate
2. Input Global dTmin & select input temperature units: 10 °C
3. Select appropriate units for the input data from the drop down lists below (E15/F15).
4. Input data: Stream Name, Temperatures & Heat/Flow Data (max 50 streams).
5. Select desired output unit set: SI-based (kW/K)
Stream Supply Target dT Min Heat Capacity

Heat Flow
Name Temperature Temperature Contrib Flowrate
°C °C °C kW/K kJ/kgK kW
1 20 135 2.000 230.0
2 170 60 3.000 330.0
3 80 140 4.000 240.0
4 150 30 1.500 180.0
wrate
Requires Input -
Optional Input -
Calculation cell -
Stream Supply Target

Type Shift Shift
°C °C
COLD 25.0 140.0
HOT 165.0 55.0
COLD 85.0 145.0
HOT 145.0 25.0
Problem Table & Cascade
Shift T(i+1)-Ti mCpnet

Interval dH
Temperature Infeasible Cascade Feasible Cascade
°C °C kW/K kW
165 #VALUE! ▼ 0 ▼ #N/A
1 20 #VALUE! #VALUE! ### #VALUE! #VALUE! #VALUE!
145 #VALUE! ▼ ### #VALUE! ###
140 #VALUE! ▼ ### #VALUE! ###
85 #VALUE! ▼ ### #VALUE! ###
55 #VALUE! ▼ ### #VALUE! ###
25 #VALUE! ▼ ### #VALUE! ###
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Hot Pinch #N/A °C
Cold Pinch #N/A °C
Min Hot Utility #N/A kW

Min Cold Utility #VALUE! kW
0
#N/A
Hot and Cold Composite Curves
Actual Temperature (°C)
180
160
140
120
100
80
60
40
20 Actual Temperature (°C)

Heat Flow
Heat Flow Actual Temperature (°C)
Heat Flow(Actual Temperature (°F)
Heat Flow
0 (Mbtu(IT)/hr)
0 100 200 300 400 500 600
Heat Flow (kW)
20
0
0 100 200 300 400 500 600
Heat Flow (kW)
Shifted Hot and Cold Composite Curves
180
Shifted Temperature (°C)
160
140
120
100
80
60
40
20 Shifted Temperature (°C)

Heat Flow
Heat Flow Shifted Temperature (°C)
Heat Flow(Shifted Temperature (°F)
Heat Flow
0 (Mbtu(IT)/hr)
0 100 200 300 400 500 600
Heat Flow (kW)
20
0
0 100 200 300 400 500 600
Heat Flow (kW)
Grand Composite
180
Shifted Temperature (°C)
160
140
120
100
80
60
Net Heat F Shifted Temperature (°C)

Net Heat
40 F Shifted Temperature (°C)
Net Heat F Shifted Temperature (°F)
Net Heat Flow (Mbtu(IT)/hr)
20
0
0 20 40 60 80 100 120
Net Heat Flow (kW)
Grid Diagram
Interval 1 2 3 4 5
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
Stream Heat Flow Shifted
165
145
140
85
55
25
mCp (kW/K)
Name (kW) Temp (°C)
1 230 2 COLD
●
|
|
2 330 3 HOT
▼
●
|
3 240 4 COLD
●
|
|
4 180 1.5 HOT
▼
●
|
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
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Stream 1 2 3 4
Heat Flow (kW) 2.0 3.0 4.0 1.5
Actual Temp
Interval COLD HOT COLD HOT
(°C)
170 ●
1 |
150 | ●
2 | |
140 | ▲ |
3 | | |
135 ▲ | | |
4 | | | |
80 | | ● |
5 | | |
60 | ▼ |
6 | |
30 | ▼
7 |
20 ●
Actual Intervals Table
Actual T(i+1)-Ti CpHot CpCold Cold

dHHot Hot Duty dHCold
Temperature Duty
°C kW/K kW kW kW/K kW kW
170 510.0
20 3.0 60.0 0.0 0.0
150 450.0
10 4.5 45.0 0.0 0.0
140 405.0 #VALUE!
5 4.5 22.5 4.0 20.0
135 382.5 #VALUE!
55 4.5 247.5 6.0 330.0
80 135.0 #VALUE!
20 4.5 90.0 2.0 40.0
60 45.0 #VALUE!
30 1.5 45.0 2.0 60.0
30 0.0 #VALUE!
10 0.0 0.0 2.0 20.0
20 #VALUE!
Stream 1 2 3 4
mCp (kW/K) 2.0 3.0 4.0 1.5
Heat Flow (kW) 230.0 330.0 240.0 180.0
Shifted Temp
Interval COLD HOT COLD HOT
(°C)
165 ●
1 |
145 | ▲ ●
2 | | |
Shifted Intervals Table
Shifted T(i+1)-Ti CpHot CpCold Cold

dHHot Hot Duty dHCold
Temperature Duty
°C kW/K kW kW kW/K kW kW
165 510.0
20 3.0 60.0 0.0 0.0
145 450.0 #VALUE!
5 4.5 22.5 4.0 20.0
140 427.5 #VALUE!
55 4.5 247.5 6.0 330.0
85 180.0 #VALUE!
30 4.5 135.0 2.0 60.0
55 45.0 #VALUE!
30 1.5 45.0 2.0 60.0
25 0.0 #VALUE!
Varying dTmin Global
This sheet will set up a case study to report the pinch temperature and the min utility requirements for varying dTmin globa
P in c h T e m p e ra tu re (°C )
IMPORTANT: Using this function will clear all dTcontrib information from individual streams (reverting to dTmin global for a
1. Specify dTmin global range.
Max dTmin °C
Min dTmin °C
Varying Pinch Tem

2. Click this button to run the case and re-plot the adjacent charts.
12
Run Case 10
Plot Data (No entry required): 6
4
dTmin Hot Pinch Cold Pinch Hot Utility Cold Utility
°C °C °C kW kW 2
M in U tility R e q u ire d (k W )
0 2 4
dTmi
Varying Min Hot and C
12
10
0
0 2 4
dTmi
ents for varying dTmin global values within a specified range.
verting to dTmin global for all streams).
Varying Pinch Temperature vs dTmin
Pinch Temperature (°C)

Pinch Temperature (°C)
Pinch Temperature (°F)
dTmin global (°C)
dTmin global (°C)
dTmin global (°F)
2 4 6 8 10 12
dTmin global (°C)
Min Utility Required (kW)

Min Utility Required (kW)
Varying Min Hot and Cold Utilities vs dTmin
Min Utility Required (MJ/h)
Min Utility Required (Mbtu(IT)/hr)
2 4 6 8 10 12
dTmin global (°C)
A1. Calculation Basis and Conversions
Drop-Down Lists:
Select Input D Select Units
Heat Capacity kW/K 1
Heat Duty W/K 1000
Mass Flowrate kcal(IT)/°Cse 0.238845897
Mass Flowrate Btu(IT)/°Fs 0.52656506
Conversion Factors:
Heat Capacity Conversion F Heat Duty Conversion Fact Mass Flowrate Conversion Fac
Select Units Select Units Select Units
kW/K 1 kW 1 kg/s 1
W/K 1000 Btu(IT)/sec 0.94781712 kg/h 3600
kcal(IT)/°Csec 0.2388459 Btu(IT)/min 56.869027219 lb/min 132.27735731
Btu(IT)/°Fs 0.52656506 kcal(IT)/sec 0.238845897 lb/h 7936.6414387
kcal(IT)/h 859.845227859 US ton(short)/h 3.968320719
hp (boiler) 0.101941995 UK ton(long)/h 3.543143499
ton(metric)/h 3.6
Calculation Source Data

The cells below are the calculation source data, the input data supplied in sheet "INDEX" is converted to the stand
Output To Calculations
Supply Target
Stream ID dtmin Contrib DTMIN GLOBAL
Temperature Temperature
°C °C °C °C
1 20.0 135.0 25 10 140

2 170.0 60.0 165 55
3 80.0 140.0 85 145
4 150.0 30.0 145 25

Temperature Units:
°C Name of unit Symbol Relation to SI units Relation to °C
°F kelvin K SI base unit T[K] = T[°C] + 273.15
K degree Celsius °C T[°C] = T[K] − 273.15
R degree Rankine °R; °Ra T[°Ra] = 1.8 × T[K]
degree Fahrenheit °F T[°F] = T[K] × 1.8 − 459.67 T[°F] = 1.8 × T[°C] + 32
Specific Heat Ca Conversion Enthalpy Ch Conversion Factors

Select Units Select Units
kJ/kgK 1 kJ/kg 1
J/kgK 1000 J/kg 1000
Btu(IT)/(lb.°F) 0.2388459 Btu(IT)/lb 0.42992261
kcal(IT)/(kg.°C) 0.2388459 kcal(IT)/kg 0.2388459
" is converted to the standard unit set.
Heat
Heat Capacity Stream
Heat Load Supply Shift Target Shift Capacity Conversion
Flowrate Type
Flowrate
mCp kW/K
kW/K kW °C °C
2 230.0 COLD 25.0 140.0 2 1

3 330.0 HOT 165.0 55.0 3 1
4 240.0 COLD 85.0 145.0 4 1
1.5 180.0 HOT 145.0 25.0 1.5 1

Output Data Unit Set: Presentation Units
SI-based (kW/K) Temperature °C
Metric-hour based (MJ/h/K) Heat Capacity Flowrat kW/K
US / Imperial (MBtu(IT)/hr/°F) Heat Duty kW
Specific Heat Capacity
Mass Flowrate
Enthalpy Change
Output Options Temperature Options

SI Metric English SI/Metric
Heat
Conversion Capacity Supply Temperature
Flowrate
kJ/kgK mCp
kW/K MJ/h/K MBtu(IT)/hr/°F °C
2 7.20000 1.05313046666667 20.0

3 10.80000 1.5796957 170.0
4 14.40000 2.10626093333333 80.0
1.5 5.40000 0.78984785 150.0

ture Options
English
Supply
Target DTMIN DTMIN DTMIN DTMIN
Target Temperature Temperat
Temperature CONTRIB GLOBAL CONTRIB GLOBAL
ure
°C °F °F °C °C °F °F
135.0 68.0 275.0 10 18

60.0 338.0 140.0
140.0 176.0 284.0
30.0 302.0 86.0

Input
Error
Detection
Input Meth DTMIN Select Unit Check Unit Stream Na Data Sup Temp Targ Temp Prim Heat
NO
SUPPLY
NO STREANO SUPPL TEMP
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
Non numerical entry
Sec Heat supply target dtmincontri Prim Heat Sec Heat
A2. Plot Tables
Cold Composite Shift Cold Composite Hot Composite Shift Hot Composite
Actual Heat Actual Heat
Shift Temp Heat Load Shift Temp
Temp Load Temp Load
°C kW °C kW °C kW °C
#N/A #N/A #N/A #N/A 170 510 165
#N/A #N/A #VALUE! #VALUE! 150 450 145
#VALUE! #VALUE! #VALUE! #VALUE! 140 405 140
#VALUE! #VALUE! #VALUE! #VALUE! 135 382.5 85
#VALUE! #VALUE! #N/A #N/A 30 0 #N/A
#VALUE! #VALUE! #N/A #N/A #N/A #N/A #N/A
#N/A #N/A #N/A #N/A #N/A #N/A #N/A
Shift Hot Composite Grand Composite
Shift Net Heat
Heat Load
Temp Load
kW °C kW
510 165 #N/A
450 145 #VALUE!
427.5 140 #VALUE!
180 85 #VALUE!
45 55 #VALUE!
0 25 #VALUE!
#N/A #N/A #N/A
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Pinch Spreadsheet Nov06 Final 1

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Pinch Spreadsheet Nov06 Final 1

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Pinch Analysis Spreadsheet

A1 Set-up and conversions Configuration page listing conversion factors.

treams and the pinch location.

2. Input Global dTmin & select input temperature units: 10 °C

5. Select desired output unit set: SI-based (kW/K)

Stream Supply Target dT Min Heat Capacity

Stream Supply Target

Shift T(i+1)-Ti mCpnet

Min Hot Utility #N/A kW

20 Actual Temperature (°C)

20 Shifted Temperature (°C)

Net Heat F Shifted Temperature (°C)

Stream Heat Flow Shifted

Actual T(i+1)-Ti CpHot CpCold Cold

Shifted T(i+1)-Ti CpHot CpCold Cold

1. Specify dTmin global range.

Varying Pinch Tem

Plot Data (No entry required): 6

Varying Min Hot and C

Varying Pinch Temperature vs dTmin

Pinch Temperature (°C)

Min Utility Required (kW)

Calculation Source Data

1 20.0 135.0 25 10 140

3 80.0 140.0 85 145

4 150.0 30.0 145 25

Specific Heat Ca Conversion Enthalpy Ch Conversion Factors

" is converted to the standard unit set.

2 230.0 COLD 25.0 140.0 2 1

4 240.0 COLD 85.0 145.0 4 1

1.5 180.0 HOT 145.0 25.0 1.5 1

Output Options Temperature Options

2 7.20000 1.05313046666667 20.0

4 14.40000 2.10626093333333 80.0

1.5 5.40000 0.78984785 150.0

135.0 68.0 275.0 10 18

140.0 176.0 284.0

30.0 302.0 86.0

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