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A Study on the use of activated carbon to remove color in the sugar.

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Bioresource Technology 99 (2008) 3528–3533

Decolorization of sugar syrups using commercial and sugar beet


pulp based activated carbons
H.L. Mudoga, H. Yucel, N.S. Kincal *

Department of Chemical Engineering, Middle East Technical University, Ankara 06531, Turkey

Received 3 November 2006; received in revised form 10 July 2007; accepted 28 July 2007
Available online 7 September 2007

Abstract

Sugar syrup decolorization was studied using two commercial and eight beet pulp based activated carbons. In an attempt to relate
decolorizing performances to other characteristics, surface areas, pore volumes, bulk densities and ash contents of the carbons in the
powdered form; pH and electrical conductivities of their suspensions and their color adsorption properties from iodine and molasses
solution were determined. The color removal capabilities of all carbons were measured at 1/100 (w/w) dosage, and isotherms were deter-
mined on better samples. The two commercial activated carbons showed different decolorization efficiencies; which could be related to
their physical and chemical properties. The decolorization efficiency of beet pulp carbon prepared at 750 °C and activated for 5 h using
CO2 was much better than the others and close to the better one of the commercial activated carbons used. It is evident that beet pulp is
an inexpensive potential precursor for activated carbons for use in sugar refining.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Sugar syrup; Decolorization; Activated carbon; Beet pulp

1. Introduction dioxide or hydrogen peroxide, however, although these


treatment steps retard the formation of some of these com-
Activated carbon adsorbents having a large internal sur- pounds, they cannot eliminate them altogether. In order to
face area and relatively nonpolar surface are primarily produce high quality white sugar or when very good clarity
being used to remove organic compounds from both liquid is required in the syrup products such as those used in col-
and gaseous streams (Smisek and Cerny, 1970). One signif- orless soda drinks, a treatment of juice with activated car-
icant application makes use of its decolorization properties bon or ion exchange resins is usually required (van der Poel
in several areas including beet and cane sugar refining. The et al., 1998).
presence of colored compounds in the sugar syrups results Activated carbons can be produced from various carbon
from reactions occurring during the production. The chem- containing species by physical and chemical activation
ical structure of some of these coloring materials is quite methods. Most common feed stocks for commercial produc-
complex and difficult to determine in many cases. The most tion may be given as coal, peat and wood (Smisek and
significant colored substances that develop during sugar Cerny, 1970). Other commercial and potential feed stocks
processing can be classified in three general groups: (a) mel- include renewable agricultural by-products, namely nut
anins (b) melanoidins and (c) caramels (Kearsley and shells (hazelnut, walnut, pecan, etc.), fruit kernels/seeds/
Dziedzic, 1995). Conventional methods to prevent forma- stones (apricot, apple, etc.), hulls (soybean, rice, etc.), pulps
tion of these compounds include treatment with sulfur (paper, apple, beet) and olive stone (Balcı et al., 1994; Özer
et al., 1998; Baçaoui et al., 2001; Yun et al., 2001; Aygün
et al., 2003).
*
Corresponding author. Tel.: +90 312 2102617; fax: +90 312 2102600. Ahmedna and co-workers (Ahmedna et al., 1997b,
E-mail address: nskincal@metu.edu.tr (N.S. Kincal). 2000) extensively studied the preparation, properties and

0960-8524/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2007.07.058
H.L. Mudoga et al. / Bioresource Technology 99 (2008) 3528–3533 3529

decolorization applications of activated carbons produced Table 1


from agricultural by-products (sugar cane bagasse, rice Properties of the syrup
hulls, rice straw, pecan shells using different binders (beet Color, ICUMSA units 3149
and sugar cane molasses, corn syrup and coal tar). They Brix, % 66.83
Polarity, % 61.73
found that the type of by-product, binder used and the acti- Purity, % 92.37
vation method determine the physical and chemical proper- Ash, % 4.01
ties and thus decolorization properties of granular Absorbance 2.4376
activated carbons. pH 7.7
It has been demonstrated previously that activated car-
bon can be produced from beet sugar pulp which is a by-
product of beet sugar processing (Özer et al., 1998 and anoidins (I.V. 1.0–1.2) or caramels (I.V. 1.0–1.5) Godshall
2002). Exploration of the sugar decolorization properties (1997).
of carbons made from sugar beet pulp was undertaken to
find another important outlet for this beet sugar plant 2.2. Commercial activated carbons
waste primarily being used as cattle food.
The aim of the present work was to compare the decol- Two reference commercial carbons, selected on basis of
orization capabilities of beet pulp activated carbons pro- the manufacturer’s recommendations, were obtained from
duced locally in the laboratory scale with some Waterlink Sutcliffe Carbons, England. The carbons used
commercial sugar decolorizing activated carbons and to were DCL320 (wood base, activated with phosphoric acid)
look for possible correlations between the physical proper- and DCL200 (coal base, steam activated).
ties of activated carbons and their sugar syrup decoloriza-
tion capabilities; with the hope of shedding some light on 2.3. Beet pulp activated carbons
potential studies of preparing activated carbons for
decolorization. Eight different beet pulp activated carbon samples pre-
pared by Özer et al. (1998) and Özer and Çam (2002) were
used. Two samples were prepared (Özer et al., 1998) by
2. Methods direct carbonization and were activated at 750 °C under a
stream of carbon dioxide for 2 h or 5 h (750C2 and
2.1. Syrup 750C5). Six samples were prepared (Özer and Çam, 2002)
by first impregnating with phosphoric acid overnight, fol-
The syrup (thick juice) was obtained from the Ankara lowed by activating under a stream of nitrogen at 300 °C
Sugar Factory. A series of grab samples of the syrup were or 500 °C for 1.5–5 h (300P1.5, 300P3, 300P5, 500P1.5,
collected at the point just before the sugar-boiling step in 500P3, 500P5). In the coding of the samples, the first three
the factory. The sampling was done every 6 h during a per- digits indicate the activation temperature; the following let-
iod of 48 h. The samples were stored in the refrigerator in a ter is C for the directly carbonized – CO2 activated samples
plastic container. The properties of the syrup, determined and P for the phosphoric acid impregnated – N2 activated
according to Anon (1994) are given in Table 1. The refrac- samples; and the number following the letter indicates the
tive index values of the syrup (determined using Abbe BS time of activation in hours.
60/70 Refractometer) were 1.4450 at its natural pH of
7.7; 1.3630 at pH 4 and 1.4048 at pH 9. The indicator 2.4. Methods of characterization of the activated carbons
value, I.V., defined as the ratio of the refractive indices at
pH value of 9 to that at pH 7 (Kearsley and Dziedzic, The commercial and beet pulp based activated carbons
1995) can be estimated on the basis of these values to be are characterized with the methods below and the results
1.04, indicating the major colorants in the syrup to be mel- are given in Table 2.

Table 2
Some properties of the activated carbons
Activated carbon pH of susp. Electrical cond. of susp, lS Ash, mg g1 Pore size, nm Pore volume, cm3 g1 Density, g cm3
DCL 320 4.5 285 36 3.6 1.30 0.28
DCL 200 6.7 17.1 168 2.6 0.54 0.35
750C5 6 24.8 183 2.2 0.65 0.28
750C2 10.2 972,000 348 3.8 0.25 0.25
500P5 2.8 3200 210 3.3 0.55 0.67
500P3 2.8 2600 183 2.7 0.27 0.60
500P1.5 2.8 2410 193 2.6 0.22 0.58
300P5 2.8 1820 197 3.5 0.28 0.62
300P3 2.8 2320 192 3.4 0.28 0.71
300P1.5 2.8 1870 202 4.3 0.20 0.61
3530 H.L. Mudoga et al. / Bioresource Technology 99 (2008) 3528–3533

2.4.1. Surface area, pore volume and pore size the percentage color removal was based on the volumes of
The BET surface area of the samples were determined 0.1 M sodium thiosulphate required (using starch as the
by nitrogen adsorption at 77 K using Micrometrics ASAP indicator) for the sample and the blank filtrates. For the
2000 automatic surface area analyzer after the samples molasses test, the test solution was prepared by dissolving
were dried under vacuum at 100 °C for 3 h to remove 10 g of sugar beet molasses and 15 g of Na2HPO4 in
moisture. The surface area was determined using the N2 500 mL of water and sufficient H3PO4 to make pH 6.5,
adsorption data at 77 K in the relative pressure range of diluting to 1 L and filtering through a thin layer of filter
0.05–0.25, and taking the cross-sectional area of the nitro- aid (diatomaceous earth). Fifty milliliter of this solution
gen molecule to be 0.162 nm2. The total pore volume was was added to 0.5 g of activated carbon; the mixture was well
based on the N2 amount adsorbed at relative pressure stirred, and was placed on a heating plate along with the
greater than 0.98, and taking the liquid molar volume of blank and brought to boil. The percentage color removal
N2 to be 34.65 cm3/g at 77 K. was based on the absorbance readings taken 420 nm using
The average pore diameter, D, was calculated from the a Hitachi U-3200 Spectrophotometer after the sample and
equation based on uniform cylindrical pores as given below the blank were filtered through Whatman No. 4 filter paper.
 For the syrup decolorization experiments, syrup samples
ð4Þ ðPore volumeÞ
D¼ were adjusted to pH 7.0 using 0.1 M HCl and Thymol Blue
BET area
indicator, two 100 g of samples were brought to 80 °C in a
water bath with shaking at 160 rpm, 0.2–1.0 g of activated
2.4.2. Bulk density carbon was added to one of the samples, and 20 min was
Powdered activated carbon samples were placed in grad- allowed, which had been verified to be sufficient for the
uated cylinders, tapped several times until constant volume attainment of equilibrium. Then, the samples were clarified
(10 mL) was obtained, and measuring the weight, the bulk in two steps. The first filtration was through Whatman No.
density was calculated as the ratio of weight to volume. 110 filter paper, followed by addition of 1% diatomaceous
earth and heating to 70 °C for reducing the viscosity. The
2.4.3. Moisture and ash contents second filtration was through Nalgene Filtering assembly
Moisture content was determined by the measurement of with a 0.45 lm membrane for removal of very fine carbon
dry weight after bringing the sample (about 1 g) to constant particles generated by attrition. The absorbance was deter-
weight in an air circulation oven at 115 °C; and ash content mined at 420 nm on the clarified sample. The color was
was determined based on the weight of the residue obtained expressed in ICUMSA units (IU) defined according to
after 1.5 h in a furnace at 950 °C under air circulation. equation (Anon, 1994);

2.4.4. pH IU ¼ 1000 A=ðb cÞ;


Suspensions of the samples (1% w/w) in distilled water
were heated to 90 °C, subjected to continuous stirring for where
20 min, cooled to room temperature and the pH of the
solution was determined using a Leeds Northrup 7415 A = absorbance at 420 nm of the test sample
pH-meter (Ahmedna et al., 1997b). b = length (cm) of the adsorbing path
c = concentration (g sugar/mL) of the test sample
2.4.5. Electrical conductivity
The IU is therefore a measure of the weight ratio of a
Suspensions of the samples (1% w/w) in distilled water
hypothetical coloring substance to the sugar present.
were subjected to continuous stirring for 20 min, and the
All activated carbon samples were studied for their
electrical conductivity of the solution was measured
sugar syrup decolorization properties at 1.0 g per 100 g
(Ahmedna et al., 1997b) at 25.6 °C using a Jenway 4020
syrup, and the effect of level of carbon dosage was studied
conductivity-meter.
for samples showing better decolorization capability. The
color removal at different carbon dosages were expressed
2.4.6. Iodine test, molasses test and syrup decolorization
as adsorption isotherms. The amount of adsorbate held
experiments
per g of activated carbon was expressed as the difference
These experiments were all similar in the sense that an
between initial and residual levels of color in IU divided
iodine solution, diluted molasses or sugar syrup was con-
by the carbon dosage in g/100 g syrup. Similar approaches
tacted with the active carbon; the color of this sample was
were used by Agudo et al. (2002) and Çelebi and Kincal
compared to that of a blank prepared and treated the same
(2007) in their isotherm expressions.
way without the activated carbon (Pendyal et al., 1999;
Ahmedna et al., 1997a, 1997b). For the iodine test,
100 mL of stock solution (2.7 g I2 and 4.1 g KI in 1 L of 3. Results and discussion
solution) was added to 0.5 g activated carbon in 10 mL of
5% HCl solution, 5 min contact time was allowed, the sam- The syrup decolorization performances of the activated
ple was filtered through Whatman No. 110 filter paper and carbons are given in Fig. 1 along with their iodine and
H.L. Mudoga et al. / Bioresource Technology 99 (2008) 3528–3533 3531

100

Syrup, Iodine or Molasses Decolorization, %


90 Syrup

80 Iodine

70
Molasses
60

50

40

30

20

10

0
5

2
20

00

.5
5

3
0C

1.
0P

0P

0P

0P

P1
L3

L2

0P
50

50

30

30
75

75

0
C

50

30
D

Fig. 1. Performances of commercial and prepared activated carbons in the decolorization of sugar syrup, molasses and iodine solutions.

molasses decolorization performances. The beet pulp car- sample 750C2, the BET surface area of which is a little less
bon 750C5 is almost as good as the commercially used than 400 m2 g1 exhibits almost no decolorization poten-
DCL320 and better than DCL200. Comparing the decolor- tial; while the samples 500P5 and 500P3, both of which
ization of syrup with those of the iodine solution and exhibiting around 45% decolorization have substantially
diluted molasses with all samples of activated carbons, different BET surface areas. It appears that the iodine
iodine solution decolorization performance seems to be a decolorization is the best indicator of the syrup decoloriza-
better indicator of syrup decolorization performance. tion performance, followed by molasses decolorization,
The BET surface areas of the activated carbons are and the BET surface area is a poorer indicator than these
given in Fig. 2. Comparison of the decolorization perfor- two properties.
mances of the carbons in Fig. 1 with their BET surface The pH values of 1% suspensions of the activated car-
areas in Fig. 2 shows that the three best decolorizing car- bons are given in Table 2. The suspensions of the three best
bons, which can remove more than 60% of the color, all decolorizing carbons, which can remove more than 60% of
have BET surface areas above 800 m2 g1. However, the the color (Fig. 1) have pH values in the range of 4.5 and

Fig. 2. BET surface areas of the commercial and prepared activated carbons.
3532 H.L. Mudoga et al. / Bioresource Technology 99 (2008) 3528–3533

6.7; while the other suspensions are highly alkaline or activated carbons, namely 750C5, and the commercial car-
highly acidic. Moderate pH values seem to favor the decol- bons DCL 320 and DCL 200. The results are shown in
orization performance. Fig. 3 as adsorption isotherms.
The electrical conductivity values of 1% suspensions of The isotherms were found to be in the linear range as
activated carbons were measured as an indicator of their indicated by the very high regression coefficients for
soluble ash contents, and are given in Table 2. The extre- straight lines through the origin. The studied range of col-
mely poor decolorization performance of 750C2 seems to oring substance loadings appears to be low enough for
be best explained by the extremely high (3–4 orders of mag- Henry’s law to be valid. Studies at higher activated carbon
nitude higher) electrical conductivity of its suspension. dosages would be necessary to obtain the whole isotherm.
The comparatively lower BET surface areas, and the
acidic pH values and high electrical conductivities of the 4. Conclusion
suspensions of phosphoric acid activated prepared carbons,
which may be the reason of their poorer performance, may The activated carbon obtained from sugar beet pulp by
be due to traces of the acid occluded in the pores in spite of direct carbonization for 5 h at 750 °C under a stream of
thorough washing right after preparation. carbon dioxide has a decolorization performance that can
The ash content, average pore size, pore volume and compete with commercially used activated carbons.
densities of the activated carbons are given in Table 2. Among the studied physical characteristics of the acti-
These properties do not seem to indicate any direction in vated carbons, iodine decolorization performance appear
the syrup decolorization performance. For example, the to be the best indicator of sugar syrup decolorization per-
ash content does not seem to be a good indicator; although formance, followed by the molasses decolorization perfor-
the poorest performer has considerably high ash content mances, electrical conductivities of their suspensions and
compared to the others, the beet pulp carbons activated their BET surface areas. Suspension pH values between
at 500 °C and 300 °C, having ash contents similar to that 4.4 and 6.7 and electrical conductivities less than 300 lS
of 750C5 are much poorer performers. Similarly, the best are indicated; while the syrup decolorization performance
performing carbons have higher pore volumes, but another does not seem to be related to the pore volume or size, den-
carbon with similar pore volume (500P5) has quite poorer sity or ash contents.
performance.
The ability of an activated carbon sample to adsorb Acknowledgements
organic substances is essentially related to its textural and
surface properties. The hydrophobic and apolar nature of The authors would like to thank Dr. Ahmet Özer of
the adsorbent is essential for a carbon to remove the Fırat University for kindly providing the beet pulp based
organic substances responsible for color. Indeed, the sam- activated carbons.
ples with best performance are those with nearly neutral
pH and low conductivity, both characteristics indicating References
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is too small to conclude it from this set of data alone, decol- Agudo, J.A.G., Cubero, M.T.G., Benito, G.G., Miranda, M.P., 2002.
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