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Models J08C-TP and J08C-TR EXHAUST BRAKE 15-13

4. Install the retainer ring.

5. Install the boot.

SM15-322 SM15-314
Fig. 33
INSPECTION
1. CHECK THE CONTROL CYLINDER FOR FUNCTION
AND AIR LEAKAGE.
8.5 kg/cm2 1. Apply 8.5 kg/cm2 (121 PSI) of compressed air to the
inlet port.
AIR 2. Check the control cylinder for function.
PRESSURE 3. Check the joints and push rod side for air leakage
GAUGE
AIR TANK by applying soapy water with a brush.
SM15-049 4. Any leakage noted in the soapy water test means
Fig. 34 that the O-ring is defective and needs replacement.
ASSEMBLY
1. INSTALL THE CONTROL CYLINDER TO THE BRACKET
AND CONNECT THE CLEVIS WITH THE LEVER.
1. Install the control cylinder to the bracket.
Tightening Torque: 300 - 350 kg·cm (22 - 25 lb·ft)
2. Install the clevis pin, use screw driver to push pis-
ton.

ASM15-300
Fig. 35
3. Install the elbow.

Tightening Torque: 500 - 600 kg·cm (37 - 43 lb·ft)

SM15-323
Fig. 36
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15-14 EXHAUST BRAKE Models J08C-TP and J08C-TR

INSTALLATION
1. MOUNT THE BRAKE CYLINDER.
1. Install the exhaust brake cylinder on the exhaust
pipes.
NOTE: To prevent gas leak, replace the brake cylin-
der gaskets whenever the brake cylinder is
dismounted.

SM15-299
Tightening Torque: 650 - 750 kg·cm (47 - 54 lb·ft)
Fig. 37

2. Connect the air hose to the control cylinder.

Tightening Torque: 200 - 230 kg·cm (15 - 16 lb·ft)

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Models J08C-TP and J08C-TR EXHAUST BRAKE 15-15

CONTROL PARTS

ADJUSTMENT
1. ADJUST THE EXHAUST BRAKE ACTING ENGINE
0 SPEED.
1. Adjust the engine idling speed by turning the throttle
control knob.
Engine Idling Speed: 700 - 750 r.p.m.
2. Adjust the exhaust brake acting engine speed by
moving the accelerator switch body.
SM15-115 SM15-042
Acting Engine Speed: 800 - 850 r.p.m.
Fig. 38
A B INSPECTION
EXHAUST
BRAKE SWITCH 1. USING AN OHMMETER, CHECK THE SWITCHES AND
MAKE SURE THAT THEY WORK PROPERLY, AS IL-
ON
LUSTRATED.
1. Exhaust brake switch.
A : OFF – Insulation
B : ON – Continuity

SM15-039 SM15-040
Fig. 39
A B 2. Clutch switch.
A : OFF – Insulation
B : ON – Continuity

SM15-041
Fig. 40
A B 3. Accelerator switch.
A : OFF – Insulation
0 0
B : ON – Continuity

SM15-042 SM15-043
Fig. 41
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15-16 EXHAUST BRAKE Models J08C-TP and J08C-TR

A B 4. Magnetic valve.
A : Normal – Continuity
B : Defect – Insulation

SM15-098
Fig. 42
2. INSPECT THE CONTROL CYLINDER, MAGNETIC
VALVE AND OTHER JOINT PARTS FOR AIR LEAKAGE
BY APPLYING SOAPY WATER WITH A BRUSH.

SM15-016
Fig. 43