Professional Documents
Culture Documents
CompAir Manual PDF
CompAir Manual PDF
D75-08A/10A, D90-08A/10A
D110-08A/10A, D132-08A/10A
D150-08A/10A
D110RS-10A
Oil Free Rotary Screw Air Compressors
(Air Cooled)
This manual gives the user all the information required to install, and
operate the compressors and carry out the regular schedules for servicing
and maintenance which will ensure the maximum satisfactory service life.
Servicing facilities and the supply of genuine replacement parts are provided
through a worldwide network of CompAir companies and distributors. If
replacement parts are needed, the user should contact the local CompAir
company or distributor in the first instance.
The information given in this manual was correct at the time of printing but
modifications to parts and procedures may be made without notice which
could affect the servicing requirements of the compressors. Before any
servicing or maintenance work is undertaken the user is advised to contact
the local CompAir company or distributor who is supplied with revised and
up-dated information.
Throughout this manual all pressures quoted are gauge pressure unless
otherwise specified.
CompAir Contents
Contents
1 Ownership Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Local CompAir Representative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Warnings, Cautions And Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Operational Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6 Maintenance and Repair Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Precautions in the event of fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Electronic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Regulation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Models D55 to D155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Storage Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Cable Sizes And Fuse Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4 Cable Sizes and Fuse Rating Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Commissioning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 System Checks and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3 Checking/Altering Commissioning Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.4 Checking/Altering Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.5 Re-setting Service Interval Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.6 Final Mechanical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.7 Commissioning Parameters (compressor running on-load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.8 Powered Breather - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.9 Powered Breather - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.10 Powered Breather System - Check Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.11 Commissioning Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1 Routine Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.2 Altering Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.3 Default Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.4 Glossary of Display Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.2 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.3 Torque Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.4 Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9 Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.1 Shutdown and Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.2 Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DL054CA 3
Contents CompAir
10 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11 Appendix 1 – Sample Log Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.2 Values At Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.3 Commissioning Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11.4 Operational Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11.5 Weekly Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11.6 Performance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.7 4000 hr Service (Service A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.8 8000 hr Service (Service B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
11.9 16000 hr Service (Service C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
11.10 Compressor History Log Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
12 Appendix 2 – The Pressure Systems And Gas Regulations 2000 No. 128. . . . . . . . . . . . . . . . . . . . . . 76
12.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4 DL054CA
CompAir Ownership Data 1
1 Ownership Data
1.1 Technical Data
1st Stage
Model:
Air-end Serial
2nd Stage
Numbers:
Serial Number:
Gearbox
Compressor lubricant:
Name:
Address:
Telephone: Fax:
Service:
DL054CA 5
2 Safety Procedures CompAir
6 DL054CA
CompAir Safety Procedures 2
2.3 General Safety Precautions 2.4.6 A shut-off valve must be fitted in the delivery air line
to enable the compressor unit to be isolated. This is
2.3.1 If using compressed air for cleaning purposes, particularly important if more than one unit is to be
ensure safety regulations are complied with and coupled in parallel or connected to an existing air
appropriate clothing and eye protection is worn. supply system.
2.3.2 Never direct compressed air onto your skin or at 2.4.7 The non-return valve is not intended as an isolating
other people. valve and should not be relied upon for this purpose.
2.3.3 The compressed air generated by these In addition, it may be necessary to install shut-off
compressors must never be used for breathing valves elsewhere in the system to allow a dryer or
unless it has been conditioned for those applications other equipment to be by-passed.
in line with the “Safety Requirements For 2.4.8 A pressure relief valve must be installed between
Respiratory Air”. any compressor unit and the shut-off valve/s.
2.3.4 Never use compressed air to clean loose dirt from Pressure relief valves (safety valves) are fitted to the
clothing. air pipework, as standard equipment, between the
intercooler and compressor delivery. The set
2.3.5 Before releasing compressed air through a hose pressures of these relief valves (pressure at which
make sure that the free end is held securely so that they will open) are indicated by the following label,
it cannot whip and cause injury. attached to the exterior of the machine:-
2.3.6 Avoid injury by using a hoist to lift heavy loads. Warning: Set pressure safety valve xx
Check that all chains, hooks, shackles and slings are bar (value 'xx' will be shown on the
in good condition and are of the correct capacity. label on the compressor)
They must be tested and approved according to
local safety regulations. Note: The set pressures for these valves can be
2.3.7 Cables, chains or ropes must never be applied found in the ‘Technical Data’ section of this manual.
directly to lifting eyes. Always use an appropriate 2.4.9 If raised platforms are required to provide access to
shackle or hook, properly positioned. Arrange lifting the unit they must not interfere with normal operation
cables so that there are no sharp bends. or obstruct access for lifting or dismantling
2.3.8 Use a spreader bar to avoid side loads on hooks, components. Platforms and stairs should be of grid
eyes and shackles. or plate construction with safety rails on all open
sides.
2.3.9 When a load is on a hoist stay clear of the danger
area beneath and around it. Keep lifting acceleration
2.5 Operational Precautions
and speed within safe limits. Never leave a load
hanging on a hoist for longer than is necessary. 2.5.1 The compressor unit must only be operated by
competent personnel under a qualified supervisor.
2.4 Installation Precautions 2.5.2 Do not run the compressor with doors open or
2.4.1 Installation work must only be carried out by covers removed.
competent personnel under a qualified supervisor. 2.5.3 Never remove or tamper with the safety devices,
2.4.2 A fused isolating switch must be fitted between the guards or insulation materials fitted to the unit.
main power supply and the compressor. 2.5.4 The compressor must only be operated at the supply
2.4.3 Ensure that air drawn into the air intake will not be voltage and/or frequency for which it is designed.
contaminated with flammable fumes or vapours 2.5.5 When mains power is switched on, lethal voltages
since this could cause an internal fire or explosion. are present in the electrical circuits and extreme
2.4.4 Precautions must be taken to ensure that no injury is caution must be exercised whenever it is necessary
caused to passers-by through loose clothing being to carry out any work on the electrical system.
sucked into the air intake. 2.5.6 Do not open the starter compartment or touch
2.4.5 Ensure that the air delivery pipe from the electrical components while voltage is applied
compressor to the user’s pipework or receiver is free unless it is necessary for measurements, tests or
to expand and that no flammable material is in the adjustments. Such work should be carried out only
vicinity. by a qualified electrician equipped with the proper
tools and wearing appropriate body protection
against electrical hazards.
DL054CA 7
2 Safety Procedures CompAir
2.5.7 When the unit is running under automatic control, 3) Close the isolating valve between the
attach a sign stating ‘THIS UNIT MAY START compressor unit and the user’s pipework.
WITHOUT WARNING’ next to the display panel. Attach a label to each valve carrying the
warning ‘WORK IN PROGRESS – DO NOT
2.5.8 If the unit is equipped with a Remote Start device,
OPEN’.
attach warning notices stating ‘THIS UNIT CAN BE
STARTED REMOTELY’ in prominent locations, one
4) Bleed down all air pressure in the delivery pipe
on the outside of the unit, the other inside the control
between the non-return valve and the shut-off
compartment.
valve by carefully slackening the aftercooler
2.5.9 As a further safeguard, take adequate precautions to condensate drain connection at the strainer
make sure there is no one checking or working on inlet.
the unit before attempting to operate remote start
equipment. Attach a notice stating ‘CHECK THAT 5) First and second stage pressure will be
ALL PERSONNEL ARE CLEAR OF THE UNIT exhausted through the dump silencers by the
BEFORE STARTING’ or similar wording to the action of the unloader solenoid valve. As an
remote start equipment. additional precaution, open the manual
condensate drain valves.
2.5.10 Some parts of the compressor reach extremely high
temperatures. If panels are removed from the
6) Allow compressor to cool for 30 minutes.
enclosure take precautions against burns.
2.5.11 If there is any indication that the compressor is 2.6.4 Use only lubricating oils and greases approved by
overheating it must be shut down and the cause CompAir. Make sure that the selected lubricants
investigated. Beware of burns from hot metal parts comply with all relevant safety regulations,
or hot oil when working on a unit which has recently especially with regard to the risk of explosion or fire
been shut down. and the possibility of decomposition or the
generation of hazardous gases.
2.5.12 The ‘Noise at Work Regulations 1989’ suggest that
ear protectors should be worn where noise levels 2.6.5 Always clean up oil spills from the surrounding floor
are 85 dB(A) or higher. With all covers in place, the and outside of the compressor unit before and after
noise levels of the compressors described in the maintenance work. Make sure that no oil is left on or
manual are substantially lower than this figure near the air intake components, including the suction
unless installed in an already noisy environment. regulator, which could be drawn into the compressor
and contaminate the delivered air.
2.5.13 Be aware that high noise levels can interfere with
communication. 2.6.6 Make sure that all instructions concerning the
operation and maintenance are strictly followed and
2.6 Maintenance and Repair Precautions that the complete unit, with all accessories and
safety devices, is kept in good running order.
2.6.1 Maintenance, repairs or modifications must only be
carried out by competent personnel under a qualified 2.6.7 The accuracy of pressure and temperature gauges
supervisor. and switching thermometers must be regularly
checked. They must be renewed when acceptable
2.6.2 If replacement parts are needed use only CompAir tolerances are exceeded.
Genuine Parts.
2.6.8 Protection devices must be tested as described in
2.6.3 Carry out the following operations before removing the Repair manual.
any panels from the enclosure or dismantling any
part of the unit. 2.6.9 Keep the compressor unit clean at all times. Protect
components and exposed openings by covering with
1) Isolate the compressor unit from the main clean cloth or tape during maintenance or repair
electrical power supply. Lock the isolator in the work.
‘OFF’ position and remove the fuses. 2.6.10 Protect the motor, air intake, electrical and
regulation components against the entry of
2) Attach a label to the isolator switch and to the moisture, e.g., when steam cleaning.
display panel carrying the warning ‘WORK IN
PROGRESS – DO NOT APPLY VOLTAGE’. Do 2.6.11 Precautions must be taken when carrying out
not switch on electrical power or attempt to welding or any repair operation which generates
start the unit if such a warning label is heat, flames or sparks. The adjacent components
attached. must always be screened with non-flammable
8 DL054CA
CompAir Safety Procedures 2
DL054CA 9
2 Safety Procedures CompAir
2.8 Disposal
2.8.1 When items of equipment are taken out of service for
disposal it is recommended that the following
instructions are adhered to:
10 DL054CA
CompAir General Description 3
3.2 Compressor
3.2.1 Description
Air is compressed by two rotary screw air-ends.
Each comprises an intermeshing pair of helical
screw rotors driven by a pinion fitted to the male
rotor shaft which meshes with the main gear.
3.2.2 Timing gears on each male rotor drive the female
rotors and maintain correct clearance. Seals
between the rotors and bearings prevent air passing
into the oil system and oil passing into the
compression chambers. The rotors, shafts, seals
and the internal surface of the rotor casing are
coated with an anti-corrosive/anti-wear material.
3.2.3 Operation
Compression takes place between the lobes on the
male rotor, the flutes on the female rotor and the air-
end casing. As the rotors turn, the trapped air is
progressively compressed until the discharge port is
uncovered and is then discharged at first stage
pressure. Further compression takes place in a
similar manner in the second stage air-end and air,
at delivery pressure, passes into the user’s
pipework.
DL054CA 11
4 Technical Data CompAir
4 Technical Data
4.1 Models D55 to D155
Oil capacity (approx.): 40 litres/10.57 US gal
Recommended oils: Fuchs Renolin AC68; Shell Turbo T68; Mobil Rarus 426
Esso Teresso 68; Castrol Perfecto T68
Note: Compressors are factory filled with Fuchs Renolin AC68
Lifting points: Forklift slots and positions for four lifting brackets
Delivery air temperature (continuous operation): Typically 10°C/18°F above ambient air temperature
Approx. weight of heaviest component (compressor air-ends/gearbox, all models), Kg/lb: 499/1098
Humidity: 0% dry
12 DL054CA
CompAir Technical Data 4
DL054CA 13
5 Installation CompAir
14 DL054CA
CompAir Installation 5
f) Recommended ventilation arrangements are b) A suitably sized air receiver should be installed
shown below: between the compressor and distribution
system. As a guide the receiver capacity
should be 10% of the compressor output. e.g.
DUCT
a 10m³/min compressor will require a 1m³ /
35ft³ air receiver.
INLET c) The two automatic condensate drain and two
OPENING
manual drain connections should all be
separately piped into a drain gulley or open
tundish. The four drains must not be connected
SM 1049 GB together. Piping from the drain connections
should not exceed 3 metres / 118in in length
and must fall towards the drain gulley or open
FAN tundish.
d) In order to minimise pressure drops all valves
INLET should be either gate or ball full flow type and
OPENING all bends should have a minimum radius of at
least 1.5 times the pipe diameter.
DL054CA 15
5
16
2895 45
MOTOR COOLING AIR & [113.98"] [1.77"]
6-M6 CAPTIVE NUTS FOR SUCTION AIR
657
[25.87"] FIXING COOLING AIR OUTLET 1200 INLET COOLING AIR INLET
DUCT [47.24"]
23
[0.91"]
605 ALL AROUND
65
C
[2.56"]
[23.82"]
49
322
307
DUCTED ENTRY OF
[12.69"]
[1.93"]
[12.10"]
SUCTION AIR
Installation
163.5
[6.44"]
148.5
[5.85"]
[0.20"]
143
[5.63"]
1600
1554
[62.99"]
[61.18"]
1470
[57.87"]
227
10
[0.39"]
[8.94"]
CENTRE OF GRAVITY
895
[35.24"]
C 10 237
[0.39"] [9.34"]
827
727
[32.56"]
[28.62"]
6 HOLES M6
23
925
FOR SUCTION AIR INLET DUCT
[0.91"]
[36.42"]
[2.36"] [23.23"] SCALE 1:4
C D
DETAILS OF FIXING FOR
EXHAUST DUCT 1297
COOLING AIR INLET
[51.06"]
RECOMMENDED PIPING
ARRANGEMENT ( NOT IN COMPAIR SUPPLY)
MINIMUM
NOTE IT IS IMPORTANT THAT CONNECTING PIPEWORK/VALVES
MUST NOT IMPART ANY LOADS TO COMPRESSOR AND MUST BE
CLEARANCE
ADEQUATELY HELD BY INDEPENDENTLY MOUNTED SUPPORTS.
80 -3" DIA.MINIMUM C
NOMINAL BORE
FOR MAINTENANCE REASONS GLAND PLATE 352 x 267 [13.86 x 10.51"]
1500
A 1000-39.37" REMOVABLE D55-D75-D90. 376 M3/MIN.-13276 Ft3/MIN FOR INDEPENDANT SUCTION AIR INLET
SECTION MUST BE ALLOWED DUCTED ENTRY
1000
D110-D132-D150. 543.7 M3/MIN.- 19198 Ft3/MIN.
[39.37"]
FOR, IF INSTALLING COOLING
AIR DUCTWORK. SUCTION AIR INLET.
(GLAND PLATE FITTED IN THIS POSN. WHEN DUCTED INLET IN USE).
06 06
TECHNICAL DATA
MODEL
SERIAL No.
TP1 MAX PRESSURE
YEAR
MOTOR RPM
V.Ph.Hz.
kW
C
m3/min
C20089-548
DUCTED ENTRY OF
SUCTION AIR
D
(SEE DETAIL)
1041
1012
1017.5
[40.98"]
[39.84"]
[40.06"]
COOLING
AIR INLET E
35
[1.38"]
189
[7.44"]
TP3 MANUAL CONDENSATE DRAIN (2 OFF, VALVES SUPPLIED LOOSE TO BE FITTED OUTSIDE MACHINE) G1/2 1/2" NPTF
TP2 AUTOMATIC CONDENSATE DRAIN (2 OFF) G3/8 3/8" NPTF
TP1 AIR DISCHARGE BS4504/DIN2633 DN80 PN16 ASA 3" RF-150#
DESCRIPTION 50 Hz BUILD 60 Hz BUILD
TP2 C C
101 TERMINAL POINT DETAILS
[3.98"]
TP3
DETAILS OF CONDENSATE DRAINS SM 0995
DL054CA
CompAir
CompAir Installation 5
5.2 Storage Procedures 3) Earth conductors should not be less than half
the cross section of the main conductors, and
5.2.1 All compressors are inhibited against corrosion may be separate or a fourth conductor in the
before leaving the CompAir factory to give main cable.
protection during transportation and storage
before installation, for a maximum of 4) ISO 269 fuses or equivalents (EN 60269,
12 months. Proper precautions should be BS 88) must conform to gG characteristics.
taken if the storage period is longer than
12 months.
5.2.2 Similarly, any compressor taken out of service
or put into temporary storage must be
protected against corrosion. The rate at which
corrosion in storage occurs will be more rapid
in a humid climate than in dry conditions,
making it impossible to recommend a
maximum safe storage time applicable to all
cases.
5.2.3 Refer to your local distributor for advice on
carrying out procedures for short or long term
storage.
DL054CA 17
5 Installation CompAir
6x150mm2 or
Cable Size @ 30°C (BS 6231) 3x240mm2 3x185mm2 3x120mm2 3x120mm2 3x95mm2
3x400mm2
6x150mm2 or
Cable Size @ 45°C (BS 6231) 6x300mm2 3x240mm2 3x185mm2 3x185mm2 3x120mm2
3x400mm2
D110RS
Fuse (ISO 269 gG) 315
Cable Size @ 30°C(BS6231) 3x150mm2
Cable Size @ 45°C(BS6231) 3x240mm2
D150 Main Overload Setting 320 285 170 185 140 115
Fuse (ISO 269 gG) 630 630 400 400 315 250
Cable Size @ 30°C (BS 6231) 6x240mm2 6x240mm2 3x240mm2 3x240mm2 3x185mm2 3x120mm2
2 2
6x150mm or 6x150mm or
Cable Size @ 45°C (BS 6231) 6x400mm2 6x400mm2 3x240mm2 3x185mm2
3x400mm2 3x400mm2
Fuse (UL)
Fuse (CSA)
Cable Size @ 30°C(UL/CSA)
Cable Size @ 45°C(UL/CSA)
18 DL054CA
CompAir Commissioning 6
6.1.1 Preliminary Mechanical Checks 10) Remove panels as required to gain access to motor
connections.
1) Remove air filter cover.
11) Inspect the motor and control wiring connections to
2) Check that the isolator switch is locked ‘OFF’ and
make sure they are correct and secure. Replace all
that all pipework and electrical power connections
panels.
are correct and secure.
12) Check that all protection blanks, air filter covers and
3) Open the access panel to the starter compartment.
tapes have been removed.
Check all screws and starter connections for
security. Check all electrical connections are correct 13) Remove the four air-end/motor transportation bolts
and secure. (if fitted). These are coloured red for identification.
4) Ensure the controller to Extension module unit 14) Open the isolating valve to the user’s pipework.
interface cable connections are correct and secure.
15) Check that the air end and motor rotate freely.
5) Ensure the main supply cables and fuse ratings
16) Check oil level and top up if required.
comply with regulations.
6) Ensure the control transformer primary tapping
connections are correct for supply voltage.
7) Ensure main motor thermal overload is set correctly
for motor F.L.C. and supply voltage, as shown on the
motor data plate.
8) Ensure MCB Q101 (MMS) is set correctly.
DL054CA 19
6 Commissioning CompAir
6.2 System Checks and Calibration a) Press SPANNER, CLOCK, SPANNER, CLOCK
symbols
Note: The values shown throughout these
procedures are examples only. Note: A guide to using the menu routines and control
unit menu structure diagrams is shown in Section 7
6.2.1 When an attempt to alter a parameter or option is – Operation
made for the first time after entering the menu
routines, the controller will request an access code. CAUTION: The fan, oil pump and main motor are
When this occurs, the following procedure should be tested for correct rotation during manufacture. Do
followed: not rewire any motor as reverse rotation may result
causing air-end seizure.
Ready to start
Oil temperature 20°C
3. Press DOWN until the message To scroll through the menu options. Main menu
shown on the right is displayed. Commissioning - config.
5. Press (+) or (-) and repeat until the To select the Commissioning - config.
required language is displayed. displayed language. Language Option
(Pulsing display)
(Steady display)
7. Press DOWN and repeat until the To select the required option. Commissioning - config.
display shown on the right is obtained. Return to previous menu
20 DL054CA
CompAir Commissioning 6
9. Press DOWN and repeat until the To scroll through the menu. Main menu
option shown on the right is displayed. Service diagnostics
11. Press DOWN and repeat until the To scroll to the required option. Service diagnostics
option shown on the right is displayed. Test digital outputs
12. Press ENTER. To choose the Test digital outputs Test digital outputs
option. Main contactor 0
13. Press DOWN and repeat until the To scroll to the required option. Test digital outputs
option shown on the right is displayed. Fan contactor 0
14. Press (+). To turn on the fan and oil pump. Test digital outputs
Fan contactor 1
15. Check that air is being expelled from To check the direction of rotation of the
the enclosure fan exhaust. fan.
16. Check that oil pressure rises. To check the direction of rotation of the
oil pump.
17. Press (-). To turn off the Fan/oil pump. Test digital outputs
Fan contactor 0
19. Press UP and repeat until the option To scroll to option required Test digital outputs
shown on the right is displayed Return to previous menu
21. Press DOWN once then ENTER. To choose the calibrate pressure Set pressure at 0 bar
menu. Press enter when ready
22. If the zero pressure display is known to To by-pass the first part of the
be correct then press DOWN and go to calibration procedure.
step 25.
23. Disconnect the air connection to the To ensure zero pressure on the Set pressure at 0 bar
delivery pressure transmitter. transmitter. Press enter when ready
24. Press ENTER. To set the zero pressure Set pressure > 5.51bar
measurement in the controller.
25. Connect a slave air supply of more To establish a known calibration Adjust +/- :- 6.9bar
than 5.51 bar to the delivery pressure pressure. Press enter when ready
transmitter.
Note: If the air pressure is not above
5.51 bar the message shown in step
24 is displayed.
DL054CA 21
6 Commissioning CompAir
26. If the slave air supply is not constant The alternative calibration procedure
then press UP or DOWN to enter the is more suitable for use with an
alternative calibration routine and go unstable reference pressure.
to step 30.
27. Press (+) or (-) as required to adjust To adjust the LCD display reading to Adjust +/- :- 7.0bar
the value shown on the display. match the slave air gauge. Press enter when ready
(Pulsing display)
28. When the gauge and display To store the pressure calibration value Commissioning - config.
pressures are equal press ENTER. in the controller.
(After a delay the display reverts to:)
Service diagnostics
Reset service hours
30. Press UP or DOWN as required to To adjust the control panel display. Adjust pressure up/down
make the LED display follow the slave Press enter when ready
gauge display.
31. When the gauge and display track the To calibrate the pressure display. Calibration complete
pressure together, press ENTER.
(After a delay the display returns to:)
Service diagnostics
Reset service hours
22 DL054CA
CompAir Commissioning 6
2. Press DOWN and repeat until the To display the Commissioning - config Main menu.
display shown on the right is obtained. menu. Commissioning - config.
6. Press DOWN. To display the next option. (On multi Commissioning - config.
unit installations). Machine number 1
8. Press DOWN and repeat until the To scroll through the menu options. Main menu.
display shown on the right is obtained. Commissioning - values.
DL054CA 23
6 Commissioning CompAir
24 DL054CA
CompAir Commissioning 6
2. Press DOWN and repeat until the To scroll through the main menu. Main menu
display shown on the right is obtained. Operational settings
2. Press DOWN and repeat until the To scroll through the menu. Main menu
display shown on the right is obtained. Service diagnostics
Service diagnostics
Reset service hours
DL054CA 25
6 Commissioning CompAir
4. If the compressor does NOT start a The compressor will not start if:
message should be displayed.
(a) A menu routine has been selected. Menu selected
Menu option displayed
(b) Remote operation has been Ready to start
enabled. Remote start enabled
26 DL054CA
CompAir Commissioning 6
12. Press START. To operate the compressor to check (See the displays in steps 3 to 9).
operating conditions and parameters.
WARNING: RISK OF HIGH
PRESSURE
DL054CA 27
6 Commissioning CompAir
6.8 Powered Breather - Description 6.9.2 The vacuum generator creates a depression
which is utilised to remove any oil mist (8) from
6.8.1 The powered breather system is designed to the gearbox. The air/oil mist passes through an
prevent any oil leakage from the bearings or oil oil removal filter (10) after which the filtered air
mist emission from the compressor. exhausts to atmosphere (9). The recovered oil
(11) then returns to the sump tank.
6.9 Powered Breather - Operation
Caution: it is important that the air supply to
6.9.1 The system works by tapping the plant the powered breather (3) is moisture free. If
discharge for an air supply (3) which is fed the installation is such that condensation
through a control filter/pressure regulator (4) to from the customer’s air network forms in
a vacuum generator (7). the delivery pipe, then the air supply must
be taken from a new location that is
moisture free.
5 6
7
9
4 6
80
40 8
2 120
0 lbf/in2
bar
0 10
10
4
11
2
1
SM 0810/1
28 DL054CA
CompAir Commissioning 6
80
40 8
2 120
0 lbf/in2
bar
SM 0811
DL054CA 29
6 Commissioning CompAir
6.11 Commissioning Check List 19. Drain open time set ...................
2. Cable, fuse ratings OK ................... 21. Maximum compressor pressure set ...................
15. Display units set ................... 34. Emergency stop correct. ...................
16. Compressor number set. (if comms 35. Temperatures and pressures in limits ...................
facility available/fitted) ................... 36. Oil level topped up ...................
17. Pressure control set points set ................... 37. All parameters recorded from
18. Run-on time set ................... controller menu routines ...................
30 DL054CA
CompAir Operation 7
DL054CA 31
7 Operation CompAir
32 DL054CA
CompAir Operation 7
should be selected from the service diagnostics sub- 3) When pressing SERVICE is discontinued, the fault/
menu and the service advice message reset. service display will be shown for several seconds
2) When the compressor has reached the running after which it reverts to the selected value display
hours at which a service is required, the SERVICE message.
indicator (35) will flash. If SERVICE (34) is now 4) The occurrence of another warning after any
pressed the SERVICE indicator (35) will stop flashing previous warning has been acknowledged will again
and remain lit. The RESET indicator (32) will then cause the SERVICE indicator to flash continuously
flash continuously and the status display will show and the mimic diagram indicator appropriate to the
the service advice message below: second fault will also light.
Onload 5) It may not be convenient to respond to a warning
Service due immediately. In this case press RESET to cancel the
flashing service indicator and to restore the status
3) The compressor must be stopped and isolated to
and selected value displays. The mimic diagram
carry out the required service (see ‘Safety
indicator will remain lit to indicate that attention is
Procedures’). On completion of the service the
required.
‘service hrs to run’ value must be reset to maximum
by using the Service Diagnostics menu routine. 7.1.8 Shutdowns
4) It may not be convenient to respond to the service 1) If a shutdown message occurs, the compressor will
due message immediately. In this case press stop. This event can occur at any time after the
RESET (31) to cancel the flashing RESET indicator compressor has been started.
and restore the status and selected value display. Both RESET and the appropriate mimic diagram
The service indicator will remain lit to indicate that a indicator will flash continuously and the SERVICE
service is required. indicator will light. If the menu routine is in use when
7.1.7 Warnings a shutdown occurs the appropriate panel and mimic
diagram indicators will light and flash as normal. The
1) If a service is required, the SERVICE indicator (35)
current message will not be overwritten until RESET
and the appropriate mimic diagram indicator will
is pressed or the display reverts to the fault message
flash continuously. If SERVICE (34) is pressed the
after a period of time.
SERVICE indicator will stop flashing and stay lit in
acknowledgement. The RESET indicator (32) will 2) The display will show:
flash continuously and the display will show the Fault shutdown
required action (e.g. an air filter change) as below:
(Relevant shutdown message) See Display
Onload messages
Change Air filter 7.1.9 Fault History Recall
2) Pressing SERVICE repeatedly during this period will Selecting ‘Fault History Recall’ on the Main Menu
recall any earlier stored warnings in chronological will show the compressor status at the last fault. The
order (most recent first) that have not been corrected following parameters can be displayed showing the
and reset. conditions at the last fault. The fault history will retain
the last 25 faults.
DL054CA 33
7 Operation CompAir
7.1.10 Stand-by Operations Notes for use with SureScan menu diagrams
CAUTION: A stand-by compressor must be 1) Show program variant – Displays a reference
started and run for 10 minutes per week. Failure number for the controller program variant, for
to follow these instructinos may result in reference only. Press Return to return to main menu.
damage to the compressor.
2) Test digital inputs – Test routine for each individual
If the user’s air usage is insufficient to allow the input. Input cards test routine.
compressor to run for 10 minutes the compressor
3) Test analogue inputs – Test routine for pressure and
should be run Off-load as follows:
temperature inputs. Pressure transmitters test
If on active stand-by (State: Stand-by) routine.
1) Ensure the Run On time on the controller is set to 4) Test keypad – Keypad test routine. Each key
10 minutes. pressed will be displayed to establish operation.
Press RESET to exit routine.
2) At the remote inputs, ensure Remote Load Input is
open, then close the Remote Load Enable. 5) Test Display – Control panel LED, LCD and indicator
test. When selected all LED’s and indicators will light
3) Momentarily close the Remote Load input. The
and all LCD text display elements will turn on for
compressor will start and enter Offload state.
15 seconds. The routine will self cancel.
Note: Ensure that the Remote Load input is opened
before the delta contact is closed or the compressor
may load.
If not on active duty (Ready to start)
1) Ensure the Run On time on the controller is set to
10 minutes.
2) At the remote inputs, ensure Remote Load Input is
open, then close the Remote Load Enable.
3) Start the compressor - the compressor will enter
Standby.
4) Momentarily close the Remote Load input. The
compressor will start and enter Offload state.
5) Allow the compressor to run for the set time, it will
then revert to Standby state.
6) Stop the compressor (Ready to start).
7) Open the Remote Load Enable to put control back to
the transducer.
34 DL054CA
CompAir Operation 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
bar
psi
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19
PI/97/067
CONTROL PANEL
DL054CA 35
7 Operation CompAir
SM 0985
36 DL054CA
CompAir Operation 7
Status Message
Oil temperature 25˚C
Main Menu Go to 2 of 8
To continue
PI/97/094A
DL054CA 37
7 Operation CompAir
From 1 of 8
Main Menu
Operational settings
Go to 3 of 8
Service diagnostics
Go to 3 of 8
Fault history recall 2 Total hours 1000
Fault message
Commissioning - config
Go to 6 of 8
Pressure 7.0bar
Commissioning - values
Go to 8 of 8
Interstage Press 2.0bar
PI/97/095A
38 DL054CA
CompAir Operation 7
Operational settings
P1 setpoint 7.5bar P1 set point 8.1bar
To 2 of 8
Calibrate pressure
Go to 4 of 8
Test keypad
See Note 4
Test display
See Note 5
PI/97/096A
DL054CA 39
7 Operation CompAir
Calibration complete
2 sec
PI/97/097A
40 DL054CA
CompAir Operation 7
From 3 of 8
To 3 of 8
PI/97/098A
DL054CA 41
7 Operation CompAir
From 2 of 8
Commissioning-Config
Language: English Language: Option
Go to menu structure 7 of 8
Communications config.
Fault input config
Remote fault 1
Remote fault 1
Disabled
Fault input config
Remote fault 2
Trip type 1, 2 or 3
Return to previous menu
Remote fault 5
Alarm type 1, 2 or 3
To 2 of 8
Return to previous menu
Start inhibit
To 6 of 8
PI/97/099A
42 DL054CA
CompAir Operation 7
Machine model
Machine model
Model message
Machine model
see list below
To 6 of 8
Communications config.
Communications config.
Config. message
Communications config.
Disabled
SmartAir control
To 6 of 8
Communications control
MACHINE models
6504 / 6604 Dryclon 508W/608W
6505 / 6605 Dryclon 509W/609W
6506 / 6606 Dryclon 510W/610W
6507 / 6607 Dryclon 512W/612W
6508 / 6608 Dryclon 515W/615W default setting
6509 / 6609 D55-08/10A
6510 / 6610 D75-08/10A
6512 / 6612 D90-08/10A
6515 / 6615 D110-08/10A
Dryclon 504W/604W D132-08/10A
Dryclon 505W/605W D150-08/10A
Dryclon 506W/606W
Dryclon 507W/607W
PI/97/099B
DL054CA 43
7 Operation CompAir
From 2 of 8
Commissioning-Values
Max. pressure 10.5bar St1 delivery alarm 180˚C
Autorestart delay 100sec Plant del trip 55˚C Plant del trip 45˚C
Interstage alarm 3.8bar Load default values Default values loaded 2 sec
PI/97/100A
44 DL054CA
CompAir Operation 7
7.3 Default Values choosing the ‘Load default values’ option in the
‘Commissioning - values’ sub-menu. Alteration of
7.3.1 Default values for a number of the operational the working setting values requires the use of the
settings are stored in the controller. These are access code.
suitable for operating the compressor in most normal
situations. 7.3.4 The following is a list of default values together with
the range and size of the increments/ decrements
7.3.2 The compressor can use these values as available for each setting.
operational settings. Unless the compressor is
reprogrammed during commissioning, the default Note: The ‘Model’ and ‘Max. Pressure’ must be set
values will be those used by the compressor. according to the compressor data plate. The default
‘Star/Delta Time’ for the model is set when the model
7.3.3 The compressor may be re-programmed with is set.
different values at any time, and the controller
settings may be restored to the default values, by
Setting Unit Minimum Maximum Step Default Value
P1 setpoint bar 4·0 10·5 0·1 7·0
P2 setpoint bar 3·9 10·4 0·1 6·3
Run on time minute 5 240 1 10
Drain open time second 1 20 1 5
Drain shut time second 10 120 1 30
Star delta time second 3 30 1 by model
Comms baud rate baud 110 9600 options 9600
Compressor number number 1 99 1 1
Max. working pressure bar 8/8.6/10·5 options 8·0
Max. overpress bar 6·0 11·0 0·1 7·5
Load delay time second 2 60 1 2
Max. service hours hour 1000 8000 100 8000
Auto restart Delay second 10 240 1 10
Interstage pressure trip bar 2·5 4·0 0·1 3·5
Interstage pressure alarm bar 2·5 4·0 0·1 3·0
Oil temp trip °C 50 75 1 70
Oil temp alarm °C 50 75 1 65
St1 delivery trip °C 180 225 1 225
St1 delivery alarm °C 180 220 1 215
St2 intake trip °C 40 75 1 60
St2 intake alarm °C 40 75 1 50
St2 delivery trip °C 180 235 1 235
St2 delivery alarm °C 180 230 1 225
Plant del trip °C 30 90 1 70
Plant del alarm °C 30 90 1 60
Low oil press trip bar 1·5 3·0 – 1·5
Low oil press alarm bar 1·7 3·0 – 1·7
Oil filter blockage bar – – fixed 2
Intake filter blockage mbar – – fixed 65
DL054CA 45
7 Operation CompAir
7.4.2 Shutdowns
46 DL054CA
CompAir Operation 7
Del Press probe fault The compressor has shut down because the air delivery pressure transmitter is
indicating a pressure outside of normal limits.
Int.St Press probe fault The compressor has shutdown because the interstage pressure transmitter is
indicating a pressure outside of normal limits.
Oil pressure probe fault The compressor has shutdown because the oil pressure transmitter is indicating
a pressure outside of normal limits.
Oil temp probe fault The temperature sensor is indicating a temperature outside of normal limits.
St1 del temp probe fault The temperature sensor is indicating a temperature outside of normal limits.
St2 in temp probe fault The temperature sensor is indicating a temperature outside of normal limits.
St2 del temp probe fault The temperature sensor is indicating a temperature outside of normal limits.
Plant del t probe fault The temperature sensor is indicating a temperature outside of normal limits.
Remote fault 1 (2, 3, 4, 5) The compressor has shutdown because one of the remote fault inputs
configured as a trip has been activated.
Oil level low (start inhibit) The sump oil level is detected to be low while the compressor is stopped.
7.4.3 Warnings
Change air filter A high differential pressure has been detected across the air filter indicating the
need for an air filter element change. Note: Switch must be reset manually after
tripping.
Change oil filter A high differential pressure has been detected across the oil filter indicating the
need for an oil filter change.
Interstage press alarm The interstage pressure has reached the programmed warning value.
Oil temperature alarm The oil temperature has reached the programmed warning value.
St1 delivery temp alarm The first stage delivery temperature has reached the programmed warning
value.
St2 intake temp alarm The second stage intake temperature has reached the programmed warning
value.
St2 delivery temp alarm The second stage delivery temperature has reached the programmed warning
value.
Plant delivery t alarm The plant air delivery temperature has reached the programmed warning value.
Oil level low Indicates that oil level is low.
Remote fault 1(2, 3, 4, 5) One of the remote fault inputs configured as an alarm has been activated.
Service due The service interval countdown timer has reached zero hours indicating a
service is now due..
Oil pressure alarm The oil pressure has dropped to the programmed warning value.
Start inhibit The remote start inhibit input is open circuit.
DL054CA 47
7 Operation CompAir
Total hours Shows the recorded total number of compressor running hours on and off load.
Hours on load Shows the recorded total number of compressor running hours on load only.
Max. service hrs Shows the maximum programmed hours before a service is required.
Service hrs to run Indicates the number of running hours remaining before a service is required.
Reset service hours Invitation to reset the service interval hours to the maximum programmed
service hours.
Auto restarting The compressor is about to automatically restart following restoration of power.
Fault shutdown The compressor has stopped due to a fault.
Offload The compressor is running off load (the run-on time has not expired).
Onload The compressor is running on load.
Ready to start The compressor is waiting for a start signal (keypad or external) and no fault has
been detected.
Remote stopped Starting is inhibited by the remote stop input being open circuit.
Standby The compressor has been ‘started’ but is waiting for the delivery pressure to fall
below the lower setpoint, before the motor is energised.
Starting Motor starting.
Start Inhibited A start inhibit is present.
Stopping The stop button has been pressed but the oil pump motor and cooling fans will
remain energised for 30 seconds.
48 DL054CA
CompAir Maintenance 8
• Refer to the safety procedures before carrying Regularly check the compressor unit for loose
out any maintenance or servicing work on the connections or frayed wiring. Clean and tighten all
compressor unit. connections and repair or renew all frayed or
damaged wires and cables before starting up.
• Lethal voltages are used in this equipment. Use
extreme caution when carrying out electrical Take care not to damage the wiring when working on
checks. Isolate the power supply before starting the unit. When refitting wires and cables make sure
any maintenance work. they are not damaged and that they will not be
damaged in service by chafing or contact with a hot
surface.
8.1.5 Leaks
To ensure the efficient operation of the compressor
unit the user must check performance regularly and
carry out the necessary adjustments to maintain Warning
correct settings. This section gives the information
needed by the user for this purpose.
It is a condition of the Warranty cover that the unit is • Risk of high pressure
properly maintained and adjusted, that all checks,
routine maintenance and regular servicing listed in
the Maintenance Schedule are carried out at the
specified intervals and that an accurate record is Do NOT use hands to locate leaks in the system.
kept of the work. Always use a piece of paper or card for this purpose.
It is recommended that service and maintenance is Inspect the unit as a matter of course when carrying
carried out by your local CompAir Distributor. out servicing or maintenance for any sign of leaking
pipe connections, a build-up of dirt or debris and oil
All CompAir compressors are fitted with high leaks. Repair or replace damaged or leaking pipe or
performance filtration equipment. However, if the hose connections immediately.
working environment is particularly hostile the filter
elements and the heat exchangers will require 8.1.6 ‘Push-in’ Instant Pipe Connection System
attention at more frequent intervals than specified in Push-in pipe connections are used throughout the
the schedule. compressor on small diameter pipework.
8.1.1 Cleanliness 1) Assembly
The compressor unit must be kept in a clean a) Insert the pipe into the fitting until the pipe bottoms.
condition at all times. Make regular inspections for
signs of damage, excessive wear and security of b) Pull the pipe to ensure secure engagement of the
fittings. Ensure that any oil spillage is wiped up grip ring teeth.
immediately and any residual oil cleaned from 2) Disassembly
external surfaces.
To remove a pipe, disengage the grip ring teeth by
Caution: Do not allow oil to enter the air intake, air manually applying pressure on the push ring sleeve
system components or air system pipework. and withdrawing the pipe and cover ring from the
8.1.2 Recording Pressures and Temperatures fitting.
DL054CA 49
8 Maintenance CompAir
50 DL054CA
CompAir Maintenance 8
Tightening
Location Bolt size Qty
torque, Nm
Suction regulator to 1st stage inlet M12x1.75 4 50
1st stage outlet to silencer M16x2 4 125
Flexible pipe(s) to pipework (3 positions) M16x2 4 125
Flexible pipe(s) to coolers (3 positions) M16x2 4 125
2nd stage inlet pipe to separator M12x1.75 4 50
Separator to 2nd stage inlet adaptor M12x1.75 4 50
2nd stage inlet adaptor to 2nd stage inlet M12x1.75 4 50
2nd stage outlet to silencer M12x1.75 4 50
2nd stage outlet pipe to silencer M16x2 4 125
Discharge manifold to cooler M16x2 4 125
Expansion joint to manifold M16x2 4 125
Expansion joint to separator M16x2 4 125
Blowdown elbow to 2nd stage silencer M8x1.25 2 15
Non-pipework fastenings M16x2 - 125
Non-pipework fastenings M12x1.75 - 50
Non-pipework fastenings M10x1.5 - 29
Non-pipework fastenings M8x1.25 - 15
Non-pipework fastenings M6x1 - 6
Non-pipework fastenings M5x0.8 - 3.4
DL054CA 51
8 Maintenance CompAir
8.4 Maintenance Procedures 3) Refit the element to the panel and close the
door.
Warning SM 1702
52 DL054CA
CompAir Maintenance 8
DL054CA 53
8 Maintenance CompAir
e) Reset filter condition switch by pressing yellow reset Caution: Do not mix oils of different types – always
button. refill with the oil type in current use.
SM 1696
1) To Check the Oil level: Drain the oil while the compressor is hot to allow the
oil to run freely and carry out any suspended
The compressor must be stopped particles.
Note: Allow a minimum of 30 minutes after stopping a) Open the enclosure doors as required.
for the oil in the system to settle.
b) Position suitable containers under the drain hoses.
a) Open the enclosure to gain access to the oil filler and
sightglass. c) Enter ‘Test digital outputs’ mode on control panel, fit
handle to 2 way valve and turn valve fully anti-clock-
b) Check the sightglass visually. The oil level should be wise to the drain position (1/4 turn). Run pump until
above halfway on the indicator. sump is empty.
54 DL054CA
CompAir Maintenance 8
CAUTION: Do not run pump dry. g) Renew the oil filter element - see para 8.4.5 (3) ‘To
Change the Oil Filter Element’.
A h) Fill reservoir with recommended oil until the float
reaches the top of the indicator.
i) Run pump for one minute, check level and top up as
necessary.
j) Reset control panel, start and run unit for
60 seconds to circulate oil, check for leaks, then
B
press STOP button.
k) Check the oil level and top up if necessary.
l) Close doors.
Typical Oil Pump and Drain Valve 3) To Change the Oil Filter Element:
A - Normal Running Position (Fully Clockwise) Note: The oil filter element should be renewed after
B - Drain Position (Fully Anti-Clockwise) every 8000 operating hours or every year, whichever
d) Open oil cooler drain tap and drain oil into a contain- is sooner or when indicated by the control system
er. Close drain tap on completion. CHANGE OIL FILTER message
The compressor must be stopped.
SM 1699
a) Unscrew and discard the old oil filter element.
A b) Carefully clean the face of the filter housing.
c) Apply a thin film of clean oil to the element seal.
d) Screw in the new element by hand until seal contact
is made and then continue tightening for a further
quarter of a turn.
e) Turn 2 way valve back to the normal running position Oil Filter
(fully clockwise).
f) Remove valve handles and store.
DL054CA 55
8 Maintenance CompAir
4) To Change the Oil Removal Filter: you can keep a record of what maintenance
work was carried out at which specified
a) Unscrew the filter cover (2) from the housing.
intervals. The operating hours quoted in this
b) Remove the filter element. manual are recommended maintenance
intervals for average operating conditions.
c) Fit new filter element.
Depending on your local intake conditions, the
d) Reattach the cover. operating hours may differ. You can also have
this maintenance work carried out by our
e) After changing the oil removal filter it is recommend-
trained technicians. Please ask your technical
ed that the powered breather system is checked for
adviser for a maintenance contract.
correct operation. Please refer to the section ‘Pow-
ered Breather System’ in the Commissioning section b) Maintenance electric motor
of this manual.
3) The maintenance of the electric motor is to be
performed in line with the motor operating
instructions.
2
4
40
0
80
lbf/in2
bar
6
120
8
a) Lubrication of electric motors
0 10
2
The two bearings of the electric motor must be
lubricated at specified intervals, which are
determined by the type of motor. The lubricating
1
points, intervals and quantities, specific to each
motor, can be found on the motor's nameplate.
Note: In the case of 60 Hz drive, strictly observe the
information on the nameplate !
In order to check the required for lubrication, weigh
SM 2000/1
the grease gun before and after lubrication of the
individual electric motor bearings.
Oil Removal Filter - Powered Breather
The cooling fan and oil pump motors are fitted with
8.4.6 Electrical System sealed bearings and should not need attention.
If a non-standard motor is fitted the user should take
Warning advice from the local CompAir distributor before the
compressor is put into extended operation.
8.4.7 Flexible Drive Coupling
• Lethal voltages are used in this equipment. Use
extreme caution when carrying out electrical 1) To Check the Coupling Backlash:
checks. Isolate the power supply before starting The compressor must be stopped and isolated from
any maintenance work. both the electrical supply and air pipework.
Remove the cover and reach through the access
opening in the bellhousing. Hold the drive shaft on
1) To Check the Electrical Connections: each side of the coupling and check the coupling
backlash which should not exceed 6 mm. If the
Carefully examine the electrical wiring and check the backlash is excessive it will be necessary to change
security of all connections and terminals. the coupling inserts.
2) Electric Motors 2) To Renew the Inserts:
a) Maintenance and lubricant recommendations We recommend that this work is carried out by a
Note: The compressor unit can only operate to CompAir distributor.
your complete satisfaction when maintenance
work is carefully carried out at the specified
intervals. In order to help with this task, the
scope of supply of the compressor unit
includes a "Maintenance and Inspection
Manual for CompAir Compressors”, in which
56 DL054CA
CompAir Maintenance 8
8.4.8 Coolers
1) To Clean Coolers Externally
The condition of the air cooler fins must be checked
regularly. To clean the fins procede as follows:
The compressor must be stopped
a) Allow the compressor to cool for 30 minutes and
loosen 6 quarter turn fasteners.
b) Open enclosure door and remove access panel on
cooling duct.
c) Remove enclosure panel in front of coolers.
d) Clean the cooler fins from inside the duct using one
of the following methods:-
• Hose with mains water.
• Air hose using oil free compressed air.
• Pressure wash with water or a water/detergent
mixture.
e) Replace access and enclosure panels and close
door.
f) Remove any dirt or liquid from the baseframe.
8.4.9 We recommend that work on the following items is
carried out by a CompAir distributor:-
• Balance Piston Diaphragms
• Suction Regulator
• Shuttle Valve Disc
• Condensate Drain Solenoid Valves
• Unloader Solenoid Valves
DL054CA 57
8 Maintenance CompAir
58 DL054CA
CompAir Fault Finding 9
Emergency stop (1) Emergency Stop switch operated. (1) Check cause of fault and rectify. Turn
Emergency Stop switch to release latch.
Press RESET.
(2) Starter circuit fuse F5 blown. (2) Check cause and rectify.
Main motor fault (1) High ambient temperature. (1) Check room ventilation.
(2) Insufficient cooling air flow. (2) Inspect/clean: enclosure filter; ducting;
motor cooling air intake.
(3) Low voltage/high current. (3) Check power supply.
(4) Thermal overload F101 incorrectly set. (4) Check setting and reset.
(5) Fan operation/rotation incorrect. (5) Check and rectify electrical circuit.
Fan motor fault (1) High ambient temperature. (1) Check room ventilation.
(2) Insufficient cooling air flow. (2) Inspect/clean: enclosure filter; ducting;
auxiliary cooling fan (if fitted)
(3) Low voltage/high current. (3) Check power supply.
(4) Overloads F102/F103 incorrectly set. (4) Check setting and reset.
Oil pump fault (1) High ambient temperature. (1) Check room ventilation.
(2) Insufficient cooling air flow. (2) Inspect/clean: enclosure filter; ducting;
motor cooling air intake.
(3) Low voltage/high current. (3) Check power supply.
(4) Overloads F104 incorrectly set. (4) Check setting and reset.
(5) Pressure control incorrectly set (5) Check setting and reset.
(6) Oil pump relief valve siezed (6) Check and rectify/renew.
MCB Q101 tripped (1) Oil pump/fan motor circuit fault. (1) Check cause and rectify.
Oil temperature trip/ (1) High ambient temperature. (1) Check room ventilation.
alarm (2) Insufficient cooling air flow. (2) Check fan operation and enclosure filters.
(3) Temperature sensor fault. Inspect/clean cooler matrix.
(4) Sensor wiring fault. (3) Rectify/renew.
(4) Check wiring.
DL054CA 59
9 Fault Finding CompAir
St1 delivery temp trip/ (1) High ambient temperature. (1) Check room ventilation.
alarm (2) Insufficient cooling air flow. (2) Check fan operation and enclosure filters.
Inspect/clean air coolers.
(3) Temperature sensor fault. (3) Rectify/renew.
(4) High interstage pressure. (4) Inspect/clean air coolers.
(5) Sensor wiring fault. (5) Check wiring.
St2 intake temp trip/ (1) Insufficient cooling air flow. (1) Check fan operation and enclosure filters.
alarm Inspect/clean intercooler matrix.
(2) High ambient temperature. (2) Check room ventilation.
(3) Temperature sensor fault. (3) Rectify/renew.
(4) Sensor wiring fault. (4) Check wiring.
St2 delivery temp trip/ (1) Insufficient cooling air flow. (1) Check fan operation and enclosure filters.
alarm Inspect/clean intercooler.
(2) High ambient temperature. (2) Check room ventilation.
(3) Temperature sensor fault. (3) Rectify/renew.
(4) Pressure too high. (4) Check pressure against rating.
Check transmitter calibration.
(5) Sensor wiring fault. (5) Check wiring.
Plant delivery temp trip/ (1) Insufficient cooling air flow. (1) Check fan operation and enclosure filter.
alarm (2) Condensate build up. (2) Check drain operation.
(3) Temperature sensor fault. Inspect/clean aftercooler.
(4) Sensor wiring fault (3) Rectify/renew.
(4) Check wiring
Interstage press trip/ (1) Air flow restriction. (1) Check fan operation and enclosure filters.
alarm (2) Fault in HP compression element. (2) Check and renew if necessary.
(3) Pressure transmitter fault. (3) Check/renew pressure transmitter. Check
wiring.
Oil pressure low (1) Low oil level. (1) Investigate for leaks, top up oil level.
(2) Oil pump fault. (2) Investigate and rectify.
(3) Relief valve adjustment/failure. (3) Adjust/Renew valve.
(4) Pressure transmitter fault . (4) Renew pressure transmitter.
(5) Oil flow restriction. (5) Locate and clear obstruction.
(6) Oil filter blocked. (6) Renew oil filter element.
High air pressure (1) Compressor fails to unload. (1) (a) Check/renew solenoid operated
unloader valves.
(b) Check suction regulator inlet valve
closing fully. Rectify if necessary.
(2) Pressure transmitter fault. (2) Check/renew pressure transmitter. Check
wiring
Del press probe fault (1) Pressure transmitter fault. (1) Renew pressure transmitter.
(2) Transmitter wiring fault. (2) Check and rectify fault.
Int.St press probe fault (1) Pressure transmitter fault. (1) Renew pressure transmitter.
(2) Transmitter wiring fault. (2) Check and rectify fault.
St1 del temp probe fault (1) Temperature sensor fault. (1) Renew temperature sensor.
(2) Sensor wiring fault. (2) Check and rectify fault.
St1 in temp probe fault (1) Temperature sensor fault. (1) Renew temperature sensor.
St2 in temp probe fault (2) Temperature sensor wiring fault. (2) Check and rectify.
St2 del temp probe fault (1) Temperature sensor fault. (1) Renew temperature sensor.
(2) Sensor wiring fault. (2) Check and rectify fault.
60 DL054CA
CompAir Fault Finding 9
Plant del t probe fault (1) Temperature sensor fault. (1) Renew temperature sensor.
(2) Temperature sensor wiring fault. (2) Check and rectify.
Oil press probe fault (1) Pressure transmitter fault. (1) Renew pressure transmitter.
(2) Transmitter wiring fault. (2) Check and rectify fault.
Remote fault/alarm (1) Remote fault loop open circuit. (1) Find cause and rectify.
Extension fault (1) Fuse F3/F4 failed. (1) Check cause and rectify.
(2) Interface cable insecure. (2) Check interface cable.
(3) Extension module failure. (3) Renew Extension module.
Power supply fault (1) Supply wiring configuration incorrect, (1) Check supply wiring connections U, V
motor rotation will be incorrect. and W.
(2) Supply voltage low. (2) Check supply voltage.
(3) Supply fault. (3) Check supply.
Oil level low (1) Low oil level. (1) Check for oil leaks and rectify. Top up
(start inhibit) sump to correct level.
(2) Oil level switch fault. (2) Find cause and rectify.
(3) Switch wiring fault. (3) Check and rectify.
Service due (1) Service countdown time expired. (1) Service compressor then reset timer.
Change air filter (1) Intake air filter or intake blocked. (1) Check/renew element.
Check intake for obstruction.
(2) Filter pressure switch not reset. (2) Press reset button on switch.
(3) Filter pressure switch fault. (3) Check operation. Renew if necessary.
(4) Filter pressure switch wiring fault. (4) Check and rectify.
Change oil filter (1) Oil filter element blocked. (1) Renew oil filter.
(2) Differential pressure switch fault. (2) Check operation. Renew if necessary.
(3) Differential pressure switch wiring fault. (3) Check and rectify.
Start inhibit (1) Remote start inhibit loop open circuit. (1) Find cause and rectify.
DL054CA 61
10 Electrical System CompAir
10.1 Inputs
10.1.1 Description
Caution: Do not connect any extension module
input terminal pin to a voltage source as this will
result in permanent damage to the module.
Two sets of eight inputs are available on extension
module terminal connections X01 and X02. Each
input is designated a particular function which may
be used as required. Each function is activated by
connecting the appropriate terminal pin to the input
terminal common connection X5/1 or X5/2. This can
be achieved by connecting the input pin and the
common terminal to a remote switch, relay contact,
PLC output or any switching device.
62 DL054CA
CompAir Electrical System 10
X01
1 2 3 4 5 6 7 8 9
LOAD
REMOTELOAD
ENABLE
START
STOP
500
START
ENABLE
STOP
ENABLE
ENABLE
ENABLE
ENABLE
REMOTE
ENABLE
ENABLE
COMMON
CONTROL
COMMON
START
CONTROL
RESTART
LOAD
REMOTESTART
LOAD
RSTART
REMOTE
D.C.
COMMS
REMOTE
REMOTE
D.C.
COMMS
AUTO
AUTO
20V
20V
PRESSURESWITCH
PRESSURE SWITCH
ORCASCADE
OR CASCADE
PANELCONNECTION
PANEL CONNECTION
HW 0446
DL054CA 63
10 Electrical System CompAir
the compressor will respond to RS485 Start, Stop 3) Input X01-4 Remote Load Enable
and Reset commands.
a) Remote control of loading and unloading allows the
Note: The control panel Start button and the Remote pressure control routines of the SureScan controller
start function will be inhibited. The control panel stop to be overridden in multiple compressor/cascade
button and remote stop function remain active. control installations. The facility allows control by
any of the I.C.C. range of multi compressor
c) If the ‘Comms control enable’ and the ‘Remote
controllers available from CompAir.
pressure control enable’ input X01-3 is activated, the
compressor will respond to RS485 load and unload b) When the remote load enable input is activated the
comands. compressor will load and unload in response to the
remote load/unload input X01-5.
d) Contact your local CompAir distributor for details.
4) Input X01-5 Remote Load/Unload
2) Input X01-3 Auto Re-start Enable
a) If input X01-5 is activated, via a remote pressure
a) Automatic re-start will allow the compressor to start
switch, relay, programmable logic controller (P.L.C.)
automatically after a break or failure in the mains
output etc, the compressor will load. When the input
power supply. When this facility is enabled the
is de-activated the compressor will unload.
AUTOMATIC RE-START indicator will be lit.
b) The compressor will shutdown and the display will
b) An automatic re-start will not be initiated if the
show a High air pressure trip if the Max overpress
compressor was stopped when the power failure
setting of the Commissioning - values menu is
occurred.
exceeded while using this facility. The compressor
c) When power is restored the following message is ‘Max overpress’ setting must be set above the
displayed and the Auto Re-start enable indicator will working pressure of the remote pressure control
flash. system. Where the remote pressure control system
is detecting air system pressure downstream of
Auto restarting
dryers, filters or long lengths of pipework, an
—————* * allowance for any pressure differential should be
taken into account.
The time before the compressor automatically re-
starts, the auto re-start delay time, is indicated by 5) Input X01-6 Remote Start Enable
dashes on the lower display line. This time can be
a) The compressor can be connected to accept a
adjusted using the auto re-start delay time setting of
remote start signal. When this input is activated the
the ‘Commissioning - values’ sub-menu of the
REMOTE CONTROL indicator will be lit and the
SureScan menu routines.
SureScan panel START button is disabled.
d) In multiple compressor installations staggered re-
b) The SureScan panel stop button and the remote
starting can be achieved by adjusting the delay time
stop input are always active, regardless of remote
of each compressor
start enable being activated.
Example four compressor installation:-
Comp Auto re-start Delay Time
1 10 seconds
2 70 seconds
3 150 seconds
4 210 seconds
64 DL054CA
CompAir Electrical System 10
6) Input X01-7 Remote Start be de-activated before the compressor can be re-
started.
a) When the remote start enable and remote stop
inputs are activated the compressor will start when Note: This facility is inhibited if the RS485
the remote start input is activated. This input reqires communications control input is activated.
a single pulse of at least 0·5 seconds to activate it.
c) Remote Timer Control
The pulse length can be between 0·5 seconds and
continuous. The remote start/stop facility can also be used to
achieve automatic seven day timer control. Any
b) When the remote start input is continuously
commercially available timer with a single switching
activated the SureScan panel stop button or the
contact can be used for this purpose. Alternatively a
remote stop input will override the remote start
timer with a 24v ac power supply can be mounted
signal and the compressor will stop. When the
within the starter area A 24vac power supply for this
compressor is stopped, the remote start signal must
purpose is available on compressors terminals X2/1
and X2/2. The timer unit should be battery backed.
EXTENSION MODULE
7 DAY TIMER
X01
1 2 3 4 5 6 7 8 9
REMOTE START ENABLE
X5/1 X5/1 X5/1 X5/1 X5/1 X5/1 X5/1 X5/1 CLOSED - START
OPEN - STOP
PI/97/136
TIMER CONTROL
DL054CA 65
10 Electrical System CompAir
66 DL054CA
CompAir Electrical System 10
DL054CA 67
10 Electrical System CompAir
1 Relay - 24 V dc 98475-64
5
K406
K405
K404
K403
K402
K401
3
+ 2
5 5 5 5 5 5
COMMON24V
24v
24V d.c
d.c.
COMMON
- 4
1 1 1 1 1 1 1
406
405
404
403
402
401
400
7 6 5 4 3 2 1
X05
HW 0447
REMOTE OUTPUT CONNECTION
68 DL054CA
CompAir Electrical System 10
Pin No. Function The contacts of relay K404 must be used for remote
connections to this facility.
X06-1 Common (20V dc) for X06 outputs
e) Output X05-6 Group Trip
X06-2 Remote Fault 1 Repeat The group trip output will de-energise when a
shutdown trip or power loss occurs.
X06-3 Remote Fault 2 Repeat
The output will be energised when power is applied
X06-4 Remote Fault 3 Repeat and no trip conditions are detected.
X06-5 Remote Fault 4 Repeat The contacts of relay K405 must be used for remote
connections to this facility.
X06-6 Remote Fault 5 Repeat
f) Output X05-7 Service Due
X06-7 No Standard Function
The service due output will energise when the
service hours countdown timer has reached zero
10.2.4 Output Functions
hours and a routine service is due.
a) Output X05-2 Available
The contacts of relay K406 must be used for remote
The compressor available output will energise when connections to this facility.
the compressor is ‘running’ or in the ‘standby’ state.
g) Outputs X06-2 to 6
This output indicates that the compressor has been
started and is available to automatically respond to Remote fault repeat outputs 1 to 5 will be normally
a fall in system pressure without manual energised and will de-energise if a fault condition on
intervention. the appropriate remote fault input, 1 to 5, is detected
or a power loss occurs. The output will remain de-
The contacts of relay K401 must be used for remote
energised until the SureScan controller is reset. See
connections to this facility.
remote fault inputs.
If start inhibit is selected, the output will de-energise
when the input is de-activated and automatically re-
set when the input is re-activated.
Note: An additional relay module, as specified in
para 2.2, must be added if these outputs are used.
DL054CA 69
11 Appendix 1 – Sample Log Sheets CompAir
70 DL054CA
CompAir Appendix 1 – Sample Log Sheets 11
Language
Unit of Pressure
Unit of Temperature
Compressor Number
P1 Set Point
P2 Set Point
Run On Time
Date
Hours On Load
Enclosure Filters
Status Display
DL054CA 71
11 Appendix 1 – Sample Log Sheets CompAir
St 1 delivery temp. °C
St 2 intake temp. °C
St 2 delivery temp. °C
Date
Total Hours
Hours On Load
72 DL054CA
CompAir Appendix 1 – Sample Log Sheets 11
Item Value/Completed
Date
Total Hours
Oil Change
Intercooler Tubestack
Aftercooler Tubestack
Oil Cooler
Starter Connections
Item Value/Completed
Date
Total Hours
Hours On Load
Starter Contacts
DL054CA 73
11 Appendix 1 – Sample Log Sheets CompAir
Serial 1 2 3 4 5 6 7 8 9 10 11
Date
By
Fault Message
Status Message
Total Hours
Discharge P bar
Interstage P bar
Oil Temp °C
LP Dely Temp °C
HP Inlet Temp °C
HP Dely Temp °C
74 DL054CA
CompAir Appendix 1 – Sample Log Sheets 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25
DL054CA 75
12 Appendix 2 – The Pressure Systems And Gas Regulations 2000 No. 128 CompAir
NO
To 1st stage balance
12 To 1st stage
Y piston
balance piston
Z 13
P B
NC
12
C
X A
1 2
Z1 C1 B1 A1 15
14
16
17 5 6
3 4
+ -
11
18
M 20
+ -
19
10
7 8 9
15
SM 0996 14
1. Intake Air Filter
}
2. Suction Regulator 12. Unloader Solenoid Valve (2)
3. First Stage Air-end 13. Shuttle Valve
4. Intercooler 1st Stage 14. Strainer (2)
5. Pressure Relief Valve 15. Condensate Drain Valve (2)
}
6. Pressure Transmitter 16. Air Filter Switch
7. Second Stage Air-end 17. Temperature Sensor
8. Non-return Valve 18. Temperature Sensor
9. Aftercooler 2nd Stage 19. Temperature Sensor
10. Pressure Relief Valve 20. Temperature Sensor
11. Pressure Transmitter
76 DL054BA
Gardner Denver Deutschland GmbH
Argenthaler Str. 11
55469 Simmern
Deutschland
www.compair.com
e-mail: sales@compair.com