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Why Olympic Bars Cost What They Cost PDF
Why Olympic Bars Cost What They Cost PDF
T
he Olympic Bar may seem like
an insignificant item in a club’s
vast array of equipment
varieties and quality levels, but
there are reasons why Club operators
should nevertheless choose their Olympic
bars very carefully. A bent or ugly Olympic
bar can be like a dirty fork in a white 218,000 PSI tensile strength, ultrasonic tested for internal cracks, magnetic particle tested
tablecloth restaurant — a turn-off that for external cracks, and never peels, chips, or rusts.
nullifies the considerable investment Stress Proof®, Fatigue Proof® and ETD 150® are registered trademarks of LaSalle Steel Company, Hammond,
made in quality equipment and furnishings Indiana, U.S.A.
ultrasonic tested to eliminate internal either black oxide coated or stainless international competition, an Olympic
defects, and eddy current or magnetic steel. bar should weigh 20 kilograms or 44.08
particle tested (“mag tested”) to detect pounds. The bar diameter should be 28
external cracks. Ivanko rejects about 6% Straightness millimeters, and the length 2.2 meters.
of finished Olympic bars through these When a bar is bent, it will try to rotate to Sleeves should generally follow the spec
tests. This means that if bars are not reach stability with respect to gravity. of 49.5 to 50 millimeters diameter.
tested, one out of sixteen may have a This defect can be immediately felt by Ivanko Olympic bars are thoroughly
hairline crack or an inclusion. Over the the user, especially with exercises such measured and tested by the International
last 30 years every broken bar we have as power cleans that involve rotating the Powerlifting Technical Committee, and
examined had either an inclusion, a bar. Bar stock from the mills falls within they have been approved for worldwide
crack, or a problem with the internal a tolerance of 89 thousandths of an inch international competition.
microstructure. Testing to protect curvature over the 7 foot length of an
against such risks adds less than $20 to Olympic bar. Conventional bars and A Difference Worth the Price
the cost of the bar — an inexpensive some “competition” bars that we have A cheap Olympic bar has no place in a
insurance policy. checked are typically between 60 - 100 facility that has invested in top quality
Another quality precaution is to thousandths of an inch. At Ivanko, we equipment and furnishings everywhere
avoid bars that have grooves cut into the straighten the bars to tolerances of less else in order to be perceived as a first
bar to define the hand spacing. People than 15 thousandths of an inch class operation. Investing in a higher
who understand stress analysis call these curvature over the length of the bar. It quality bar yields differences your
“suicide grooves”, because, like the takes expensive machinery and a skilled members can see and feel, and
scribe lines cut into glass before operator to achieve this tolerance, but we indemnifies you against risks that you
snapping it, these grooves are the feel the cost is well worth the quality can prevent only by choosing your
starting point for failures. difference that users will sense and Olympic bars wisely.
Protective coatings are also an appreciate.
important quality assurance factor.
Although many manufacturers chrome Final Assembly
plate their bars for aesthetic purposes, As the last step in the manufacture, it
the chrome plating process can result in makes a big difference how the collars
hydrogen embrittlement, which can are affixed to the rotating sleeve. The
cause the bar to snap at some unknown collar should never be welded to the
point in the future. Because of this, rotating sleeve because loading 45
Ivanko uses only black oxide coating, or pound plates acts like a sliding sledge
stainless steel which requires no coating. hammer. This constant pounding can
Black oxide is applied in heat conditions eventually break the weld, allowing the
under 400˚ F (190˚ C), which will not inside collar and plates to slide inward
alter the chemistry of the bar, or weaken and possibly cause serious injury.
its tensile strength. Stainless steel is the Ivanko uses a high tech locking
most expensive material, but it requires system that requires no welding, and will
no coating process that can degrade the never come loose. This requires
bar’s microstructure. Although some machining parts to a tolerance of 5 ten-
manufacturers provide a “lifetime thousandths of an inch. The collar is Ivanko offers professional and commercial
guarantee”, this is more often than not then heated to expand it, and the sleeve quality products, manufactured to tight
simply a device to close the sale rather is chilled to contract it, so that the collar tolerances and calibrated to international
than to genuinely protect the club just barely fits over a raised ledge on the powerlifting standards for weight accuracy.
operator. In fact, the profit margin on chilled sleeve. When the temperature
some low end bars enables the normalizes, the collar and sleeve lock
manufacturer to replace the bar once or together permanently. This procedure
twice and still come out ahead. Such requires exact tolerances, tight
guarantees, however, do not indemnify temperature control, and precise timing. Ivanko Barbell Company was founded
the club against injuries caused by a bar If any variable is incorrect, the parts have by Tom Lincir in 1967, and it is the
snapping in two. The best guarantee to be thrown away, because there is no leading provider of professional and
against such risks is to self-insure by the way to separate the parts once the commercial grade barbell and dumbbell
features you demand in an Olympic bar: temperature normalizes. products worldwide. Your comments or
190,000+ PSI steel, ultrasonic and mag After final assembly, the weight and questions are welcome. Write Tom Lincir
tested, no suicide grooves or sharp dimension accuracy should be checked at Ivanko Barbell Company, P.O. Box
edges, no welding on any part, and once again. In order to be approved for 1470, San Pedro, CA U.S.A. 90733.
SPRING 2001 27