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2 CPGSymposium-Cynar PDF
2 CPGSymposium-Cynar PDF
ACT SAFE
BE SAFE
Converting End of Life Plastic into
Diesel
The Cynar Experience
Paul Murray:
Commercial Director
THINK SAFE
ACT SAFE
History BE SAFE
• Greatest issue in the waste management arena is End of Life Plastic.
• Searched for a solution to End of Life Plastic.
• Initial pilot work on Japanese pyrolysis technology.
• Cynar saw the potential and commissioned a plant.
• Required significant development and investment to get to today.
• Cynar developed a substantial amount of improvements and modifications
to the original concept – Cynar now have patented the New Technology.
THINK SAFE
ACT SAFE
Outcomes BE SAFE
• First Commercial End of Life plastic to fuel plant was built in Ireland.
• Facility produces Fuels for sale or a single Pyrolysis Oil if required
• Technology was subjected to a thorough process engineering review by
Foster Wheeler to improve the process, design and outputs.
• The New plant can process 20 tonnes per day of sorted plastics and will
produce over 5.5 million litres of useable fuel per annum
THINK SAFE
ACT SAFE
System Input BE SAFE
Per ton of plastic:
• Diesel 700 Litres
• Gasoline 200 Litres
• Kerosene 100 Litres
• Synthetic Gas 60 Kgs
• Residual Char 5%
Market Concept THINK SAFE
ACT SAFE
BE SAFE
“Closed Loop”
Bottles and other high high value
plastics returned into the value chain
Customer Commercial Advantages
• Average pump price of 1 litre of diesel (ex tax)
– Euro – 70 cents
• Cost to produce 1 litre of Cyn‐Diesel (ex tax)
– Euro – 35 cents
• A Positive and Profitable Plastics Solution
THINK SAFE
ACT SAFE
Customer Advantages BE SAFE
Commercial Advantages ‐ External
• Proven Leadership in Recycling Technology advances.
• Industry Advantage – A Positive & Profitable Plastics Solution.
• Security of Fuel Supply and protection against market volitility
Commercial Advantages ‐ Internal
• Fuel Cost Control and Saving = Competitive Advantage
• Landfill Saving / Improved Utilisation.
• Improved Site and Labour Utilisation.
THINK SAFE
ACT SAFE
BE SAFE
Challenges faced by Cynar
• How do we deliver a packaged operational system ?
• Who can we partner with to enable dependable
“turnkey” delivery of Cynar plant?
• Located in Ireland… we require local supply and
global support from a reputable partner
THINK SAFE
ACT SAFE
BE SAFE
What Cynar sought in our solution providers?
• A Company with Process Technology Group, with a reputation for
modularisation of process plant which will enable rapid
commercialisation of the solution.
• The experience of utilizing skid design and build for process
industries, including automation delivery, and project
management.
• Must have a strong reputation.
• Experience in Waste & Sustainability – Key markets for Cynar.
• Local and also global offices for delivery and support.
THINK SAFE
ACT SAFE
BE SAFE
Cynar – The Desired Partnership Result
• Fully packaged, modularised skid solution enables the speed
to market required, allowing Cynar to achieve a rapid global
roll out of the solution while also reducing the inherent risks
associated with accelerated growth
• The engineering capability including Process, Mechanical,
Electrical, Instrumentation, Automation and Project
Management are all provided by Rockwell Automation’s
Process Technology Group.
• Full access and support from Rockwell Automation engineers
on a global basis.
THINK SAFE
Cynar’s Future ACT SAFE
BE SAFE
• Signed an Agreement with Suez Environment/Sita UK for a roll
out of 10 plants over 3 years in UK. First plant to be
commissioned in Q4 2012.
• Cynar are negotiating with Suez for a further roll out of plants
in named European territories.
• Cynar are negotiating with major customers in core markets;
Canadian Recycler for 5 plants, Northern Italy – 10 plants,
Norway 5 Plants ‐ all over the next 5 years
• Cynar are seeking assistance with the North American
Market.