• About the company

• Production capabilities
• Environment, health and safety
• Corporate social responsibility
• Awards
 Key facts about the Sajjan Group

• Sajjan India Limited - flagship company

• Headquartered in Mumbai, Maharashtra

• Manufacturing facility in Ankleshwar,

Gujarat

• Total employees – 550

o 450 - Ankleshwar
o 100 - Mumbai
Manufacturing facilities
• 4 manufacturing units

• 18.5 Acres land - 75,000 M2

• 7.4 Acres built up - 30,000 M2
• New Green Field Projects
• (8 Acres land - 32,500 M2) –
Commencement Q1 – 2022
• (8 Acres land - 32,500 M2) – for Mumbai, Ankleshwar,
320 KM
future expansion Maharashtra Gujarat
Sajjan has successfully transformed into India’s leading
contract manufacturer
1905-1960s 1970-2006 2007-Current
• Jute and textiles • Diversified into agro, • Technical grade
Product pharma and dyestuff Active ingredients
intermediates under technology
portfolio
• Electronic and transfer agreement
specialty chemicals

• Cost • Cost • Building long term

competitiveness competitiveness customers
• Focus on exports • Focus on increasing • Innovation
Strategy export presence • Process
• Large scale enhancements
manufacturing • Non competing
approach with clients
• Established one of • Established direct • 62 CDAs signed and 24
the largest textile relation with Hoechst product
Key highlights mills in Central AG and BASF commercialised
India • New fully DCS • New fully Yokogawa
automated plant set automated plant set up
up
About the company…

• A leading contract manufacturer with expertise in large scale production of

Active Ingredients, Intermediates and specialty chemicals

• End use application across Agrochemicals, Pharmaceuticals, Electronics and

Dyes & Pigments

• ISO-9001, ISO-14001, OHSAS-18001 certified

• Closely held company – insulating us from stock market fluctuations

• Capable of undertaking multiple step chemical processes and wide range of

chemical reactions

• Strong technical team with in-house engineering and process development

capabilities

• Undertaking continuous improvement for process optimisation, waste water

reduction and product cost management
…and our value proposition

• 40+ years of strong business associations with global multinationals

• 100% Export Oriented Unit (EOU) allowing us for duty free imports of raw materials,
packaging, capital good and consumables

• Zero Debt Company - Willing to invest US$ 10 M ++ for new projects with a
dedicated production line under multi year contract

• Lean management structure for quick customer response and decision making

• Flexible production set-up enabling introduction of new products with minimal

modifications and capex

• Intellectual Proprietary Rights (IPR’S) strictly followed.

• No direct marketing – we do NOT compete with clients on the finished product

• 99.5% on time shipment record

• Utmost focus on Environment, Health and Safety

We have a well diversified business portfolio with
Agro Chemicals contributing to over 2/3rd of total revenues
Sales by segment
Our mission to become a leading contract manufacturer
is supported by well defined business strategies
Mission
Provide timely service
Maintain strictly
& exceptional value
confidential customer
to help customers
IP’s & business
gain competitive
information
advantage in their
markets
To become a Support customer
Maximize value of
leading growth opportunities
existing product
through constant contract with dedicated
innovations manufacturer plants/equipments
of specialty
chemicals

Continuous upgrades Conduct business as a

of R&D facilities and model corporate
Environment, Health citizen
and Safety standards
• About the company
• Production capabilities
• Environment, health and safety
• Corporate social responsibility
• Awards
We have four plants with a total installed capacity of
12,300 TPA and reactors primarily in the range of 12-25 kl
Plant 1 (1997) – Agro & Pharma Intermediates Plant 2 (2001) – Agro, Dyes & Pigment Intermediates
and Active Ingredients

Plant 3 (2006) – Electronic Chemicals, Agro Plant 4 (2017) – Active Ingredients

Intermediates and Active Ingredients
Our plants are backed by strong in-house R&D capabilities
Key insights

• Spread over 500m2

• 8 molecules under development at any point in time
• One dedicated team for cost improvement activities
• Developed various innovative and cost effective processes involving multi
step synthesis
• R&D is supported by a well equipped analytical laboratory
We successfully scale up from lab to Kilo to
commercialisation due to our well established Pilot Plant
Key insights
• Kilo lab - 5-50 Kg
• Multipurpose reactors with distillation
facilities - reactions & solvents recycling
• Equipment includes:
o Hastelloy, Stainless Steel, Glass
Lined reactors – Up to 2.5 KL
o Glass Assembly with Fractionation
Column – up tp 200 Ltr
o High pressure Autoclaves 1 &2 Ltr. –
10-65 bar.
o Filtration – ANFD, Nutsche filter,
SS316 Halar coated Centrifuge
Recently added
o Vacuum Dryers
o Hydrogenator 1KL – up to 10 bar. 6 inch Diameter Fluidized bed gas phased
o Thin Film Evaporator and Julabo reactor (Inconel 600) for continuous gas
machine - -40oC to 170oC phase reactions specially fluorination,
Chlorination, etc (flow chemistry)
Our well equipped laboratory helps us adhere to the
highest standard of quality control
Key insights List of equipments
• Quality checks at every stage of •Atomic Absorption
production - from purchase of RM to spectrophotometer
delivery of final goods •UV / VIS Spectrophotometer
•Macbeth 7000A Spectrophotometer
• Continuous development and •Gas Chromatogram (GC)
validation of our analytical methods •HPLC
•HPTLC
• Fully documented standard •Digital pH Meters
operating procedure •Digital Melting Point Apparatus
•Auto Titrators
• Easy access to top labs across India •Karl Fisher Titrator
for collaborative and specialized •Tintometer
analysis •Brookfield Viscometer
•Ion Chromatography 2100 - Thermo
fisher
•KF Coulometer - 831 Metrohm
We have fully integrated plants with a wide range of
reactors, distillation columns and closed filtration & drying systems
Commercial plant equipment list

EQUIPMENT CAPACITY TEMP RANGE PRESSURE RANGE NUMBER

Glass lined reactors 12.5m3 – 22m3 100 - 1700C Up to 6 kgs/cm2 90
SS 904L reactors 4m3 – 20m3 100 - 1700C Up to 6 kgs/cm2 3
SS 316 reactors 1m3 – 30m3 100 - 1700C Up to 6 kgs/cm2 88
Hastelloy C22 reactor 1m3 – 10m3 2000C 8 kgs/cm2 2
Hydrogenator & Autoclaves 6.3m3 – 12m3 2100C 8 – 16 kgs/cm2 6
Other reactors 8m3 – 30m3 1000C Up to 5 kgs/cm2 15
Wipe film evaporators 20m2 2000C 2
Rotory disc contactor 350 Kg/hour 2
Agitated Pressure Nutsche filer & Dryer:
2.5m3 – 10m3 100 - 2000C 4 kgs/cm2 42
SS & Vinyl Ester lining
Agitated Pressure Nutsche filer & Dryer:
10m3 2000C 10 kgs/cm2 1
Hastelloy
Rotary vacuum dryer (SS316) 2 m3 – 6m3 130 - 2000C 4 kgs/cm2 3
Height: 6 - 10
Distillation columns – Glass lined, SS and meters
125 - 1500C 29
Carbon Steel (Lead Bonded) Diameter: 0.4 - 0.6
meter
Height: up to 25
meters
Fractional vacuum distillation columns 1250C 11
Diameter: up to 0.8
meters
Our plant is energy efficient with full backup to ensure
uninterrupted production
Key insights
• Electricity
o State grid as primary supply – 7MW
o Natural gas Genset as backup supply –
2MW
o Diesel Genset as secondary backup –
1MW
• Steam – In house generation of high
pressure steam (25 Bar) with full backup
o Multiple Effective Evaporator (MEE) –
Steam is used to run a series of MEE.
Condensate is recycled to boiler feed
o Vapor Absorption Machine – Used to
generate cooling and chilling water
Our plant is self sufficient with its own utilities
Utilities
• ElectricityEQUIPMENT CAPACITY
o State grid as primary supply – 3MW
opower
Captive Natural •1MW x 3 supply
plant gas Genset as backup (Natural gas)

– 3MW
Boilers •17 Mt/h, 17 kgs/cm²
o Diesel Genset as secondary backup
•25 Mt/h, 45 kg/cm² + 2
– 2MW mw Turbine

•Compressed
Steam –airIn house generation•582 of Xhigh
2 CFM, 8.5 kgs/cm²
pressure steam (25 Bar) with full •519 Xbackup
2 CFM, 7 kgs/cm²
o Multiple Effective Evaporator
•475 X 1 CFM,
(MEE)
7 Kg/cm²

– Steam is used to run a series of

Nitrogen plant 200 m³/hr x 3
MEE. Condensate is recycled to boiler
Brine chilling
feed plant •-25C, 75 X 2 TR/hr
•-25C, 150 X 2 TR/hr
o Vapor Absorption Machine – Used
•-40C, 50 TR/hr
to generate cooling and chilling
•-25C, 95water
X 2 TR/hr
Water chilling plant •350 TR X1, 450TR X1 +7C,
Chilling Output
Vapour Absorption Machine (VAM) •450 TR , + 7°c Chilling
output

Ammonia Vapour Absorption Machine •250 TR, -25°c Output

Sajjan has expertise in large scale production of specialty
chemicals which involves complex chemistry
Core competencies

 Pyrimidine Dérivatives : Large scale handling of Chlorine Gas, Phosphorus Oxy

Chloride and Phosphorus Trichloride

 Chlorination : Extremely efficient process

 Bromination by Liquid Bromine : Robust process followed ensuring minimum waste

 Hydrogenation : Expertise in metal/non metal catalyzed Hydrogenation

 Vilsmeier Reaction : Highly hygroscopic process is being handled efficiently

 Cyclization Reaction : Cyclization using various lewis acids

 Methoxylation : Use of Sodium Methoxide powder and Sodium Methoxide 25%

solution

 Double Bond Reduction : Using metal catalyst of various grades at multiple

temperature and pressure range
Our plant undertakes a varied range of reactions
Main reactions

Reaction Reaction

Pinner
Morphonolysis

Chlorination of Hydroxy Aryl compounds

Hydrogenation Catalytic
Stevens Rearrangement

Cyclization
Vilsemeir

Ammonolysis Oxidation
a. Methyl into Carboxylic acid
Acetylation b. Thiol into Sulphone

Friedel Craft’s Bromination Aromatic Ring

Haloform
• About the company
• Production capabilities
• Environment, health and safety
• Corporate social responsibility
• Awards
Our plant complies with all environmental, health and
safety standards
Protecting our environment Health and safety of our employees
• Health & safety is Paramount
• ISO 14001:2015 compliant
• ISO 45001:2018 compliant
• Waste water, air emissions and solid waste
• Adequate training provided to every
are managed in the most efficient way
employee on health & safety best
o Waste water – Use of Multiple
practices
Effective Evaporator and Reverse
• Safety information displayed where
Osmosis (RO)
applicable
o Air emissions – Well designed
• Employees are provided with personal
scrubbers for gaseous emissions
protective equipment and gear
o CO – Incinerated in well designed
• Occupational Health Centre (OHC) and
incinerator
an ambulance on site
o Solid waste – disposed in
• Fire fighting equipment are placed at
government approved disposal sites appropriate locations
• Equity partner with Local Government in • water reservoir of 600m3 on-site reserved
waste water pipeline projects for fire fighting
• Invested over USD 5 million towards green • Alarm system and emergency shutdown
house gas abatement initiatives which are procedures in place and regularly
registered with UNFCCC (United Nations maintained
Framework Convention on Climate
Change)
• About the company
• Production capabilities
• Environment, health and safety
• Corporate social responsibility
• Awards
We firmly believe in CSR and giving back to the society
Plant Ecology Centre
• Undertakes study of plant and
vegetation suitable for neutralisation
of environmental gases in Ankleshwar
• Also serves as an environmental data
bank for scientific research and study
of the environment

Inaugurated in 2009 by Mr.

Mangubhai Patel - Forest and
Environment Minister of Gujarat
We firmly believe in CSR and giving back to the society
Education
Sajjan Lions International Academy
We firmly believe in CSR and giving back to the society
Education
Dept of Chemical Engineering, Rotary Institute of Chemical Technology, Ankleshwar
We firmly believe in CSR and giving back to the society
Education

Agrawal Vidhya Mandir School, Ratlam

We firmly believe in CSR and giving back to the society
Shrine
Built Ram Mandir, a Hindu temple in Ratlam. Regular maintenance of the same is
undertaken by the trust
We firmly believe in CSR and giving back to the society
Healthcare

o Breach Candy Hospital, Mumbai

o High Dependency Unit (HDU)
o Intensive Care Unit (ICU) Under construction
o Ultra Modern Patients Wing

o Smt. Pannadevi Agarwal Parkinson’s Support Centre,

Mumbai

o Jayaben Modi Hospital, Ankleshwar - Intensive Care

Unit (ICU) and Orthopaedic Wing

o Sajjan Wellness Centre at Elliot Lewis Centre, Boston,

USA

o General and Multi specialty medical camps for

underprivileged residents in remote villages of Gujarat
• About the company
• Production capabilities
• Environment, health and safety
• Corporate social responsibility
• Awards
GOLD Recognition - EcoVadis CSR Rating
- Assessed as Top 2% Environment friendly company
- Among top 2% world wide industries
Gujarat Cleaner Production Award - Government of
Gujarat Forests & Environment Department
Outstanding Contribution Award– DuPont
Best Supplier Sustainability Award – Bayer Group of
Companies India