Fire Protection Piping Installation and Testing Feb 12 2014 PDF

THE ENGINEER: New King Abdulaziz International THE CONTRACTOR:
Airport Development Project

(Phase I)
Jeddah, KSA
Contractor: Saudi Binladin Group Doc. Ref. No: 421-422-DCS-MST-M-00717-05
Contract No.: J-10-421/422-PF-0 Date Issued: February 12, 2014
Contract Terminal Complex, Control Tower and Supporting Facilities (421)
Title Aprons, Taxiways, Roads, Tunnels, Bridges, Load Centers, and Infrastructure, Transportation Center (422)
Method Statement
For
Fire Protection Piping Installation And Testing

(Package 421)
Submitted By:
Advance Vision Co.
(Sub-Contractor)
Prepared By Reviewed By Reviewed By Approved By

(Contractor/Sub-Con) (QA/QC (Safety Manager) (Project Manager)
Manager)
Name: Eng. Samir Maamari Eng. Oussama Abbas Eng. Koffi Christope
Signature:
Date:
Page 1 of 104
THE ENGINEER:
New King Abdulaziz International THE CONTRACTOR:
(Phase I)
Jeddah, KSA
Method Statement For Fire Protection Installation & Testing (Packaged 421)
List of Contents
Section Title Page
1.0 SCOPE OF WORKS 06
2.0 PURPOSE 06
3.0 ACRONYMS 06
4.0 CLASSES OF FIRE 07
5.0 CLASSIFICATION OF OCCUPANCY 07
6.0 AREA OF APPLICATION 08-09
7.0 RESPONSIBILITIES
7.1 The Construction Manager 9
7.2 The Site Engineer 9-10
7.3 The QA/QC Engineer / Inspector 10
7.4 The Safety Engineer / Safety Officer 10
7.4 The Foremen 10-11
8.0 TECHNICAL SUBMISSIONS
8.1 Shop Drawing 11
8.2 Material Submittals for Fire Fighting System & Accessories 12-13
9.0 CONFORMANCE CRITERIA
9.1 The Contract Specification for Fire Fighting 13
9.2 Fire Protection Codes and Standards 13-14
9.3 Approved Shop Drawings 14
10.0 HEALTH AND SAFETY 14-15
10.1 Environmental Requirements 15-16
Page 2 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
List of Contents
Section Title Page
11.0 GENERAL PROCEDURES

11.1 Material delivery, handling & storage 16
11.2 Tools and Equipment 17-18
11.3 Pre-Installation Procedures 18
11.3.1 Painting Procedure 19
11.3.2 Grooving Procedure 19
11.3.2.1 Setting Grooving Machine 20-24
11.3.2.2 Pipe Grooving Procedure 24-29
11.3.2.3 Pipes Threading Procedure 29-31
11.4 Installation Procedures
11.4.1 Sleeves 31-34
11.4.2 Fire Sealant 34
11.4.3 Groove Coupling Installation 35-36
11.4.4 Lubrication of Gasket 36
11.4.5 Tightening Nuts of Grooved Coupling 36-38
11.4.6 Mechanical Tee - Installation 39-41
11.4.7 Installation Hanger & Support 41-42
11.4.8 Installation Beam Clamp Hanger & Support 42
11.4.9 Installation Flexible Coupling as per NFPA 13 - Chapter 9 42-43
11.4.10 Pipe Identification, Tagging and Labeling 44
11.4.10.1 Pipe Identification Installation 44
11.4.10.2 Valve - Tag Installation 44-45
11.4.10.3 Warning - Tag Installation 45-46
11.4.10.4 Metal Label for Equipment Installation 46
11.4.11 Automatic Wet Sprinkler System 47-48
11.4.11.1 Intallation Wet Sprinkler System 48-51
11.4.11.2 Hydrostatic Pressure Leak Test 51-53
11.4.11.3 Flushing Procedure 53-54
11.4.11.4 Interface 54-55
Page 3 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
List of Contents
Section Title Page

11.4.12 Automatic Clean Agent Fire Suppression System (FM200) 55-56
Installation Automatic Clean Agent Fire
11.4.12.1 56-57
SuppressionSystem(FM200)
11.4.12.2 Maximum Horizontal Spacing of FM200 57-58
11.4.12.3 Pipe Size Change of FM200 58
11.4.12.4 FM200 Cylinder Installation 59-60
11.4.12.5 Nozzle Installation 61
11.4.12.6 Conduits and Cable Installation 61
11.4.12.7 FM200 Panel Installation 62
11.4.12.8 Pneumatic Test Procedures 62-63
11.4.12.9 Integration of FM200 System 63-70
11.4.12.10 Inteface of FM200 System 71-72
11.4.13 IG 55 Inert Gas Fire Suppression System 72
11.4.13.1 IG-55 Physical Properties 72-73
11.4.13.2 IG 55 Primary Components 73
11.4.13.3 Installation of IG 55 Inert Gas Fire Suppression System 73-74
11.4.13.4 Racking Assembly 75
11.4.13.5 Cylinder Assembly 75-77
11.4.13.6 Pressure Gauge w/ Low Pressure Switch 77-78
11.4.13.7 Manifold Assembly 79
11.4.13.8 Valve Assembly 79
11.4.13.9 Discharge Hose Kit 80
11.4.13.10 Pneumatic Leak Test 81-82
11.4.13.11 Interface 82-83
11.4.14 Foam Fire Suppression System 84-85
11.4.14.1 Installation of Foam System 85-87
11.4.14.2 Installation of Rational Flow Controllers 87
11.4.14.3 Bladder Tank Installation 87-88
11.4.14.4 Foam Suppression Panel Installation 88
11.4.14.5 Hydrostatic Testing 88-90
11.4.14.6 Flushing 91
11.4.14.7 Interface 92
Page 4 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
List of Contents
Section Title Page

11.4.15 Automatic Pre-action Sprinkler System 92-93
11.4.15.1 Interface 94
11.4.16 Installation Deluge System 95
11.4.16.1 Interface 96-97
11.4.17 Standpipe & Hose Systems 97-98
11.4.17.1 Wall Mounted – Fire Hose Cabinet 98-100
11.4.17.2 Reccessed Mounted – Fire Hose Cabinet 100-102
11.4.18 FDC ( Siamese Connection ) 102-103
11.4.19 Portable Fire Extinguisher 103-104
11.4.20 References 104
11.4.21 Attachment 104
11.4.21.1 Approved Material Submittal
11.4.21.2 421-A000-SH-F-04-ZZ0001 Fire Protection Pipe Support
Detail
11.4.21.3 421-F136-SH-F-04-020001-001001-00 Fire Protection
Detail Second Floor
11.4.21.4 421-RFI-M-00246 Rev.00 - Disinfection of Pipes for Wet
Pipe Sprinkler System
11.4.21.5 Risk Assessment
Page 5 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
1.0 SCOPE OF WORKS
The scope of This Method Statement is to define all the sequence and work for
installation and testing of Fire Fighting System, as per our scope of work, at KAIA
PROJECT – Jeddah, K.S.A. and to ensure that all works / activities are in full
compliance with specifications, drawings and standards .
2.0 PURPOSE
The purpose of this Method Statement is to describe the quality control procedure
to be followed during installation of Fire Fighting System works activities.
3.0 ACRONYMS
S.N. ACRONYMS Meaning

1 NFPA National Fire Protection Association
2 QA/QC Quality Assurance/Quality Control
3 WPSS Wet Pipe Sprinkler System
4 KAIA King abdulaziz International Airport
5 K.S.A. Kingdom of Saudi Arabia
6 BMS Building Management System
7 PPE Personal Protective Equipment
8 MEP Mechanical, Electrical and Plumbing
9 HSE Health and Safety Engineer
10 SBG Saudi Binladin Group
11 CRS CM’s Reply to Submittals
12 DCS Document Submittal
13 DN Nominal Diameter
14 NPS Nominal Pipe Size
15 SH Shop Drawing
16 F Fire Protection
17 DAR Dar – al – handasah
18 ITP Inspection and Testing Plan
19 AFFF Aqueous Film – Forming Foam
20 ID Inside Diameter
21 ASME American Society of Mechanical Engineer
22 FDC Fire Department Connection
23 AWWA American Water Works Association
24 SS Stainless Steel
Page 6 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
4.0 CLASSES OF FIRES
A generally accepted method of classification separates combustible materials

into five types:
Ordinary combustible materials such as wood, cloth, paper,

Class A Fires rubber, and many plastis (typical for wet-based sprinkler
systems
Flammable liquids, combustible liquids, petroleum greases,
Class B Fires tars, oil, oil-based paints, solvents, lacquers, alcohols, and
flammable gases
Class C Fires Fires that involve energized electrical equipment
Class D Fires Combustible metals such as magnesium, titanium,
zirconium, sodium, lithium, and potassium
Class K Fires Fires in cooking appliances that involve cooking oils and fats
5.0 CLASSIFICATION OF OCCUPANCY
The criteria for occupancy classification is defined in NFPA 13: The categories
are broken in five areas based on building use type:
 Light Hazard: Low quantity of combustibles with low heat release (e.g.,
churches, hospitals, museums)
 Ordinary Hazard 1: Moderate quantity of combustibles with moderate

heat release and 8-foot stockpiles (e.g., mechanical rooms, restaurant
kitchens, laundry facilities)
 Ordinary Hazard 2: Moderate quantity of combustibles with moderate

heat release and 12-foot stockpiles (e.g., stages, library large stack rooms,
repair garages)
 Extra Hazard 1: High quantity of combustibles with high heat release and
no flammable or combustible liquids (e.g., aircraft hangers, saw mills)
 Extra Hazard 2:High quantity of combustibles with high heat release and
flammable and combustible liquids (e.g., plastics processing, flammable
liquids spraying)
Page 7 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
6.0 AREA OF APPLICATION
The building is provided with the following System:
FIRE Pre-
S.N. Building/Zone(421) WPSS FM200 IG-55 DELUGE FOAM HOSE Action
CABINET
1 Flans Glazing 
2 Zone A-Terminal  
Processor
3 Zone B-West  
Domestic Pier
4 Zone C-East Doestic  
Pier
5 Zone D-Central Pier  
6 Zone E-International  
Hub
7 Zone F-West  
International Pier
8 Zone G-East  
International Pier
9 Zone H-Garden  
10 F155-APM 
Maintenance Station
11 J150-MR & FFS   

 
12 J600-Crisis
Management Centre
13 G100-ATC Tower   
14 G200-West Supporting   
Tower
 
15 G300-Meteorological
Observation Building
16 F160-First & Business  

Class Car Park With
Link
17 F170-CIP/VIP Car  
Park
18 B110-Transmitter Site 
19 B124 Radio Site  
20 B160-Temporary GSE
Maintenance Facility
Page 8 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
FIRE Pre-
S.N. Building/Zone(421) WPSS FM200 IG-55 DELUGE FOAM HOSE Action
CABINET
21 B360-Saudi Airlines
“MCC”
22 H110 Data Center  
23 H120 Data Center  
7.0 RESPONSIBILITIES
7.1 The Construction Manager
 To ensure that all preparation and application works are carried out
according to the contract specifications, shop drawings and
manufacturer data sheet.
 To ensure that the progressing of work is carried out according to

the planned program and as per approved Method Statement.
 To ensure that the manpower, equipments and materials required to

execute the work are available.
 To ensure that the related quality procedures are practiced and

implemented.
7.2 The Site Engineer
 Coordinate all the site activities required for the installation of the
fire fighting system, whether external or internal, according to the
project specification, manufacturer data sheet and approved shop
drawings.
 To provide all necessary information and distribute responsibilities

to his team.
Page 9 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 To monitor the progress of work in relation with work program and

to report to the construction manager.
 To ensure that the foreman is fully aware of the work sequence and
related testing before proceeding with installation.
 To coordinate with safety officer and to ensure that the works are
carried out in safe practicing method.
7.3 The QA/QC Engineer / Inspector

 To ensure full compliance of the work with the related approved
method statement.
 Ensure that the materials being delivered and used are in

accordance with the project specification and approved material
submittal.
 To maintain comprehensive inspection and test records for the
purpose of reference and documentation.
7.4 T h e Safety Engineer/ Safety Officer
 Ensure that the work is perform under the safety measures.

 Ensure that all staff are wearing safety PPE.
 Ensure that good housekeeping are implemented at work site.
 To maintain continuous inspections of the site activities, advise and
train the involved personnel on daily basis to prevent accidents,
personnel injury or property damage.
7.5 The Foreman
 Shall explain the Method Statement for his Subordinates.

 To ensure the work is carried out properly and according to
instruction received from site engineer.
 To ensure the adequate resources of machinery, labor and
materials are available.
Page 10 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 To control the disposal of waste materials according to the

instruction of site engineer.
 Coordinate fully with the safety officer in order to maintain safe
working condition and proper housekeeping of the site.
8.0 TECHNICAL SUBMISSIONS(will be submitted in a separate submittal)
8.1 Shop Drawings
Shop Drawings shall be submitted to the consultant for approval. These

Drawings should contain the following details:
 Lay – out of Fire Fighting Pipes.
 Type, size of pipe and fittings accessories.
 Connection details, details of accessories…etc.
 Hydraulic Calculation for each building.
 Coordination drawing with MEP.
 Seismic analysis, expansion and movement joint’s locations and

types, etc.
 Any other trade that may affect fire fighting work.
Page 11 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
8.2 Material submittals for fire fighting system and accessories:
S.N. Submittal Description Reference Number Status

1.0 Paint for Fire Fighting Pipes 421-422-MTS-F-00772-00 CODE 2
2.0 Paint for Fire Fighting 421-422-MTS-F-00624-02 CODE 2
3.0 Seamless Black Steel Pipes for Fire
Wet Systems 421-422-MTS-F-00266-01 CODE 2
4.0 Seamless Black Steel Pipes for Fire
Wet Systems 421-422-MTS-F-00267-01 CODE 2
5.0 Seamless G.I. / Carbon Steel Pipes –
Fire Protection 421-422-MTS-F-00539-00 CODE 2
6.0 Seamless Fire Pipes 421-422-MTS-F-00552-00 CODE 2
7.0 G.I. pipes for Sleeves Application 421-MTS-M-00107-01 CODE 1
8.0 Hanger & supports For Fire Fighting
Applications 421-422-MTS-F-00548-00 CODE 2
11.0 Hanger & Supports for Fire Fighting
Application 421-422-MTS-F-00454-00 CODE 2
12.0 Malleable Threaded Fittings for Fire
Fighting 421-422-MTS-F-00428-00 CODE 2
13.0 Malleable Iron Threaded Fittings 421-422-MTS-F-01221-00 CODE 2
14.0 Threaded Fittings 421-422-MTS-F-01226-00 CODE 2
15.0 Grooved Coupling & Fittings for Fire
Fighting System 421-422-MTS-F-00317-00 CODE 2
16.0 Grooved Coupling & Fittings 421-MTS-M-00049-00 CODE 2
17.0 Fire Alarm Control Cable for FM200
and Foam 421-422-MTS-F-01421-00 CODE 2
18.0 Wrought Forged Steel Flanges – Fire
Fighting 421-422-MTS-F-00609-00 CODE 2
19.0 Fire Protection Valves and Devices 421-422-MTS-M-00186-01 CODE 2
20.0 Mueller Valves FF 421-MTS-F-01371-00 CODE 2
21.0 Fire Fighting Valves 421-422-MTS-M-249-00 CODE 2
22.0 Zone Control Valve Assembly 421-422-MTS-F-00575-00 CODE 2
23.0 Water Pressure Reducing Valves
(PRV) for Fire Fighting 421-422-MTS-F-00522-00 CODE 2
Page 12 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
S.N. Submittal Description Reference Number Status

24.0 Pressure Reducing Valves – Fire
Fighting Application 421-422-MTS-F-00514-00 CODE 2
25.0 Sprinklers 421-MTS-F-00437-01 CODE 2
26.0 Pressure Gauge for Use in Fire
Fighting System 421-422-MTS-F-00391-00 CODE 2
27.0 Sprinklers 421-422-MTS-F-00457-01 CODE 2
30.0 Zone Control - Valves 421-422-MTS-F-00487-00 CODE 2
31.0 Foam-Water System for B120 Radio
Sire – All VHF/UHF Station Buildings 421-MTS-F-00460-04 CODE 2
32.0 Fire Hose Reel Cabinets 421-422-MTS-F-00744-01 CODE 3
33.0 IG-55 Fire Suppression System 421-MTS-F-01400-00 CODE 3
9.0 CONFORMANCE CRITERIA
9.1 The Contract Specifications for Fire Fighting System
 Div. 21, Section 211313 – Wet-pipe Sprinkler System.
 Div. 21, Section 211100 – Facility Fire-Suppression Water-Service

Piping.
 Div. 21, Section 212200 – Clean-Agent Fire-Extinguishing System.
 Div. 21, Section 211339 – Foam-Water System.

 Div. 21, Section 211316 – Dry-Pipe Sprinkler System.
 Div. 21, Section 211200 – Fire Suppression Standpipes.
 Div. 21, Section 210553 – Identification for Fire-Suppression Piping

& equipment.
9.2 Fire Protection Codes & Standards
 NFPA 10 – Standard for Portable Fire Extinguishers.
 NFPA 11 – Standard for Medium and High-Expansion Foam.
Page 13 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 NFPA 13 – Standard for the Installation of Sprinkler Systems.
 NFPA 14 – Standard for the Installation of Standpipe & Hose

Systems.
 NFPA 15 – Standard for Water Spray Fixed Systems for Fire

Protection.
 NFPA 16 – Foam-Water Sprinkler & Foam-Water Spray System.
 NFPA 24 – Standard for the Installation of Private Fire Service

Mains & Their Oppurtenances.
 NFPA 2001 – Standard on Clean Agent Fire Extinguishing Systems.
 NFPA 72 – Guide on alternative Approaches to Life Safety.
9.3 Approved Shop Drawings
10.0 HEALTH AND SAFETY
 Advance Vision Co. will ensure safety of personnel as per

Project standards.
 All personnel involved will use necessary PPE as required

such as safety helmet, glasses, coverall, shoes, gloves, ear
plugs etc.
 The workers will made aware of the safety requirements related

to this activity through daily toolbox and safety talk.
 All required work permits will be acquired and kept available at

respective work Site hanged clearly in plastic folders.
 Spark arrestor and warning lights will be installed on all mobile

equipment.
 Advance Vision Co. will inspect all equipment prior to use.
Page 14 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Every effort shall be made to assure that employees can

accomplish their assigned scope of work safely.
 The ability to determine the storage areas, access, potential

and existing hazard on the will identified the facilities for welfare,
first aid and sanitation, the work permit procedures and
requirements and the basic precautions on dealing with fire
hazard and damage to property at the planning stage.
 Ensure the proper sequence of construction operations, outline

potential hazards at each stage and indicate the precautionary
measures to be adopted on site by the area foreman / site
supervisor. Carry out checking over work methods and
precautions against supervision prior the commencement of
work.
 Carry out provision of the warning sign and isolation requirements

on site.
 Site HSE manager will be response to the site safety issues

and as a key manager to this project.
 Advance Vision Co. and sub-subcontractors

Fully comply with approved SBG safety plan (421-422-DCS-
PLN-G-00027-04).
 Risk Assessment Matrix (RAM) is attached.
10.1 Environmental Requirements:
 The building should ideally been closed and weather-tight.
 The building should be in a reasonable condition with regard to

cleanliness, temperature and humidity.
 The building should be in a reasonable condition with regard to

cleanliness, temperature and humidity.
 Clear access for vehicles should be available to facilitate
unloading of materials in a safe manner.
Page 15 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Clear gangways and access to lifts and staircases should be

available.
 Difficulty of access can lead to damage of materials that in turn

may reflect in the quality of the finished work.
 Scrap Material are carefully and safely disposed off.
11.0 GENERAL PROCEDURES
11.1 Material delivery, handling & storage
 Check the reference of delivered material against approved

submittal.
 Check the material against the purchase order.
 Deliver pipes and tubes with factory end cap. Maintain the end
cap thru shipping, storage and handling to prevent damage to the
pipe end to prevent deposit of dirt, debris and moisture inside it.
 Check Portable fire extinguisher for any damage in the body, the
availability of the hose and proper pressure by looking at the
sight glass.
 Keep the extinguisher in the original pack and store it in a dry and
shaded location.
 Chemicals such as paints, primer and thinner, check their

expiration date before receiving.
 Chemicals must be stored in well ventilated location and away

from direct sunlight.
Page 16 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.2 Tools and Equipment
 Measuring Tape – for measurements.
 Spanner Set – use in installing fire hose cabinet.
 Leve Bar
 Adjustable Pipe Wrench – to tighten the connected threaded

pipes.
 Speed Metal Cutting Machine – to cut exact sizes of pipes.;
 Pipe Threading Machine – to thread end pipes.
 Hole Drilling Machine for Pipes – use to make hole prior to

install mechanical tee fittings.
 Roll Grooving Machine – to make groove at end pipes.
 Hammer – use to punch anchor or bolt prior to install pipe

Support.
 Drill Machine – to drill slab soffit prior to install anchor bolt or

expansion bolt.
 Paint Spray Machine – use in painting the pipe.

 Pipe Vise Table – use to hold the pipe or threaded rod when
cutting.
 Scaffolding and ladder – use to overhead installation of pipes.
 Pipe Stand – use to level the pipe during threading & grooving.
 Hack and Saw – use to cut full threaded rod prior to install pipe
support.
 Chalk Line
 Electric Pump / Manual Pump – use in hydrostatic leak testing.
Page 17 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Air Compressor – use in air leak testing.
 Drum / Empty Container – use to stock water and to drain water

during hydostatic leak testing.
 End Caps – use to plug all end pipes opening prior for leak
testing.
 Caution Tape / Barricade – for safety measure during

installation & leak testing.
 Water – use as medium in hydrostatic leak testing.
 Garden Hose – use to drain water during flushing.
 Calibrated Pressure Gauge – use as measuring device in leak

testing.
11.3 Pre- Installation Procedure
 All the materials received at site shall be inspected and stored

upon receipt as per the manufacture’s recommendations.
 Make sure that allrelative approved drawings are available at site

for the execution at site.
 It is very important for the fire suppression system that the

drawings are coordinated with other systems to avoid conflict
while erecting.
 Proceed with installation only after unsatisfactory conditions have

been corrected.
Page 18 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.3.1 Painting Procedure
o Refer to the approved Method Statement for Sand Blasting

and Painting activities for Fire Fighting and Chilled Water
Pipes. (Reference: 421-422-DCS-MST-M-01965-00).
o All damaged painted pipes during installation should be

repaint manually using paint brush.
11.3.2 Grooving Procedure
o Use the Roll grooving equipment to groove the pipe. Check

pipe end, it must be smooth and free from indentation,
projection and roll marks in the area from pipe end to groove.
Removed oil, grease and dirt.
o Measurement taken across grooved ends must not exceed

the maximum allowable diameter.
o Align groove ends of matting components, before inserting

the gasket apply lubricant to gasket and housing interior.
o Insert one bolt into the housing and thread the nut loosely on
to the bolt until the nut be flush with bolt end to allow for
swing over feature. Make sure housing key engage the
groove properly on both pipes.
o Insert washer below the nut, remaining bolt and thread the
nut finger tight onto bolt. Nuts must be tightened evenly by
alternating sides according to torque.
o Coupling installation shall be complete when visual metal-to-

metal contact is reached and the required torque is achieved.
Page 19 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.3.2.1 Setting Grooving Machine

(reference from Victaulic Operating and
Maintenance Manual TM-VE270/271 VSD)
1. Make sure the proper roll set is installed on the tool for
the pipe size and material to be grooved. Rolls are
marked with the pipe size, part number and the color
coded according to the pipe material.
2. Loosen the wing nuts and move the adjustable guards

to the full up position. Tighten the wing nuts.
3. Set the groove diameter stop to the pipe size and

schedule / thickness to be grooved by backing off the
depth adjuster lock and aligning the depth adjuster
with the proper.
Page 20 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
4. If the tool is equipped with the optional pipe stabilizer:

Retract the pipe stabilizer, if necessary, to insert the
pipe onto the lower roll by loosening the locking
handle and retracting the stabilizer roler with the
handwheel.
5. Insert a length of pipe that is the correct size and

schedule over the lower roll. Make sure the pipe end
contacts the lower-roll backstop flange. The pipe must
rest directly on top of the roll and must not be skewed
to one side or the other.
6. Close the valve on the hydraulic hand pump by

turning it clockwise.
Page 21 of 104
THE ENGINEER:
(Phase I)
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7. Pump the handle of the hydraulic hand pump to bring

the upper roll down into firm contact with pipe.
8. Loosen the wing nuts and adjust each guard to

conform to and tightly pinch the pad against the pipe.
Tighten the wing nuts to secure each guard in
position. Remove the guard setting pad.
Page 22 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
9. Loosen the wing nuts and adjust each guard to

conform to and lightly pinch the pad against the pipe.
Tighten the wing nuts to secure each guard in
position. Remove the guard setting pad.
10. Remove the guard setting pad. Store the pad on the
hook provided under the hydraulic hand pump
support.
Page 23 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11. Open the valve on the hydraulic hand pump by turning

it counterclockwise to allow the upper roll and arm to
move the full up position.
11.3.2.2 Pipes Grooving Procedure

(reference from Victaulic Operating and
Maintenance Manual TM-VE270/271 VSD)
1. Before grooving the pipe, make sure the setting of

groove machine is being followed properly. Connect
the tool to an internally-grounded electrical source.
When roll grooving pipe that exceeds the maximum
length, a roller type pipe stand must be used. The
roller stand must be capable of handling the weight of
the pipe, while allowing the pipe to rotate freely
2. Place the Pipe Stand at a distance slightly beyond

half the pipe length from the tool. Refer to the
drawing.
• Make sure the tool is level.
Page 24 of 104
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3. Position the pipe stand approximately 0-1/2 a degree

to the left for the tracking angle. Refer to the
drawing.
Note: when pipe flare is excessive, right-to-left
Trucking must be kept to a minimum. It may be
necessary to use less than ½ a degree for the
tracking angle.
4. If the tool is properly set up in a level position, but

the back end of the pipe is higher than the end
being grooved, the pipe may not track, in addition,
excessive flare may occur on the pipe end. Refer to
the “Tool Setup” section and the drawings above for
tool setup and pipe positioning requirements.
5. Before grooving, make sure all instructions in the

previous sections of this manual have been
followed.
Page 25 of 104
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6. Connect the tool to an internally-grounded electrical

source.
7. Depress the safety foot switch momentarily to

ensure the tool is operational. The lower roll should
be rotating clockwise when viewed from the front of
the tool.
Remove foot from the switch.
8. Open the valve on the hydraulic hand pump turning

it counterclockwise to allow the upper roll and arm
to move to the full up position.
Page 26 of 104
THE ENGINEER:
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9. Insert a length of pipe that is the correct size and

thickness onto the lower roll. Make sure the pipe
contacts the lower-roll backstop flange completely.
Remove hands from the pipe.
10. Close the valve on the hydraulic hand pump

by turning it clockwise.
11. The operator should be positioned on the safety

foot switch/hydraulic hand pump side of the tool,as
shown above. Pump the handle of the hydraulic
hand pump to bring the upper roll down into firm
contract with the pipe.
12. Depress and hold down the safety foot switch. The
pipe will begin to rotate clockwise when viewed from
the front of the tool. As the pipe rotates, begin forming
the groove by pumping the handle of the hydraulic
hand pump slowly.
Page 27 of 104
THE ENGINEER:
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 Do not pump the handle of the hydraulic hand pump

too fast. The rate should be sufficient to groove the
pipe and maintain audible, moderate-to-heavy load on
the motor/drive.
13. Continue the grooving process until the depth

adjuster lock comes into contact with the top of the
tool body. Continue pipe rotation for several
revolutions to ensure groove completion.
14. Release the safety foot switch, and withdraw foot

from the switch.
Page 28 of 104
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15. Open the valve on the hydraulic hand pump by

turning It counterclockwise to release the pipe.
Remove the Pipe from the tool.
16. If no more roll grooving will be performed for a

while,disconnect the tool from the electrical source.
 The groove diameter must be within specification for

the diameter and wall thickness of pipe. The groove
diameter should be checked and adjusted, as
necessary, to ensure grooves remain within
specification.
11.3.2.3 Pipes Threading Procedure
1. A die head will be attached to cut the thread.
2. Machine now have the ability to threads pipes.
3. A heavy duty pipe threader can also cut your pipe into
workable sections.
4. The pipe threading machine will be used to thread the

end section of your pipe.
5. Inspect the pipe threader before beginning and

replace dies or any parts that show signs of wear.
6. Mount your pipe firmly in the pipe vise by placing

it in the vise and then tightening until it is held
tightly.
Page 29 of 104
THE ENGINEER:
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7. Cut the end of the pipe cleanly and squarely by using a

pipe cutter. The pipe cutter will have a thin cutter wheel,
which will slice through pipe as you guide it in the space.
Be sure to wear goggles and protective gear.
8. Ream the cut end of the pipe to remove any burrs from
the cut using a reamer, which is a cylinder – shaped
rotary cutting tool that you run smoothly across the
freshly cut edges of the pipe to remove rough edges.
9. Select your die head according to the size and type of

pipe you are threading and the thread from your
require.
10. Place the die head over the pipe on the threader.
11. Press steadily on the front of the die head, while

simultaneously pushing the handle down to start
threader. Before placing too much pressure on the
handle, check to be sure that the ratchet pawl is
engaged.
12. Use weight as leverage to apply pressure on the handle,

while holding it firmly. Be sure to maintain proper
footing and balance for maximum control. Never use a
tool or mechanism to hold the handle in place in order
to free your hands, this can be dangerous and could
result in injury.
13. Apply threading oil generously while threading.

Using on oil too thin as a substitute for threading
oil can result in sub-standard threading.
14. Cease threading when the end of the threading die

is flat against the end of the pipe. When the die is
even with the pipe, that means the correct threading
size has been reached. If you continue pushing after
this point, you will damage the thread.
Page 30 of 104
THE ENGINEER:
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15. Reverse the ratchet mechanism and turn the die head in
the opposite direction. Be care full to maintain control of
the threader as the dies are removed. Threads can be
damaged when the die head is being removed if you
don’t maintain control and move the piece smoothly.
16. Stand the pipe on end and gently tap it to remove

any particles that may be lodges within.
17. Clean the pipe with cloth, removing any oil. Be careful,
the threads will be very sharp.
18. Seal the threading with a pipe thread compound when

attaching the pipe to the connector.
19. Clean the pipe threader machine thoroughly after use so

the oils and metal pieces do not damage the machine,
which could cause sub-standard threading during your
next project.
11.4 Installation Procedure
11.4.1 Sleeves
o Size of Sleeves against pipe diameter shall be installed as
per the approved shop drawing.
o Establish the exact location and/or elevation of the pipes to

be provided with pipe sleeve, referring on the approved shop
drawings.
o Install following pipe sleeves as per its application: passing

through penetration in floors, partition, roofs and walls.
Page 31 of 104
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Area of Application Material Specification Pipe Size
Exterior & Interior

Galvanized Steel As per approved
Concrete walls All Pipe Size
Pipe Sleeve materials
above grade
Concrete slabs Galvanized Steel As per approved

Fire Protection All Pipe Size
above grade Pipe Sleeve materials
Piping Sleeves.
Galvanized Steel As per approved

Interior partitions All Pipe Size
Pipe Sleeve materials
o Approved G.I. sleeves as per material submittal shall be

used wherever it through penetration in floors, partitions,
roofs and walls.
o Site engineer shall ensure that outside diameter of sleeve is
greater than the pipe diameter and it should be sized to
accommodate the outside diameter of the insulation.
o Wherever the pipe work passes through a fire rated
structure the gap in between the sleeve and the pipe shall
be caulked with approved fire stop compound capable of
achieving fire separation compatible with the structure
through which it passes.
o Cut sleeves to length for mounting flush with both surfaces.
Extend sleeves installed in floors of mechanical equipment
areas or other wet areas 2 inches (50mm) above finished
floor level. Using grout, seal the space outside of sleeves in
slabs and walls without sleeve-seal system.
o Install sleeves for pipes passing through interior partitions.
Cut sleeves to length for mounting flush with both surfaces.
o For pipe sleeves at reinforced concrete section should be
closed at both ends. Install the pipe sleeve and secure by
providing cross-brace using reinforcing bars. This shall
prevent the sleeve from moving during concrete pouring.
The pipe sleeve should be installed well before the
completion of re-bars and form works installation.
o After the installation of sleeves, it shall be covered with
polythelene sheet.
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o Site engineer shall ensure that the G.I. sleeve is tightly tied
with reinforced steel rod.
o After the installation is carried out, Inspection shall be raised

for engineers witness and approval of Consultant.
Pipe Floor Penetration
Pipe Roof Penetration
Page 33 of 104
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Pipe Wall Penetration
11.4.2 Fire Sealant (will be submitted in a separate submittal)

o After the removal of the concrete forms and installation of
the pipeline, the annular space between the sleeve and the
pipe shall be filled with caulking material (oakum) leaving
enough space at both ends of the sleeve for sealing and
then apply approved fire sealant.
o Note: the above mentioned details above the installation of

fire rated sealant does not mean that it will under Advance
Vision Scope, that the scope will be as per contract.
Page 34 of 104
THE ENGINEER:
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11.4.3 Groove Coupling Joint Installation

1. Inspect pipe ends for smoothness.
2. Apply lubricant to gasket and housing interior.
3. Slip on gasket to pipe end.
4. Slip on gasket to other pipe end.
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THE ENGINEER:
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5. Install coupling housing.
6. Tighten nuts and bolts.
11.4.4 Lubrication of Gasket (ref. Victaulic field installation

handbook)
Page 36 of 104
THE ENGINEER:
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11.4.5 Tightening Nuts of Grooved Coupling

(ref. Victaulic field installation handbook)
o Tighten Nuts: tighten the nuts evenly by alternating sides

until metal-to-metal contact occurs at the angle bolt pads.
Make sure the housings’s keys completely engage the
grooves and the offsets are equal at the bolt pads. To ensure
a rigid joint, equal and positive offsets are preferred. Note: It
is important to tighten the nuts evenly to prevent gasket
pinching. An impact wrench or standard socket wrench or
standard socket wrench can be used to bring the bolt pads
into metal-to-metal contact. Refer to the “impact wrench
usage Guidelines” section in this manual.
o Visually inspect the bolt pads at each joint to ensure metal-

to-metal contact is achieved.
o “Negative” bolt pad offsets can occur when the nuts are not
tightened evenly, which produces over-tightening of one side
and under-tightening of the other side. In addition, “negative”
offsets can occur if both nuts are under-tightened.
Page 37 of 104
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Page 38 of 104
THE ENGINEER:
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11.4.6 Mechanical Tee – Installation Procedure

(ref. Victaulic field installation handbook)
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3a. Make sure the locating collar engages the outer hole
properly. Check this engagement by rocking the upper
outlet housing in the hole.
4. Install Remaaining Bolt / Nut: Insert the remaining bolt.

Thread a nut onto the bolt finger-tight. Note: Make sure the
oval neck of each bolt seats properly in the bolt hole.
5. Tighten Nuts: Make sure the locating collar is still

positioned properly in the outlet hole. Tighten the nuts
evenly by alternating sides until the upper (outlet) housing
contracts the pipe completely.
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o If a branch connection is made to the upper housing before

the Mechanical T is installed on the pipe. Make sure the
branch connection is 90⁰ to the pipe run before completing
the tightening sequences of the Mechanical T assembly.
o When the Mechanical T is used as a transistion piece

between two runs, it must be assembled unto the runs
before the branch connection is made.
o Victaulic female threaded products are designed to

accommodate standard ANSI make pipe threads only. Use
of male threaded products with special features, such as
probes, dry pendent sprinkler heads, etc., should be verified
as suitable for use with this Victaulic product. Failure to
verify suitability in advance may result in assembly problems
or leakage.
Branch Connection
11.4.7 Installation of Hangers & Support
o Refer to the approved shop drawing details for support

(reference: 421-A000-SH-F-04-ZZ0001).
o Layout the support using string blue chalk line to maintain

the straightness and correctness in spacing of the supports.
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o Install pipe hanger and supports as per approved issued for

construction detailed drawings.
o Hanger and support material should be according to the

approved material submittal and passed the QA/QC
Engineer inspection.
o Spacing of support and installation detailed as per approved

shop drawing shall be implemented.
11.4.8 Installation of Beam Clamp Hanger & Support
o Refer to the approved shop drawing details for support

(reference: 421-F136-SH-F-04-020001).
o Layout the support using string blue chalk line to maintain

the straightness and correctness in spacing of the supports.
o Install pipe hanger and supports as per approved issued for

construction detailed drawings.
o Hanger and support material should be according to the

approved material submittal and passed the QA/QC
Engineer inspection.
o Spacing of support and installation detailed as per approved

shop drawing shall be implemented.
11.4.9 Installation of Flexible Coupling as per

NFPA 13 – Chapter 9
o 9.3.2.1 – listed flexible pipe coupling joining grooved end
pipe shall be provided as flexure joints to allow individual
sections of piping 2 ½ inches (65mm) or larger to move
differentially with the individual sections of the building to
which is attached.
o 9.3.2.2 – Coupling shall be arranged to coincide with

structural separations with a building.
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o 9.3.2.3 – Systems having more flexible couplings than

required by this section shall be provided with additional
sway bracing as required.
o 9.3.2.3.1 – Within 24 inches (610mm) of the top and bottom

of all risers, unless the following provisions are met: (a) In
risers less than 3 feet (0.9m) in length, flexible couplings are
permitted to be omitted. (b) In risers 3 feet to 7 feet (0.9m
to 2.1m) in length, one flexible coupling is adequate.
o Within 12 inches (305mm) above and within 24inches

(610mm) below the floor in multistory buildings.
o On both sides of concrete or masonry walls within 1 foot

(305mm) of the wall suface, unless clearance is provided.
o Within 24 inches (610mm) of the top of the drops exceeding

15 feet (4.6m) in length to the portions of systems supplying
more than one sprinkler, regardless of pipe size.
o Within 24 inches (610mm) above and 24 inches (610mm)

below any intermediate points of support for a riser or other
vertical pipe.
o 9.3.2.3.2 – when the flexible coupling below the floor is

above the tie-in main to the main supplying that floor, a
flexible coupling shall be provided in accordance with one of
the (1) on the horizontal portion within 24 inches (610mm)
of the tie-in (2) on the vertical portion of the tie-in where the
tie-in incorporates a riser.
o 9.3.2.4 – flexible coupling for drops to hose lines, rack
sprinklers, mezzanine and free-standing structures shall be
installed regardless of the pipe sizes (1) within 24 inches
(610mm) of the top of the drop. (2) within 24 inches
(610mm) above the uppermost drop support attachment,
where drop supports are provided to the structure, rack, or
mezzanine. (3) within 24 inches (610mm) above the bottom
of the drop where no additional drop support is provided.
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11.4.10 Pipe Identification, Tagging and Labeling
o Clean the piping and equipment surfaces of substances that

could impair bond of identification devices, including dirt, oil,
grease, release agents, and incompatible primers, paints,
and encapsulants.
11.4.10.1 Pipe Identification Installation
 After the pipe layout hydrostatically tested and finally

painted, install pipe identification for every 3 meters
apart and every change in direction.
 Background Color – Red.

 Letter Color – White.
 Lettering Size – at least 1-1/2 inches (38mm) high.
 Flow – Direction Arrows – integral with piping-system

service lettering to accommodate both directions or
as separate unit on each pipe label to indicate flow
direction.
 Pre –Tensioned Pipe Labels – pre-coiled, semi-rigid

formed to cover full circumference of pipe and to
attach to pipe without fasteners or adhesive.
11.4.10.2 Valve - Tag Installation

 Are mainly used for identification & safety. Therefore,
clear & visible information that they withstand
exposure to harsh environments & retain important
data. Valves tags that will not rust or corrode and are
also made to last in a wide range of temperatures.
 Stamped or engraved with ¼ inch (6.4mm) letters for

piping-system abbreviation and 1/2 inch (13mm)
numbers.
 Fasteners – brass beaded chain.
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 Tag Material; Brass – 0.032 inch (0.8mm) thick, with

predrilled holes for attachment hardware.
 Valve-Tag Color – Red.

 Valve Schedule – for each piping system on 8-1/2-by-
11-inch (A4) bond paper. Tabulate valve number,
piping system, system abbreviation (as shown on
valve tag), location of valve (room or space),
normal-operating position (open, closed, or
modulating), and variations for identification. Mark
valves for emergency shutoff and similar special
uses.
11.4.10.3 Warning - Tag Installation
 Material & thickness – multilayer, multicolor, plastic

labels or mechanical graving, 1/16 inch (1.6mm)
thick, predrilled holes for attachment hardware.
 Letter Color – Black.
 Background Color – Yellow.

 Minimum Label Size – length and width vary for
required label content, but not less than 2-1/2 by ¾
inch (64 by 19mm).
 Minimum Letter Size – ¼ inch (6.4mm) for name of
units if viewing distance is less than 24inches
(600mm), ½ inch (13mm) for viewing distances up
to 72 inches (1830 mm), and approximately larger
lettering for greater viewing distances. Include
secondary lettering two-thirds to three-fourths
the size of principal lettering.
 Fastener – stainless-steel rivets or self-tapping srews.
 Adhesive – contact-type permanent adhesive,

compatible with label and with substrate.
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 Label Content – include caution and warning

information, plus emergency notification instructions.
11.4.10.4 Metal Label for Equipment Installation
 Material & thickness – Brass 0.032 inch (0.8 mm)

thick, with predrilled holes for attachment hardware.

 Background Color – Red.
 Minimum Label Size – length and width vary for
required label content, but not less than 2-1/2 by ¾
inch (64 by 19mm).
 Minimum Letter Size – ¼ inch (6.4 mm) for name of

units if viewing distance is less than 24 inches (600
mm) for viewing distances up to 72 inches (1830
mm), and proportionately larger lettering for greater
viewing distances. Include secondary lettering two-
thirds to three-fourths the size of principal lettering.
 Fasteners – stainless-steel rivets or self-tapping

screws.
 Adhesive – contact-type permanent adhesive,
compatible with label and with substrate.
 Label Content – include equipment’s drawing

designation or unique equipment number, drawing
numbers where equipment is indicated (plans, details,
and schedule), and the specification section number
and title where equipment is specified.
Page 46 of 104
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11.4.11 Automatic Wet Sprinkler System
o Sprinkler Systems – Fully automated sprinkler system shall

be provided to all buildings in accordance to NFPA
Requirement.
o The minimum pressure available at each sprinkler shall be

designed in such a way that the required design density is
achieved or the required flow at each sprinkler is achieved
based on the application of the area whichever is higher. But
in any case the minimum pressure requirement stated in
NFPA 13 & recommendation of the sprinkler manufacturer
are met.
o Each sprinkler system shall be connected with an alarm

check valve & isolation valve. Each alarm check valve shall
not serve a portion of floor exceeding 4831 sq.m. In any case
if the floor area exceeds 4831 sq.m. additional alarm check
valve with riser shall be provided. Non return valves shall be
installed in the breeching inlet piping to avoid back flow of
water from the system. Each sprinkler riser shall be
connected with a breeching inlet. Breeching inlet piping shall
be connected to the downstream of the alarm check valve.
o The sprinkler system shall be zoned and each zone shall be

provided with an isolation valve supervised electrically, flow
switch (connected to the fire alarm system) test and drain
valve, pressure gauge, etc. to comply with NFPA 13. The
outlet of the drain valve shall be connected to the nearest
floor drain.
o Automatic air release valves shall be installed at the elevated

level of each riser with an isolation valve and end cap.
o All the isolation valves shall be provided with a supervisory

switch which shall be electrically supervised in the main fire
alarm panel. There shall be an individual address for each
isolation valve.
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o Control and Alarms Requirements – shall be connected to

the fire alarm system, BMS monitoring provided as defined in
the BMS design report. Pressure reducing valves or other
restricting devices shall be used to control the maximum
pressure & maximum flow for each water outlet point
o Pressure Gauges – shall be installed in each system riser.

Pressure gauge should installed above and below each
alarm check valve where such devices are present.
o Water Flow Detecting Devices – the alarm apparatus for a

wet pipe system shall consist of a listed waterflow detecting
alarm device with the necessary attachments required to give
an alarm.
o Relief Valves – a gridded wet pipe system shall be provided

with a relief valve not less than ¼ in. (6.4mm).
o Fire Water supply to all buildings shall be connected to the

external fire fighting distribution site wide utility network. The
supply pipe shall be sized hydraulically to meet building fire
fighting flow requirements.
11.4.11.1 Installation Wet Sprinkler System
1. Keep the materials in good storage conditions and

implement proper handling.
2. Prior to commencement of any work, areas and access will

be inspected to conform that areas are ready to start the
work.
3. Carefully unload required lengths and sizes of pipes to the

work area. Identify type and location of pipes to be installed.
4. Fire protection water piping installation inside building

(Seamless Black steel piping)
a) Indicate general location and arrangement of piping.
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b) Determine the position of the pipe supports hanging

points and mark out on the concrete surface.
c) By means of string and chalk lines the actual pipe layout

will be identified, so as to allow for the installation of pipe
supports, anchors and guides.
d) Mark pipe support locations, drill and install anchor bolt

onto slab soffit. ensure the anchor is totally inside
concrete.
e) Supports will be fixed in place to suit the elevation of

piping. Threaded rods shall be straight, firmly fixed to the
fastener and extend perpendicular. The Pipe support
shall be horizontal and firmly fixed to the threaded rod.
f) Pipes are then lifted to the required location & level

manually or by use of Chain pulley. Position & tighten the
pipe supports to firmly hold the pipe.
g) The pipe will be checked for initial level and position and,
if necessary, adjusted on the pipe support, carefully
aligned prior to final connection.
h) Assemble the pipes using threaded fittings I grooved

couplings / flange fittings as per approved submittal.
i) Threaded Pipes & Fittings: - Apply a thin layer of paste

applied & a few strands of jute yarn are wound over the
threaded ends of pipes. Insert the threaded pipe ends
into the screwed fitting & tighten the pipe firmly using an
appropriate pipe spanner & finally pipe system is checked
for proper alignment & re-leveled, if required.
j) Grooved Pipes & Fittings: -A thin film of lubricant is

applied to the Neoprene rings of the grooved fittings & the
grooved pipe is inserted into the fitting. The bolts on the
fitting are then tightened to firmly joint the pipe & finally
pipe system is checked for proper alignment & re-leveled,
if required.
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k) Remove scale, slag, dirt, and debris from inside and

outside of pipes, tubes, and fittings before assembly.
l) Install hanger rod and split ring support or common

bracket support to required position and level. Comply
with requirements for hanger materials in NFPA 13
Installation of Sprinkler System.Hanger rod sizes will be
in accordance with the requirements of the specification.
m) Supports will be arranged as near as possible to pipe

joints and any change in direction.
n) Risers shall be supported by pipe clamps or by hangers

located on the horizontal connections within 24 inches of
the centerline of the riser. Distance between supports for
risers shall not exceed 25 ft (7.6 m).
o) During the installation, the open ends of pipes will be

protected by plug or plastic caps, which will only be
removed when the adjoining sections will be installed.
p) Pipes and Fittings up to 50 mm dia. shall be threaded

type and 65 mm dia. and above shall be groove type
connection as per specification and approved material
submittal.
q) Pipes crossing construction expansion joints, mechanical

type expansion joints to be installed in the system. ( or
group of flexible couplers achieving the required
expansion)
r) Install sleeves for piping penetrations of walls and floors.
s) It shall be ensured that all complete installation look neat

and tidy , and there is adequate support spacing between
pipes as possible.
t) Install labeling and pipe markers on piping according to

requirements in NFPA 13 & project specification.
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6. Install sprinkler control valves, test assemblies, and drain

risers adjacent to standpipes when sprinkler piping is
connected to standpipes.
7. Install automatic (ball drip) drain valve at each check valve
for fire-department connection, to drain piping between fire-
department connection and check valve. Install drain piping
to and spill over floor drain or to outside building. Install
alarm devices in piping systems.
8. Install shutoff valve, backflow preventer, pressure gage,

drain, and other accessories indicated at connection to
water-service piping.
9. Grooved Coupling Connection for all valve size connection.
11.4.11.2 Hydrostatic Pressure Leak Test

 The installation to be tested shall be inspected for
compliance with the drawings and specifications.
Significant variations shall be investigated and
corrected, if required, before proceeding with the tests.
a) Before testing ensure that all temporary connections have
been made and that only personnel needed for the
pressure test are present.
b) All items for test have to be provided on site before the
test i.e. pressure gauges, instruments, water etc.
c) Before taking up pressure testing, each valve in the pipe

system will be checked by closing and opening to
observe if it is working efficiently (any valve found not
working satisfactorily is replaced). Keep open all the in-
line valves.
d) Isolate any parts of the system that their pressure rating
is less than the testing pressure such as relief valves,
automatic air vents and all devices that might be
damaged by the test pressure.
e) No pressure shall be applied against the closed gate of

gate valves. All valves shall be in the open position but
completely back seated during testing. End valves shall
be capped installed by blind flange.
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f) No testing shall be carried out against or through the

pressure reducing valves. The setting of the pressure
reducing valves shall not be changed for testing
purposes.
g) Plug all the open ends of pipes, keeping only two points
open, one at the highest end & ·the other at the lowest
end of the pipe section to be checked.
h) Install a gate valve at the highest open end of the pipeline
and keep it fully open to act as "air purge point to relieve
the trapped air from the pipeline.
i) A "Tee" connection Is installed at the lower end of the
pipe. A water pressure gauge with a gate valve & a
hydraulic pressure pump are attached to one end of this
Tee connection & a gate valve at the other free end of the
Tee connection to act as a "Filling Point".
j) Verify pressure gauges for calibration certificates. Check
proper filling and pressurization sequence of piping
system to be tested.
k) Fill pipe slowly with water through the filling point. Do not
use power-driven pump unless approved.
l) Fill absorbent pipes with water and Allow to stand 24
hours at working pressure.
m) Once all the air in the pipe system is purged through the
"purge point" and only water starts flowing out indicating
that the pipeline is free from trapped air, shut the air relief
gate valve at the top end of the pipeline. Once the
pipeline is filled with water shut the gate valve at the filling
point too.
n) All piping and attached appurtenances subjected to
system working pressure shall maintain that pressure
without loss for 24 hours. Test pressure shall not exceed
maximum pressure for any valve, or other component in
system under test.
o) Now start applying water pressure through hydraulic
pressure pump, till the pipeline attains a test pressure of
1.5 times the working pressure for 2 hours.
p) Walk along the pipe line route & Inspect for any leakage.
If any leakage is found, drain off the water from the
system by opening the filllng point at the lowest end of
the system .Rectify the leak by tightening the joint or
replacing of defective pipe I fitting as the case may be.
Page 52 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
q) The test pressure shall be read from a gauge located at

the low elevation point of the system or portion being
tested.
r) Once the test has been satisfactorily completed the test
pressure shall be released slowly so as not to produce
shocks and sudden contractions that might damage the
piping.
s) Prepare reports for tests and for corrective action
required.
t) Note:Notify Consultant at least 24 hours before Testing
must be made. Perform test specified as with the
presence of Consultant.
11.4.11.3 Flushing Procedure
 After approval of installation of pipes and fittings,

flushing shall be done for sprinkler system with clean
water to remove dust and debris that might have been
present during construction works.
 All obstructions, debris and superfluous matters, shall
be removed from the pipeline. All piping shall be
flushed out before commissioning.
 Items of equipment which would be sensitive to
damage during hydro flushing shall be removed,
blocked off or isolated.
 Hydrostatic or water flush: use clean, fresh water.
 Install test drain valve to the drain points.
 Provide empty drum or container.
 Provide water supply.
 Provide flow measurement in flushing water supply line
to be used as basis for verification of flow velocities in
piping system.
 Test drain valve shall be flushed in fully open position
at drain points.
 The drain points should be tapp or near the floor drain.
If ever there is no floor drain near the drain point, we
can used empty drum or container to stored flush
water. Observe proper disposition of flush water.
 All piping systems shall be flushed using high
pressurized pump.
Page 53 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Flushing has to be done by filling the system from one

and leaving the bottom valve open at the opposite end
with pressurized clean potable water with required flow
maintaining 10 ft/sec water velocity to carry out all
debris/dirt/slag along with it.
 The flushing operation shall be continued until
satisfactory cleaning is ensured then close all bottom
ends.
 Note: Disinfections process in fire fighting is not NFPA
requirement, the disinfections chemical material will
cause rusting and reactions with steel pipes. Refer to
RFI Submission Reference: 421-A000-M-AV-01712
Rev.00. And if ever required by consultant the
disinfections will be prepared by specialist and will be
separately submitted.
11.4.11.4 Interface
 The wet pipe system employs automatic (fusible link,
glass bulb, or closed type) sprinklers attached to piping
containing water pressure at all times. When fire
occurs, individual sprinklers are actuated by the heat,
and water flows immediately.
S.N. ⁰F ⁰C ⁰F ⁰C Temperature Color Glass
Classification Code Bulb
1 100 38 135-170 57-77 Ordinary Uncolored/ Orange /
Black Red
2 150 66 175-225 79-107 Intermediate White Yellow /
Green
3 225 107 250-300 121-149 High Blue Blue
4 300 149 325-375 163-191 Extra High Red Purple
5 375 191 400-475 204-246 Very High Green Black
6 475 246 500-575 260-302 Ultra High Orange Black
7 625 329 650 343 Ultra High Orange Black
 Alarm Check Valve – the wet pipe system is
controlled by an alarm check valve. When a sprinkler
activates, the flow of water raises the alarm valve
clapper from its seat, thereby lifting the pilot valve disc
from the nozzle. These permits water to enter the
alarm line. A water motor gong is actuated by the flow.
An optional pressure switch may be attached on the
alarm line to provide an electric signal. The electric can
be send to the building’s main fire alarm control panel.
Page 54 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Where the water supply has constant pressure, the

alarm valve is used without the retard chamber. In
cases where a local alarm is adequate, water is
admitted directly to water motor-driven gong. If no
water motor gong is required.
11.4.12 Automatic Clean Agent Fire Suppression System

(FM200)
o FM200 gaseous fire suppression is provided for the electrical

ITC equipment rooms to comply with the requirements of
NFPA 2001.
o The discharge duration of the gas will be within 10 seconds.

Design concentration for FM200 will be 7.19 %.
o A fire detection, actuation & alarm system will be provided for

each individual gas suppression system. A minimum of 2
Nos. detectors with a combination of ionization & optical type
smoke detectors will be provided with actuation for gas
release and be achieved by cross zoning of the detectors
(double knock). Detector allocation is based on a maximum
of 23 sq/m per detector. Heat detectors are provided in the
battery room with cross zoning.
Page 55 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
o There shall be a time delay of 30 seconds for the discharge

of gas from the time of double knock of detectors. The
following annunciations will be made available at the main
alarm panel from the gas release panel:
 Gas release panel fault

 Fire indication, Stage 1 & Stage 2
 Gas discharge
 Low pressure in the gas storage cylinder
 AC power failure to Gas Release Panel
 System in Manual mode
 Each room protected with a gas suppression system will be

provided with a suitable Horn Strobe at each entrance of the
room, controlled to activate in the event of gas discharge and
to prevent personal entering the room.
 FM200 control panels will be located external to the rooms
adjacent to the main entrance door.
 All ventilation system supply and/or extract ductwork to these

rooms are fitted with motorized dampers to ensure air seal of
the protected room in the event of gas discharge.
 All critical room served by gas suppression system is

provided with a suitable extract ventilation system for gas
clearance (purging) after discharge.
11.4.12.1 Installation Automatic Clean Agent Fire

Suppression System (FM200)
1. Install piping straight and true to bear evenly on the hangers

and supports.
2. Ensure all the piping to be install follow the approved shop

drawing.
3. By conforming the actual location of the hangers and support,

mark the position prior to install anchor bolt to the slab soffit.
Page 56 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
4. Select the hanger based on size of the pipe and install the
hanger rod to the drop in anchor.
5. Check the pipe length as per the approved shop drawing and
cut it by using speed metal cutting machine ensuring it
perpendicular to the pipe.
6. Place the pipe to the threading machine and thread it

accordingly.
7. Make sure that the thread of the pipe is in good condition.
8. Remove the oil from the pipe end after the threading wrap with
abaca fiber with joint compound.
9. Install the pipe to the threaded fittings.
10. After the completing the pipe installation, clean out the
internal surface of pipe work by purging air.
11.4.12.2 Maximum Horizontal Spacing of FM200 System
Pipe Distance Rod
Size Between Diameter
(in.) Support (in.)
s (feet) NOTE:
3/8 7 3/8 • Each pipe section shall b e cleaned internally

before installation with a nonflammable cleaner
½ 7 3/8
such as Perchlorethylene in accordance with
¾ 7 3/8 NFPA 2001, latest edition.
1 7 3/8 • Teflon tape or joint compound shall be used

on all t hreaded joints. All grooved coupling
1 ¼ 7 3/8 gaskets shall be lubricated per the
1 ½ 9 3/8 manufacturer's specifications.
Page 57 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
2 10 3/8 • “C” Clamps are not acceptable to support rod

2 ½ 11 1/2 hangers.
• Rigid pipe supports are required to support the
3 12 1/2 “live load” of the pipe system during dischar ge.
• All systems piping shall be installed in strict
accordance with system plans. If piping cha
nges are necessary, they must be
recalculated on the manufacturer Flow
Calculation Program.
11.4.12.3 Pipe Size of FM200 System
 Pipe size changes, to increase or decrease the size,

can be done at three different locations in the piping
network.
Pipe S ize Change W hen the change in pipe s ize is done at a tee, this is accom plished by
at a Tee using either a reducing tee or a standard tee and reduc ing f ittings. All
reducers m ust be concentric bell reducers or concentric reducing
couplings.
Pipe S ize Change W hen the change in pipe s ize is done at an elbow, this is accomplished b y
at an Elbow using either reducing elbows or a standard elbo w with concentric bell
reducers or concentric reducing couplings
Pipe S ize Change W hen the change in pipe s ize accomplished at a coupling, only concentric
at a Coupling bell reducers or concentric reducing c ouplings can be used.
Page 58 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.12.4 FM200 Cylinder Installation

 Install the FM200 cylinder according to the detail FM200
system installation in the approved drawing. Mounting
Straps / Brackets are used to secure containers to a wall
or other suitable mounting surface. Ensure each of the
cylinders is fully charged.
CONTAINER DATA / SPECIFICATIONS
Container Fill Range Tare Dimension (approximate) Mounting

Valve Size
Size Minimum Maximum Weight Diameter Height Position
Lb. P/N
( L) lbs. ( kg. ) in. (mm) lbs. (kg) in. (mm) in. (mm)
20 12 21 1 21 7 22.375 Upright
70.263
(8) (5.5) (9.5) (25) (9.5) (178) (568.3) -
35 22 38 1 31 7 32.5 Upright
Horizont
70.264
(15) (10) (17) (25) (14.5) (178) (825.5) - al
60 39 68 1 52 10.75 28 Horizont
Upright
70.265 al
(27) (18) (30.5) (25) (23.6) (273) (711.2) -
Horizont
100 63 108 1 77 10.75 38.75 Upright
70.266 al -
(44) (28.5) (49) (25) (34.9) (273) (984.3
( Valve
150/150 70.267 87 150 3 150 20 ) 23.63 Upright /
Up) )
i (39.5) (68) (80) (68) (508) (600.1) Inverted
215 124 216 3 155 20 28.87 Upright
70.268 -
(88) (56.5) (98) (80) (70.3) (508) (733.3
(Upright
Valve
375 217 378 3 225 20 ) 42.5 Up)
70.269 - )
(153) (98.5) (171.5 (80) (102.1 (508) (1079.5
( Valve
Upright
650 378 ) 660 3 ) 385 24 ) 50.625 Up)
70.27 - )
(267) (171.5 (299) (80) (174.6 (610) (1286)
( Valve
) ) Up)
Upright
1000 598 1045 3 550 24 70
70.271 -
(423) (271.5 (474) (80) (249.5 (610) (1778)
( Valve
) ₃ ) ₃ Up)
Fill Range 40 to 70 lbs / ft 630 to 1121 Kg / m
Fill Increments 1.0 lbs 0.5

Container Super - Pressurization kg filling with dry
360 psig @ 70⁰F ( 24.8 bar @ 21⁰C ) after
Container
Level Storage Temperture nitrogen
Limitation
32⁰F (0⁰C) - Minimum 120⁰F (48.9⁰C) - Maximum
Container Rating Dot 4BW500 TC 4BW M534
Page 59 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Factor to be considered.
FACTOR CONSIDERATON
Container brackets must be mounted securely to solid load-bearing surfaces that will
support the container load.
MOUNTING
Some installations may require additional mounting support not supplied by supplier
SURFACE
Container(s) should be located in clean, dry, and relatively vibration-free areas.Avoid

aisle ways and other high traffic areas where physical damage or tampering is more
ENVIRONMENTAL likely.Container(s) should never be mounted where the container could potentially
be splashed with, or submerg ed in any liquid.Do not locate containers where they
EFFECTS would be subject to physical damage, exposure to corrosive chemicals, or harsh
weather conditions.
Container locations must be between 32oF (0 Deg C) to 130oF (54.4 Deg C)

TEMPERATURE Temperatures outside of this range may result in the system not supplying the
desired quantity of agent or accide ntal discharge.
RANGE
In general, the larger the container, the more difficult it will be to remove it from the
system for maintenance and service.
SERVICEABILITY
However, smaller containers that are located in a sub -floor space, under a
computer bank,or above the ceiling over the same computer bank can be difficult
as well.
FLOOR SPACE Consideration should be gi ven to the space available to install the container(s).
Page 60 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.12.5 Nozzle Installation
 Always verify the nozzle identification number

(stamped on the closed end of the nozzle) matches
the nozzle part number listed on the system installation
plans. All nozzle locations should be within 1'- 0"
(0.3m) of their intended locations on the system plans.
Discharge Nozzles must be mounted in the vertical
position and can face either up or down. The piping
should be blown clear to remove chips, mill scale, or
metal shavings before the nozzles are installed.
 360° Nozzles should be located in a symmetrical, or
near symmetrical, pattern within the protected area.
Nozzle patterns need to overlap, to adequately cover
the area without any “blind spots” due to nozzle
locations. Apply to all Nozzle types.
 180° Nozzles should be located in a symmetrical, or

near symmetrical, pattern within the protected area.
180o Nozzles should be located along the
perimeter of the area – discharging along the
perimeter and toward the opposite side. These nozzles
can be located a maximum of 1’-0” (0.3 m) out from the
wall.
11.4.12.6 Conduits and Cable Installation
 Ensure all the conduits and wiring installed in FM200

system are according to the project specification and
approved drawing ½” or ¾” conduits are bent by a
bending machine. Field wiring (16WG) cables may be
installed to an EMP conduit either manually or with the
assistance of the pulling mechanism. Route all field
wiring through the appropriate conduit knockouts.
Provide adequate wire length for stain relief. After the
pulling the wire into the control panel enclosure, verify
wire for ground-fault absence and acceptable
impedances prior to connecting the initiating and
indicating circuits.
Page 61 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.12.7 FM200 Panel Installation
 The mounting location of the control panel enclosure is

very important. Vibration, dust, moisture,
electromagnetic interference, and radio frequency
interference are all types of problems that could
adversely affect the successful operation of the
equipment. Choose a mounting location that is free
from environmental problems. The control panel should
be installed so that viewing window is approximately
60” above the floor. Do not install in an environment
that exceeds the temperature ranges. Ensure the
FM200 panel and alarm devices are installed
according to the system layout in that room. Test the
key to make sure all the key functions are working
properly.
11.4.12.8 Pneumatic Test Procedures
 Pneumatic pressure test has to be conducted on FM200

pipe work as per NFPA 2001 Chapter 7 – Inspection,
Testing, Maintenance and Training.
 7.7.2.2.12 - The piping shall be pneumatically tested in

a closed circuit for a period of 10 minutes at 40 psi
(276 kpa). At the end of 10 minutes, the pressure drop
shall not exceed 20 percent of the test pressure.
 It is always preferable (and the right practice) to test the

pressure for each system or network.
 Plug all nozzle openings.
 Make sure the tightness of main joints physically.
 Leave two ends of the network open.
 An approved pressure gauge is to be used which has

got a reading to 100 psi.
Page 62 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Connect pressure gauge to the lower end of the

network.
 Connect an isolation valve (ball type) to the other end.
 Pneumatic pressure can be obtained by Air Compressor

– Air Supply.
 Connect either the compressor to the other end.
 Pressurize the pipe work.
 Check the pressure gauge reading.
 Once the pressure gauge reaches 40 psi, close the

isolation valve.
 Note the time.
 After 10 minutes, check the pressure gauge.
 If the pressure gauge remains intact, the test is

PASSED.
 Visual leakage or pressure drop less than 32 psi

indicate a failure of test. In this case, check the joints
of the network and tighten the lose joints and conduct
the test again.
11.4.12.9 Integration of FM200 Systems
 FM200 Fire Suppression Systems, when installed to

protect electrical/electronic hazards or high value
assets, will be fully effective if and only if the system is
integrated with other essential services in the building
like HVAC System, Main Fire Alarm Systems, BMS
Systems, Emergency Power Shut Off for vital electrical
equipments, etc.,.
Page 63 of 104
THE ENGINEER:
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 Also, the room has to be completely sealed so that

FM200 discharged will not escape. Escaping any
amount of FM200 agent will result a lower concentration
which would be considerable especially FM200
concentration for the room is a minimum as 7% volume
by volume.
 7.7.2.3* Review of Enclosure Integrity – all total

flooding systems shall have the enclosure examined
and tested to locate and effectively seal any significant
air leaks that could result in a failure of the enclosure to
hold the specific agent concentration level for the
specified holding period. Quantitative results shall be
obtained and recorded to indicate that the specified
agent concentration for the specified duration of
protection is in compliance with Section 5.6, using an
approved blower fan unit or other means as approved
by the authority having jurisdiction.
 HVAC Systems should be turned off prior to the gas
discharge and also any openings related with HVAC
Systems are to be closed to assure a complete sealing
of the room.
 Any openings of the duct to the room in fresh air or
return ducts are to be closed completely by a
motorized fire damper. Most of the motorized fire
dampers are of spring return actuator type (fail safe).
The actuator of the damper will get a signal from the
pre-discharge (2nd Stage) relay and then will close the
damper to ensure the total sealing of the room.
 Wall mounted Motorized Damper for opening of duct

on wall - examined and tested to locate and then
effectively seal any significant air leaks that could result
in a failure of the enclosure to hold the specified agent
concentration level for the specified holding period.
Quantitative results shall be obtained and recorded
to indicate that the specified agent concentration for
the specified duration of protection is in compliance
with Section 5.6, using an approved blower fan unit or
other means as approved by the authority having
jurisdiction.
Page 64 of 104
THE ENGINEER:
(Phase I)
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 Motorized Fire Damper is to be provided on the duct

opening to close the damper prior to the system
discharge. Actuator will be connected with FM200
Control Panel to get the actuation relay contact (pre-
discharge state).
 Pre-discharge relay will be connected to the damper (if

it is a failsafe or spring return actuator) to close prior to
discharge. Damper can be reset after the hold time
after discharge and after the FM200 system is reset.
Page 65 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Multi-opening of HVAC Duct – for multiple openings,

it would be better duct just outside the room or inside
the room so that the multiple dampers can be avoided.
For that purpose, In-Line Motorized Fire Damper can
be utilized.
 If, for any reason, the in-line damper can be installed

only far from the room, then the volume of the ducting
till the damper will have to be added to the room
volume for calculation of FM200 agent.
 Pre-Discharge Relay will be connected to the Damper (if

it is a failsafe or spring return actuator) to close prior to
discharge. Damper can be reset after the hold time
after discharge and after the FM200 system is reset.
 Sealing the Hazard – Enclosure – as per NFPA 2001,

the room or the hazard to be protected by FM200
system should be properly sealed in order to hold the
FM200 agent discharged into the room for the specific
hold time. This document analyzes different scenarios
of sealing the hazard.
Page 66 of 104
THE ENGINEER:
(Phase I)
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 Sealing Void: (Rooms with false ceiling) – unless

specified, ceiling void normally contains lighting circuits
and HVAC ducts. They don’t need to be protected by
FM200 generally. Ceiling void can be sealed properly
and isolated from the room protected by FM200. For
that purpose, false ceiling should be made of fire rated
air tight materials. Ceiling tiles (perforated or non-
perforated) cannot be considered to fall in this
category. When the ceiling void cannot be isolated
comply from the room, theceiling void should be
protected bey FM200 system. But, in this case, it is to
be made sure that the walls are to be extended to the
ceiling slab so that the complete isolation of the room
with ceiling void is obtained from other rooms.
 Raised Floor – are normally installed in the control

rooms, computer rooms, server rooms, UPS rooms,
Data rooms, Telephone rooms, etc., for running the
data cables. In this case, floor voids are considered as
electronic hazards and are to be protected by FM200
systems.
Page 67 of 104
THE ENGINEER:
(Phase I)
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 Doors – normally, it is found that the doors will have a

gap and this would result the scape of FM200 agent
through the gap. Such gaps are to be closed by
approved fire sealant. Sealants can be provided either
with door or with the frame. Sealants will be flexible
and ensure a complete tightness when the door is
closed.
Page 68 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Door with Louvers – there are certain doors with

louvers existing. In this case, Motorized Fire Dampers
or Fire Shutters will have to be provided on the louvers
to close the opening prior to FM200 discharge.
Motorized Fire Damper is to be provided on the louver
opening to close the damper prior to the system
discharge. Actuator will be connected with FM200
Control panel to get the actuation relay contacts (pre-
discharge state). Pre-Discharge Relay will be
connected to the damper (if it is a failsafe or spring
return actuator) to close prior to discharge. Damper
can be reset after the hold time after discharge and
after the FM200 system is reset.
Page 69 of 104
THE ENGINEER:
(Phase I)
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 Cable Trenches – cable trenches are to be protected

by FM200 system if they are not able to isolate from
the room. The isolation should be by means of air tight
cover plates, sealant foams in a cable entries and fire
sealants in any other gaps of the cover plates.
Page 70 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.12.10 Interface
 FM200 systems will have to be monitored by the Main

Fire Alarm Systems for Alarm, Gas release and
Trouble, unless specified otherwise.
 FM200 Systems are preferred to be monitored by the

BMS systems as well for Alarm and Trouble unless
specified otherwise.
 Smoke detection within the hazard area shall be

provided by grid of alternating photoelectric smoke
detectors. Activation of any detector in the grid shall
activate the “Grid Detector” functions described below.
Activation of a detector other than of the grid, shall
start the “Confirmation sequence” below.
 All automatic extinguishing agent release shall be
through dedicated extinguishing (FSCP) control
panels listed for the purpose and not directly by FAS.
However, FAS shall monitor the extinguishing system
for alarm and trouble.
 Upon operation of the “Grid Detector” associated with

the protected area, the system shall:
o Activate a positive fire alarm sequence.

o Release fire / smoke dampers.
o Shutdown HVAC System supplying protected
area.
 Upon confirmation of the Alarm by a “second detector

(not part of the grid)”, the system shall:
o Activate fire alarm system Stage 2.
 Upon activation of the manual release station the

system shall:
o Activate fire alarm system Stage 2.

o Release fire / smoke dampers.
Page 71 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
o Shutdown HVAC System supplying protected

area.
11.4.13 IG 55 Inert Gas Fire Suppression System
 IG 55 Gaseous fire suppression system is in accordance with

Exhibit “D” – Special Specifications, Part – D2 – Section
212200 – Clean-Agent Fire Extinguishing Systems.
 It is difficult to ensure the air tightness (room integrity) within

the voids, i.e. ceiling void, room void and raised floor. Here
the design is considered as total flooding and extinguishing
agent shall be discharged to all zones in case of fire in any
zone.
 The design concentration for the gas shall comply with the
requirements of NFPA 2001 and will have to be approved by
the Consultant. The discharge duration of the gas shall be
within 60 seconds and pipes have been sized accordingly.
 Design concentration for IG 55 shall be for

 Class B 45.5 %
 Class C 37.9 %
11.4.13.1 IG-55 Physical Properties
Page 72 of 104
THE ENGINEER:
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 Mixture with 50 % Argon (IG-01) and with 50 % Nitrogen

(IG-100). It is an inert gas, non-conductive, colorless,
odorless and flavorless. It is non corrosive and may be used
normal temperatures.
11.4.13.2 IG-55 Primary Components:
 Gas storage bottles

 Distribution pipe work
 Solenoid head
 Solenoid actuator
 Pneumatic actuator
 Local manual actuator
 Directional valve
 Supervisory low pressure switch for each cylinder
 Discharge pressure switch
 Abort switch
 Auto / Manual selector switch
 Manual release sign
 Entrance warning sign
 Gas extinguishing panel
 Smoke detectors
 Air sampling high sensitive smoke detection (for
critical rooms)
 Horn strobe
 Flashers
 Alarm bell
11.4.13.3 Installation of IG55 Inert Gas Fire

Suppression System
 Install clean-agent extinguishing piping and other

components level and plumb, according to
manufacturers’ written instruction.
 Ensure all the piping to be install are follow the

approved shop drawing.
Page 73 of 104
THE ENGINEER:
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 Grooved piping joints: grooved pipe ends according to

AWWA C606 dimensions. Assemble grooved-end steel
pipe and steel grooved-end fittings with steel, keyed
couplings and lubricant according to manufacturer’s
written instructions.
 Install extinguishing-agent containers anchored to

substrate.
 Install pipe and fittings, valves, and discharge nozzle

according to requirements listed in NFPA 2001,
Section “Distribution”.
 Install valves designed to prevent entrapment of

liquid, or install pressure relief devices in valve
sections of piping systems.
 Support piping using support and methods according

to NFPA 13. Refer also to the approved shop drawing
for Pipe Support Detail, 421-A000-SH-F-04-ZZ0001.
 Install seismic restraints for extinguishing – agent

containers and piping systems.
 Install control panels, detection system components,

alarm and accessories, complying with requirements
of NFPA 2001, Section “ Detection, Actuation, and
Control System” as required for supervised system
application.
 Approved shop drawings indicated general

arrangement of piping, fittings and specialties.
 Where installing piping adjacent to equipment, allow

space for service and maintenance.
 Connect electrical devices to control panel and to

building’s fire-alarm system.
 After the completing the pipe installation, clean out the

internal surface of pipe work by purging air.
Page 74 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.13.4 Racking Assembly
 Cylinder Racking Assemblies are designed to support

ProInert cylinder on multiple or main/reserve cylinder
applications. Cylinder Racking Assemblies are available
in single, double or triple row configurations. All
necessary hardware and support material are supplied
with each assembly.
 Double and Triple Row Rack Assemblies utilise Unistrut

as both the front and back supports together with
Clamp Rod Assemblies to secure the cylinders to any
structurally solid surface.
11.4.13.5 Cylinder Assembly
 The following sections provide procedures for the

correct installation and mounting positions of Fike
Proinert Cylinder.
 Cylinders should be located in clean, dry and

relatively vibration-free areas. Avoid aisles and other
traffic areas where physical damage or tampering is
more likely. Cylinders should never be mounted where
the cylinder could potentially be splashed with, or
submerged in any liquid. Cylinder storage location
must be within a temperature of - 4⁰F to + 120⁰F (-
20⁰C to +48.9⁰C) for system components to function
properly.
Page 75 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Cylinder brackets must me mounted securely to solid

load-bearing surfaces that will support the cylinder
load. Some installations may require additional
mounting support not supplied by Fike.
 Cylinders should be located to allow easy accessibility

to the actuation package for manual release of the
system. Manual release is achieved by removing the
locking pin and pressing the red manual activation
strike knob adjacent to the electric solenoid. This will
pneumatically initiate the discharge sequence.
 Warning: The ProInert valve Pneumatic Actuator

should always be the last component installed on any
Fike ProInert system.
 Procedure:
1. Confirm the cylinder location and mount the cylinder

rack and manifold support.
2. Position the cylinders in the racking. Do not remove
the safety/shipping cap until the cylinder are fully
mounted. The orientation of the valve outlet is
indicated by a label on the cylinder neck. Generally
discharge outlets will be to the right and at an angle of
30 degree to the wall.
3. Secure the cylinders and mount the manifold.
4. Fit the discharge hose assemblies to the manifold.
5. Install and test the discharge pipe network.
6. Remove the safety/shipping caps and valve outlet
caps (retain for future use).
7. Remove and retain the Pressure Gauge blanking
plug.
8. Fully screw in the gauge and then unscrew it by a
maximum of 1 turn to the correct orientation.
9. Remove and retain the plug from the valve actuation
report.
Page 76 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
10. For installation details for connecting the UVO, Relay

Actuator, Pneumatic Actuator and pilot hoses to each
cylinder valve refer to the Comp Specs. Do Not attach
to the cylinder valves until the system is fully
commissioned.
11.4.13.6 Pressure Gauge w/ Low Pressure Switch
 The following procedure is used to install and/or

replace the pressure gauge with low pressure
switch on a changed cylinder. This device can be
installed in the fill port on a container that is
charged by using the following steps:
 Important Note: Cylinder must be securely

mounted in the cylinder racking or cylinder strap
before installing pressure gauge.
1. Prior to Assembly; lubricate the Pressure Gauge

Assembly O-Ring (p/n 02-10674 with Molycoat 55
or equal. Use care not to get lubricant into
pressure port. Notes: “Do Not” apply Teflon Tape
to Pressure Gauge Adaptor threads. “Do Not”
cross thread the Pressure Gauge Assembly during
installation.
2. Remove and retain Plug from pressure gauge port.
3. Screw in the Pressure Gauge Assembly (Hand

Tight) until resistance is felt. Use locking pliers or
wrench to screw in the Pressure Gauge Assembly
until it bottoms out. This will open an internal check
valve and pressurize the gauge.
4. To align the Pressure Gauge, un-screw Pressure

Gauge Assembly up to 1 turn.
Page 77 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
5. Leak check around the pressure gauge port using

Snoop leak test fluid or equivalent. If a leak is
detected, remove the Pressure Gauge Assembly
from the ProInert vaolve and remove the lubricant
and contaminants from the O-Ring, threads and
valve port using isopropyl alcohol and soft clean
cloth. Lubricate the ORing with Molycoat 55 or
equal land reinstall. Leak test around the pressure
gauge port. If a leak is detected, remove the
Pressure Gauge Assembly from the Inert Valve,
remove the O-Ring, install a new ORing, lubricate
the O-Ring with Molycoat 55 or equal, install the
Pressure Gauge Assembly in the ProInert valve,
and leak test around the pressure gauge port.
 Warning: When removing the Pressure Gauge
Assembly from the pressurized ProInert cylinder, a
“pop” sound will occur. This is the result of a minor
amount of gas being trapped in the pressure
gauge port; this is a normal occurrence. If a
pressure leak continues after backing-off the
Pressure Gauge Adaptor five turns (O-Ring is
visible), the Schrader core did not reseat, do not
remove the Pressure Gauge Assembly, reinstall
and follow the proper procedure to empty cylinder
and replace Shrader core. Do Not attempt to
remove the pressure gauge from adoptor.
Page 78 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.13.7 Manifold Assembly

 All pipe connections are made with sealing space.
Manifold supports are supplied by others. It is
recommended to use vertical unistrut with cantilever
brackets for manifold supports.
11.4.13.8 Valve Assembly

 Valve Assembly is a forged "brass" body which is
actuated pneumatically. All valves are equipped with a
safety relief disc that will rupture if the cylinder pressure
exceeds a preset value.
 Valve is designed to regulate the discharge pressure of
the system to a constant pressure. The pipe pressure
and nozzle flow rate(s) will be consistant for the duration
of the system discharge allowing the use of low
pressure, small bore piping throughout the entire system
piping network. The Valve significantly reduces the area
of the room overpressure relief vent.
Page 79 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.13.9 Discharge Hose Kit
 The discharge hose lit, is used to provide a flexible

connection between the cylinder valve and the
discharge piping or the distribution manifold.
 The discharge hose kit includes a check valve to

prevent loss of agent should be system discharge
while a cylinder is removed for service.
 The discharge hose is threaded to the check valve and

valve outlet port with a female swivel connection.
 The check valve is installed between the discharge
hose and the piping or manifold. A flow arrow is
inscribed on the check valve body to verify it is
installed correctly. The check valve equivalent length
value is built into the flow calculation software.
Page 80 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.13.10 Pneumatic Leak Test
 Pneumatic pressure test has to be conducted on IG-55

pipe work as per NFPA 2001 Chapter 7 – Inspection,
Testing, Maintenance and Training.
 7.7.2.2.12 - The piping shall be pneumatically tested in

a closed circuit for a period of 10 minutes at 40 psi
(276 kpa). At the end of 10 minutes, the pressure drop
shall not exceed 20 percent of the test pressure.
 It is always preferable (and the right practice) to test the

pressure for each system or network.
 Plug all nozzle openings.
 Make sure the tightness of main joints physically.
 Leave two ends of the network open.
 An approved pressure gauge is to be used which has

got a reading to 100 psi.
 Connect pressure gauge to the lower end of the

network.
 Connect an isolation valve (ball type) to the other end.
 Pneumatic pressure can be obtained by Air Compressor

– Air Supply.
 Connect either the compressor to the other end.
 Pressurize the pipe work.
 Check the pressure gauge reading.
 Once the pressure gauge reaches 40 psi, close the

isolation valve.
 Note the time.
Page 81 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 After 10 minutes, check the pressure gauge.
 If the pressure gauge remains intact, the test is

PASSED.
 Visual leakage or pressure drop less than 32 psi

indicate a failure of test. In this case, check the joints
of the network and tighten the lose joints and conduct
the test again.
11.4.13.11 Interface
 The clean agent system is designed to have

Main/Reserve cylinders with directional valve to serve
many rooms within the zone. The cylinders are inter-
connected by means of a manifold and the cylinder’s
operation logic is a Main & Reserve. Changeover
switch is provided to select Main & Reserve.
 Directional valve (selector valve) is provided for the

protection of more than one hazard from a common
cylinder bank, the manifold is equipped with normally
closed, pneumatically operated directional. A restrictor
is used at the outlet of each directional valve to
reduce the pressure going in to the distribution pipe.
The restrictor orifice sizes shall be determined by the
specialized supplier through flow calculation software.
 Lockout Valve (isolation valve) are installed upstream

of the directional valve. This valve shall be remains
open and electrically supervised. This may be closed
during system service are maintenance.
 A fire detection, actuation and alarm system is

provided. A minimum of 2nos. detectors, with a
combination of ionization and optical type smoke
detectors, are provided with actuation for gas release
and achieved by cross zoning of the detectors
(double-knock). Detector allocation is based on a
maximum 23 sq/m per detector. Heat detectors are
provided in battery rooms with cross-zoning.
Page 82 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Upon the detection of fire, the air sampling panel shall

send signal to the Gas release panel (extinguishing
panel) which shall be used to active the gas
suppression system. Aspirating smoke detection
system shall be designed, installed, tested and
commissioned by a SCD approved supplier. There
shall be a dedicated standalone control panel to
monitor the system which shall be interfaced with the
building main fire alarm panel for annunciating panel
healthiness, alert, fire, etc.
 The following annunciations are made available in the
station’s main alarm panel from the gas release panel:
o Gas release panel fault

o Fire indication, Stage 1 and Stage 2
o Gas discharge
o Low pressure in the gas stone cylinder
o AC power failure to Gas Release Panel
o System in manual mode
 Pressure relief damper will be provided to

compensate the over pressure build during initial gas
discharge. The pressure relief venting area
calculations are provided to select suitable pressure
relief damper.
 All ventilation system supply and/or extract ductwork

to these rooms are fitted with motorized fire smoke
dampers to ensure air seal of the protected room in
the event of gas discharge.
 Each room served by a gas suppression system is

provided with a suitable extract ventilation system for
gas clearance (purging) after discharge.
Page 83 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.14 Foam Fire Suppression System
 Foam Systems – pre action Foam water Sprinkler System

shall be provided for generator room and system shall be of
double knock type confirming to the requirements of NFPA
11, NFPA 13 & NFPA 16.
 Description – engineered, fixed, automatically actuated, low-

expansion, AFFF fire extinguishing system for flammable-
liquid fires. System includes diaghragm proportioning tank
and devices as per NFPA 16.
 Water for the foam system is drawn from the bladder type
foam tank and extinguishing panel are located within the
generator room.
 Foam concentrate shall be of 3% AFFF. Water to the foam

water sprinkler system shall be drawn from the fire fighting
network. Pre-action valve shall be provided with electric and
pneumatic head trim assembly. Isolation valves shall be
provided at downstream & upstream of the pre-action valve.
Appropriate capacity vertical mounted air compressor shall
be selected for the pre-action system.
 Bladder type foam shall be located near the pre-action valve

with foam proportioner. The foam proportioner shall be
suitable for proportioning 3% of foam concentrate. A foam
concentrate sensing line shall be there in the foam
proportioner to monitor the flow of foam concentrate & to
avoid the flow of water alone into the area being protected.
Downstream of the pre-action valve shall be normally filled
with compressed air.
 Foam concentrate carrying pipe shall be stainless SS 316. All

fittings and valves use in foam concentrate network shall be
stainless steel SS 316.
Page 84 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 All the components use for the system including but not
limited to bladder tank, foam concentrate, pre action valves,
isolation valves, sprinklers, foam proportioner, etc. shall be
UL listed / FM approved and shall be approved by
Consultant.
 Foam expansion type - Low expansion foam system which is

defined as foam aerated to an expansion ratio of between 2
to 1 and 20 to 1.
 Discharge Device - Air aspirating foam sprinklers which

aspirates air to the foam solution & form foam bubbles.
 Maximum operating pressure – 175 psi.
 Design Density – Minimum 0.108 L/s per. Sq. m.
 Foam supply : minimum 10 minutes discharge time.
 Water supply: minimum 60 minutes.
11.4.14.1 Installation of Foam System
 Install piping and other components level and plumb. Install pipe
and fittings, valves, and discharge devices according to
requirement listed in NFPA 16.
 Support piping using support and methods according

to NFPA 13. Refer also to the approve Pipe Support
detail, 421-A000-SH-F-04-ZZ0001.
 Install seismic restraints for concentrate storage tanks

and piping system.
 Install moving and alarm devices according to NFPA16

and NFPA 72.
Page 85 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Install flanges, flange adapters, or couplings for

grooved end piping on piping valves, apparatus and
equipment.
 Ream ends of pipes and tubes and remove burrs.
 Remove scale, slag, dirt and debris from inside and

outside of pipes, tubes and fittings before assembly.
 Flanged joints: select appropriate gasket material in size,

type, and thickness suitable for foam concentrate. Joint
flanges with gasket & bolts according to ASME B31.9.
 Threaded joints: threading with tapered pipe threads

according to ASME B1.20.1 cut thread full and clean.
 Using sharp dies. Ream threaded pipe ends to

remove burrs and restore full ID. Join pipe fittings and
valves as follows; 1.) Apply appropriate tape or thread
compound to external pipe threads. 2.) Damage
threads: do not use pipe or pipe fittings with thread
that are corroded or damaged. Steel-piping, cut-
grooved joints: cut square-edge groove in end of pipe
according to AWWA C606.
 Assemble coupling with housing gasket, lubricant and

bolts. Joint steel pipe and grooved end fittings
according to AWWA C606 for steel-pipe grooved
joints.
 Provide concentrate control and drain valves with

piping to permit maintenance of the foam concentrate
with continuous sprinkler system service.
 Install proportioning controller in Fire-suppression

piping to provide coverage to area indicated on
drawings.
 Where installing piping adjacent to equipment, allow

space for service and maintenance of equipment.
Connect electrical devices to building’s fire alarm
system.
Page 86 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Install a fire department connection on the supply side

of the proportioning controller when required.
 The system consist of a vertical bladder tank

assembly, deluge valve, engineered piping network,
upright sprinkler (open-type), detection system with
heat and flame detectors, manual pull station and
horn.
11.4.14.2 Installation of Rational Flow Controllers
 Sensor of Mixing quantity of foam and water - Ratio

flow controller or Proportioner which mixes water with
foam.
 The controllers are designed to be mounted in the

water supply system feed line in either a horizontal or a
vertical configuration. When the between flange type of
the controller is actually located inside the pipe
system. If mounted correctively, the foam solution
leaving the recovery section is flowing towards the
discharge devices.
 Detail mixing of foam and water - Ratio flow controller

is a venture type device which has got the opening for
foam and water in such a way that when it mixes, it
mixes in the proportion required for foam solution.
11.4.14.3 Bladder Tank Installation
 Bladder tank is utilized which gets its bladder squeezed

by the water pressure when the system gets activated
and foam ejects to the proportioner.
 Upon receipt of the bladder tank and before

installation, check completely around the tank, trim
valves and piping, etc., for any damage that may
occurred during shipment.
Page 87 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 when stalling a vertical bladder tank, please consider

the possibility that in the future, the bladder or PVC
center tube may require removal. Remember that it
requires access from above the tank in order to
remove the piping and the bladder. If possible, it should
be installed in an area that is at least twice as high as
the tank or a roof hatch should be installed above the
tank.
11.4.14.4 Foam Suppression Panel Installation
 The mounting location of the control panel enclosure is

very important. Vibration, dust, moisture,
electromagnetic interference, and ratio frequently
interference are all types of problems that could
adversely affect the successful operation of the
equipment. Choose a mounting location that is free
from environmental problems. The control panel shall
be installed so the viewing window is approximately
60⁰ above the floor. Do not install in an environment
that exceeds the temperature ranges. Ensure the foam
suppression panel and alarm devices are installed
according to the system layout in that room. Test the
key to measure all the key functions are working
properly.
11.4.14.5 Hydrostatic Leak Test
 The installation to be tested shall be inspected for

compliance with the drawings and specifications.
Significant variations shall be investigated and
corrected, if required, before proceeding with the tests.
a) Before testing ensure that all temporary connections

have been made and that only personnel needed for
the pressure test are present.
b) All items for test have to be provided on site before

the test i.e. pressure gauges, instruments, water etc.
Page 88 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
c) Before taking up pressure testing, each valve in the

pipe system will be checked by closing and opening to
observe if it is working efficiently (any valve found not
working satisfactorily is replaced). Keep open all the
in-line valves.
d) Isolate any parts of the system that their pressure

rating is less than the testing pressure such as relief
valves, automatic air vents and all devices that might
be damaged by the test pressure.
e) No pressure shall be applied against the closed gate

of gate valves. All valves shall be in the open position
but completely back seated during testing. End
valves shall be capped installed by blind flange.
f) No testing shall be carried out against or through the

pressure reducing valves. The setting of the pressure
reducing valves shall not be changed for testing
purposes
g) Plug all the open ends of pipes, keeping only two

points open, one at the highest end & ·the other at the
lowest end of the pipe section to be checked.
h) Install a gate valve at the highest open end of the

pipeline and keep it fully open to act as "air purge
point to relieve the trapped air from the pipeline.
i) A "Tee" connection Is installed at the lower end of the

pipe. A water pressure gauge with a gate valve & a
hydraulic pressure pump are attached to one end of
this Tee connection & a gate valve at the other free
end of the Tee connection to act as a "Filling Point".
j) Verify pressure gauges for calibration certificates.

Check proper filling and pressurization sequence of
piping system to be tested.
k) Fill pipe slowly with water through the filling point. Do

not use power-driven pump unless approved.
Page 89 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
l) Fill absorbent pipes with water and allow to stand 24

hours at working pressure.
m) Once all the air in the pipe system is purged through

the "purge point" and only water starts flowing out
indicating that the pipeline is free from trapped air,
shut the air relief gate valve at the top end of the
pipeline. Once the pipeline is filled with water shut the
gate valve at the filling point too.
n) Now start applying water pressure through hydraulic

pressure pump, till the pipeline attains a test pressure
of 1.5 times the working pressure for 2 hours.
o) All piping and attached appurtenances subjected to

system working pressure shall maintain that pressure
without loss for 24 hours. Test pressure shall not
exceed maximum pressure for any valve, or other
component in system under test.
p) Walk along the pipe line route & Inspect for any
leakage. If any leakage is found, drain off the water
from the system by opening the filllng point at the
lowest end of the system .Rectify the leak by
tightening the joint or replacing of defective pipe I
fitting as the case may be.
q) The test pressure shall be read from a gauge located

at the low elevation point of the system or portion
being tested.
r) Once the test has been satisfactorily completed the

test pressure shall be released slowly so as not to
produce shocks and sudden contractions that might
damage the piping.
s) Prepare reports for tests and for corrective action

required.
t) Note:Notify Consultant at least 24 hours before
Testing must be made. Perform test specified as with
the presence of Consultant.
Page 90 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.14.6 Flushing Procedure

 After approval of installation of pipes and fittings,
flushing shall be done for sprinkler system with clean
water to remove dust and debris that might have been
present during construction works.
 All obstructions, debris and superfluous matters, shall
be removed from the pipeline. All piping shall be
flushed out before commissioning.
 Items of equipment which would be sensitive to
damage during hydro flushing shall be removed,
blocked off or isolated.
 Hydrostatic or water flush: use clean, fresh water.
 Install test drain valve to the drain points.
 Provide empty drum or container.
 Provide water supply.
 Provide flow measurement in flushing water supply line
to be used as basis for verification of flow velocities in
piping system.
 Test drain valve shall be flushed in fully open position
at drain points.
 The drain points should be tapp or near the floor drain.
If ever there is no floor drain near the drain point, we
can used empty drum or container to stored flush
water. Observe proper disposition of flush water.
 All piping systems shall be flushed using high
pressurized pump.
 Flushing has to be done by filling the system from one
and leaving the bottom valve open at the opposite end
with pressurized clean potable water with required flow
maintaining 10 ft/sec water velocity to carry out all
debris/dirt/slag along with it.
 The flushing operation shall be continued until
satisfactory cleaning is ensured then close all bottom
ends.
 Note: Disinfections process in fire fighting is not NFPA
requirement, the disinfections chemical material will
cause rusting and reactions with steel pipes. Refer to
RFI Submission Reference: 421-A000-M-AV-01712
Rev.00. And if ever required by consultant the
disinfections will be prepared by specialist and will be
separately submitted.
Page 91 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.14.7 Interface
 Double knock system shall be with (1) sensing of heat

(bulb fuses) by the sprinkler & (2) detection of
smoke/fire through detectors.
 Flame Detector interface to fire alarm system
 Heat Detector interface to the fire alarm system
11.4.15 Automatic Pre-action Sprinkler System
 As per NFPA 25: Chapter 3.6.4.5. A preaction sprinkler

system employing automatic sprinklers attach to a piping
system that contain air that might or might not be under
pressure, with a supplemental detection system installed in
the same areas as the sprinklers.
 Pre-action sprinkler system shall be designed in accordance

with Exhibit “D2” 211316 – Dry-Pipe Sprinkler Systems.
 These systems are specially designed for the protection of

high value “Business Critical” areas where sensitive electrical
equipment or goods are stored to provide prior warning of
system discharge or prevent system discharge caused by
accidental damage to a sprinkler or system pipe work.
 A pre-action sprinkler system comprises a standard deluge

valve sprinkler system and an independent system of heat or
smoke detectors installed in the same areas as the
sprinklers.
 The deluge valve is a diagphragm style valve that depends

upon air in the diaghragm chamber to hold the diagram
closed against the water supply. Any accidental damage to a
sprinkler or a detector head in a “non-fire” situation will not
bring the contol valve into action but will cause both visual
and audible alarms to be raised to alert the building’s fire
safety officer to the situation.
Page 92 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 In the event of a fire, when two or more detector heads

operate, they send a signal to the main fire control panel.
On receipt of this signal, the fire control panel operates
the solenoid release valve, releasing the pressure off the
diaphragm unit to open the Deluge valve and discharge
water into the system in readiness for a sprinkler head to
open when it reaches its designated operating temperature.
 This process provides the building’s fire safety

officer with prior warning of the impending event
so that the Company’s established fire control
plan can be immediately initiated to minimize the
impact of the fire threat.
 The size of the deluge valve, its flow rate, the system water
supply pressure and type of detection system are all
determined by the size and type of fire risk involved.
 Pre-action fire sprinkler systems employ the basic concept of

a dry pipe system in that water is not normally contained
within the pipes. The difference, however, is that water is
held from piping by an electrically operated valve, known as
a pre-action valve. Valve operation is controlled by
independent flame, heat, or smoke detection.
 Two separate events must happen to initiate sprinkler

discharge. First, the detection system must identify a
developing fire and then open the pre-action valve. This
allows water to flow into system piping, which effectively
creates a wet pipe sprinkler system. Second, individual
sprinkler heads must release to permit water flow onto the
fire.
 In some instances, the pre-action system may be set up with
a double interlock in which pressurized air or nitrogen is
added to system piping. The purpose of this feature is two-
fold: first to monitor piping for leaks and second to hold water
from system piping in the event of inadvertent detector
operation. The most common application for this system type
is in freezer warehouses.
Page 93 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.15.1 Interface
 Interfacing with other services is required for Fire
Protection Systems in order to make the system
effective.
 Interfacing can be achieved by connecting any dry cont
act (potential free) outputs from the system to the
service where we have to get the system interfaced.
 Elevators should be captured to ground floor or any
other safe floor in case of fire.
 Double-knock system shall be with:
o Sensing of heat (bulb fuses) by the sprinkler.
o Detection of Smoke / fire through fire alarm
system (FAS) detectors.
 Automatic air release valve is installed at the elevated

level of each riser with an isolation valve and end cap.
 All the isolation valves shall be provided with the

supervisory switch which shall be electrically
supervised in the main fire alarm panel. There is an
individual address of each isolation valve.
Page 94 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.16 Installation Deluge System
 As per NFPA 25: Chapter 3.6.4.3. a sprinkler

system employing open sprinklers that are attached
to a piping system that is connected to a water
supply through a deluge valve that is opened by the
operation of the detection system installed in the
same areas as the sprinklers. When this valve
opens, water flows into the piping system &
discharges from all sprinkler.
 Similar to a pre-action system except the sprinkler

head are open and the pipe is not pressurized with air.
 Deluge system are connected to a water supply

through a deluge valve that is opened by the
operation of a smoke or heat detection system.
 The detection system is installed in the same area as

the sprinklers.
 Deluge system are used in places that are

considered high hazard areas.
 Deluge systems are used in the protection of large

Aircraft Hangers as one primary means of fire
protection.
 Deluge system are needed where high velocity
suppression is necessary to prevent fire spread.
 The deluge valve must be opened as signaled by a

fire alarm system. The initiation device signals the
fire alarm panel, which in turn signals the deluge
valve to open, allowing water to enter the piping
system. Water flows from all sprinklers
simultaneously.
Page 95 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
11.4.16.1 Interface
 Deluge system are used for fast, total application
of water in Extra-Hazardous areas and in water-
spray systems. Deluge valves are essentially
check valves with a clapper latched in the closed
position (see picture below). The actuating
system unlatches the valve, allowing the water to
enter the piping system and flow out the heads.
 Deluge valve employs a single differential

diagphragm in which the water pressure bears on
both sides, while the top side adjoins a closed
chamber (see picture below). The actuating
system opens the closed chamber, allowing the
water to push the diaphragm up and off the water
seat, releasing water to the system.
Page 96 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 A modification of the valve uses a pressure

regulator that maintains (on the outlet side) any
predetermined pressure less than the available
system pressure (see picture below). This
allows the system to discharge at a constant rate.
11.4.17 Standpipe and Hose Systems
 Standpipe and Hose Systems – will be provided in

accordance NFPA 14, Standard for the Installation of
Standpipe, Private Hydrant & Hose Systems.
 A Class III standpipe system shall be provided with Fire hose

cabinets with approved finish shall be placed near each hose
outlet which shall contain 1 no. of 65mm diameter landing
valve, 1 no. of 40mm Hose rack, 4.5 Kg carbon dioxide type
fire extinguisher and 4.5 Kg dry powder type fire
extinguishers.
 As part of the CRS process the CM has repeatedly instructed

that only Class III standpipes be deployed, therefore this
will be the basis of design.
 Minimum pressure available at each outlet shall be 6.9 bar

(100 psi) as required by NFPA 14.
Page 97 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 The installation height of each outlets shall comply with

NFPA 14. Water for the wet risers shall be tapped from the
main header in mechanical plant room. An approved
pressure regulating device (PRV) shall be provided to limit
static and residual pressures at the riser inlet to 175psi (12.1
bar).
 As per project specification, Double Door Fire Hose

Cabinet with hose Rack in the upper compartment and 2
units Fire Extinguisher in the lower compartment to be
install. Water-based fire suppression system.
 Fire hose cabinet is a wall mounted and recessed type. It

should be vertical installation. Cabinet made of stainless
steel sheet
11.4.17.1 Wall-Mounted Fire Hose Cabinet
 Cabinet box fully exposed & mounted directly on

wall with no trim.
 Door Material: will be of wired glass with

stainless steel frame.
 Door will be provided with piano hinges.
 Mounting Bracket: Manufacture’s standard steel,

designed to secure fire extinguisher to fire hose
cabinet of sizes required for types & capacities of
fire extinguishers indicated, with plated or baked-
enamel finish.
 Break Glass Strike: Manufacturer’s standard

metal strike, complete with chain & mounting clip,
secured to cabinet.
 Letter Door Handle: One –piece, cast iron door

handle with the word “FIRE” embossed into face.
Page 98 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
 Door Lock: Triangular Lock that is stronger than

the specified one for more security. Opening of
lock by means of key which is secured in the
cabinet & accessed by break glass.
 Fire Extinguishers will be identified in fire hose

cabinet with the words “Fire Extinguisher”.
Applied to cabinet door, application process-
decal, lettering color – white and orientation –
vertical.
 Joints will be welded & ground smooth.
 Factory – drilled mounting holes will be provided.
 Door & Frames will be prepared to receive locks.
 Door locks will be installed @ factory.
 Door frames will be fabricated with 1.2mm thick

steel sheets.
 Door frames will be mitered and perimeter

welded.
 Installation:
1. Install double door fire hose cabinets in
locations and at mounting heights indicated
as per approved shop drawing.
2. Fasten cabinets to structure, square and
plumb.
3. Provide inside latch and lock for break-glass
panels.
4. Fasten mounting brackets to inside surface
of fire hose cabinet square and plumb.
5. Install hose rack assembly at the upper
compartment. Include hose valve, hose rack,
water-retention device, hose pins and hose.
Operation – semiautomatic. Hose with swivel
inlet, coupling, gaskets and nozzle.
Page 99 of 104
THE ENGINEER:
(Phase I)
Jeddah, KSA
6. Hose – NPS 1-1/2 (DN40). Length – 100 feet

(30 meter). Jacket is made high tenacity
polyster yarn. Lining material is Poly
Urethane. Cover made of synthetic material.
7. Nozzle: spray nozzle. Made of chrome-
plated brass. Adjustable from shutoff to fog
spray or straight stream.
8. Install adjustable – valve hose connection
proposed 1-1/2” (DN40) located at upper
compartment connected to the fire hose reel.
proposed 2-1/2” (DN65) located at lower
compartment.
10. Install one unit powder and one unit carbon
dioxide fire extinguisher located at lower
compartment.
11. Identification: apply Decals at location
indicated.
12. Adjusting & cleaning.
13. Remove temporary protective coverings &
strippable films, if any, as fire hose cabinets
are installed unless otherwise indicated in
manufacturer’s written installation
instructions.
14. Adjust fire hose cabinet doors to operate
easily without binding. Verify that integral
locking devices operate properly.
15. Om completion of fire hose cabinet
installation, clean interior & exterior surfaces
as recommended by manufacturer.
11.4.17.2 Recessed Mounted – Fire Hose Cabinet
 Prepare recesses for recessed fire hose cabinet

as required by type and size of cabinet and trim
style as per approved shop drawing.
 Cabinet box recessed in walls of sufficient depth

to suit style of trim indicated.
Page 100 of 104

THE ENGINEER:
(Phase I)
Jeddah, KSA
 Examine walls and partitions for suitable framing

depth and blocking where recessed will be
installed.
 Proposed recessed type cabinet with trim and

frame.
 Exposed flat trim: one-piece combination trim

and perimeter door frame over-lapping
surrounding wall surface with exposed trim face
and wall return and outer edge (backbend).
 Cabinet trim material – stainless.
 Recessed door pull and friction latch will be

provided.
 Installation:
1. Install double door fire hose cabinets in
locations and at mounting heights indicated
as per approved shop drawing.
2. Fasten cabinets to structure, square and
plumb.
3. Provide recessed fire hose cabinet.
4. Provide inside latch and lock for break-glass
panels.
5. Fasten mounting brackets to inside surface
of fire hose cabinet square and plumb.
6. Install hose rack assembly at the upper
compartment. Include hose valve, hose rack,
water-retention device, hose pins and hose.
Operation – semiautomatic. Hose with swivel
inlet, coupling, gaskets and nozzle.
7. Hose – NPS 1-1/2 (DN40). Length – 100 feet
(30 meter). Jacket is made high tenacity
polyster yarn. Lining material is Poly
Urethane. Cover made of synthetic material.
8. Nozzle: spray nozzle. Made of chrome-
plated brass. Adjustable from shutoff to fog
spray or straight stream.
Page 101 of 104

THE ENGINEER:
(Phase I)
Jeddah, KSA

proposed 1-1/2” (DN40) located at upper
compartment connected to the fire hose reel.
proposed 2-1/2” (DN65) located at lower
compartment.
11. Install one unit powder and one unit carbon
dioxide fire extinguisher located at lower
compartment.
12. Identification: apply Decals at location
indicated.
13. Adjusting & cleaning.
14. Remove temporary protective coverings &
strippable films, if any, as fire hose cabinets
are installed unless otherwise indicated in
manufacturer’s written installation
instructions.
15. Adjust fire hose cabinet doors to operate
easily without binding. Verify that integral
locking devices operate properly.
16. Om completion of fire hose cabinet
installation, clean interior & exterior surfaces
as recommended by manufacturer.
11.4.18 FDC (Siamese Connection)

 Siamese Connections – are to be provided for fire fighting
system in each building. Fire fighting system to be designed
in such a way that water supply from fire brigade trucks will
reach all portions of any served building.
 The purpose of the fire department connection is to

supplement the water supply, but not necessarily
provide the entire sprinkler system demand. Fire
Department Connections are not intended to deliver
a specific volume of water.
 The fire department connection can be thought of as

only consisting of the inlet body, however, the FDC is
actually made up of the inlet, check valve, and piping
connecting to the sprinkler system riser or main.
Page 102 of 104

THE ENGINEER:
(Phase I)
Jeddah, KSA
 The piping between the exterior FDC and the

check valve be hydrostatically tested in the
same manner as the balance of the system.
The test is to confirm that the piping is
properly installed and will not leak or come
apart.
 Siamese connections are to be equipped with plugs or caps.

This is to prevent dirt and other foreign objects from
entering the piping, which would inhibit water flow
or prevent the connection from being used during
an emergency.
11.4.19 Portable Fire Extinguisher
 Fire extinguisher is an active fire protection device used to

extinguish or control a fire, typically in emergency situations. A
fire extinguisher, in general, consists of a handheld cylindrical
pressure vessel containing an agent that can be discharged
to extinguish fire.
 Portable Fire Extinguishers – will be provided in
accordance NFPA 10, standards for portable fire
extinguishers. Extinguishers will be provided on all Hazard
areas such as kitchens, electrical rooms, chemical rooms,
garbage rooms and generators.
 Carbon Dioxide (provide in kitchens, electrical,
communication rooms).
 Dry Chemical (provide in mechanical plant and garbage
rooms).
 Foam (provide in chemical and paint storage room).
 Ensure that the capacity of the extinguisher as
mentioned in the drawing.
 Check the approved drawing for the exact location of
each type of fire extinguisher.
 Check on the approved drawing the elevation of
the top of the extinguisher from the finished floor.
 Mark on the wall the location of the hanger and / or
wall bracket from the finished floor.
Page 103 of 104

THE ENGINEER:
(Phase I)
Jeddah, KSA
 Drill and fix the hanger and / or support.

 Install the fire extinguisher on its hanger.
 Identify the type of extinguisher, CO2 or dry
chemical, by approved color coded label.
11.4.20 References:
 Mechanical Design Report by Atkins November 15 2012–

ATK007-421-H000-FD-H-RPT-00001-B
 Basis of Design by Atkins march 2012–

421-422-A000-DF-G-RPT-00020-D
 Manufacturer’s Recommendation.
 Material’s Submittals.
 Latest Edition NFPA.
 ITP for Hydrostatic Pressure –

421-422-DCS-ITP-M-00695-01
11.4.21 Attachment
11.4.21.1 Approved Material Submittal
11.4.21.2 Fire Protection Pipes Supports Details –

421-A000-SH-F-04-ZZ0001
11.4.21.3 Fire Protection Detail Second Floor –

421-F136-SH-F-04-020001-001001-00
11.4.21.4 Disinfection of Pipes for Wet Pipe Sprinkler

System – 421-RFI-M-00246
11.4.21.5 Risk Assessment
Page 104 of 104

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THE ENGINEER: New King Abdulaziz International THE CONTRACTOR:

Airport Development Project

Fire Protection Piping Installation And Testing

Prepared By Reviewed By Reviewed By Approved By

Section Title Page

1.0 SCOPE OF WORKS 06

4.0 CLASSES OF FIRE 07

5.0 CLASSIFICATION OF OCCUPANCY 07

6.0 AREA OF APPLICATION 08-09

Section Title Page

11.0 GENERAL PROCEDURES

Section Title Page

Section Title Page

1.0 SCOPE OF WORKS

S.N. ACRONYMS Meaning

4.0 CLASSES OF FIRES

A generally accepted method of classification separates combustible materials

Ordinary combustible materials such as wood, cloth, paper,

5.0 CLASSIFICATION OF OCCUPANCY

 Ordinary Hazard 1: Moderate quantity of combustibles with moderate

 Ordinary Hazard 2: Moderate quantity of combustibles with moderate

6.0 AREA OF APPLICATION

The building is provided with the following System:

11 J150-MR & FFS   

16 F160-First & Business  

7.1 The Construction Manager

 To ensure that the progressing of work is carried out according to

 To ensure that the manpower, equipments and materials required to

 To ensure that the related quality procedures are practiced and

7.2 The Site Engineer

 To provide all necessary information and distribute responsibilities

 To monitor the progress of work in relation with work program and

7.3 The QA/QC Engineer / Inspector

 Ensure that the materials being delivered and used are in

7.4 T h e Safety Engineer/ Safety Officer

 Ensure that the work is perform under the safety measures.

7.5 The Foreman

 Shall explain the Method Statement for his Subordinates.

 To control the disposal of waste materials according to the

8.0 TECHNICAL SUBMISSIONS(will be submitted in a separate submittal)

8.1 Shop Drawings

Shop Drawings shall be submitted to the consultant for approval. These

 Lay – out of Fire Fighting Pipes.

 Type, size of pipe and fittings accessories.

 Connection details, details of accessories…etc.

 Hydraulic Calculation for each building.

 Coordination drawing with MEP.

 Seismic analysis, expansion and movement joint’s locations and

 Any other trade that may affect fire fighting work.

8.2 Material submittals for fire fighting system and accessories:

S.N. Submittal Description Reference Number Status

S.N. Submittal Description Reference Number Status

9.0 CONFORMANCE CRITERIA

9.1 The Contract Specifications for Fire Fighting System

 Div. 21, Section 211313 – Wet-pipe Sprinkler System.

 Div. 21, Section 211100 – Facility Fire-Suppression Water-Service

 Div. 21, Section 212200 – Clean-Agent Fire-Extinguishing System.

 Div. 21, Section 211339 – Foam-Water System.

 Div. 21, Section 211200 – Fire Suppression Standpipes.

 Div. 21, Section 210553 – Identification for Fire-Suppression Piping

9.2 Fire Protection Codes & Standards

 NFPA 10 – Standard for Portable Fire Extinguishers.

 NFPA 11 – Standard for Medium and High-Expansion Foam.