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A R T I C L E I N F O A B S T R A C T
Keywords: Microalgal biodiesel has emerged as an environment friendly alternative to the existing fossil fuels. The com-
Microalgae mercial production of this biodiesel is still challenging due to several technical and economic issues, which span
Textile wastewater from mass cultivation of microalgae to the biodiesel production. Mass cultivation is the most critical step in
Bioremediation terms of water and nutrient requirement. Industrial wastewater such as textile wastewater (TWW) is a cheap
Biodiesel
source for water, which additionally contains necessary nutrients (phosphate, nitrates, micronutrients etc.) and
Sustainability
organic dyes (potential carbon source) for algae cultivation. The application of microalgae for biodiesel pro-
duction employing single objective strategy is not sustainable. Microalgae can be effectively employed to
bioremediate TWW (dyes and nutrients removal) and to produce biodiesel from grown microalgae. This process
integration (bioremediation-biodiesel production) can potentially improve biodiesel production and wastewater
treatment. However, this process coupling needs to be thoroughly investigated to identify and optimize critical
process factors (algal species, cultivation and harvesting methods, bioremediation mechanism etc.). This study
has reviewed the status of TWW as potential source of water and nutrients, role of different algal species in the
bioremediation of TWW, different cultivation systems, harvesting and biodiesel production methods. This review
also suggests future research and development challenges for coupled textile wastewater treatment and mi-
croalgal biodiesel production.
⁎
Corresponding author at: Department of Chemical Engineering, COMSATS Institute of Information Technology, Lahore, Pakistan.
⁎⁎
Corresponding author.
E-mail addresses: drmsrehman@ciitlahore.edu.pk (M.S.U. Rehman), jianxu@ahut.edu.cn (J. Xu).
http://dx.doi.org/10.1016/j.rser.2017.10.029
Received 17 February 2017; Received in revised form 22 August 2017; Accepted 26 October 2017
1364-0321/ © 2017 Elsevier Ltd. All rights reserved.
Please cite this article as: Fazal, T., Renewable and Sustainable Energy Reviews (2017), https://doi.org/10.1016/j.rser.2017.10.029
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
may risk the fate of textile exports of Pakistan. Local textile industry operations and thus, proportionally generate wastewater. Textile was-
contributes 9% to the global textile needs [15] and more than 60% to tewater accounts for 30% (288,326 million gallons) of total wastewater
the total exports of the country [16]. Textile sector earned $13.7 billion (962,335 million gallons) in the Pakistan [20] according to literature,
in 2013–2014 which dropped to $12.5 billion during 2015–2016 [17] different sectors produce wastewater annually [52]. Unfortunately,
mainly due to energy liabilities. only < 8% of this wastewater gets treated prior to its disposal [20,53].
Textile wastewater treatment is a big challenge because it contains Textile wastewater (TWW) mainly contains high concentration of dif-
organic dyes, phosphates, nitrates etc. which cause multiple and multi- ferent dyes [45]. Globally, more than 100,000 different dyes are used in
scale damage to the receiving environment [18,19]. Pakistan require different industrial sectors [54–57]. These dyes get discharged into
textile wastewater treatment and reclamation to meet its domestic and wastewater to a variable extent (10–60%) [11,57–61] and cause wa-
industrial water requirements [20]. Thus, sustainable energy supply stage of 280,000 t dyes per annum [62–64]. The release of dye waste-
and textile wastewater treatment appear the biggest challenges to Pa- water may pose several risks to the receiving ecosystem [18,65,66].
kistan textile sectors [21,22]. In order to meet energy supply, textile Textile wastewater is characterized in terms of strong color, salinity,
industry has already installed diesel run electricity generators. These temperature, pH, biological oxygen demand (BOD), chemical oxygen
generators require financial liabilities in terms of both diesel con- demand (COD), total dissolved solids (TDS), total nitrogen (TN), total
sumption and CO2 emissions. However, textile wastewater treatment phosphorous (TP) and non-biodegradable organic compounds
still remains unaddressed challenge. CO2 emissions can be manage [18,19,60]. TWW also contains trace heavy metals like Chromium (Cr),
employing direct carbon capture, indirect carbon sequestration and Arsenic (Ar), Copper (Cu), and Zinc (Zn) as presented in Table 1 [67].
biological carbon mitigation techniques. Textile wastewater effluents The concentrations of nutrients vary in textile wastewaters is source
can be treated using several physico-chemical methods [23–29]. These dependent [68]. For instance, TN ranges from 21 to 57 mg L−1 and TP
physico-chemical processes inherit several drawbacks such as ex- varies from 1.0 to 9.7 mg L−1 in textile wastewater [41]. In addition,
pensive, less efficient, limited application and sludge handling COD and BOD also vary due to the dyes used and their metabolites
[8,30,31]. On the other hand, biological methods are cost effective and produced in wastewater because different dyes inherit different struc-
environmentally friendly [14]. Though biological processes are attrac- ture [69–73].
tive, but microorganisms (bacteria and fungi) require additional carbon
source for their growth to treat colored wastewater [32,33]. 2.2. Bioremediation of textile wastewater
Recently, microalgae have received great attention due to their
potential to fix CO2 and bioremediation of textile wastewater [4]. Mi- TWW has complex composition containing dyes, salts, heavy metals,
croalgae can simultaneously be used first for the remediation of textile reagents etc. [78–81]. Several processes have been investigated such as
wastewater and later can be used as a feedstock for the biodiesel pro- adsorption with activated carbon, flocculation, ion exchange, mem-
duction [34]. Thus, biodiesel can be used as an eco-friendly fuel in the brane filtration, electrochemical-destruction, ozonation and irradiation
generation of electricity and can fulfill the energy requirements of [11,25,36,82–87], however, there is no standalone process, which can
textile industry. Microalgae can use atmospheric CO2 (from diesel treat TWW completely. Most of these processes are costly, energy in-
generator) as carbon source along with organic dyes, and convert them tensive, low efficient and produce sludge etc. [31,45,88].
into carbohydrates through photosynthesis [35]. These carbohydrates Bioremediation has emerged as a potential technology to treat
are converted chemically and biochemically into lipids which can be textile effluents [33]. Different microorganisms (bacteria, fungi, yeast
used to produce biodiesel [36]. Microalgae biomass can contain up to and algae) have been explored for the bioremediation of textile dyes
85% of total lipid content in dry biomass [37]. Therefore, microalgae [79,87,89]. However, microalgae is promising than other microbes
biofuels have potential to replace fossils fuels [4,38]. Microalgae are a because it cannot only treat textile wastewater by uptaking nutrients
potential feedstock for biofuel production due to the requirements of and dyes, but it can also accumulate lipids which can be trans-esterified
less amount of water for the growth as compared to terrestrial crops into biodiesel [90–92]. Biodiesel is an environment friendly sustainable
[39]. Microalgae have also been reported to remove CO2, nitrogen, output of micrloalgal bioremediation process [93–96].
phosphorus, and toxic metals from a different type of wastewaters
[40,41]. There are extensive studies available about the microalgae 2.2.1. Micrloalgal bioremediation of TWW
cultivation in industrial wastewaters [42,43]. These organisms are Microalgae can be cultivated in textile wastewater, which use dyes
photosynthetic and categorized under third generation biofuels. Dif- and nutrients for its growth. Microalgal bioremediation of TWW may
ferent species of microalgae: Chlorella vulgaris, Chlorella pyrenoidosa, occur in two ways i.e. bioconversion or bioaccumulation process and
Spirogyra sp., Oscillatoria tenuisin and Scenedesmus sp. have shown their biosorption process. During the bioconversion process, microalgae
capability to remove reactive dyes from textile wastewater [44,45]. consume dyes as carbon source and convert them into metabolites.
Microalgae can be used to produce biodiesel [46–48], residual micro- However, microalgae also work as biosorbent where dyes can adsorb to
algae as fertilizer [49], and as cultivated biosorbent to treat wastewater its surface. Both these phenomena can occur simultaneously for TWW
[50,51]. Microalgae may simultaneously solve all of the problems of bioremediation [59]. The mechanism of microalgae accumulation can
local textile industry as proposed in Fig. 1. involve enzyme degradation, adsorption or both [63] Additionally,
This review targets to overview simultaneous bioremediation of dead and living microalgae also participate in these phenomena [91].
TWW and the production of algal biomass, which can be useful in bio- However, the dead microalgae can only participate in the adsorptive
fuels production. This review elaborates the role of microalgae in the removal of dyes [77,97]. Microalgae result in high sorption capacity
bioremediation of TWW via biological and adsorption pathways, classi- due to their high surface area and strong binding affinity towards azo
fication and short description of the cultivation methods, critical eva- dyes [98]. Microalgae species such as Chlorella vulagris, Chlorella pyr-
luation of microalgae cultivation, harvesting and oil extraction processes. enoidosa and Oscillatoria tenuisin degrade azo dyes into simple aromatic
It further discusses about future R&D perspectives about bioremediation- amines and decolorize dye wastewater [44,99]. Cheriaa et al. [100]
biodiesel process integration using microalgae and TWW. isolated new Chlorella alga and cultivated it in different textile dyes.
This alga decolorized different dyes variably such as indigo (89.3%),
2. Literature review direct blue (DB= 79%), remazol brilliant orange (RBO = 75.3%) and
crystal violet (72.5%) [100]. El-Kassas and Mohammad [101] culti-
2.1. Textile wastewater characterization vated Chlorella vulgaris in textile wastewater, and observed that it could
reduce COD up to 70% [101]. Another study found that Chlorella vul-
Textile industries consume huge volume of water for their garis could degrade 63–69% mono-azo dyes into simple aromatics
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Fig. 1. The conceptual layout of microalgal-advanced oxidation process (MAP) for simultaneous textile wastewater treatment and biodiesel production.
Table 1 use light energy and carbon dioxide to produce biomass [118]. Thus,
The characteristics of textile wastewater [18,29,60,74–77]. microalgal cultivation becomes CO2 sequestration process as given in
Eq. (1) [119]. However, high CO2 concentration above certain limit
General characteristics Heavy metals
affects the biomass production and lipids accumulation [120,121].
Characteristics Units Value Characteristics Units Value
2H2O + CO2 + solar light→Cn(H2O)nNP + O2 + H2O [122] (1)
pH 5.6–9.0 Pb mg/L 0.5
Temperature °C 35–45 Cd mg/L 0.3
Besides CO2 sequestration, microalgal cultivation has already shown
Conductance mS 6.89 Zn mg/L 1.0 promising results for nutrient removal (91%-N, 93.5%-P and 45%-N
COD mg O2/L 250–8000 Mn mg/L 2.0 and 32%-P) from wastewater [123]. Another study revealed that high
BOD mg O2/L 50–550 Cr mg/L 1.5 concentration of nitrogen and phosphorus produced high biomass yield
TSS mg/L 100–700 Ni mg/L 1.0
and the higher lipid productivity was obtained in the starvation phase
TDS mg/L 5000–10000 Cu mg/L 0.2
NH4+1 mg/L 50 Fe mg/L 0.2 [124].
NO2−1 mg/L 350 Ar mg/L 0.01 Microalgae species are generally sensitive to different types of
Total PO4−1 mg/L 4.0–12 Total CN mg/L 1.0 wastewaters with imbalanced nutrient profiles such as the presence of
SO4−2 mg/L 50–900 Free residual Cl mg/L 100–500 inhibiting pollutants in wastewater and deficiencies in certain essential
trace elements. Typically, Chlorella sp. and Scenedesmus sp. are more
robust against different types of wastewaters [125–127]. Therefore
substances [102]. Microalgae G23 was successfully cultivated in textile
microalgae cultivation is an existing technology for algal biomass from
wastewater and it obtained 0.5 g/L biomass yield [103]. The bior-
textile wastewater, as well as their pollutant removal, since two decades
emediation of TWW and dyes employing different microalgal species is
For instance, Chlorella vulgaris could have removed 63–69% dyes from
presented in Table 2.
textile effluents [59].
Similar to bioconversion, microalgae can also carry out biosorption
Microalgae cell walls consist of proteins and carbohydrates, which
of TWW. For instance, Spirulina platensis was used as biosorbent to re-
provide functional groups to bond with cations such as metals and basic
move reactive red 120 (RR-120) from its aqueous solution. It achieved
dyes [58,128]. Thus, it is necessary to know the composition of mi-
the maximum biosorption capacity of 482.2 mg g−1 removing 97% RR-
croalgae for its bioremediation potential. The composition of different
120 from the solution [61]. Scenedesmus quadricauda has been suc-
microalgal species is presented in Table 4. Moreover, the growth of
cessfully employed as a biosorbent to remove remazol brilliant blue R
microalgae biomass strongly depends on its type, nutritional modes,
(RBBR) [89]. The removal of malachite green (MG) had been reported
and the cultivation conditions
using the biomass of Cosmarium sp. [73]. In order to use microalgae for
the bioremediation of textile wastewater and to use its lipids for bio-
diesel production, there is a need to understand the complete process 2.3.1. Impact of types of algae on bioremediation
chain from microalgal cultivation to biodiesel production. There are approximately 50,000 species of microalgae present on
earth and have a variety of stains adaptable to various environmental
conditions [129]. Microalgae are eukaryotic or prokaryotic photo-
2.3. Microalgae cultivation in wastewater synthetic microorganisms having a unicellular or simple multicellular
structure [130]. Eukaryotic unicellular microorganisms are microalgae
Microalgae cultivation depends on several factors, which include include Chlorella, Dunaliella salina, Chlamydomonas and diatoms (Ba-
microalgae species, growth medium, type of reactor used/cultivation cillariophyceae), whereas prokaryotic unicellular microorganisms are
methods, light medium etc. Textile wastewater contains dyes (C cyanobacteria include (Cyanophyceae, Spirulina, Anabaena and Sy-
source), nitrates (N source), phosphates (P source) and metals (micro nechocystis sp.) [131]. Macroalgae or seaweeds are multicellular eu-
nutrients) which are the main ingredients necessary for microalgae karyotic algae include brown algae (Phaeophyta), green algae (Chlor-
growth [41]. Thus, textile wastewater appears as promising and cheap ophyta) and red algae (Rhodophyta) having defined tissues with
growth medium for microalgal cultivation [59,114–117] in Pakistan. specialized cells [46]. Diatoms such as Haslea ostrearia (silicon-rich
Different TWW nutrients significantly affect the microalgae cultivation algae) and prokaryotic cyanobacteria offer various opportunities for
(Table 3). Microalgae are unicellular photosynthetic organisms that can metabolic engineering and biotechnology [132]. The single celled
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Table 2
Bioremediation of textile dye wastewater by using microalgae.
Microalgae species Target Biosorption capacity (mg/g) Decolorization (%) Biomass productivity (mg/L.day) Nutrients removal References
eukaryotic algae are size around 3–30 µm [133] and cyanobacteria size Table 4
ranges 0.2–3 µm [133]. Algal pathogens may compete for azo dyes, Chemical composition of several species of microalgae (% of dry mass) [49,129].
organic carbon and other nutrients resources [134]. The different
Microalgae species Protein Carbohydrate Lipid Pigments Carotenoids
genera of microalgae such as Chlorella vulgaris, Chlorella protothecoides
and Scenedesmus species, remove high dye concentration, ammonia, Chlorella vulgaris 51–58 12–17 14–22 0.5–1.0 0.1–0.2
nitrates, phosphates and heavy metals from textile wastewater [135]. Scenedesmus obliquus 50–56 10–17 12–14
Specifically, Chlorella vulgaris showed high removal rates for inorganic Dunaliella salina 57 32 6
Spirulina maxima 60–71 13–16 6–7
nitrogen (60–86%) and inorganic phosphorus (78–87%) from waste- Chlamydomonas 48 17 21
water [60,130]. Thus, the selection of suitable microalgal specie is an rheinhardii
important task to choose such a candidate that may potentially pretreat Synechococcus sp. 63 15 11
textile wastewater as well as accumulate maximum amount of lipids for Chllorella 52 10–11 15
protothecoides
biodiesel production. The potential microalgae, which can be used for
cultivation in textile wastewater, should possess the given traits: growth
under extreme conditions; rapid growth rate; large size cell or colonial 2.3.2. Role of cultivation mode in TWW process
morphology; robust to environmental conditions; tolerance of shear 2.3.2.1. Autotrophic. Microalgae can synthesize carbohydrates
force; high cell productivity; high lipid accumulation etc. Table 5 pre- employing photosynthesis process and using CO2 in the presence of
sents the comparison of different microalgal species with respect to light [116,136]. Different algal species (Chlorella vulgaris, Chlorella
their biomass productivity and lipid productivity.
Table 3
Effect of textile wastewater nutrients on microalgae cultivation [126].
Carbon, C Essential component for microalgae growth. Glucose in heterotrophic conditions promotes rates of growth and respiration. However, high C concentration
reduces growth rate and inhibit if it exceeds certain limit.
Nitrogen, N One of the major nutrients required for microalgae growth. It is usually present in the form of nitrogenous compounds like ammonia, nitrates and nitrites that
activate many enzymes to produce oxygen
Phosphorous, P It is a key factor in the energy metabolism of microalgae. It is used to support the formation of nucleic acid, lipids and adenosine-tri-phosphate (ATP).
Inorganic phosphates play an important role in microalgae cell growth and metabolism through phosphorylation reactions.
Magnesium, Mg It is used in enzymes activation. It is the central atom in chlorophyll. It is also used to synthesize genetic material such as DNA and RNA.
Potassium, K It assists in osmoregulation, proteins synthesis and ion exchange in cell growth membranes.
Zinc, Zn It activates carboxylases for fatty acids synthesis.
Iron, Fe It is a key factor in protein synthesis like ferrodoxin and cytochrome. High concentration reduces the cultivation of microalgae.
Molybdenum, Mb The enzymes like nitrogenase and nitrate reductase contain it. Its deficiency inhibits the nitrogen absorption.
Chromium, Cr It acts as a photosynthesis inhibitor i.e. high concentration can affect the cell machinery responsible for oxygen release.
Copper, Cu It improves the biomass yield and oil content
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2.3.3.1. Open ponds. An open pond system has been used for the
2.3.2.2. Heterotrophic. The heterotrophic mode requires organic carbon microalgae cultivation in past few years using wastewater nutrients
as a source of energy. Heterotrophic algae converts sugar (glucose) into and atmospheric CO2 in the presence of light [161]. Open ponds are
lipids in the absence of light [50]. Heterotrophic microalgae cannot use generally 0.3–0.6 m deep and 0.8–1 m wide [6]. There are different
atmospheric CO2 and light therefore it uses organic carbon (glucose, types of open pond design are used, but the most commonly used
glycerol and acetate) as energy source for their metabolic function systems include inclined systems, circular ponds and raceway ponds as
[140,141]. Heterotrophic cultivation has several other advantages shown in Fig. 2 [38,162]. Inclined systems are designed to induce flow
including elimination of illumination cost, simple operation, higher of the algal culture suspension from the top to the bottom of the sloping
growth rates and higher lipid productivity. These microalgae yield high surface. Gravity force is used as a turbulence to ensure proper mixing of
algal cell density (up to 111.48 × 106 mL−1) [140] and high lipid microalgae. The cell density also increases due to the better mixing
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Closed Photo-Bioreactor
Fig. 2. Types of open pond systems [38] and tubular PBR system for algal cultivation [173].
conditions. This type of system suits to Chlorella, Phaeodactylum and outdoor environment as shown in Fig. 2. Flat-plate PBRs are
Scenedesmus species because it can survive under repetitive mixing constructed by using rectangular transparent material containers,
environment [38,163]. which possess high surface area to volume ratio. Another
Circular ponds and raceway ponds occupy an area of about 1 ha, configuration of PBR known as column PBR that gives good mixing
whereas extensive ponds can extend up to 200 ha. The circular ponds and manageable cultivation. It is easy to construct and allows maximum
contain a central rotating agitator to mix the culture. However, rotating exposure of light [165]. Airlift PBR offers high mass transfer rate,
agitator becomes ineffective in large pond size (≥1 ha) and require regular light/dark cycles and algal cells face low shear stress. Gas
extensive energy for mixing. Raceway ponds are also known as high bubbling is used for the mixing of culture which is carried out by
rate algal ponds (HRAP). It contains paddlewheel for close-loop re- moving the culture between riser and bottom section of bioreactor
circulation pathway to ensure better mixing of culture. Front channel of [167]. These PBRs are appropriate for microalgal cultivation because
paddlewheel is used to introduce nutrients and microalgae culture. they allow low accumulation of dissolved oxygen and efficient
Large size raceway ponds are low cost but less productive microalgal photosynthesis. However, these reactors lack in temperature control
cultivation system [49]. For instance, Chlorella and Spirulina sp. have and hydrodynamic load management.
produced low biomass productivity (17 g m−2 day−1) in raceway pond
compared to closed systems [164]. Open pond systems require low
2.3.3.3. Hybrid systems. The hybrid systems combine the properties of
construction and operational cost. However, it demands for large land
open pond and closed bioreactor systems. During the first cultivation
area, which may increase capital cost. In order to fix land cost, water-
stage, the desired specie is cultivated in an open pond. During the
logged areas can be a suitable option to construct open ponds for cul-
second stage, the open pond culture with preferred strain is cultivated
tivation. There are several factors which affect microalgal cultivation in
in closed system [168]. This hybrid system can expose the algal culture
open pond system such environmental factors, weather conditions,
to nutrient stresses and may increases the biomass productivity and
contaminants/predators (bacteria and fungi) and unwanted species of
lipid accumulation.
algae which may grow on the same resources.
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Table 7
Advantages and limitations of microalgae systems [6,161,174].
Open/Raceway Easy to build, relative cheap, Easy maintenance, good for mass cultivation Requires more area, high evaporation loss, high CO2 diffusion to the air,
pond Poor light utilization, low biomass productivity, contamination of
microbial and local algae
Tubular PBRs High biomass productivity, suitable for outdoor mass culture and less High initial installation cost and toxic accumulation of oxygen fouling
contamination chances overheating, large foot prints. Walls growth which affect light diffusivity,
Flat plate PBRs Provide high illumination surface area, good light path, relatively higher Required large area of land, many support materials needed for scaling
biomass productivity, low contamination of unwanted algae, lower power and difficult temperature control
consumption and low accumulation of dissolved oxygen
Column PBRs Easy to sterilize, good mixing, low fouling, High mass transfer capacity and low Small illumination surface area, scale up, difficult to construct, high
photo-oxidation energy consumption
Hybrid Ponds Better control on culturing biomass cultivation and less power consumption, High initial investment cost and high maintenance cost
contamination can be prevented to obtain high biomass productivity for its metabolic activity, which reduces aeration cost of microalgal
(1.5–4.0 gL−1) in closed systems [94,170]. However, cultivation in cultivation. Nitrogen plays an important role in lipid accumulation in
PBRs requires extensive energy due to CO2 pumping and nutrients microalgae. Nitrogen stress has been found the only feasible and eco-
mixing. The hybrid system provides better control for microalgae nomical technique to enhance lipid productivity on the large scale
cultivation with low energy input. However, these hybrid systems [128,180–183]. Nitrogen starvation activates specific metabolic pro-
require high initial and maintenance cost due to the combination open cesses in microalgae to store excess carbon into high energy molecules
pond and closed system [172]. The comparison of these cultivation such as lipids [184]. Nitrogen deficiency in growth medium helps mi-
systems is presented in Table 7. croalgae to accumulate more lipids. On contrary, the mass transfer rate
of nitrogen limits the growth of algal cells due to lesser nutrients in the
medium as shown in following Eqs. (5) and (6).
2.3.4. Nutrients Stripping
Carbon, nitrogen and phosphorus are the three essential elements 1·0 NO3+ 5·7 (CO2) + 5:4H2O (C5·7 H9·8 O2·3 N1·0) + 8:25 O2 + 1·0
required for biomass growth. In order to used wastewater as a growth (OH−1) (5)
medium for microalgal growth, wastewater should possess a suitable 1(NH4) + 7:6 (CO2) + 17·7H2O→(C7·6H8·1O2·5 N1·0) + 7:6 O2 + 15·2
nutrients profile as shown in Table 1. The production of each ton of (H2O) + 1·0 (H+) (6)
algal biomass requires at least 1.83 t of CO2, which may be fixed from
the atmosphere (10–50 times than terrestrial plants) and external in- Meanwhile, phosphates macronutrients are used to support the
dustrial sources as soluble carbonates salts [6,137,167]. Therefore, production of nucleic acids, lipids and proteins [185]. The phosphates
microalgae cultivation can mitigate tons of CO2 [41] and can produce get integrated into energy input organic compounds via phosphoryla-
about 280 t of biomass per hectare per year [175]. tion. NADP+ and adenosine diphosphate (ADP) that get incorporated
Microalgae can uptake dyes and nutrients present in textile waste- into NADPH and adenosine triphosphate (ATP) respectively [6,41].
water and atmospheric CO2 effectively and efficiently to accumulate regulate microalgal metabolic pathways. The assimilation of nitrogen
lipids [176,177]. Microalgal cultivation requires light energy, essential and phosphorus depends on N/P ratio of wastewater. Different studies
nutrients (carbon, nitrogen, phosphate and silicon), macronutrients reported that mostly Chlorella vulgaris and Scenedesmus sp. require op-
(sulfur, calcium, potassium, magnesium, chlorides and sulfates) and timum 8:1 and 5:1 to 20:1 N/P ratio, which may subsequently produce
micronutrients (Mn, Co, Cu, Fe, Mb, Zn, Cr [171,178]. These nutrients high biomass yield [128]. The removal efficiency of these nutrients
are present in textile wastewater at a variable concentration. Some from different wastewaters is reported in Table 8.
micronutrients are present up to a lethal dose in textile wastewater
[177]. These nutrients play a critical role in biomass enrichment by 2.4. Microalgae harvesting
facilitating cell growth, maintenance and synthesis of different kinds of
lipids, carbohydrates and oils [171]. Microalgal harvesting is a critical step in the biodiesel production.
Microalgae assimilate nutrients and heavy metal ions into the cells Microalgae culture is very dilute, which makes its harvesting a diffi-
for its growth. Microalgae mostly consume inorganic CO2 as a carbon cult task [168,196]. Separation of algal biomass from the suspension,
source and this CO2 may change the pH of water [179]. CO2 firstly gets and its thickening are the main steps of harvesting [68]. Microalgae
absorbed into water where it forms carbonic acid (H2CO3), which dis- harvesting is an important task within the biodiesel process because it
sociates into bicarbonate ions (HCO3−1) and hydrogen (H+1) ions. requires high energy input to harvest small sized microalgae (gen-
Carbonic anhydrase enzyme facilitates the conversion of CO2 into erally 1–20 µm) from a diluted culture [197]. The harvesting cost can
HCO3−1. Microalgae utilize these bicarbonates for their cell growth and reach up to 20–30% of the total cost for biodiesel production
lipids production [92,135]. Furthermore, bicarbonates ions dissociate [170,198,199]. There is not a single standalone harvesting technique
into carbonate ions and hydrogen ions. During the cultivation of mi- available, which is efficient and cost effective. An ideal harvesting
croalgae, the concentration of bicarbonate ions decrease, whereas car- technique should feature energy and chemicals efficiency, species in-
bonate ions increase which further combine with water to form hy- dependence, maximum harvesting efficiency and minimum lipid loss.
droxide ions. These hydroxide ions consequently increase pH as There are several factors which affect the choice of an appropriate
explained in the following Eqs. 2,3,4 [130]. harvesting technique such as microalgae species, cell density, cell size,
CO2 + H2O ↔ H2CO3 ↔ HCO3−1 + H+ (2) target products, harvesting efficiency and economical factor [116].
Available harvesting techniques include mechanical, chemical, bio-
HCO3−1 ↔ CO3−2 +H +
(3) logical, electrical methods or a combination of two or more of these
−2 −1 −1 processes. Several harvesting techniques have been investigated
CO3 + H2O ↔ HCO3 + OH (4)
which include centrifugation, gravity sedimentation, filtration, dis-
The nitrification process converts ammonium ions into nitrate ions, solved air flotation, flocculation/coagulation, screening and electro-
and produce protons. Microalgae consume released oxygen (Eqs. 5–6) phoresis [131,200–202]. These techniques have been applied on lab
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Table 8
Nutrients removal efficiency with microalgae from different industrial wastewater.
Wastewater type Species Initial value TN (mg/L) Removal efficiency (%) Initial value TP (mg/L) Removal efficiency (%) Reference
Microalgae Harvesting
Filtration or Gravity
Centrifugation Electrolysis Flotation
Screening Sedimentation
Membrane
Filtration
Flocculation
Electrolytic Dissolved Dispersed
Ozone Electrolytic
Coagulation Air Air
Flotation Flotation
Flotation Flotation
Electrolytic
Flocculation Auto Chemical Bio
Flocculation Flocculation Flocculation
Harvesting Parameters
Dosing Type
Zeta Potential
Bubble
Growth
size
Phase
Surface Polysaccharides
Charge Culture
Dissolved
Growth
Air
Fig. 3. Microalgal harvesting (a) Different types of harvesting methods (b) parameters which affect harvesting process [208].
scale, thus, their scale up is technically and economically challenging 2.4.1. Sedimentation
task. The promising harvesting techniques are discussed hereafter Sedimentation is one of the simplest and inexpensive harvesting
(Fig. 3). techniques. The biomass cells are separated using gravitational force of
the cultivation medium. Sedimentation is the most common harvesting
8
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
technique, which is not energy extensive and it is used for the settle- bubbles attach to the negatively charged surfaces of algal cells and
ment of microalgae cells in large volume of wastewater. This technique bring them to the liquid surface [214]. Ozone flotation disrupts the
is effective for the harvesting of large sized and heavy cells. However, it microalgae cell walls and release proteins thereof. These released pro-
does not suit to small cells and requires very long time for their set- teins act as bio-flocculants and facilitate algal harvesting. Recently,
tlement. The settling rate depends on species, cell size, cell density and electro floatation has been widely employing hydrogen gas bubbles
nutrient concentration etc. Poor light availability and low nutrient which form during water electrolysis [202]. Flotation share several
concentration in the medium result in low settling rates. Average set- advantages than other harvesting technique because it is simple to
tling velocity for green microalgae and diatoms is about 0.1 m day−1 operate, and require less time. On the other hand, it is controlled by
and 0.2 m day−1. Sedimentation is used as a first step when combined bubble size and involves high power cost to generate small air bubbles.
with other methods to optimize overall energy consumption of har- Recently, microfluidic oscillation was used to produce micro-bubbles at
vesting process [116]. low cost. This technique may reach 50–90% harvesting efficiency
[174].
2.4.2. Centrifugation
Centrifugation is a reliable, fast and efficient harvesting method, 2.4.5. Flocculation
which employs centrifugal force technique for the separation of mi- Flocculation is a simple and cheap technology harvesting micro-
croalgal cells from the growth medium. It results in 80–90% harvesting algae-colloidal suspension from water treatment processes [215,216].
efficiency within 2–3 min of operation [3,203]. Intense centrifugal Microalgal cells are typically <15 µm in diameter and their density is
forces can damage the cell structure during the centrifugation process slightly greater than water. Thus, flocculants or coagulants are added in
[133,174]. The algal residue of Chlorella sp. was harvested by the the microalgal suspension where these flocculants attach to negatively
centrifugation at 3000 rpm, and was washed three times to get dry charged surfaces of microalgal cells. These macro flocs (flocculants-
biomass [204]. Different types of centrifuge are used such as nozzle algal cells) settle down under sedimentation mechanism [41]. Floccu-
type, solid-ejecting disc, solid-bowl-decanter and multi chamber cen- lation may result in 80–90% harvesting efficiency. For instance, in-
trifuges [201,205]. The choice of centrifugation process depends on cell organic (FeCl3 and H2O2) flocculants could harvest Chlroella sp. Up to
size and harvesting efficiency [206]. This mechanical process is energy 90% [95]. Dunaliella tertiolecta biomass has been recovered with the
intensive, time consuming and requires high operational cost for large efficiency of above 90% [201]. Flocculation requires less energy com-
volumes [39,202]. pared with other algal harvesting techniques such as sedimentation,
centrifugation and filtration [154]. Microalgae cells can be separated
2.4.3. Filtration from cell-floc complex by introducing electrostatically opposite charged
Filtration is dewatering technology used for microalgae harvesting. ions. Flocculants are divided into three major groups such as inorganic,
Filtration greatly depends on cell size. Different type of filtration organic and bio-flocculants. The inorganic flocculants mainly consists
techniques are used for harvesting including vacuum filtration, dead of multivalent cations (Al+3 and Fe+3) of aluminum sulfate
end filtration, membrane filtration (macro filtration > 10 µm), micro- (Al2(SO4)3), Ferric sulfate (Fe2(SO4)3) and ferric chloride (FeCl3)
filtration (0.1–10 µm), ultra-filtration (0.02–0.2 µm) and reverse os- [168,201]. The type and dose of inorganic flocculant depends on algal
mosis (<0.001 µm) [116,207,208]. During filtration, microalgae species. The dose may range from 10 to 50 mg/L or more. These in-
growth medium is passed through a membrane/screen with a particular organic flocculants neutralize or reduce the zeta potential of microalgae
pore size/mesh number. These membranes retain microalgae cells re- cells, and then facilitate their self-aggregation [39,133]. These flocs can
tain and filtrate gets through it. The pore size of the filter depends on be harvested using other process such as sedimentation, centrifugation
microalgal specie. For instance, Chlorella sp. and Chlorella vulgaris with and filtration. For instance, oxidized dye wastewater has been used for
the size of 5–6 µm and 0.1 µm can be harvested using microfiltration the growth Chlorella sp and Fenton-like FeCl3 coagulants were used for
[207,209]. The filtration of Neochloris sp. has been investigated when harvesting [95]. These inorganic flocculants also exhibit some limita-
the microalgae grown in dyeing industrial effluents and produced tions such as pH sensitivity, specie specificity, pre cell lysis and the
36.69% of total lipids [112]. Nannochloropsis salina algas broth was contamination of harvested biomass with aluminum and iron salts
filtered using microfiber disc filter. This harvesting method resulted in [198,217].
95% efficiency [208]. The filtration flux determines the efficiency of Organic or polymer based flocculants can also be used such as ca-
harvesting. High flux rate does not provide the high harvesting effi- tionic starch, grafted starch, chitosan etc. These flocculants do not
ciency because the extracellular polymer substance (EPS) presence re- contaminate the biomass and may be potentially nontoxic. Natural
duces it in microalgal growth medium [210,211]. EPS causes the polymers such as chitosan can be a promising alternative to address
fouling/clogging of filter/membrane depending on surface charge, cell these challenges [198]. It is nontoxic, biodegradable, high molecular
size, cultural age and membrane type. Biofouling, energy requirement weight and cation charged density. It is cheaper than other flocculants
and high capital and operation costs challenge the feasibility of filtra- and result in high flocculation efficiency [201] and requires low dose
tion process [205]. Membrane fouling can also resolved by using for harvesting. In flocculation process, electrostatically positively
counter-current or turbulent flow, NaClO washing and other suitable charged chitosan cells attach to negatively charged microalgal cells to
flowing velocities [212]. Besides several challenges, membrane har- form flocs [218,219].
vesting of microalgae may become promising technique in future due to The bio-flocculants such as fungi, enzymes and oleaginous microbes
massive R&D going on this field. can be co-cultured with microalgae [149]. It is an effective approach for
effective algal harvesting. Fungi can degrade cellulose of microalgae
2.4.4. Flotation cell, and pelletize microalgae to accelerate harvesting. Oleaginous mi-
Floatation is another harvesting technique where algal cells float on crobes can also carry algal harvesting. These microbes follow two main
the surface of the liquid due to air/gas bubbles. There are different steps in this mechanism i.e. bridging (networking of microalgal cells)
types of floatation based on bubble size such as dissolved air flotation, and patching (bonding cells by EPS) during this flocculation. This
dispersed flotation, electro flotation and ozone flotation. Dissolved air flocculation may give 80–98% harvesting efficiency [216]. Chlorella
flotation can be used for small sized and lighter algal cells harvesting vulgaris and Scenedesmus obliquus was harvested using Moringa oleifera
[205]. Bubble size (10–100 µm) is desired in dissolved air flotation. seeds with efficiency of about 80% and 92% respectively [220]. How-
This floatation depends on gas pressure, hydraulic retention time and ever, EPS produce more ions and increase the zeta potential of algal
floating rates of microalgae cells [213]. Dispersed air flotation is cells Flocculation can be followed by mechanical methods to separate
slightly different due to air bubbles size (700–1500 µm), where air the flocs from wastewater. The wastewater medium can be recycled
9
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
[133,168,209]
[202,208,214]
[68,201,222]
by environmental conditions which are the most relevant aspects to
[168,201]
[216,223]
improve.
[3,170]
[3,68]
Ref
2.4.6. Electrolytic harvesting
Electrodes replacement,
Electrolytic coagulation is based on electrolytic oxidation of coagulants.
The positively charged coagulants formed complex with hydroxide
infrastructure cost
High capital cost
of proper design
ions, and attach with the negatively charged microalgae [198]. In
electrophoresis, there is no need for coagulants and flocs formation. The
Limitations
separation of algae cells is carried out in an electric field on the basis of
zeta potential of microalgae cells towards anode for the neutralization
[214]. Chlorella vulgaris grown in textile wastewater could be harvested
High cost due to high energy consumption, scaling of electrodes and low
required high area to volume ratio, dependent on air flow rate, hydraulic
high operating cost for small size bubble, expensive for ozone floatation,
at bio-cathode in single chamber microbial fuel cell yielding 3.08 ×
10−3g microalgal weight per cathode area [81]. Low harvesting effi-
Very long time for small uniform suspended culture (0.1–2.6 cm h−1)
Air bubbles effectively interact with zeta potential of algal cells, DAF
thane gas from anaerobic digestion. High efficiency, low sludge volume, requires less energy and lower
It is hugely dependent on particle size, High efficient for large size
Cell drying and cell lysis are carried out using dry route or wet route capital cost, oxidant improve harvesting, and polymers do not
before oil extraction [227]. These steps require 2.36 and 0.62 MJ/L
biodiesel, respectively [121]. Thus, algal oil extraction becomes costly
and challenging step. There are four types of cell lysis techniques used,
which include mechanical, chemical, biological and supercritical fluid
microalgae, high fluid velocity reducing fouling
methods [226]. Oil extraction method should possess certain traits like
contaminate biomass as chemical flocculants.
fast, lipid specific, less lipid loss and minimum denaturation of cellular
Advantages, disadvantages and limitations of microalgae harvesting techniques.
80–90%
10–50%
70–95%
80–90%
70–90%
80–95%
methods include drum drying, freeze drying, fluidized bed drying and
99%
spray drying [229]. Cell lysis is carried out after drying step. There are
several mechanical methods used for cell lysis such as high-pressure
Electrolytic techniques
Bio-flocculation
Flocculation or
Sedimentation
Techniques
size e.g. Chlorella sp. cell wall is too rigid to disrupt Spirulina specie.
Filtration
Flotation
10
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
Dry Route
Drying Extraction
Second
Cultivation and First Step Biodiesel
Step
Harvesting Conversion
Cell
Extraction
Disruption
Wet Route
Much better energy balance
Low extraction yield
Effective cell disruption
required
wall. MV irradiations directly penetrate into biomass and disrupt the (ethanol, 2-propanol, diethyl ether, hexane/cyclohexane, chloroform).
cell rapidly [208]. For example, MV improved the efficiency of Chlorella There are different types of chemical methods exist such as Soxhlet
vulgaris cell lysis by 2.6 fold within 6 min [228]. Nannochloropsis sp. extraction, accelerated solvent extraction, and Bligh and dryer methods
was operated in microwave irradiation to disrupt cell (97.73%) and [226,231,232]. The repeated washing of microalgae is carried out
biodiesel yield (36.79%) in the presence of organic co-solvent [230]. under reflux using organic solvents (hexane, benzene, chloroform, cy-
Ultrasonication uses micro-bubbles to disrupt cell walls and extract clohexane and acetone) in Soxhlet extractor. This method is cost ef-
components. These micro-bubbles create localized high temperature fective and requires small volume of solvents. Alternatively, polar and
and pressure, and intense shockwaves produced cause cell lysis. non-polar solvents combination can be used for efficient oil extraction.
Ultrasonic extraction is efficient but depends on specie, micro-bubble Non-polar solvents disrupt the cell walls due to hydrophobic interaction
size, cell density, temperature and frequency [187]. Bead beating is a between neutral lipids and solvents. Polar solvents disrupt hydrogen
simple cell disruption method where beads (beads made of quartz or bonds in polar lipids [39]. Bligh and dyer method is more efficient
metal) break cells by shaking closed container filled with algal cells. because it extracts more lipids than Soxhlet extraction [186,233].
The bead beating efficiency depends on various factors such as con- Chemical methods inherit several disadvantages such as time con-
tainer shape, shaking rate, bead size and number of beads used. This suming and contamination of fatty acids. These disadvantages can be
technique is simple and it causes rapid cell disruption. However, it is balanced employing an integrated approach i.e. mechanical-solvent cell
limited due to scaling up, energy and requirement for cooling system to lysis for large-scale oil extraction.
avoid thermal degradation. High pressure homogenization (French
press) method is more efficient to cell lysis for large scale operations
[47]. The hydraulic shear force is utilized for cell disruption. The 2.5.3. Biological method
homogenization requires low energy, and does not pose high risk of Enzymatic cell lysis disrupts the sporopolennin layer of algal cells
denaturing of cells. instead of whole cell. This method is selective and employs mild con-
ditions. Enzymes cleave specific chemical linkage and do not con-
taminate extracted fatty acids [228]. Pectinase and neutrase enzymes
2.5.2. Chemical methods are used. This method is expensive due to the high cost of enzymes but
Chemical methods use polar (methanol) and non-polar solvents it also offers high extraction efficiency as shown in Table 10 [234].
Table 10
Comparison for different methods of oil extraction from microalgae.
Physical extraction Pressing, Osmotic shock Ultrasonication, Simple and easy, High efficiency in cell Energy incentive, time consuming for drying, [159,221,228]
Bead milling, Microwave, Homogenization lysis, low fouling required cooling system due to high
temperature
Chemical solvent Soxhlet, FAME recovery increase by utilizing of High toxicity for environment, another [39,197,237]
extraction Bligh and dryer extraction polar and non-polar solvents, effective method also required to complete the
extraction
Biological extraction Enzymatic polysaccharide, Do not interfere with FA, high efficiency, Expensive [208,228]
Protein degradation
Supercritical fluid Supercritical CO2 extraction Green technology with low toxicity, No High operational cost due to energy incentive [159,236]
extraction chemical solvents, can be worked in wet
biomass
11
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
Table 11 Chlorella vulgaris might produce almost 13.62 t/ha.year biodiesel [240].
Biodiesel production of different feedstock [42,78,171]. Besides production, biodiesel has several environmental advantages e.g.
it emits 78% less CO2, 98% less sulfur and 50% of particulate matter
Source Crop Name Oil yield Biodiesel productivity
(L ha−1) (kg biodiesel/ ha-year) emissions than other feedstocks [167]. On the other side, microalgal
biodiesel inherits similar characteristics to the standard biodiesel as
First generation Corn 172 152 shown in Table 12.
Soybean 446 562
Several studies have been carried out to produce biofuel from mi-
Canola 1190 862
Sunflower 1070 946 croalgae due to its rapid growth, high capacity for lipid accumulation
Palm Oil 5366 4747 (upto 1–85%), and ability to be cultivated in non-arable land (raceway,
Second Jatropha 741 656 photobioreactors etc) [37,235,241]. Besides several advantages, algal
generation Castor 1307 1156 biodiesel is not sufficiently cost competitive with conventional diesel
Third generation Microalgae (wet 58,700 51,927
[242]. In transesterification, the fatty acid profile for the FAMEs can
biomass)
Microalgae (Dry 136,900 121,104 obtained from Chlorella sp., Scenedesmus sp, Chlorella protothecoides, and
biomass) Chlorella vulgaris having unsaturated fatty acids as shown in Table 13
[176,187,243,244].
2.6.1. Transesterification
2.5.4. Supercritical fluid method The extracted lipids are converted into biodiesel employing trans-
In supercritical fluid extraction, CO2 disrupts cell at high pressure esterification process. Lipids (TAG and FFA) react with an alcohol
and temperature [36]. The extracted fatty acids (86%) in a SCCO2 was (methanol, ethanol, propanol, butanol and amyl alcohol) [249,250] to
obtained from green macroalgae [227]. This process offers better mass form fatty acid methyl esters (FAME) and glycerol as shown in Eq. (7)
transfer rate due to better diffusion of CO2 into microalgae cells. The oil [94].
(7)
is extracted on depressurizing of CO2 [235]. This method is time effi- Generally, methanol or ethanol is used, but methanol is preferred
cient because it requires 80 min than Soxhlet hexane extraction which due to low cost and physic-chemical advantages (polar and shortest
requires 330 min [159,236]. CO2 supercritical fluid extraction is a chain alcohol). Transesterification reaction is reversible therefore; ex-
greener approach because it causes neither toxicity nor thermal de- cess supply of alcohol is used to ensure the forward reaction [251].
gradation to extracts. This method yields non-contaminated residual Biodiesel is produced by mixing an alcohol with TAG in a 3:1 M ratio.
biomass, which can be easily used for animal feed, fertilizer or com- Glycerol settle down at the bottom due to high density whereas FAME
posts and as a feedstock for anaerobic digestion. However, this process remains on top [245]. Biodiesel yield can be obtained about 80% of the
requires high capital cost, high pressure equipment and operations, CO2 volume of extracted algal oil [221].
separation and compression after every oil extraction run [236]. The transesterification reaction is carried out in several steps. TAG
reacts with alcohol and get converted stepwise into diglycerides (DG)
2.6. Biodiesel production which further converted into monoglycerides (MG). Finally, mono-
glycerides liberate one mol of FAME (biodiesel) at each step and gly-
Microalgae can be used to treat textile wastewater and other bior- cerol at the end as shown in the following Eq. (8) [252].
efinery applications such as human food, animal feed, cosmetic pro-
ducts, pharmaceutical products, fertilizers and biofuels [238,239]. Mi- TG+R’OH ↔ DG+R’COOR1
croalgae based biofuels can be divided into four categories based on DG+R’OH ↔ MG+R’COOR2
conversion technologies (thermo-chemical conversion, biochemical MG +R’OH ↔ Glycerol+R’COOR 3 (8)
conversion, transesterification and photosynthetic microbial fuel cell)
as shown in Fig. 5. However, microalgal biodiesel is the most important Where, the R1, R2 and R3 are long chain hydrocarbons, also known as
option because it possesses similar physical and chemical character- fatty acid chains [48]. Normally six main types of fatty acid chains are
istics to petroleum as shown in Table 12. Biodiesel is a clean renewable present in triglycerides of several microalgae species such palmitic,
source of energy because it can be used in any compression ignition palmitoleic, stearic, oleic, linoleic and linolenic acids. Table 13 presents
engine without the need for modification [48]. Biodiesel is a mixture of fatty acids profile of different microalgal species.
long chain fatty acid methyl esters (FAME) and is obtained by the Biodiesel production depends on several factors such as reaction
transesterification of lipids (Fig. 6). Biodiesel can also be produced from temperature, reaction time, conc. of alcohol and catalyst. Generally,
nontoxic and biological resources such as vegetable oils, animal fats, chemical (acids, bases) or biological (enzymes) catalysts are used in
used cooking oil and algal oils. Microalgae do not need much cultiva- transesterification reaction [47]. Mostly, base catalysts are used for
tion land as compared to vegetable plants; however, it proves a better biodiesel production such as NaOH, KOH, Al2O3, BaO, SrO, Cao, zeo-
feedstock for biodiesel as shown in Table 11. Recent study revealed that loites, carbonates and corresponding sodium and potassium alkoxides
12
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
Microalgae
Acid/Base Supercritical
Catalysis Fluid
Anaerobic
Fermentation
Digestion
Photo-biological
Hydrogen
production
Biomethane/
Bioelectricity Biodiesel Biohydrogen Bioethanol
Biogas
Direct
Pyrolysis Liquefaction Gasification
Combustion
such as sodium methoxide (Na-OCH3), sodium ethoxide (Na-OC2H5), [252,253]. Alkali-catalyzed transesterification is much faster (4000
sodium propoxide (Na-OC3H7) and sodium butoxide (Na-OC4H9) times) compared to acid catalysts [251]. The reaction is very fast but
[47,187,242]. Sulfuric acid, sulfonic acid and hydrochloric acid are high free fatty acids (FFA) content (>2%) can lead the reaction to sa-
used as acid catalysts and lipase can be used as enzymatic biocatalysts ponification [159]. The reaction takes place in four steps as given in Eq.
(9) [251].
First step:
Table 12
Comparison of characteristics of microalgal Biodiesel, conventional diesel fuel and ASTM NaOH +R′’OH ↔Na R′O- + H2O
biodiesel standard [129,246].
NaR’O- ↔R′O- + Na+
Properties ASTM biodiesel Diesel fuel Microalgal
biodiesel Second step:
2 −1
Viscosity (mm s , cSt 3.5 − 5.0 1.9 − 4.1 5.2 ROCOR1 + R’O- ↔ R1COROR’O
at 40 °C
Density (kg L−1) 0.84–0.90 0.838 0.864 Third step:
Solidifying point (°C) – −50 to 10 −12
Flash point (°C) Min 100 75 115
R1COROR’O- + R′OH↔ R1COROR’HO- + OR’
Cold filter plugging Summer max 0 −3.0 to −11
point (°C) Winter max < −6.7
Final step:
−15
R1COROR’HO- ↔ R1COOR’ + HOR (9)
Acid value (mg KOH Max 0.5 Max 0.5 0.373
g−1)
For an alkaline transesterification, triglycerides and alcohol must be
Heating value (MJ – 40 – 45 41
Kg−1)
substantially anhydrous [116] because water produced during trans-
H/C ratio – 1.81 1.81 esterification, leads the reaction to saponification. The formation of
13
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
Upper Phase
Lower Phase
Purification of
glycerol
soap reduces the yield of esters, hinders the separation of ester and transesterification is very slow and achieving on high temperature
glycerol, and causes catalyst loss [251]. The typical hydrolysis and soap (100 °C) and pressure, and thus, becomes expensive [165]. Reaction is
formation reactions are given in Eqs. 10 and 11 [48]. given in Eq. (1)2 [246].
Hydrolysis
R1—COOH + ROH→R—O—CO—R1+ H2O (12)
TAG+H2O→DG+ R1-COOH (10)
FFA Alcohol FAME water
Soap formation Chemical catalysis is energy intensive, requires removal of catalyst
from the products, causes risk of saponification and makes glycerol
R1-COOH + NaOH→R1COONa + H2O (11)
recovery difficult [47].
FFA Sodium hydroxide Soap water Enzymes can be used for transesterification because it exhibits good
Acid catalyzed transesterification is effective for the conversion of tolerance to FFA content of the lipids as shown in Fig. 6. Lipase
high content of FFA (>2%) into esters [39,47,159]. Acid catalyzed transesterification is carried out at 35–45 °C which ensures no foam
Table 13
Composition of fatty acids in microalgae feedstock.
Note* Spirulina maxima (Sp), Chlorella vulgaris (Cv), Chlamydomonas sp. (Ch), Scenedesmus obliquus (Sc), Nannochloropsos sp (Nan), Botryoccus braunii (Bb), Botryococcus sp. (Bs),
Chlorella protothecoides (Cp), Chlorella sp. (Cs).
Table 14
Comparison of typical transesterification [48,116,246].
Acidic Transesterification Useful for high FFA content in lipids, Time consuming, removal of acid need large Works at high temperature. Long reaction times,
avoid soap formation, recoverable amount of water,
Equipment corrosion, high cost
Alkali Transesterification 4000 times faster, high efficiency Saponification, difficult recovery of glycerol, loss High alcohol and catalyst required for avoiding
(90%) of catalyst soap formation, useful for low FFA contents
(<2%)
Enzymatic Transesterification Fast, easy recovery of esters, lower Recovery of glycerol not easy due to complex Expensive due to enzyme cost at larger scale
alcohol to oil ratio required, formation of immobilized lipase with it,
Good tolerance to the FFA, no pollution denaturation
to nature, no saponification
Direct transesterification Elimination of oil extraction step, High chemical demand, high temperature Co-solvent need to maintain the polarity of
reduce time and cost reaction
14
T. Fazal et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx–xxx
formation catalytic activity [116]. This process is advantageous because Moreover, spent microalgae can also be used to produce activated
it requires less energy, low molar ratio of alcohol to oil and easy re- carbon and/or biochar, which may remove high concentrations of
covery of esters [254]. The immobilized lipase surface adheres with pollutants.
glycerol and it diminishes enzymatic activity during transesterification
reaction. Cost of lipase enzyme and the recovery of glycerol from im- Acknowledgement
mobilized lipase surface limit this method for commercial scale [246].
Proper immobilization of the enzyme and multiple enzymes may pro- This work has been carried out under CIIT, Pakistan and IPE, China
vide more choices for enzymatic transesterification in the future. research collaboration. MSU Rehman, F Rehman and T Fazal are greatly
Transesterification products are mixture of esters, glycerol, alcohol, thankful to the Higher Education Commission (HEC), Pakistan for pro-
catalyst and tri-, di- and monoglycerides. Pure esters cannot be ob- viding generous financial assistance under NRPU Project No. 4547. MSU
tained due to the presence of impurities in the esters, such as di- and Rehman (2016PT012) and AU Khan (2017VEA0029) acknowledge fel-
monoglycerides. Glycerol is a by-product which needs to be recovered lowship under President's International Fellowship Initiative (PIFI),
by gravitational settling or centrifuging. Chinese Academy of Sciences, Beijing, China. Authors also acknowledge
In situ (direct) transesterification, biodiesel can be produced by National Natural Science Foundation of China (21176238, 21576266), the
combing extraction and transesterification processes into one-step. The Major Research plan of the National Natural Science Foundation of China
harvested algal cells are directly transesterified into fatty acid esters, (91534107), Wanjiang Scholar Program and Start Fund for Biochemical
eliminating oil extraction step with the addition of alcohol and catalyst Engineering Center from Anhui University of Technology, China.
[199]. This single step transesterification can save time and cost resulting
in high algae conversion to FAME yield (98%) [159]. Table 14 compares References
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