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Regius110hq Service Manual
Regius110hq Service Manual
Cautions
1. Unauthorized reproduction of any part of this manual is prohibited.
2. The contents of this manual are subject to change without notice.
3. Any discrepancies, errors or omissions noted should be communicated to the manufacturer.
4. Notwithstanding item 3. above, the manufacturer accepts no responsibility whatsoever for any loss
or decrease in profits arising from usage of the product.
Trademark
Company names and product names in this manual are trademarks or registered trademarks of their
respective owners.
Copyright © 2009 Konica Minolta Medical & Graphic, Inc. All Rights Reserved.
0404YG220A.book i ページ 2009年8月11日 火曜日 午後4時57分
Introduction
The Direct Digitizer REGIUS MODEL 110 HQ ("the unit") is designed to read X-ray image cassettes.
This manual states the cautions and steps for the service engineers who will perform repair or
maintenance of this unit (or the system including this unit).
After reading through the manual, please keep it close so you can refer whenever needed.
Service tool on the REGIUS console will be used for setting and operation confirmation of the
unit. Please see the install/service manual of the REGIUS console for the operation of service
Important tool.
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0404YG220A.book 1 ページ 2009年8月11日 火曜日 午後4時57分
Table of Contents
Table of Contents
Introduction ......................................................................................... i
How to Use This Manual .................................................................... i
Configuration of This Manual............................................................i
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Table of Contents
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Table of Contents
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Table of Contents
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Table of Contents
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Table of Contents
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0404YG220A.book 1 ページ 2009年8月11日 火曜日 午後4時57分
Chapter
Safety Warnings and
1
Chapter 1
Cautions
The caution regarding the safety before performing the repair/
maintenance is described here.
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Probability of damage
High Low
Death or severe injury
DANGER WARNING
Body injury (serious damage)
(or damage to property) Mid-level or minor injury WARNING or
CAUTION
(minor damage) CAUTION
Damage to property only CAUTION
Do not peel off or smudge the affixed label to prevent accidents during the service. Affix new
label if the label is peeled off or you cannot read the dirty label.
Caution
3*
3*
1
2
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6 7
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9 Magnet
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WARNING
• This unit uses a laser and high voltage. Never remove the exterior panels. Removing the exterior
panels can result in laser exposure or electric shock.
• For safety reasons, do not allow anyone other than service personnel with regular training to
remove the external cover or service the inside of the unit.
CAUTION
1. The unit should only be operated by skilled operator.
2. Note following items when installing the unit.
(1) Install in position where no water spills.
(2) Install in location where air pressure, temperature, ventilation, sun light, dust, salt, sulfur, etc.,
does not affect the unit.
(3) Note the stability such as inclination, vibration, shock (including transport), etc.
(4) Do not install where the chemical is stored or where the gas is generated.
(5) Note the frequency and allowable current (or power consumption) of the power supply.
(6) Confirm the status (abandoned status, polarity, etc.) of the battery power supply.
(7) Connect to the ground correctly.
3. Note following items before using the unit.
(1) Confirm that the unit works properly by checking the contact of the switches, polarity dial
setting, meters, etc.
(2) Confirm that the ground is connected safely.
(3) Confirm that all the cords are connected properly and safely.
(4) Be careful that simultaneous use of the unit might lead to wrong diagnostic or cause danger.
(5) Confirm the battery power supply.
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CAUTION
• Cautions detailed in the operation manual accompanying the product must be carefully read and
thoroughly understood.
• The power cable should be checked for damage.
• Check to ensure that the earth terminals are properly connected.
• Check that all cables are properly and firmly connected.
• Check to ensure that the unit is operating normally and safely.
• The unit is furnished with air intake and vents to prevent any rise in the internal temperature of the
unit. Ensure that these vents are not blocked.
CAUTION
• Power supply breakers should be switched off following prescribed procedures.
• When disconnecting, be sure to hold cables properly.
• All accessories and cables should be cleaned and set in order at the place of storage.
• In order to prevent problems the next time the product is used, the place of storage should be
cleaned.
WARNING
• If the unit produces any unusual noise, odor or smoke, immediately turn off the power and remove
the power cable from the outlet. Power should not be restored until the source of the problem has
been removed.
CAUTION
• Do not connect a telephone cable or any cable other than an Ethernet cable to the Ethernet port.
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DANGER
• The unit incorporates a laser generator (class IIIb). Direct exposure of the body or the eyes to the
laser will result in serious injury. Special purpose protective goggles must be worn while carrying
out repairs or servicing.
WARNING
• To minimize risk, only properly trained service personnel are allowed to remove covers or handle
internal components, etc.
• When in the proximity of moving parts such as motors, care must be exercised to ensure that parts
of the body or clothing do become tangled in the mechanism.
• Before servicing the boards, connectors, cables, or other electronic parts inside the unit, be sure to
turn off the power of the REGIUS console and the unit. Performing service while the power is on
can result in a major accident, so do not perform this action under any circumstances.
• This unit has high temperature parts and high voltage parts. Be careful not to perform an action
incorrectly, as this can result in burns or electric shock.
WARNING
• Check that the unit earth is properly connected.
• Ensure that all cables are properly connected and check for damage.
• Before carrying out work which may involve touching power supply lines, the power supply must be
switched off.
• In cases where the power supply must be left on to carry out, for example, voltage measurement,
every precaution must be taken to avoid contact with power supply lines.
CAUTION
• The electronic circuits in this unit may be damaged by static electricity. When performing repairs, be
careful when handling the main body and removed electronic parts.
• An earthing strap should always be worn when handling the circuit board.
• Never loosen the screws painted in white. Loosening these screws may disable the restoration of
the normal status in the field.
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CAUTION
• Unless given specific instructions, the lithium battery should not be removed.
• In cases where the lithium battery must be removed, care must be exercised to avoid exposure to
fire or water. Such exposure may cause the battery to explode.
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Chapter
Before the Repair
2
Chapter 2
Exterior
2 1
3
5*
4*
7 12
9
6
8
10
*: Switch the position of dummy operating panel and operation panel when the equipment is placed
vertically.
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Vertical Positioning
The front side (user's access direction) of the unit can be changed by switching the operation panel
position.
Horizontal Positioning (Factory Default) Vertical Positioning
Operation Operation
panel panel
Access Access
direction direction
Horizontal positioning: First front side will be the front. (This is the factory default.)
Vertical positioning: Second front side will be the front.
Position of the operation panel needs to be changed to install in vertical positioning.
Operation Panel
operation erase
2 4
3 5
6
No. Name Function
1 Message display Displays the status and errors of the unit.
window
2 “operation” lamp Turns on when “operation” switch is turned ON.
• Off: Stopped
• Green light on: Starting up, running, idling
• Green light on: Stopping
• Green flashing slowly: Sleeping
3 “operation” switch Press to turn ON/OFF the unit.
Also, by pressing simultaneously with “erase” switch, it goes into optical
unit maintenance (user maintenance) mode.
4 “erase” lamp Turns on during erase mode.
5 “erase” switch Press to erase the image information on the plate.
6 Speaker Alarm will beep according to the operation status.
• Beep: Going into or coming out of idling state
• Beepbeep Beepbeep...: Ejecting cassette
• Bong Bong...: Erasing
• Beepbeepbeep: Warning occurred
• Pingpong: Error occurred
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2.2 Structure
Following are the structure of the unit.
9
3 2
7
4
5 6
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Applicable cassette
Cassette type Description
Readable cassette type RC-110, RC-110R, and cassette with equivalent open/close/
separation mechanism with RC-110
Readable cassette size 14 x 17 inches, 14 x 14 inches, 11 x 14 inches,
10 x 12 inches, 8 x 10 inches, 24 x 30 cm, 18 x 24 cm,
15 x 30 cm, 18 x 24 cm (for Mammography) ,
24 x 30 cm (for Mammography)
Exposure only cassette type RC-110T (long length exposure), RC-110L (confirming therapy
positioning)
Exposure only cassette size RC-110T: 4 types (10 x 36 inches, 11 x 28 inches, 14 x 42 inches,
14 x 51 inches)
RC-110L: 3 types (14 x 17 inches, 14 x 14 inches, 10 x 12 inches)
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Processing Performance
Reading resolution • Standard read mode: 175µm
• High resolution read mode: 87.5µm
• High-resolution mammo read mode: 43.75µm
Cassette feed load time 45 seconds or less (14 x 14 inches/standard read mode)
• Time from the cassette is inserted until the cassette is ejected.
Processing Performance 80 or more (14 x 14 inches/standard read mode)
• Number of cassettes process in 1 hour when the cassette is
continuously inserted.
Digital tone steps 12 bit (4096 steps)
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Optical Unit
Laser scan unit
Excitation light source Center wavelength 660 nm laser diode
Laser intensity on the plate 35 mW or more
surface
Eraser Unit
Method Using halogen lamp and hot-cathode tube
Lamp operating life: 30,000 shots
After 30,000 shots, a message is displayed indicating that the lamp
should be replaced. If the lamp burns out, processing can be
performed by decreasing the processing speed and erasing with
only the hot-cathode tube. (However, 14" x 17" cannot be
processed.)
Automatic switching is performed for the erasing operation
according to the number of exposure lines. Cassettes left for more
than one hour after being processed must be erased with the
erase mode and then used.
Subscan Unit
Method Drive: Linear motor drive method
Reading speed Normal read mode: 38.54 mm/s
High-resolution / normal mammo read mode: 19.27 mm/s
High-resolution mammo read mode: 9.63 mm/s
Erase speed During read mode: Variable speed depending on signal value,
automatically select from 5 speeds
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Image data generation function • A function to generate image data by laser scan
Image data compensation/ • Moire elimination
calculation function • Gain offset
• Shading compensation and polygon correction
• Erase speed calculation
• Jitter correction
Communication function • A function to receive various commands
• A function to send the read image data to the specified
destination
• A function to notify the unit status
Control functions • A function to perform sequence of controls, such as mechanical
control, optical unit control, signal processing control,
communication control, etc., triggered by cassette insertion
• A control to execute various commands received via network
Calibration function • A function for autogain/offset
(at maintenance/factory setup) • Unevenness calibration function
• Sensitivity calibration function
• A function for image position/size adjustment
2-8
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㪸㫀㫉㩷㪽㫃㫆㫎 㪸㫃㪸㫉㫄
MDU3 (Mechanism Control Circuit Board)
㪛㪚㪌㪭
Transformer 㩷PCU (Power Supply Control Unit) Interlock Relay 1 (X1) Analog Power Supply (SUP3/5V/-5V/12V) 㩷Bleeder resistor
㪘㪚㪈㪈㪇㪭㪄 㪘㪚㪈㪈㪇㪭㪄 㪘㪚㪈㪈㪇㪭㪄
㪘㪚㪈㪉㪇㪭 㪘㪚㪈㪉㪇㪭 㪘㪚㪈㪉㪇㪭
Input Voltage Switch Tap
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5 6
10
11
3 4
2
8
1
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14
15
7
9
6
8
5
1 10
11
13
3 12
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6
1
2
3
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7 6
2
1
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1
1
4
2
3
5
Eraser unit
No. Name Function Reference on replacement
method
1 Erase lamp unit Halogen lamp is built-in, erasing • Unit: Instruction manual
the recording of the plate. • Halogen lamp only: "5.7.3
Replacing the Halogen
Lamp"
2 Hot-cathode tube lamp Erase the recording of the plate. "5.7.2 Replacing the Hot-
Cathode Tube Lamp"
Optical unit
No. Name Function Reference on replacement
method
3 Inverter An inverter for the hot-cathode "5.6.3 Replacing the Inverter"
tube lamp.
4 LMC A circuit board to control the "5.6.2 Replacing the LMC"
subscan motors and sensors.
5 LMD A drive circuit board for subscan "5.6.1 Replacing the LMD"
motor (LM coil unit).
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2.5.7 Exterior
12
14
13
11
9
10
2 4
1
5
6
7 8
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2.5.8 Framework
4 5
7 2
1 3
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2.6 Operation
Idling
Press "operation"
switch
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Idling
Press "operation" Intergradation Resulting
switch from Operation
Automatic
Intergradation
Error Generated
Finished
Press "operation" switch
Open Door for 3 Seconds
"READY" State
Press "operation" switch
Press "erase" switch + "erase" switch
Insert Cassette
for 3 Seconds for 3 Seconds
Finished
Close Door
Eject Cassette
Finished
Eject Cassette
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5: Shutter
6: Receiver
7: Receiver Sensor
8: Shutter Open Detection Sensor
9: Shutter Close Detection Sensor
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2’ 3’
60-3 The slide guide moves to the justifier home
position side.
The front plate transfer motor rotates, and the front
plate, which is in contact with the slide guide plate,
moves to the justifier home position side.
4’ 1’
1’㧦Front plate transfer motor
2’㧦Front plate open/close position sensor
3’㧦Front plate HP sensor
4’㧦Slide guide plate
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This step (66-1 to 66-4) is the operation only for mammo cassette reading (cassette
merging).
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24
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Clean up ScanUnit?
㨅㧦㨛㨜㨑㨞㨍㨠㨕㨛㨚 㧺㧦㨑㨞㨍㨟㨑
ScanUnit MAINTENANCE
PREPARING
ScanUnit MAINTENANCE
PREPARATION FINISH
When the lamp was replaced When the lamp was not replaced
Press "operation" Press "erase"
switch switch
㧵㧺㧵㨀㧵㧭㧸㧵㨆㧵㧺㧳
غغغغغععععع
㧾㧱㧭㧰㨅
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Jigs/tools Note
Phillips driver Standard tools
Slotted tip driver
Allen wrench
Wrench
Wire cutter
Tray Place the removed screws and
parts.
Anti-static wrist band (grounding strap)
Detach detection unit adjusting jig Use to adjust the position of the detach detection roller/
sensor.
• Adjustment block
Power for the sensor status detection jig is coming from
• Sensor status detection jig the USB connector. Prepare power outlet to USB adapter
when getting the power from the power outlet.
Press down size adjusting jig Used to adjust the press down size of the push plate unit.
0.2 mm spacer (film) Used to adjust the position after installing the shutter unit
assembly.
Interlock release key
Laser protection glasses Compatible to laser light of 660 nm wavelength
Acoustic wave tension meter Manufacturer: Gates Unitta Asia
Product name: Sonic Belt Tension Meter
Model: U-505 or U-507
Oscilloscope
Ethernet cable Used to temporary connect the REGIUS console and the
unit when replacing the CF card. Use category 5e or above
Network hub
cable.
Cross cable can also be used.
Interface specification: RJ-45 connector
100Base-TX/1000Base-T
Grease gun Used to grease up the LM guide.
Model name: MG70
Two types of grease are used. Use a separate grease gun
for each grease type.
Glove Used to replace the halogen lamp.
Vacuum cleaner (portable) Used to clean the brush.
Rag • Used to clean the magnet shaft.
• Used to clean the cassette absorption plate.
• Used to apply grease on the parts except the LM
guide.
• Used to clean the exterior of the unit upon completion
of the service.
Vinyl sheet Cover the light capacitor unit, so no dust will collect, when
the optical unit is taken off.
Rag, cardboard, etc. Cover the LM guide and magnet shaft when performing the
replacement inside the unit.
Maintenance PC
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Supplied Products
Jigs/tools Note
Alcohol Used to clean the cassette absorption plate.
Grease (for LM guide) AFF grease by THK
Grease (all parts except LM guide) Multemp AC-D
Wiring band
Snap ties
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Chapter
Troubleshooting
3
Chapter 3
Chapter 3 Troubleshooting
3.1 Workflow
Following describes the flow of response when there is a problem with the unit.
Trouble that does not display an error See "3.3 Response to the Problems Not Displaying Error"
message on the message display and perform the response.
window
• Eject the cassette as first priority if the cassette is still in
the unit.
Defect in the read image See "3.4 How to Respond on Image Defect" and perform the
response.
Information to Communicate
Communicate following information, as precise as possible, when communicating the status of trouble to
the contact.
Logs Collect the logs of the unit from the REGIUS console for the unit trouble.
Connection JM internal/external
configuration of the
n:m
site
If any dedicated unit such as 350 is connected
IP address/subnet mask
• The unit
• JM
• REGIUS console
Restore information Has it restored by opening and closing the second front door
Did it need to turn OFF/ON the circuit breaker
Other, description
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Chapter 3 Troubleshooting
operation erase
"operation" switch
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
Justifier
Motor
C
B
A
A: Confirm that there is rattling
(backlash) on the timing belt by
moving it left and right.
B: Confirm that the fixing screw of
the pulley is not loose.
C: Confirm that the shaft does not
move left and right. (should be
less than 0.2 mm)
4. Confirm following and replace the
faulty parts.
• Justifier standard sensor
• Sensor wire:
JP44 - MCN3 (MDU3)
• Justifier sensor
• Sensor wire:
JP40 - JJ18/JP18 - MCN3
(MDU3)
• MDU3
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
(To be stated)
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Chapter 3 Troubleshooting
Phenomenon Response
Does not synchronize the REGIUS • Confirm that the reader is not turned off.
console when it starts or stops • Confirm that the relation table for JM is correctly set.
(See the Installation and Service Manual for the
console.)
• Confirm that no readers and consoles that do not exist
in the system are registered in the r_status and c_status
tables for JM. (See the Installation and Service Manual
for the console.)
Synchronizes the REGIUS console but Confirm that the target console is correctly set to the hosts
only fails in scanning images file for the reader. (See the Installation and Service Manual
for the console.)
A registered error appears on the LCD. • Confirm that settings for the console are consistent with
those on the sys_config table for JM in terms of pre- and
pro-registration methods. (See the Installation and
Service Manual for the console.)
• Confirm that JM connected to the console is the same
as that connected to the reader. (See the Installation
and Service Manual for the console.)
Various network errors occur • Confirm that elements such as network cable or HUB
sporadically. between devices are not broken.
• Confirm that there is no device that has duplicate IP
addresses in the system.
Phenomenon Response
Nothing operates when "operation" See " Analysis Procedure of Power Supply Problems
switch is pressed. (Cannot Turn ON the Power Supply)".
("operation" lamp does not turn on)
Does not stop even if the operation Turn off, and then on the power supply circuit breaker for the
switch is pressed. main unit. Press the operation switch to confirm whether it
starts.
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Chapter 3 Troubleshooting
*: Only circuit board and power supply is described for faulty parts. Confirm the wiring too.
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Chapter 3 Troubleshooting
JJ3 JP25
PCU
JJ2
PCN2
Noise Filter
Interlock
Switch
AC Inlet
MCN7
CN3
MDU3 MCN2
CIU
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Chapter 3 Troubleshooting
Phenomenon Response
“Default shading correction coefficient is used” is • Calibrate unevenness by using the cassette
displayed on the console. whose plate version is the same as that when
the error occurred.
“Default QRV table is used” is displayed on the • Calibrate sensitivity by using the cassette
console. whose plate version is the same as that when
the error occurred.
“Default shading correction coefficient/QRV table • Calibrate unevenness and sensitivity by using
is used” is displayed on the console. the cassette whose plate version is the same
as that when the error occurred.
Phenomenon Response
A strange noise (a jarring sound) is heard when a Put grease (Multemp AC-D) on the justifier shaft
justifier guide is working. lightly. For more information about the position of
the justifier shaft, see "5.4.13 Replacing the
Justifier Guide Unit Assembly".
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Chapter 3 Troubleshooting
Item Description
Confirm the phenomenon Confirm the phenomenon of the image defect, and search if
it is in table " Phenomenon List".
Phenomenon in Phenomenon not
the table in the table
Investigate the cause and respond See the reference in the table " Phenomenon List" that
corresponds to the phenomenon, investigate the cause and
Improved No improvement respond.
Information to Communicate
Communicate following information, as precise as possible, when communicating the status of image
defect to the contact.
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Chapter 3 Troubleshooting
Phenomenon List
Find the corresponding phenomenon from the list and respond according to the reference.
No. Phenomenon/Reference
1 "3.4.2 Image is Dark or Black in General (Still With Structure of the Object)"
2 "3.4.3 Image is Bright or White in General (Still With Structure of the Object)"
3 "3.4.4 Horizontal Streak in Part of the Image"
4 "3.4.5 Horizontal Streak All Over the Image"
5 "3.4.6 Vertical Streak"
6 "3.4.7 Quasi-Contour in the Image"
7 "3.4.8 Jitter (Jagged Vertical Line) in the Image"
8 "3.4.9 Image Size is Different (Vertically)"
9 "3.4.10 Image Size is Different (Horizontally)"
10 "3.4.11 Top and Bottom of the Image is Trimmed"
11 "3.4.12 Sides of the Image is Trimmed"
12 "3.4.13 Unevenness is Not Calibrated"
13 "3.4.14 Unevenness Calibration Data Is Too High. (MAX-MIN is Over 300 Steps, or Over 400
Steps for Mammo Images)"
14 "3.4.15 S Value Fluctuation"
15 "3.4.16 Not Enough Contrast (Raw Data)"
16 "3.4.17 Different Density Left to Right"
17 "3.4.18 Dosage Problem (Compatibility Problem with mAs Value and S Value, Etc.)"
18 "3.4.19 Sandy Image"
19 "3.4.20 White Dot"
20 "3.4.21 Black Dot"
21 "3.4.22 Monitor Display Problem (Film is OK)"
22 "3.4.23 Duplex Image"
23 "3.4.24 Sensitivity Calibration Do Not Fit Within Specification"
24 "3.4.25 All Processed Images are Generally High in Contrast"
25 "3.4.26 All Processed Images are Generally Low in Contrast"
26 "3.4.27 Image Out of Focus"
27 "3.4.28 A White Image (Corrected Data Only) is Output"
28 "3.4.29 An Image is Slanted"
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Chapter 3 Troubleshooting
3.4.2 Image is Dark or Black in General (Still With Structure of the Object)
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Chapter 3 Troubleshooting
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, the sensitivity calibration, and the input of the jitter correction value (temporarily)
Important after replacing the optical unit.
No. Response
1 • Cause is so limited, ask the user to respond by
methods such as moving the shielding material
away from the object as much as possible or
decrease the exposure field.
• Communicate the contact if it recur.
No. Response
1 • Return the plate with the warp or detach to the
contact.
• Adjust the detach detection roller when it occurs
in multiple plates.
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Chapter 3 Troubleshooting
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, the sensitivity calibration, and the input of the jitter correction value (temporarily)
Important after replacing the optical unit.
Phenomenon: Irregular horizontal streaks all over the left side of the image
No. Cause Response
1 Fluctuation of laser intensity Replace the optical unit.
See "5.2.5 Removing/Installing the Optical Unit" for the
procedure to replace the optical unit.
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Chapter 3 Troubleshooting
Phenomenon: White streaks starting in the midway going all the way to the right edge of
the image
No. Cause Response
1 Fluctuation of laser intensity Replace the optical unit.
See "5.2.5 Removing/Installing the Optical Unit" for the
procedure to replace the optical unit.
Phenomenon: Horizontal streaks of 20 - 60 steps in 4 - 5 line cycle all over the image
No. Cause Response
1 Under effect of the radiofrequency Confirm if the horizontal streaks disappear by turning
treatment unit. OFF the radiofrequency treatment unit or point the
antenna away from the unit.
Increase the distance between the unit and the
radiofrequency treatment unit or point the antenna of
the radiofrequency treatment unit away from the unit if
the streaks disappear.
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, the sensitivity calibration, and the input of the jitter correction value (temporarily)
Important after replacing the optical unit.
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Chapter 3 Troubleshooting
Phenomenon Cause/Response
Only occur on the film output. Confirm the imager.
Quasi-contour is visible even when image data Bit fallout in the image data after LMC.
is confirmed on the service tool.
• Replace the LMC.
See "5.6.2 Replacing the LMC" for the procedure
to replace the LMC.
• Replace the CIU.
See "5.10.1 Replacing the CIU" for the procedure
to replace the CIU.
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Chapter 3 Troubleshooting
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, the sensitivity calibration, and the input of the jitter correction value (temporarily)
Important after replacing the optical unit.
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Chapter 3 Troubleshooting
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, the sensitivity calibration, and the input of the jitter correction value (temporarily)
Important after replacing the optical unit.
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Chapter 3 Troubleshooting
Phenomenon Response
Fluctuation within Fluctuate when the 43.75µm, 87.5µm and 175 µm will not have identical S
same unit sampling pitch is value due to the difference in the read pitch, resulting
different as difference in the luminance.
Fluctuate with identical Confirm if the exposure conditions (X-ray quality,
sampling pitch distance, exposure area) and the process (condition
key, etc.) are identical on both exposures. S value will
fluctuate if there is any difference in them. S value also
will fluctuate if the ROI for the process is different.
Fluctuate compared with other unit Redo the sensitivity calibration if the S value is
different even after confirming the exposure conditions
(X-ray tube, grid, X-ray quality (tube voltage), distance,
exposure range) were identical.
Fluctuate Compare with 150 S value will be different if the x-ray tube, grid, or
compared with exposure condition are not equivalent.
different model
Compare with 170 (To be stated)
Compare with 190 (To be stated)
Compare with 330 S value will be different if the x-ray tube, grid, or
exposure condition are not equivalent.
Compare with 350 or S value will be different if the x-ray tube, grid, or
550 exposure condition (beware of focal distance) are not
equivalent.
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Chapter 3 Troubleshooting
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Chapter 3 Troubleshooting
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, the sensitivity calibration, and the input of the jitter correction value (temporarily)
Important after replacing the optical unit.
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0404YG220A.book 1 ページ 2009年8月11日 火曜日 午後4時57分
Chapter
Chapter 4
4 Confirming Operation
Using Service Tool
Methods to confirm the operation of the unit is described here.
Network Hub
REGIUS REGIUS
Console MODEL 110
The unit will go into maintenance mode once the [Unit Test] screen is displayed, and only the commands
from the REGIUS console displaying the [Unit Test] will be accepted (same status as performing the
calibration).
Following operation can be performed on the [Unit Test] screen:
• Stand-alone operation of each unit
• Step operation (perform each step in order of read sequence, and display OK/NG of each operation)
• Display status of the sensors
• Setup of the reader parameter such as volume
• Setup of compensation value such as justifier (operation for the setup is possible too)
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1 Start up the service tool from the (REGIUS) service screen of the REGIUS console.
[Service Tool] screen (console) is displayed.
See the Installation/Service Manual for the REGIUS console on how to display the (REGIUS) service
screen and [Service Tool] screen (console/reader).
[Unit Test] is composed of 8 screens, and panels are switched using the tab.
Contents of each panels are as following:
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Stand-alone operation confirmation of the unit and operation confirmation by step operation is described
in this chapter.
Procedure for performing stand-alone operation "4.3 Confirming Operation for Each Unit"
confirmation
Procedure for performing operation confirmation by "4.4 Confirming by Step Operation"
step operation
Details of [Unit Test] screen "8.1 Service Tool Screen (Unit Test)"
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Do not use the cassette for confirming operation for each unit (except for "Adjustment" and
"Monitoring" panels).
Caution
To perform confirmation using the cassette, perform the confirming by step operation. See "4.4
Confirming by Step Operation" for confirming by step operation.
Only the [Initialization] button is available for each motor in the [Pulse Motor] panel when it is
first displayed.
Note
Buttons to move to available positions will be enabled once the initialization is performed for
each motor. Every time the motor is moved, available position will change, and only applicable
buttons will be enabled. [Initialization] button will be enabled regardless of the position.
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Step operation is different from normal read action in the following points.
Note • Vibration halt delay action will not be performed.
• Laser does not come on, and PMT high voltage value is 0 V.
• Subscan speed for reading direction is fixed to 175µm read.
• Reading and transmission of image will not be performed.
• Subscan speed for erasing direction is fixed to quick erase.
• Erase lamp will not come on.
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Chapter
Disassembly and
5
Chapter 5
Assembly
This chapter describes the instructions on how to disassemble/
assemble the unit.
Be sure to turn off the power supply circuit breaker and unplug the power
Caution cable from the unit whenever you disassemble/assemble the unit. Failure to
do so may lead to malfunction, causing your fingers to be wedged between
the sliding or rotating parts inside the unit.
Be careful when handling the optical unit not to send a shock wave to it, that
Caution is composed of precision parts.
Be sure to turn off the power supply circuit breaker and unplug the power
Caution cable from the unit whenever you adjust the unit position of the unit.
Use the anti-static wristband when handling the electronic parts inside the unit. It is possible to
damage the electronic part by touching it with static buildup.
Caution
Do not touch inside the unit with your bare hand. Otherwise, the unit may be rusted by stain or
sebum on your hand, leading to malfunction in the sliding or rotating parts.
Caution
When assembling the unit, restore the wiring layouts to their original positions and make sure
no wire is wedged between or stuck with the attaching parts. A wire wedged between or stuck
Caution with the attaching parts will cause malfunction in the unit.
Never loosen the setscrew painted white or yellow. Loosing it may make the unit unable to be
restored in the service site.
Caution
You must bind the grounding strap when accessing the circuit board in order to prevent the
circuit board being damaged by static discharge.
Caution
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Power OFF
Turn the power supply circuit breaker OFF and unplug the power cable and the Ethernet cable.
operation erase
"operation" switch
Now, you have finished with the procedures to turn the power off.
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Power ON
Connect the Ethernet cable and power cable and turn ON the power.
"operation" switch
Now, you have finished with the procedures to turn the power on.
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5
Over 600 mm Over 600 mm
Release the simple fixing lock.
Lock will be released by pulling up the blue knob.
Over 600 mm
Push the optical unit slightly towards the
back when pulling up the knob. Fixing shaft
Important might move down, and get locked again if
the optical unit is at its hithermost position.
Also, move the optical unit to confirm that
the fixing shaft is not lowered after
unlocking.
Now, you have finished with the procedures for moving the unit to the maintenance space.
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Removal Procedures
The exterior panels (first front, first front back and second front back panels) can be removed in any order.
Removing the Second Front Back Panel
1 Remove the second front back panel.
• 6 screws (M4 x 8)
• 1 spacer each (for 4 locations excluding the middle
stage)
1
A
First Front Back Side
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Now, you have finished with the procedure to remove the exterior panels and the insertion unit.
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Installation Procedures
Installing the Insertion Unit
1 Install the insertion unit on the unit.
• 5 hex/Phillips-head screws (M4 x 8)
Tighten the screws in the following order:
1. Tighten three screws loosely on the first front side.
2. Tighten a screw firmly on the second front side.
3. Tighten the three screws firmly that have been
loosened on the first front side.
4. Tighten a screw on the back of the second front side
firmly.
4
A
First Front Back Side
Installing the First Front Panel
4 Install the first front panel.
• 6 screws (M4 x 8)
Hold the bottom part of the first front panel with both
hands, and install it by inserting the top part of panel
into the panel.
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Now, you have finished with the procedures to install the exterior panels and the insertion unit.
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Removal Procedures
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
Now, you have finished with the procedures to remove the second front door.
Installation Procedures
3 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
Now, you have finished with the procedures to install the second front door.
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No. Tool
1 Vinyl sheet (used for covering the light condensing unit
to screen out dust on it)
Removal Procedures
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
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JP61
5-12
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Vinyl sheet
Now, you have finished with the procedures to remove the optical unit.
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Installation Procedures
1 Move the holding plate on the subscan unit to the
Second Front Back Side second front back side to fix it using a simple
fixing lock.
Pushing the blue fixing shaft will lower the fixing shaft,
resulting in the plate locked.
Fixing Shaft
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CN2
JP61
5-15
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19 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the exterior panel and insertion unit.
Now, you have finished with the procedures to install the optical unit.
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• First, move the optical unit to the second front back side, then move the push plate unit.
Caution • When moving the push plate unit into the vicinity of the press down position, be careful so
that it will not contact the receiver.
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0404YG220A.book 18 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
6 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the operation unit.
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0404YG220A.book 19 ページ 2009年8月11日 火曜日 午後4時57分
Operation
Unit
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
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8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to change the mounting location of the operation unit.
5-20
0404YG220A.book 21 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
6 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the eraser cooling fan.
5-21
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1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the indicator.
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1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the barcode reader.
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1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the back plate drop detection sensor.
5-24
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1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
Sensor 2 (LLB1)
3 Remove the insertion slot detection sensors
(LLB).
• Insertion slot detection sensor 1: 1 screw (M3 x 6)
J31 • Insertion slot detection sensor 2: 1 screw (M3 x 6)
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the insertion slot detection sensor (LLB).
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Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 0.2 mm spacer (film, etc.)
A piece of film has about 0.2 mm in thickness.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
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Sensor 2 (LPB1)
5 Remove the insertion slot detection sensors
(LPB).
• Insertion slot detection sensor 1: 1 screw (M3 x 6)
• Insertion slot detection sensor 2: 1 screw (M3 x 6)
J34 6 Unplug the cables from the insertion slot
detection sensors (LPB).
• Insertion slot detection sensor 1: connector (J34)
• Insertion slot detection sensor 2: connector (J35)
J33 When removing the connector, hold a notch
on the connector without pulling a cable.
Sensor 1 (LPB2) Caution Giving a strong pull to the cable may cause
it to be broken.
5-27
0404YG220A.book 28 ページ 2009年8月11日 火曜日 午後4時57分
13 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the insertion slot detection sensor (LPB).
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 0.2 mm spacer (film, etc.)
A piece of film has about 0.2 mm in thickness.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5-28
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5-29
0404YG220A.book 30 ページ 2009年8月11日 火曜日 午後4時57分
11 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter open detection sensor.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5-30
0404YG220A.book 31 ページ 2009年8月11日 火曜日 午後4時57分
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter close detection sensor.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
JP20
5-31
0404YG220A.book 32 ページ 2009年8月11日 火曜日 午後4時57分
6 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter motor.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 0.2 mm spacer (film, etc.)
A piece of film has about 0.2 mm in thickness.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5-32
0404YG220A.book 33 ページ 2009年8月11日 火曜日 午後4時57分
Removing the Shutter Motor and Shutter Plate unit Assembly and Cam Unit Assembly
5-33
0404YG220A.book 34 ページ 2009年8月11日 火曜日 午後4時57分
Assembly Figure
5-34
0404YG220A.book 35 ページ 2009年8月11日 火曜日 午後4時57分
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter unit.
5-35
0404YG220A.book 36 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5
First Front Side
Connect the cable to the justifier HP sensor.
7 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the justifier HP sensor.
5-36
0404YG220A.book 37 ページ 2009年8月11日 火曜日 午後4時57分
Knob
Now, you have finished with the procedures to replace the justifier sensor.
5-37
0404YG220A.book 38 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Acoustic wave tension meter
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
Setscrew
5-38
0404YG220A.book 39 ページ 2009年8月11日 火曜日 午後4時57分
Setscrew
5-39
0404YG220A.book 40 ページ 2009年8月11日 火曜日 午後4時57分
14 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the justifier motor.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the second front back panel and first front panel.
5-40
0404YG220A.book 41 ページ 2009年8月11日 火曜日 午後4時57分
9 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the removed exterior panel.
Now, you have finished with the procedures to replace the justifier standard sensor.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
5-41
0404YG220A.book 42 ページ 2009年8月11日 火曜日 午後4時57分
10 Install the receiver detection mount board that was removed in Step 5.
• 1 screw (M4 x 8)
11 Install the receiver cover unit assembly that was removed in Step 4.
• 1 screw (M4 x 8)
12 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver sensor.
5-42
0404YG220A.book 43 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
5-43
0404YG220A.book 44 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver HP sensor.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
JP51
Loosen
5-44
0404YG220A.book 45 ページ 2009年8月11日 火曜日 午後4時57分
1mm
Dowel
5-45
0404YG220A.book 46 ページ 2009年8月11日 火曜日 午後4時57分
12 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver motor.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the second front back panel and first front panel.
Second Front Back Side When removing the connector, hold a notch
on the connector without pulling a cable.
Caution Giving a strong pull to the cable may cause
it to be broken.
7 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel and the second front back panel.
Now, you have finished with the procedures to replace the lock HP sensor.
5-46
0404YG220A.book 47 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5-47
0404YG220A.book 48 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the Lock Motor.
5-48
0404YG220A.book 49 ページ 2009年8月25日 火曜日 午後12時42分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedure for replacing the front plate transfer motor.
5-49
0404YG220A.book 50 ページ 2009年8月11日 火曜日 午後4時57分
5.4.11 Replacing the Front Plate Open/Close Position Sensor and Front
Plate HP Sensor
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the second front rear panel and first front panel.
8 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the second front rear panel and first front panel.
Now, you have finished with the procedure for replacing the front plate open/close position sensor and
front plate HP sensor.
5-50
0404YG220A.book 51 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
1 See Step 1 to Step 6 in "5.4.14 Replacing the Receiver Belt" to remove the receiver belt.
5-51
0404YG220A.book 52 ページ 2009年8月11日 火曜日 午後4時57分
B
First Front Side
8 See the descriptions following Step 7 in "5.4.14 Replacing the Receiver Belt" to install the
receiver belt.
Now, you have finished with the procedures to replace the receiver (receiver unit assembly).
5-52
0404YG220A.book 53 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
JJ18
5-53
0404YG220A.book 54 ページ 2009年8月11日 火曜日 午後4時57分
5-54
0404YG220A.book 55 ページ 2009年8月11日 火曜日 午後4時57分
11 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the justifier guide unit assembly.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
5-55
0404YG220A.book 56 ページ 2009年8月11日 火曜日 午後4時57分
Setscrew
5-56
0404YG220A.book 57 ページ 2009年8月11日 火曜日 午後4時57分
㈩✢
Wiring
guide
ࠟࠗ࠼
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver belt.
5-57
0404YG220A.book 58 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
5-58
0404YG220A.book 59 ページ 2009年8月11日 火曜日 午後4時57分
Setscrew
5-59
0404YG220A.book 60 ページ 2009年8月11日 火曜日 午後4時57分
Setscrew
17 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the justifier belt.
5-60
0404YG220A.book 61 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the second font back panel.
CN5 4 Cut off the wiring band binding other cables (at 4
locations).
5-61
0404YG220A.book 62 ページ 2009年8月11日 火曜日 午後4時57分
11 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the second front back panel.
Now, you have finished with the procedures to replace the subscan HP sensor.
5-62
0404YG220A.book 63 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Vinyl sheet (used for covering the light condensing unit
to screen out dust on it)
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
2 Fix the cable that was connected to the optical unit to the holding plate using tape.
3 Move the holding plate on the subscan unit to the second front side.
A
6 Replace the parts.
9 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the simple fixing unit.
5-63
0404YG220A.book 64 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
2 See " Removal Procedures" in "5.2.4 Removing/Installing the Second Front Door" to remove
the second font door.
5-64
0404YG220A.book 65 ページ 2009年8月11日 火曜日 午後4時57分
5-65
0404YG220A.book 66 ページ 2009年8月11日 火曜日 午後4時57分
5-66
0404YG220A.book 67 ページ 2009年8月11日 火曜日 午後4時57分
22 Fix one front edge the wire using the wire presser
plate in the second front back side.
• 1 screw (M4 x 8)
Install the wire with the level surface in the installation
part down. Install other wire in this way for the second
front side.
5-67
0404YG220A.book 68 ページ 2009年8月11日 火曜日 午後4時57分
32 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the encoder or wires.
5-68
0404YG220A.book 69 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the exterior panel and insertion unit.
5 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the exterior panel and insertion unit.
Now, you have finished with the procedures to replace the tumbler (lower).
5-69
0404YG220A.book 70 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
It is recommended the insertion unit be removed to let in light in order to work with the inner
part of the unit, though the insertion unit can be replaced without removing it.
Note
JP13 JJ14
5-70
0404YG220A.book 71 ページ 2009年8月11日 火曜日 午後4時57分
CN9
5 Remove the snap ties and other parts.
• Snap ties at 3 locations
• A: wiring band at a location (cut it off)
JP61
5-71
0404YG220A.book 72 ページ 2009年8月11日 火曜日 午後4時57分
10 Remove the tap plate and the tap plate B from the
Grounding Cable cable bear tie.
• Tap plate (subscan base mount side)
• 1 screw (M3 x 6)
• Snap tie (remove it)
Tie • Grounding cable: 1 hex/Phillips-head screw
(M4 x 8)
• Tap plate B (holding plate mount side)
• 1 screw (M3 x 6)
D
B A
C
5-72
0404YG220A.book 73 ページ 2009年8月11日 火曜日 午後4時57分
CN11
21 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the cable bear.
5-73
0404YG220A.book 74 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the second font back panel.
CN2
5 Install the new LMD.
• 4 screws (M3 x 6)
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the second front back panel.
Now, you have finished with the procedures to replace the LMD.
5-74
0404YG220A.book 75 ページ 2009年8月11日 火曜日 午後4時57分
CN7 LMC
CN2 4 Install the new LMC.
CN6
CN1 • 4 screws (M3 x 6)
CN401 CN302
CN4 CN301
CN5 CN402
CN303 LMD
CN9
Now, you have finished with the procedures to replace the LMC.
5-75
0404YG220A.book 76 ページ 2009年8月11日 火曜日 午後4時57分
Be careful when handling the optical unit not to send a shock wave to it, that is composed of
precision parts.
Caution
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with it kept stood.
6 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the inverter.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Vinyl sheet (used for covering the light condensing unit
to screen out dust on it)
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
5-76
0404YG220A.book 77 ページ 2009年8月11日 火曜日 午後4時57分
PMU
8 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the photomultiplier tube filter assembly.
5-77
0404YG220A.book 78 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
4 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the hot-cathode tube lamp.
5-78
0404YG220A.book 79 ページ 2009年8月11日 火曜日 午後4時57分
• Do not touch the erase lamp directly immediately after it is turned on so as not to burn
yourself.
Caution
• Wear glove when working with the lamp. The halogen lamp soiled with dirt or smear of your
hand could be blown out in use.
Requirements
Shown below is the tool requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Glove
JP57
5-79
0404YG220A.book 80 ページ 2009年8月11日 火曜日 午後4時57分
Now, you have finished with the procedures to replace the halogen Lamp.
5-80
0404YG220A.book 81 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
6 See "6.5 Adjust Position of Detach Detection Roller/Sensor" to adjust the sensor position.
7 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the detach detection sensor (upper).
5-81
0404YG220A.book 82 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
5-82
0404YG220A.book 83 ページ 2009年8月11日 火曜日 午後4時57分
15 See "6.5 Adjust Position of Detach Detection Roller/Sensor" to adjust the roller and sensor
positions.
16 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the detach detection sensor (lower).
5-83
0404YG220A.book 84 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Detach detection unit adjusting jig
(Adjustment block, sensor status detection
jig)
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
4 See "6.5 Adjust Position of Detach Detection Roller/Sensor" to adjust the roller position.
5 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
Now, you have finished with the procedures to replace the detach detection roller.
5-84
0404YG220A.book 85 ページ 2009年8月11日 火曜日 午後4時57分
Now, you have finished with the procedures to replace the lock mechanism unit assembly.
5-85
0404YG220A.book 86 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
JJ10
5-86
0404YG220A.book 87 ページ 2009年8月11日 火曜日 午後4時57分
11 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the locking pin unit assembly.
5-87
0404YG220A.book 88 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
JJ10
9 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the interlock switch.
5-88
0404YG220A.book 89 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
Notch on
mount board
Red Gray
Green
5-89
0404YG220A.book 90 ページ 2009年8月11日 火曜日 午後4時57分
9 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedure for replacing the noise filter.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
CIU
3 Remove the CIU connector (CN5).
CN5 • CN5 (CCN5: cable)
5-90
0404YG220A.book 91 ページ 2009年8月11日 火曜日 午後4時57分
B
A
B
Second Front Back Side
Black White
5-91
0404YG220A.book 92 ページ 2009年8月11日 火曜日 午後4時57分
15 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the noise filter and the circuit protector unit.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5-92
0404YG220A.book 93 ページ 2009年8月11日 火曜日 午後4時57分
5-93
0404YG220A.book 94 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the capacitor.
5-94
0404YG220A.book 95 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5-95
0404YG220A.book 96 ページ 2009年8月11日 火曜日 午後4時57分
5-96
0404YG220A.book 97 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the resistant assembly.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5-97
0404YG220A.book 98 ページ 2009年8月11日 火曜日 午後4時57分
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the halogen power supply.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5-98
0404YG220A.book 99 ページ 2009年8月11日 火曜日 午後4時57分
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the PCU.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
(Brown) (Black)
Interlock Switch Digital Power
Supply, etc.
5-99
0404YG220A.book 100 ページ 2009年8月11日 火曜日 午後4時57分
7 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the interlock relay 1.
5.9.10 Replacing the Standby Power Supply Unit Relay (Interlock Relay 2)
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
(Black)
(Blue) Interlock relay 1,
Digital Power Supply etc.
5-100
0404YG220A.book 101 ページ 2009年8月11日 火曜日 午後4時57分
7 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the interlock relay 2.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
CN1
5-101
0404YG220A.book 102 ページ 2009年8月11日 火曜日 午後4時57分
14 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the standby power supply.
5-102
0404YG220A.book 103 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5-103
0404YG220A.book 104 ページ 2009年8月11日 火曜日 午後4時57分
9 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the analog power supply.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
CN2
4 Remove the digital power supply.
• 5 hex/Phillips-head screws (M3 x 15)
• 1 circuit board spacer for each one (excluding the
position A)
5-104
0404YG220A.book 105 ページ 2009年8月11日 火曜日 午後4時57分
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the digital power supply.
A transformer weighs about 9 kg. When removing or installing the transformer or transformer
unit assembly, be sure to hold it securely so as not to drop it.
Caution
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
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0404YG220A.book 106 ページ 2009年8月11日 火曜日 午後4時57分
3 Remove the connectors in the below figure to remove the cables secured to the transformer
unit assembly with the wiring band and clamps.
When removing the connector, hold a notch on the connector without pulling a cable. Giving a
strong pull to the cable may cause it to be broken.
Caution
Removing the transformer unit assembly will remove the cables expressed with heavy lines in the figure,
which are kept attached to the unit. Remove any other cable than the above, which is attached to the unit.
JJ3 CN2/JP25
C
JJ2
CN2/PCN2 JP49
Tap Switching A
Connector
A A B B
JJ21
A A
2 Wires at Bottom
JP10 of Interlock Relay 1 First Front Side
• Ties
• A: wiring band (cut them off)
• B: snap ties (cut them off)
• C: snap ties (remove them)
• Transformer cables • Interlock relay 1
• JJ1 (JP1A: cable) • 2 pieces in the lower side (left: brown,
• JJ2 (JP2: cable) right: black)
• JJ3 (JP3: cable) • Digital power supply
• JJ21 (tap switching connector) • CN2 (JP25: cable)
JJ21 must be removed from the clasp.
• Digital power supply cooling fan cable
• PCU
• JP49 (JJ49: cable)
• CN2 (PCN2: cable)
• Analog power supply
• Interlock switch
• CN2 (JP27: cable)
• JJ10 (JP10: cable)
• Halogen power supply
• CN1 (HCN1: cable)
5-106
0404YG220A.book 107 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the transformer.
5-107
0404YG220A.book 108 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
5-108
0404YG220A.book 109 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
Now, you have finished with the procedures to replace the power supply cooling fan.
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the first font back panel.
1
A
First Front Back Side
5-109
0404YG220A.book 110 ページ 2009年8月11日 火曜日 午後4時57分
12 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the cooling fan.
5-110
0404YG220A.book 111 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the first font back panel.
1
A
First Front Back Side
5-111
0404YG220A.book 112 ページ 2009年8月11日 火曜日 午後4時57分
11 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the CIU.
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the first font back panel.
1
A
First Front Back Side
5-112
0404YG220A.book 113 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the MDU3. Next, be sure to perform a reading test
of the mammo cassette.
After replacing the MDU3 board, be sure to perform a reading test with a mammo cassette.
If the mammo cassette is unusable and an error occurs, the CN12 may not be connected or
Important one of the REGIUS 110 boards (MDU or MDU2 board) may be set to the unit by mistake.
If there is no mammo cassette, use the following procedure to recognize the type of board.
(1) Visually confirm the MDU board.
Note • Confirm the “MDU”, “MDU2”, or “MDU3” silk printing.
• Check the CN12. (The CN12 is the connector for the MDU3 board.)
(2) Confirm the JM reader type.
• r-type W: REGIUS MODEL 110 HQ
J: REGIUS MODEL 110
* Confirm the r-type by using “r_status” of “PostgreSQL” that appears with “Adjust” of the CS
console service tool after restarting the reader.
5-113
0404YG220A.book 114 ページ 2009年8月11日 火曜日 午後4時57分
Replace the CF card when it is possibly malfunctioning. In most cases, a malfunction in the CF
card will disable the unit to establish network connection, resulting in impossibility to perform
Important data backup at this time. The CF card backup is one of the work items required when installing
the unit, however, backup must be performed whenever any setting is changed in the unit for
the purpose of servicing or other purpose.
Work Procedures
This section describes the procedures for the works required in order to replace the CF card.
For operating the service tools, see the Installation/Service Manual for REGIUS console.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 If the unit can communicate with the REGIUS console, back up data in the CF card and store it
in the console in the "Change Circuit Board" screen of a service tool.
2 Back up the own configuration data (system or JM information) on the REGIUS on the console
on which backup of the CF card data has been performed.
Subsequently, use this REGIUS console to restore the CF card data or configure the unit.
3 Reset the settings in the REGIUS console to default (1:1 connect, post-register)
Network address setting screen
• IP address: 192.168.20.90
• Subnet mask: 255.255.255.0
JOBINFO screen
• Select "JobManager internal, post-register"
CCU INFO screen
• Host name: R170-0001
• Host name (on JobManager): r170-0001
• IP address: 192.168.20.170
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0404YG220A.book 115 ページ 2009年8月11日 火曜日 午後4時57分
4 Exit the REGIUS console and the unit and turn each power off.
1
A
First Front Back Side
CF
Card
5-115
0404YG220A.book 116 ページ 2009年8月11日 火曜日 午後4時57分
6 Disconnect the unit and the REGIUS console from the network over the site to establish the
peer-to-peer based connection.
7 Turn both the REGIUS console and unit powers on to get them started.
8 In the "Network Configuration" screen of the service tool, re-set the settings to the values when
network configuration was set up on the unit (during operations at the site).
9 Restore the settings in the REGIUS console that were backed up in Step 2.
10 Connect the REGIUS console and the unit to the network over the site.
11 Make sure that all data was reset to the settings that were made during operations, excluding
each compensation and Config data.
12 In the "Change Circuit Board" screen of the service tool, restore the data backed up in Step 1
(or during installation/servicing) in the CF card.
No Data to Restore
If data in the CF card cannot be backed up and there is no data backed up during installation/servicing,
perform the rechecking/readjustment procedures as described below:
• Checking the number of read pixels and the read position
• Adjusting the image size and position
• Unevenness calibration
• Sensitivity calibration
For performing each work, see the Installation/Service Manual for REGIUS console.
Now, you have finished with the procedures to replace the CF card.
5-116
0404YG220A.book 117 ページ 2009年8月11日 火曜日 午後4時57分
Now, you have finished with the procedures to replace the transporter HP sensor.
5-117
0404YG220A.book 118 ページ 2009年8月11日 火曜日 午後4時57分
Now, you have finished with the procedures to replace the transporter read sensor.
5-118
0404YG220A.book 119 ページ 2009年8月11日 火曜日 午後4時57分
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
5-119
0404YG220A.book 120 ページ 2009年8月11日 火曜日 午後4時57分
5-120
0404YG220A.book 121 ページ 2009年8月11日 火曜日 午後4時57分
5-121
0404YG220A.book 122 ページ 2009年8月11日 火曜日 午後4時57分
19 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the transporter motor.
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the first font back panel.
5-122
0404YG220A.book 123 ページ 2009年8月11日 火曜日 午後4時57分
9 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the back plate absorption detection sensor.
Now, you have finished with the procedures to replace the brush (cleaning unit).
5-123
0404YG220A.book 124 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
5 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the tumbler (upper).
5-124
0404YG220A.book 125 ページ 2009年8月11日 火曜日 午後4時57分
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the first font back panel.
5-125
0404YG220A.book 126 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the back plate detection unit.
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the exterior panel and insertion unit.
B
A
Second
Front Side B
5-126
0404YG220A.book 127 ページ 2009年8月11日 火曜日 午後4時57分
C
C
• C: screw (M3 x 6)
• D: tapping screw (M4 x 10)
5-127
0404YG220A.book 128 ページ 2009年8月11日 火曜日 午後4時57分
10 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the cleaning unit.
5-128
0404YG220A.book 1 ページ 2009年8月11日 火曜日 午後4時57分
Chapter
Adjustment
6
Chapter 6
Chapter 6 Adjustment
No. Tool
1 Acoustic wave tension meter
Timing Belt
Adjustment method
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
Setscrew
5 Fix the justifier motor unit assembly by tightening
the fixing screws.
• 3 hex/Phillips-head screws (M4 x 8)
6 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
6-2
0404YG220A.book 3 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
No. Tool
1 Acoustic wave tension meter
Timing Belt
Adjustment method
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
6-3
0404YG220A.book 4 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
Specified Tension: 44 ± 4 N
value
Confirmation Acoustic wave tension meter
method Input data
• Weight (MASS): 2.5g/m
• Width: 9.0mm
• Span: 507mm
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
6-4
0404YG220A.book 5 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
Adjustment method
When operating inside the unit with interlock released and power ON, be aware against the
electrification and pinching.
Caution
1 See " Removal Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to remove the first front panel.
6-5
0404YG220A.book 6 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
9 Confirm the step in the justifier guide 2 while the cassette is fixed with the justifier guide.
If the left edge of the justifier guide 1 is between the position of the A and B of the justifier guide 2, it is
within the specification, and there is not need for adjustment of the current justifier.
Go to Step 11 if you do not need to change the Amount of Justification.
Justifier Guide 2
Justifier Guide 1
1.7mm
2.3mm
Justifier Guide 2
Justifier Guide 1 A B
6-6
0404YG220A.book 7 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
16 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the first front panel.
6-7
0404YG220A.book 8 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
No. Tool
1 Acoustic wave tension meter
Wire
Retaining Plate
Wire
Adjustment method
1 See " Removal Procedures" of the "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit", and remove the second font back panel.
6-8
0404YG220A.book 9 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
Specified Tension: 30 ± 5 N
value
Confirmation Acoustic wave tension meter
method Input data
• Weight (MASS): 1.4 g/m
• Width: 1.0 mm
• Span: 555 mm
Adjustable Screw
5 Adjust by turning the adjustment screw so the
tension is within the specified value.
Setscrew • 1 screw (M4 x 12)
8 See " Installation Procedures" in "5.2.3 Removing/Installing the Exterior Panel and Insertion
Unit" to install the second front back panel.
6-9
0404YG220A.book 10 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
Bottom Detach
Top Roller Support Plate Detection Sensor
Adjustment block
Reference Plane
A B C D
6-10
0404YG220A.book 11 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
To USB Connector
Detach Detection
Sensor Top
Detach Detection
Sensor Bottom 1
Sensor status detection jig will display the status of the sensor with the lamp by directly connecting it to
the detach detection sensor.
No. Function
1 Display the status of the connected detach detection sensor.
• Light on: ON (transparent)
• Light off: OFF (opaque)
2 It will light up on power ON.
• It has a buzzer that will go on when ON is detected on both sensors. It will be in same
condition and the buzzer will sound when the sensors are not connected, so if you do want
Note it to buzz when connecting the cables, connect the sensor cables before connecting the
USB cable.
• You can switch the buzzer ON or OFF by using the built-in switch.
Adjustment method
1 See " Removal Procedures" in "5.2.5 Removing/Installing the Optical Unit" to remove the
optical unit.
6-11
0404YG220A.book 12 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
F
5 Confirm that it is not touching A of the adjustment
block.
Bottom Side 7 Turn the roller and confirm that the roller does not
touch A of the adjustment block in the center part.
Continue with the adjustment of the sensor position.
Adjust the sensor position
F
8 Loosen the fixing screw (F in the figure) for the
sensor mount board.
15 See " Installation Procedures" in "5.2.5 Removing/Installing the Optical Unit" to install the
optical unit.
6-12
0404YG220A.book 13 ページ 2009年8月25日 火曜日 午後12時43分
Chapter 6 Adjustment
If the purpose is just to confirm the press down, it can be done by using the step operation
(sequence of operation from insertion to eject of the cassette) in the service tool. See "4.4
Note Confirming by Step Operation" for the procedure to operate the step operation.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
Adjustment method
When operating inside the unit with interlock released and power ON, be aware against the
electrification and pinching.
Caution
6-13
0404YG220A.book 14 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
5 - 5.5mm
6-14
0404YG220A.book 15 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 6 Adjustment
6-15
0404YG220A.book 16 ページ 2009年8月11日 火曜日 午後4時57分
0404YG220A.book 1 ページ 2009年8月11日 火曜日 午後4時57分
Chapter
Chapter 7
7 Periodic Maintenance
Method for the periodic maintenance of the unit is described
here.
7-2
0404YG220A.book 3 ページ 2009年8月11日 火曜日 午後4時57分
7.2.1 Workflow
Following are the flow of the maintenance performed annually.
Item Description
Power OFF Turn the power supply circuit breaker OFF and unplug the power cable
and the Ethernet cable.
See "5.2.1 Power OFF/ON" for description.
Secure the maintenance Move the unit to a place capable of performing the maintenance.
space See "5.2.2 Moving the Unit" for description.
Attachment of exterior Remove the exterior panels and the insertion unit to access the
panels and the insertion maintenance area.
unit See "5.2.3 Removing/Installing the Exterior Panel and Insertion Unit" for
description.
Cleaning brush Clean the brush (cleaning unit, eraser unit, and toppling prevention block)
and the magnet shaft.
Check for fallen foreign
Also, confirm if any foreign object has fallen into the unit.
objects
See "7.2.2 Cleaning Brush and Check for Fallen Foreign Objects" for
description.
Cleaning cassette Clean the surface of the magnet on the cassette absorption plate.
absorption magnet See "7.2.3 Cleaning Cassette Absorption Magnet" for description.
7-3
0404YG220A.book 4 ページ 2009年8月11日 火曜日 午後4時57分
Item Description
Greasing LM guide Grease the LM guide using a grease for metal.
See "7.2.4 Greasing LM Guide" for description.
Greasing transporter lead Apply grease to the transporter lead screw unit and the transporter motor
screw unit unit assembly gear mechanism unit.
See "7.2.5 Greasing Transporter Lead Screw Unit and Transporter Motor
Greasing transporter motor
Unit Assembly Gear Mechanism Unit" for description.
unit assembly gear
mechanism
Greasing justifier motor unit Apply grease to the justifier motor unit assembly gear mechanism unit.
assembly gear mechanism See "7.2.7 Greasing Justifier Motor Unit Assembly Gear Mechanism" for
description.
Attachment of exterior Attach the removed exterior panels and insertion slot unit.
panels and the insertion See "5.2.3 Removing/Installing the Exterior Panel and Insertion Unit" for
unit description.
Move to the installed Move the unit back to the installed location if it was moved.
location See "7.2.8 Move to the Installed Location" for description.
Power ON Connect the Ethernet cable and power cable and turn ON the power.
See "5.2.1 Power OFF/ON" for description.
Maintenance finished
7-4
0404YG220A.book 5 ページ 2009年8月11日 火曜日 午後4時57分
This completes the cleaning of the brush and confirmation of the foreign objects.
Go to "7.2.3 Cleaning Cassette Absorption Magnet" and clean the surface of the magnet surface of the
cassette absorption plate.
7-5
0404YG220A.book 6 ページ 2009年8月11日 火曜日 午後4時57分
7-6
0404YG220A.book 7 ページ 2009年8月11日 火曜日 午後4時57分
The type of grease used for REGIUS MODEL 110/110S and REGIUS MODEL 110 HQ is
different.
Caution
Use a separate grease gun for each grease type.
7-7
0404YG220A.book 8 ページ 2009年8月11日 火曜日 午後4時57分
7.2.5 Greasing Transporter Lead Screw Unit and Transporter Motor Unit
Assembly Gear Mechanism Unit
Apply grease to the transporter lead screw unit and the transporter motor unit assembly gear mechanism unit.
Transporter Motor
Unit Assembly
Gear Mechanism
This completes the greasing the transporter lead screw unit and the transporter motor unit assembly fear
mechanism unit.
Go to "7.2.6 Greasing of Release Shaft Holder" and apply grease to the release shaft holder.
7-8
0404YG220A.book 9 ページ 2009年8月11日 火曜日 午後4時57分
This completes the greasing procedure for the release shaft holder.
Go to "7.2.7 Greasing Justifier Motor Unit Assembly Gear Mechanism" and apply grease to the justifier
motor unit assembly gear mechanism.
7-9
0404YG220A.book 10 ページ 2009年8月11日 火曜日 午後4時57分
7-10
0404YG220A.book 11 ページ 2009年8月11日 火曜日 午後4時57分
7-11
0404YG220A.book 12 ページ 2009年8月11日 火曜日 午後4時57分
0404YG220A.book 1 ページ 2009年8月11日 火曜日 午後4時57分
Chapter
Appendix
8
Chapter 8
Chapter 8 Appendix
3 4
8-2
0404YG220A.book 3 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
8-3
0404YG220A.book 4 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
8-4
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Chapter 8 Appendix
1
2
8-5
0404YG220A.book 6 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
Current values right after the "Others" panel was displayed are in the "Language" and
"Volume".
Important
To change the displayed language or the speaker volume, see " Setup Procedure for Reader
Parameter".
Important
8-6
0404YG220A.book 7 ページ 2009年8月25日 火曜日 午後12時44分
Chapter 8 Appendix
The value of the last confirmation performed will be set as a parameter. Always perform the
confirmation when changing the setting.
Important
8-7
0404YG220A.book 8 ページ 2009年8月25日 火曜日 午後12時45分
Chapter 8 Appendix
The current values are displayed in "Amount of Justification", "Pressing Amount", and "Push
Pull Amount" immediately after the "Adjustments" panel is displayed.
Important
"3. Adjustment of Push Pull Amount" is a tool used in production, shipping, and inspection.
Important Adjustment of this item is not to be performed by the end-user.
Adjustment Procedure
• See "6.3 Adjustment of Justifier Motor" for the Amount of Justification procedure for the justification.
• See "6.6 Adjustment of Pressing Amount" for the Pressing Amount procedure for the pressing.
• See "6.7 Adjustment of Push Pull Amount" for the adjustment procedure of the pull-back amount.
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0404YG220A.book 9 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
Operation Procedure
• See "4.4 Confirming by Step Operation" for the operation procedure of the [Mechanical Sequence].
• See "4.5 Confirming the Status of the Sensors" for the operation procedure of the [Sensors].
8-9
0404YG220A_080aJ.fm 10 ページ 2009年8月28日 金曜日 午後12時40分
Chapter 8 Appendix
Shutter Eraser cooling fan Insertion sensor Insertion sensor Insertion sensor Insertion sensor Shutter open Sutter close Back board drop Left side plate Shutter mount plate Shutter assembly
(Digital power supply Barcode reader Indicator
+5V and +24V) motor (Left LED) (Center LED) (Left PD) (Center PD) detection S detection S detection S
Operation unit
Interlock relay 2
Interlock relay 1
Interlock SW
Ethernet
shielded cable
Ethernet
shielded cable
Input voltage
Receiver motor Justifier motor
(Japan specification)
Input voltage
(General overseas)
Capacitor
Resistor
Input voltage
Input voltage
(Europe specification)
(UL specification)
LM coil unit
Detach detection Detach detection Polygon driver Encoder Subscan HP-S
Overheat SW
sensor (Upper) sensor (Lower)
Ethernet
shielded cable
Hot-cathode
tube lamp
Bottom plate Exterior frame_3
Halogen lamp
Exterior frame (right) Frame rear right Receiver base Exterior frame (front) Receiver base Electric component Exterior frame (rear) Frame rear and up
mount panel
8-10
0404YG220A.book 11 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
CN6
CN7
CN12
CN5
CN3
CN1
CN4
CN9 CN2
CN11
CN8
8-11
0404YG220A.book 12 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
CN1 CN11
CF
CN13
CN5
8-12
0404YG220A.book 13 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
CN8
CN401
CN2
CN7
CN1
CN6
CN302
CN4
CN301
CN402
CN5
8-13
0404YG220A.book 14 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
CN1
CN2
8-14
0404YG220A.book 15 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
12121231234567
Cassette sizes that can be used on the unit are 00 - 09 and 27 - 28.
Important
8-15
0404YG220A.book 16 ページ 2009年8月11日 火曜日 午後4時57分
Chapter 8 Appendix
Before using the acoustic wave tension meter, always read and understand the Operation
Manual for the acoustic wave tension meter.
Caution
8-16
0404YG220A.book 17 ページ 2009年8月11日 火曜日 午後4時57分
0404YG220A
20090827MD