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Section on:

Training on Antiskid Films


CONTENTS

• Definition – Antiskid Films

• Structure & CTQ’s

• Standard BOPP film VS Antiskid BOPP films

• Features, Applications and Value proposition

• Our solutions for recyclability – WPP bags along with definition and Value proposition

• Benchmarking

• Antiskid sale analysis – Last 2 years


DEFINITION: ANTISKID FILM

Antiskid BOPP Films are designed with high friction surface on one side to avoid slippage of
the stacked packs and other side primed surface for high ink adhesion.
STRUCTURE & CTQ OF ANTISKID FILMS

Special copolymers for high COF and seal


along with additives to avoid blocking

Critical to Quality parameters

• High COF - 0.6

• Heat Seal Strength – 650 g/25mm


STANDARD BOPP FILM VS ANTISKID BOPP FILMS

S.No. CTQ’s Unit Standard BOPP Antiskid Film

1 COF - 0.4 0.6

2 Seal Initiation temp. °C 115 105

3 Heat Seal Strength g/25mm 350 650


Antiskid – : H1HSHCF is one side high matt finish BOPP film. It is having one side
corona treated heat seal surface for printing and other side is specially formulated to
provide exceptionally high heat seal strength and hot tack strength along with high
COF for anti-skid properties.

Features:
❖ Matte appearance and differentiated shelf appeal
Value proposition Applications
❖ Special High COF at untreated surface..to facilitate
anti-skid during stacking
Outside print web typically
Recyclable ❖ Good printability and suitable for lamination with
laminated to woven PP for
other substrates
Protection use in multi-wall bags for
❖ Good stiffness and mechanical properties
Aesthetics ❖ Non toxic suitable for food contact applications food and industrial products
• Pet Food Bags
Current Packing Lines Existing Structure Max Solutions
• Rice Bags
Easy to Convert Antiskid BOPP
• Bulk Tea Bags
PET (12µ) (18µ)
Antiskid BOPP
Cost Effectiveness + PET (12µ) + • Bulk Packaging Bags
MET PET(10µ) + Ext. PP/PE (18-20 GSM)(18µ)
+
+ LDPE (100µ) + • Wet wipes small packs
Convenience to LDPE (100µ) Woven Sack PP LDPE
(55-85 GSM) (100µ) (Coated PET)
Consumers
Grade: Available in Matt Finish & Transparent (Heat
Seal category)
Product codes: H1HS-HCF, HS-HCF, HCF
Thickness: Shelf life attains 1 year
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Matt : H1HS-HCF-Available in 18µ
Transparent : HS-HCF – Available in 20µ
Transparent : HCF – Available in 17,18µ
Coated : COPTSXO –Coated PET Available in 14µ
(COF value = 1)
Our Solutions : WPP/Big Pouch - Applications

Laminated WPP BAGS Product Range -


▪Block Bottom Bags for Cement, Building Materials, Chemicals, Fertilizers, Seeds etc.,
▪Pinch Bottom Bags for Pet Foods, Rice etc.,
▪Handle Bags for Rice, Commodities etc.,
▪Business Promotion Bags
▪Reusable Shopping Bags
▪Bulk Bags for Collation
Max BOPP Solutions for WPP Bags application

Anti-Skid Matt And


Gloss BOPP
Exclusively Designed
for WPP Bags
Applications
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WPP BAGS – DEFINITION & VALUE PROPOSITION
Woven sack or Woven Polypropylene bag commonly called as WPP bags. It is made up of
Plastic material mainly PP and HDPE in some application. First of all, mono oriented PP tapes
are prepared in tapeline using extrusion process. This process goes in following steps:
• For better understanding about the process, link is given
below:

https://www.youtube.com/watch?v=wtaRMGkifDc

Extrusion blended PP (85%) /PE (15%) process


Woven fabric Circular loom
https://www.youtube.com/watch?v=1SSC1RI1MMc
Cost comparison (GSM)
Earlier structure Proposed structure
12µ Antiskid PET = 17 GSM 18µ Antiskid BOPP = 16.38 GSM
Extruded PE = 8 GSM Extruded PP/PE = 20 GSM
10µ MET PET = 14 GSM Woven Sack PP = 85 GSM
Adhesive = 2 GSM
100µ LDPE = 94 GSM -
Total GSM = 135 g/m² Total GSM = 131 g/m²

Yield = 7 kg/m² Yield = 8 kg/m² Woven sack products


Advantages : Cost effective with Elimination of adhesive process. Tie up with “LOHIA” as a machine
manufacturer for WPP Bags for promotion of our product is going on
BENCHMARKING WITH COSMO

Positive
Improvement
CEMENT BAGS APPLICATION- MATCH UP WITH OUR PRODUCT

Competitor Specification Max Specification-


Test Method Test Method
S.No. Parameter Product
(CCBS-1) (18H1HS-HCF)
(Competitor) (Max)
It is Matte one side treated
Matt one side and other
1 Description and other side heat sealable
side heat sealable film
film
2 Application Cement bags Currently in Rice bags
3 Nominal Thickness (micron) 15 ± 3% 18 ± 5% D-374-C MAX
4 Density (g/cc) 0.84 0.91 NA MAX
5 Grammage (g/m2) 12.6 ± 3% 16.38 ± 5% NA MAX
6a Haze % 67-75 65 ASTM D 1003 ASTM D 1003
6b Gloss (GU) 7-10 13 ASTM D 2457 ASTM D 2457
7 Wetting tension (dynes/cm) 38 38 ASTM D 2578 ASTM D 2578
8 COF (Kinetic) Matte/Matte 0.4-0.5 0.6 ASTM D 1894 ASTM D 1894
Tensile Strength (at break) MD/TD
9 1000-1400/2400-2800 1100/2200 ASTM D 882 ASTM D 882
(kg/cm2) Min.
10 Elongation (%) 140-200/30-70 200/70 ASTM D 882 ASTM D 882
11 Linear Shrinkage (max) MD/TD (%) 2-4/1-3 5/3 ASTM D 1204 ASTM D 1204
12 SIT (deg C) 118 105 CTM MAX
MAX
13 HSS (g/25mm) 400 650 CTM (130°C/1sec/30
psi)

Remarks:
1. We are using MAX method for calculating Thickness and Grammage with reference to ASTM std. with tolerance limit ±5%
(instead of 3%)

2. Gloss, COF, SIT and HSS found to be far better than competition highlighted in green
SALE OF ANTISKID FILMS – TARGET FY 20-21

Trend: Yearly sale of High COF films (Last 2 years)


18H1HS-HCF COPT14SXI Target 2020-21 Linear (Target 2020-21)
200 187
161
Tons per year

150

96
100
60
50 33 38 36
26
5
0
2018-19 2019-20 Target 2020-21
Year

Trend: Customer wise sale of High COF films (Last 2 years)


2018-19 2019-20 Target 2020-21
200 157
Tons per year

150
100 60
50 29 24 12 26
4 4 5
0
UFLEX Skypack MJW
Customer
Looking Forward. Thank You…!

Max Specialty Films Limited


www.maxspecialityfilms.com

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