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Structural Failure of Building’s Walkway: Case Study


Soliman Khudeira, Ph.D., P.E., S.E., M.ASCE to be continuous rods from the 2nd floor to the atrium ceiling.
Project Director, Chicago Dept. of Transportation, 30 N. LaSalle St., Suite The architect wanted the walkways to look as light and airy as
400, Chicago, IL 60602. E-mail: skhudeira@cityofchicago.org possible, suspended by thin rods hanging down from the atrium’s
steel framing above.
DOI: 10.1061/(ASCE)SC.1943-5576.0000098 After the collapse, investigators determined that this design was
capable of supporting only 60% of the minimum load required by
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Kansas City building code (Kaminetzky 1991).


Introduction
Thirty years ago, on July 17, 1981, two walkways in the Hyatt Revisions during Construction That Caused the
Regency Hotel in Kansas City, Missouri, collapsed, killing 114 Collapse
people and injuring 216, many of whom were permanently dis-
The manufacturer of the tension rods requested that the 2nd- and
abled. Two steel walkways were stacked on top of each other
4th-floor rod be changed from one continuous rod into two separate
and suspended from the ceiling above. The top walkway fell on
rods (Figs. 2 and 3). This request was made because of the diffi-
the bottom walkway, and the two fell onto the floor of the crowded
culty in making the threads at the 4th floor. Also, those threads
atrium below. The collapse was the worst structural failure in the
would probably have been damaged as the structure of the 4th-floor
history of the United States. This paper will briefly discuss the
walkway was hoisted into position. This design change, by itself, is
causes of this collapse, design and construction issues, lessons
the one that caused the collapse.
learned, and ethical and legal issues associated with this collapse.
In the original design, the beams of the 4th-floor walkway had to
support only the weight of the 4th-floor walkway itself (load P2 in
As-Designed Walkway Configuration Fig. 2). The weight of the 2nd-floor walkway (load P1 in Fig. 2)
was completely supported by the rods. In the revised design (Fig. 3),
The Hyatt Regency Hotel was a 40-story building with an atrium. the 4th-floor beams were required to support the 4th-floor load
Three walkways were suspended from the atrium’s ceiling using (load P2 ) and the 2nd-floor load (load P1 ). In the original design
32-mm (1.25 in.) diameter tension rods (Fig. 1). The 2nd-floor (Fig. 2), the nut directly below the 4th floor would have resis-
walkway, directly below the 4th-floor walkway, was suspended ted only load P1 , whereas in the revised design, it is resisting
from the steel beams of the 4th-floor walkway, whereas the 3rd P1 þ P2 (Figs. 2 and 3).
and 4th-floor walkways hung from the atrium’s ceiling. The tension Unfortunately, the engineer of record (EOR) approved the
rods that supported the 2nd- and 4th-floor walkways were designed revised design without performing any calculations to check the

Fig. 1. Atrium of Hyatt Regency Hotel, Kansas City, Missouri

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Fig. 2. As-designed walkways showing one continuous tension rod

Fig. 3. As-built walkways showing two tension rods

capacity of the members. Performing the calculations and sketching to lack of fusion; this allowed the nut to pull through the channel/
the new configuration would have certainly shown the EOR the box beam assembly, initiating the collapse. Additionally, the speci-
new load path that doubled the load on the nut and ultimately fied weld was a square flush weld, whereas the as-built weld had
caused the failure. much less surface with minimum fusion. However, by itself, this
was not the cause of the collapse (Levy and Salvatori 1987).
The design was seriously flawed, since it placed the rod and the
As-Designed and As-Built Box Beams
nut directly in a welded joint between two facing C-channels,
The transverse beams that support the walkway were made of two which is weakest structural point in the box beams. In this failure,
steel channels welded together toe-to-toe (Fig. 4) to form a box the box beams split at the weld, and the nut supporting them slipped
beam. Welding the channels results in weak welds attributable through.

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Fig. 4. As-designed and as-built weld for the steel channel sections

General Causes of Structural Collapse information on failures and their causes, to provide guidelines
for conducting failure investigations, and to provide guidelines
The various causes of any structural collapse include one or more of for ethical conduct in forensic engineering (ASCE 2011).
the following:
• Design errors,
• Construction errors, Alternative Connection Details
• Lack of inspection,
• Poor workmanship, The major weakness in the connection had been the use of thin-web
• Poor materials, channels and the lack of stiffening on both the channel flanges
• Lack of design details, and the webs at the point of attachment (Ross 1984). Neither
• Lack of shop drawing review, the original nor the as-built rod-to-box beam connection satisfied
• Unpredictable mode of failure, the Kansas City building code. Figs. 5–7 show suggested stronger
• Unexpected natural phenomena, connection details, all of which would have made the connection
• Varying soil conditions, and much stronger, making it much more difficult for the nut to pull
• Poor maintenance. through. The first alternative connection is back-to-back channels
The causes of the Hyatt Regency walkway collapse was attrib- using web stiffeners, as required by the design (Fig. 5).
uted to: The second alternative connection is back-to-back channels
1. Design errors—this includes designing a walkway structure using a bearing plate below the channels. The nut will then bear
that does not meet the local code requirement, on the bearing plate, rather than on the toe of the channel, as speci-
2. Construction errors—this include verbal communications fied in the original design (Fig. 6).
between the fabricator and the EOR, The third alternative would be to use tube steel in lieu of
3. Lack of design details, channels (Fig. 7). This detail would have eliminated the need
4. Lack of shop drawing review—verbal approval of the revised for welding the two channels. Also, the nut will not bear on the
design was done without preparing revised shop drawings to be toe of the channels.
checked and approved by the EOR, and
5. Poor workmanship—the weld connecting the two channels
was not done as specified in the design. However, this by itself
is not the main cause of the failure.

After the Collapse of the Walkways

The Missouri Board of Architects, Professional Engineers, and


Land Surveyors convicted the engineer of record and the project
engineer of gross negligence, misconduct, and unprofessional con-
duct in the practice of engineering. Both of their Missouri profes-
sional engineering licenses were revoked. The American Society of
Civil Engineers revoked their membership. Civil lawsuits were
filed by the victims and their families, and hundreds of millions
of dollars in damages have been awarded (Kaminetzky 1991).
In response to the Hyatt walkway collapse and other collapses,
in July 1985 ASCE established a Technical Council on Forensic
Engineering (TCFE). The purpose of the TCFE is to develop
Fig. 5. Back-to-back channels
practices to reduce the number of such failures, to disseminate

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Table 1. Minimum Live Loads Specified by the Code
Minimum uniformly distributed live loads, Lo, and minimum
concentrated live loads
Uniform
[psf Concentrated
Occupancy or use (kN=m2 )] [lb (kN)]
Corridors 100 (4.79) —
Dance halls and ballrooms 100 (4.79) —
Hotels and multifamily houses
Private rooms and corridors serving them 40 (1.92) —
Public rooms and corridors serving them 100 (4.79) —
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Walkways and elevated platforms (other 60 (2.87) —


than exit-ways)

5. There is a need to establish the engineer of record's responsi-


Fig. 6. Toe-to-toe channels with bearing plate
bility for the structural integrity of the entire project, including
the shop details.
6. The engineer of record should design and detail all nonstan-
dard connections.
7. All designs, especially those with new concepts, should be
thoroughly checked. Designs should be reviewed by third-
party structural peer reviewers.
8. All of modifications to the design during construction should
require written approval from the engineer of record.
9. Structural engineers should communicate with the fabricator
during the design to make sure that the design is constructible.
This will minimize changes during the construction.
10. In this collapse, the design engineer approved the revision
requested by the fabricator without performing any calcula-
tions or sketches. A simple calculation would have shown
the doubling of the load on the 4th-floor beams.
11. The fabricator, after the accident, claimed that his company
telephoned the engineering firm and requested approval of
the change from one to two rods. The engineer of record, how-
ever, denied ever receiving such a call from the fabricator. This
highlights the need for nonverbal communication and thorough
documentation during construction.
Fig. 7. Using tube steel in lieu of channels
12. The design of the Hyatt walkway did not meet the minimum
load require by the Kansas City building code. This highlights
the obvious need to always use the required building codes and
Lessons Learned from the Collapse to check the design against all that are applicable in the code.
As an example, the current minimum design for live loads for
The Hyatt Regency walkway collapse highlighted the following this type of walkway structure (ASCE 2005) are given in
issues: Table 1.
1. A basic design question is posed because of the high number From Table 1, the minimum design live load for the Hyatt
of fatalities. Should the factor of safety utilized by the design walkways is 4:79 kN=m2 (100 psf), and it is certainly not
professional be proportional to the consequences of a possible 2:87 kN=m2 (60 psf).
collapse? The factor of safety used in the design of the Hyatt
walkway should have been much more than the 1.5 safety fac-
tor that was actually used to check the bearing and bending of Engineering Ethics Related to the Collapse
the connection.
2. This collapse highlighted the need to design buildings and During the trial, the detailer, architect, fabricator, and technician all
building components that contain redundancy. This failure testified that during construction they had contacted the project
may not have resulted in the complete collapse of the walk- engineer regarding the structural integrity of the connection detail.
ways if they were designed to be redundant. Each time, he assured them that the connection was sound, claim-
3. There was a lack of a formal process with established proce- ing to have checked the detail when in reality he had never per-
dures. An established procedure for changes/substitutions/ formed any calculations for this design at all. Neglecting to check
design revisions during construction could have prevented this the safety and load capacity of a crucial hanger, even once, shows
type of collapse. complete disregard for the public welfare. Currently, the Hyatt
4. It is important that the contract documents delineate responsi- tragedy remains a classic model for the study of engineering ethics
bility and accountability for design work required for the and proper communication among all those who are involved in a
project. project.

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Failure Case Studies in Civil Engineering the opportunity to develop processes to learn from the events at
Curriculum and Practice the Hyatt and to work proactively to prevent the recurrence of
such a tragedy.
Major high-profile structural collapses, including the Hyatt walk- Design engineers also learned not to approve any modification
way collapse, have led to changes in civil engineering education, submitted during construction without thorough calculations,
industry standards, design codes, and overall methods of practice
sketches, and documentation. Additionally, verbal communication
(Parfitt and Parfitt 2007). Case studies of failures in buildings and
is not an acceptable practice, and any change (minor or major) must
other structures reveal what is often a complex interaction of tech-
nical issues, miscommunication, procedural errors, and missed op- be documented and communicated to all those who are involved in
portunities to prevent the failure. The case of the Hyatt walkway the construction. This has been made much easier by using today’s
collapse is a good example of failure, providing a textbook example computer technology and communication tools.
for learning what not to do. Procedural errors, ethical lapses, and
many missed opportunities for catching the problem prior to the
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collapse have made the Hyatt walkway failure one of the most valu- References
able and frequently studied case histories in structural and construc-
tion engineering education. ASCE. (2005). “Minimum design loads for buildings and other structures.”
In the years following the collapse of the walkways, many indi- ASCE/SEI 7-05, Reston, VA.
ASCE. (2011). “American Society of Civil Engineers, ASCE Technical
viduals acknowledged that problems existed with the meaning of
Council on Forensic Engineering.” Reston, VA, 〈http://www.asce
“shop drawing review” and the overall responsibility of the Engi-
.org/Content.aspx?id=2147488650〉.
neer of Record for connection design (Parfitt and Parfitt 2007).
Kaminetzky, D. (1991). Design and construction failures, McGraw-Hill,
New York.
Summary Levy, M., and Salvatori, M. (1987). Why buildings fall down, Morton &
Company, New York.
The Hyatt Regency collapse was a monumentally tragic event. Parfitt, M., and Parfitt, E. (2007). “Failures education: The key to better
The forensic investigation into the cause has provided architects, engineering design.” Structure, January, 10–12.
engineers, general contractors, fabricators, and subcontractors Ross, S. (1984). Construction disasters, McGraw-Hill, New York.

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