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Article history: Alkali activation of a fly ash and slag mixture supposedly forms a combination of aluminosilicate and calcium
Received 18 July 2014 silicate hydrate gel as reaction products. Fourier transform infrared spectroscopy (FTIR) is often used to charac-
Accepted 6 January 2015 terize the complex nature of the reaction products. However, interpretation of FTIR results is difficult as the Si–O–
Available online 21 January 2015
T (T = Al, Si) vibrations from the initial ash, geopolymer product, unreacted slag, and calcium silicate hydrate
yield an overlapping spectrum. This paper reports how the issue can be resolved by selectively dissolving calcium
Keywords:
Alkali activated cement (D)
silicate hydrate and geopolymer product, and subtracting FTIR spectra of the insoluble residue from the original
Fly Ash (D) material to determine IR spectrum of the material dissolved.
Granulated Blast-Furnace Slag (D) © 2015 Elsevier Ltd. All rights reserved.
Calcium-Silicate-Hydrate (C-S-H) (B)
Spectroscopy (B)
http://dx.doi.org/10.1016/j.cemconres.2015.01.006
0008-8846/© 2015 Elsevier Ltd. All rights reserved.
40 S. Puligilla, P. Mondal / Cement and Concrete Research 70 (2015) 39–49
the nature of the reaction products [23–26]. However, when SAM ex-
traction was performed on a mixture of synthesized N–A–S–H and C–
S–H, FTIR characterization failed to differentiate between them, which
led to inconclusive results [11].
Several researchers also used 1:20 HCl to separate geopolymers and
zeolites from unreacted fly ash to determine the reaction degree of fly
ash, and 1:9 HCl solution followed by Na2CO3 to determine the reaction
degree of metakaolin geopolymer [10–12,27]. However, the presence of
calcium complicates the response of alkali activated systems (due to a
complex combination of products) to HCl extraction. Very few studies
have used both SAM and HCl extractions on a complex geopolymer sys-
tem prepared from precursors with a soluble form of calcium to charac-
terize reaction products [12]. As the development of geopolymers
suitable for practical applications becomes important, there is an in-
creasing need for rigorous characterization of binders often made
from blends of fly ash-slag and metakaolin-slag. This paper elucidates Fig. 1. XRD pattern of raw materials (fly ash and slag) where Q = Quartz, M = Mullite and
the importance of using SAM and HCl extractions together to character- H = Hematite. Both raw materials show broad amorphous hump. The main crystalline
ize geopolymers formed in a fly ash-slag bended system through infra- phases observed in fly ash are quartz, mullite and hematite.
red spectroscopic studies. The method used can be extended to other
blended systems where geopolymer forms in the presence of a soluble
calcium source. (Fig. 2). Spectra are analyzed for an asymmetric stretching vibration of
Early and late age geopolymer samples are studied using infrared a Si–O–T bond, which lies between 1100 and 900 cm−1. Hereafter, the
spectroscopy after selectively dissolving C–S–H or C–A–S–H through Si–O–T asymmetric stretching vibration band will be referred to as the
SAM extraction and (N,K)–A–S–H through HCl extraction. FTIR analysis main band.
is conducted before any chemical extraction and also on solid residues The position of the main band in fly ash appears at 1037 cm−1. The
after SAM and HCl extractions. As the FTIR spectra collected after main band of slag is broad and appears between 850 and 930 cm−1. The
selective dissolution can still be difficult to interpret, spectral subtrac- difference in the position of the main band in both materials is
tion is performed for complete analysis. To further corroborate the accounted for by the difference in the nature of aluminosilicate glass.
results, isothermal calorimetry, scanning electron microscopy (SEM), The vibration spectra of vitreous or amorphous materials, unlike crystal-
and mechanical strength testing have been performed on different line materials, are very broad and imprecisely defined as evident in
geopolymer mixes. Fig. 2. In addition to the main band, fly ash spectrum also shows peaks
at 795 cm−1 and 777 cm− 1 which are attributed to quartz [10]. Slag
2. Materials and methods spectrum has another peak at 1487 cm− 1 which corresponds to an
asymmetric CO stretch. The position of the main band in LS spectra is
The materials used in this study were class-F fly ash (supplied by at 1030 cm−1, and the positions of the remaining peaks are similar to
Boral Material Technologies), slag (Lafarge Corporation), potassium hy- the fly ash spectrum. The position of main band in the HS spectrum is
droxide (Fisher Scientific), and potassium silicate (produced by Pfaltz at 1020 cm−1 with remaining peaks very similar to that of the fly ash
and Bauer, and supplied by Fisher Scientific). Keeping the concentration spectrum. Although slag spectrum shows carbonation, when fly ash
of the activating solution constant (2.3 M), fly ash was partially replaced and slag are added proportionally to obtain LS and HS spectra, carbon-
by slag (25% and 15% by weight). Geopolymer was synthesized by ation peaks are insignificant. This is believed to be due to the small
mixing fly ash and slag with the activator solution made from potassium intensity of carbonation peaks relative to the main band.
hydroxide and potassium silicate of SiO2/K2O = 1.25 (water/solids = Salicylic acid/methanol (SAM) extraction was performed on samples
0.32). Samples at various ages were collected and powdered with ace- following the procedure described by Stutzman [20]. The attack dis-
tone to stop the reaction and were stored in a vacuum desiccator until solves calcium silicate hydrate but is not supposed to dissolve unreacted
testing. Selective dissolution extractions were followed by characteriza- fly ash, slag or geopolymers [11,28]. For SAM extraction, 1 g of pow-
tion using FTIR, XRD, and SEM on dried-powdered samples within 24 h dered geopolymer sample was added to a solution containing 4 g of
after being treated with acetone.
X-ray diffractograms were recorded on a Siemens-Bruker D 5000
using CuKα radiation at a voltage of 40 kV and a current of 30 mA.
Specimens were scanned from 5 to 70°2θ at 0.02°2θ steps and stepped
at a rate of 1 min− 1. The X-ray diffraction patterns of raw materials
are presented in Fig. 1. The fly ash spectrum shows the main peaks of
quartz, mullite, and hematite. The broad amorphous hump in the XRD
pattern, which is a characteristic of fly ash, is observed between 20°
and 40°2θ. Slag is an amorphous glass, as evidenced by its XRD pattern
with a hump centered at 30°2θ.
A Thermo Nicolet Nexus 670 Fourier transform infrared spectropho-
tometer was used in absorption mode to acquire an infrared spectrum
of samples at various ages. A golden gate attenuated total reflectance
accessory (ATR) with diamond crystal was used. The frequency range
was 2000 to 700 cm−1 at a resolution of 2 cm−1. Each spectrum is an
average of 64 scans. FTIR spectra for raw materials are given in Fig. 2.
Hereafter, the mix with 25% slag–75% fly ash will be referred to as
high slag sample (HS), and the mix with 15% slag–85% fly ash will be re-
ferred to as low slag sample (LS). IR spectra of these blends are obtained Fig. 2. FTIR spectra of raw materials. FA: Fly ash, slag, LS: 85% FA + 15% slag, and HS: 75%
by proportionally adding an individual spectrum of raw materials FA + 25% slag. The number in parentheses denotes the peak position in cm−1.
S. Puligilla, P. Mondal / Cement and Concrete Research 70 (2015) 39–49 41
Table 1
Analysis of selective dissolution treatments presented as dissolved % by the initial mass.
while placing the samples inside the instrument, the first 45 min of data
was ignored.
Microstructural development of HS and LS samples was monitored
by using a JEOL JSM-6060 LV Scanning Electron Microscope (SEM),
equipped with an energy dispersive X-ray spectroscopy (EDS) at an ac-
celerating voltage of 15 kV. The fractured surfaces of an HS sample at
Fig. 3. IR spectrum of the raw material and the insoluble residue after SAM treatment on 1 h, 24 h, and 7 days and an LS sample at 7 days were studied in second-
slag. The number in parentheses denotes the peak position in cm−1.
ary electron mode (SE). The specimen surface was sputter coated with
gold-palladium prior to imaging.
Fig. 4. IR spectrum of the raw material and the insoluble residue of fly ash after the SAM
treatment, HCl treatment, and HCl treatment on insoluble residue after SAM treatment. Fig. 5. XRD patterns of HS sample at various ages (1 h, 24 h, 7 days). Inset panel shows a
The number in parentheses denotes the peak position in cm−1. close up of XRD patterns between 27 and 35°2θ angle. Q: Quartz, M: Mullite, H: Hematite.
42 S. Puligilla, P. Mondal / Cement and Concrete Research 70 (2015) 39–49
in cement blends and alkali activated slag systems in other studies [29,
30]. Therefore, unreacted slag at various ages in fly ash-slag geopolymer
responds to SAM and HCl extractions in the same way as 100% slag
would respond.
presence of calcite, and the hump could indicate the existence of C–S–
H (the amount of which is increasing with time). However, the presence
of geopolymer could not be confirmed from the XRD patterns. Since the
XRD results were not conclusive on the HS samples, the method was not
used to characterize the LS samples.
3.2.2. SEM
The SEM micrographs of the HS sample at 1 h shows fly ash spheres
covered with small amounts of products and minimal connectivity
(Fig. 6). The nature of the microstructure could be described similarly
at 24 h (Fig. 6). As the reaction proceeds, at 7 days, a greater amount
of product was seen that covered most of the fly ash particles complete-
ly. This implies greater connectivity between the fly ash spheres and
greater load carrying capacity (compressive strength). The microstruc-
ture seen here resembles the fly ash geopolymers made in the presence
of Ca as observed by other researchers [6,35]. The microstructure of the
LS sample at 7 days is similar to that of the HS sample at 7 days. A slight
difference can be observed, if the microstructure of the LS sample is
studied carefully. The reaction product in many places is nearly trans-
parent potentially due to the relatively thin layer of product formed,
and the fly ash spheres underneath are visible. The difference between
the two micrographs is qualitative, and more substantial evidence that
can explain the difference in the 7 day compressive strength was
pursued.
3.2.3. Calorimetry
Fig. 7 presents the heat evolution of the HS and LS samples at 22 °C,
which compares well with the published literature on alkali-activated
slag systems, metakaolin-slag/CH blends, and fly ash-slag blends [7,
36–38]. Calorimetric curves of HS and LS samples have similar patterns.
An initial peak was followed by an induction period and by a prominent
second peak. Apart from the heat generated from friction during the
Fig. 8. Evolution of product with time using FTIR for a: HS, b: LS.
placement of the ampoules into the instrument, the initial peak also cor-
responds to the particle wetting, initiation of slag dissolution, and the
complexation of silicate units with calcium, sodium, and aluminum [7,
reveals that there are new peaks in the 27–35°2θ region highlighted in 36–38]. From a previous study on a similar system, the authors noted
Fig. 5 (inset panel). These XRD patterns were collected at a rate of that this peak also corresponds to the precipitation of the initial reaction
0.15 min−1 in order to increase the signal to noise ratio. products, which caused rapid hardening [6]. It has been hypothesized
The peak at 29.3°2θ becomes sharper and more defined with time. that the precipitation of C–S–H causes initiation and an acceleration of
In addition to the sharp peak, a hump was also observed in the 7 days hardening during the first 60–80 min [3,6,8]. This hypothesis will be
sample at the same 2θ angle. The sharp peak might correspond to the verified in the present paper through an FTIR study. The second main
Table 2
Position of IR spectrum bands in HS samples in the original spectrum and after selective dissolution treatments. Bands in the corresponding subtraction spectrum are also given.
Original SAMresidue HCl residue HCl residue Dissolved in SAM Dissolved in HCl Dissolved in HCl
after SAM after SAM
1h
Si-O-T asymmetric 999 1024, 910(s) 1050 1054 978, 860(s), 1107(s) 980, 916–815(bs), 868–1011(b), 1100(s)
stretching 1110(s)
Carbonate 1395, 1467 Absent Absent Absent 1395, 1467, 866 1395, 1467, 867 Absent
24 h
Si–O–T asymmetric 970 1026, 910(s) 1040 1050 952, 834(s), 1114 950, 970(s), 834(bs), 1000, 860–910(bs), 1100(s)
stretching 1110
Carbonate 1400, 1465, 866 Absent Absent Absent 1400, 1465, 866 1400, 1465, 866 Absent
7 day
Si–O–T asymmetric 969, 1020(s) 1030, 910(s) 1050, 922(s) 1060 960, 1105(s) 960, 1130(s) 992, 1020(s), 860–940(bs),
stretching 1145
Carbonate 1415, 1465, 872 Absent Absent Absent 1415, 1465, 872 1415, 1465, 872 Absent
LS 7 day
Si–O–T asymmetric 965, 910(s), 1024(s) 1040, 910(s) 1040, 920(s) 960, 1110(s) 1066–1040(b), 1111(s)
stretching
Carbonate 1387, 1485 Absent Absent 1387, 1485 Absent
s: shoulder.
b: broad.
44 S. Puligilla, P. Mondal / Cement and Concrete Research 70 (2015) 39–49
peak (acceleration and deceleration) corresponds to the precipitation of geopolymers (N/K–A–S–H) do not dissolve in SAM [11,12,23,28,42]. In
the reaction products, which was hypothesized to be both geopolymer this paper, geopolymer that is formed in the presence of calcium ion is
and C–S–H. A less prominent third peak is evident at a later age. These also considered to be insoluble in SAM because no evidence of its solu-
observations are common for both HS and LS systems. The difference bility in SAM is noted in the literature [11]. Therefore, it is concluded
between LS and HS samples is the time at which the second peak and that the shift observed in Fig. 9 is due to the dissolution of calcium
third peak appear, and the area under the curves. The time at which silicate hydrate [11,23,28,32].
the second peak appears depends heavily on the amount of slag in the As shown in Fig. 9, HCl treatment on samples of all ages shifts the
system [6,36]. The early appearance of the second peak might indicate main band to 1050 cm− 1, which matches with the peak position in
a faster reaction in the HS sample compared to the LS sample. The the fly ash spectrum after HCl treatment. When powdered samples
area under the curve is greater in HS than LS sample, which indicates are treated with 1:20 HCl solution, products like geopolymers and
a greater reaction degree in the HS sample. This could explain the differ- zeolites dissolve along with any unreacted slag. A negligible portion of
ence in the compressive strength at 7 days. unreacted fly ash dissolves during HCl treatment as well (~ 3%). HCl
treatment also dissolves calcium carbonate, and it affects calcium
3.2.4. Infrared spectroscopy
Infrared spectroscopy was used to monitor the evolution of reaction
products with time in the HS and LS samples and is presented in Fig. 8.
The position of the main band at 0 h (at 1020 cm−1 and 1030 cm−1 in
HS and LS, respectively) associated with Si–O–T asymmetric stretching
vibration in the raw material moves to a lower frequency (to
969 cm− 1 and 965 cm− 1, respectively) in 7 days. The band shift to
lower frequencies is due to the precipitation of the geopolymer with
an increased substitution of Si with Al [10,27,39]. The Si–O–T angle
reduces when Al substitutes for Si and when the bond force constant
of Si–O–Al is smaller than that of the Si–O–Si bond, which shifts the
main band to a lower frequency [10,39]. The exact position of this
band depends on the Al/Si ratio of the product [10]. The peaks
(794 cm−1 and 774 cm−1) belonging to quartz are present in the re-
maining unreacted fly ash. The IR spectra of samples at various ages
show bands corresponding to the asymmetric stretching of CO23 −
around 1380–1470 cm−1 as an evidence of carbonation (also observed
from XRD as shown in Fig. 5). The scissoring mode of water at
1638 cm−1 is evident in all of the IR spectra [40].
As mentioned above, the position of the main bands in both the HS
and LS samples is comparable at 7 days. This does not explain the differ-
ences between the two types of samples as seen from the calorimetric
curve and the compressive strength results. Furthermore, it is evident
from the SEM images presented earlier and elsewhere that the reaction
of fly ash and slag is not complete after 7 days [6]. The main band of the
sample at all ages is broad and encompasses the response of the
unreacted fly ash, slag, aluminosilicate gel and C–S–H. Differentiating
among them is not straightforward.
silicate hydrate by removing calcium from the structure, leaving silica other researchers and corroborates the microstructural and calorimetric
gel behind [21]. Due to the dissolution of several products, it is conclud- study presented earlier [6,43].
ed that the spectrum of insoluble residue after HCl treatment does not
present any significant information. 3.4. Spectral subtraction to determine IR spectrum of dissolved products in
The insoluble residue after the SAM treatment was subjected to HCl selective dissolution treatments
treatment to further simplify the issue of overlapping IR spectra and to
avoid the response from the silica gel in the HCl residue. This spectrum Spectral subtraction was performed to understand the products
is presented in Fig. 9a as ‘HCl residue after SAM’ treatment for 1 h sam- dissolving with each treatment. Subtraction was performed on spectra
ple. The position of the main band is now at 1054 cm−1 which is differ- collected at various ages: Fig. 11 (1 h), Fig. 12 (24 h), and Fig. 13 (7 days).
ent from the position of the main band after HCl treatment indicating The spectra of components dissolved during the treatment were
differences in the nature of dissolving products. To gain further informa- obtained by subtracting the IR spectra obtained after attack from the
tion on the products that have dissolved during various treatments, original spectra, using OMNIC software. The spectra collected before
spectral subtraction was performed and is presented in the later treatment is noted as ‘original’, after a specific treatment is noted as
sections. ‘(treatment) residue’. The resultant spectrum obtained through subtrac-
Fig. 10 presents the weight % of the sample that was dissolved during tion is referred to as ‘dissolved in (treatment)’. Table 2 summarizes the
SAM treatment (C–A–S–H), HCl treatment, HCl after SAM treatment and band positions in the subtraction spectra at various ages for the HS
the amount (wt.%) of insoluble residue after HCl treatment (unreacted sample.
fly ash + silica gel) of HS sample (at 1 h, 24 h, 7 days) and LS sample
(at 7 days). The amount of sample dissolved in SAM increases with 3.4.1. Spectral subtraction after selective dissolution on 1 h sample
time, indicating an increase in the amount of C–A–S–H. At 7 days, the Fig. 11a presents the following IR spectra for a 1 h old sample: ‘orig-
HS sample showed a higher amount of weight loss during the SAM inal’, ‘SAM residue’ and the subtraction spectrum obtained for phases
treatment than the LS sample, indicating a greater amount of C–A–S– dissolved in SAM (dissolved in SAM spectrum). The spectrum after sub-
H formed in the HS sample. This is a reasonably expected result as the traction reveals a broad band at 978 cm−1 and a shoulder at 860 cm−1.
HS sample had a higher amount of calcium available from the higher The peak at 978 cm−1 may be attributed to Si–O stretching vibrations
slag replacement. The weight loss due to the HCl treatment (dissolved associated with Q2 tetrahedra of the C–S–H gel, whose position depends
in HCl) increases with time; however, it cannot be directly correlated on Ca/Si ratio [44]. EDS analysis showed the presence of C–A–S–H and
with the amount of geopolymer formed because of the other phases K–A–S–H in a 1 h old sample and a combination of C–A–S–H, K–A–S–
dissolving in HCl simultaneously. To eliminate the issue of partially H, Ca(K)–A–S–H at later ages [3–6,8,9]. The spectroscopy and spectral
dissolving C–A–S–H during HCl treatment, the weight loss due to HCl subtraction presented here also predicts the presence of C–S–H in the
treatment after SAM was considered. Weight loss due to HCl treatment early ages.
after SAM decreased with time. This observation is counterintuitive at a The 1107 cm−1 band is typical of Si–O asymmetric stretching vibra-
first glance since the amount of geopolymer should not decrease with tions that are associated with Q3 sites [11,44,45]. The presence of this
time; however, it is not impossible, as the amount of unreacted slag peak in the subtracted spectrum indicates the dissolution of a product,
(that also dissolves in HCl) decreases with time. The weight of the insol- which is rich in silica, and may have taken up some amount of calcium
uble residue after HCl treatment provides a general indication of fly ash and alkali [11]. As the intensity of this band is smaller than at
reactivity as the insoluble residue is primarily unreacted fly ash and 978 cm−1, the amount of such silica rich gel with calcium was predicted
silica gel (left behind from C–A–S–H dissolution). It is clear that to be low. This peak is evident in all of the samples at various ages. In the
the amount of unreacted fly ash decreased with time. Comparing the few extant studies on acidic zeolites, bands that present at approximate-
weight of insoluble residue after HCl treatment at 7 days between the ly 1100 cm−1 were assigned to in-plane (plane was defined as the trian-
HS and the LS samples, it is clear that the slag addition increases fly gle Si–O–Al) hydroxyl bending modes [46–49]. The subtraction
ash reactivity. This finding matches with similar conclusion made by spectrum also shows carbonate peaks at 1395 cm−1, 1467 cm−1 and
Fig. 10. Analysis of selective dissolution treatments presented as dissolved % by the initial mass of HS sample (1 h, 24 h, and 7 days) and LS sample.
46 S. Puligilla, P. Mondal / Cement and Concrete Research 70 (2015) 39–49
Fig. 11. Subtraction spectrum a: HS 1 h after SAM extraction, b: HS 1 h after HCl extraction, Fig. 12. Subtraction spectrum a: HS 24 h after SAM extraction, b: HS 24 h after HCl
c: HS 1 h after HCl extraction on the IR after SAM treatment. extraction, c: HS 24 h after HCL treatment on IR after SAM extraction.
866 cm− 1, which are absent in the SAM residue spectrum. This may However, the subtraction spectrum is broader in the higher wave
indicate the presence of a soluble or low stability carbonate species in number region compared to the slag spectrum. The main band position
geopolymer that are removed during SAM extraction. of K–A–S–H is around 1200–950 cm− 1 depending on the aluminum
Fig. 11b presents the IR subtraction spectrum after HCl treatment. substitution [10,13,14,16,17,27,39]. Therefore, the broadness of the
Close observation reveals that the ‘dissolved in HCl’ spectrum in spectrum is attributed to the dissolution of a small amount of K–A–S–
Fig. 11b and the ‘dissolved in SAM’ spectrum in Fig. 11a show similar H geopolymer and the complete dissolution of unreacted slag.
peaks despite differences in the main band positions of their respective This result implies that the spectral subtraction after selective
insoluble residues. Both treatments are not expected to dissolve same dissolution is sensitive enough to identify the dominant phase in the
phases as HCl should dissolve geopolymer but SAM should not. The microstructure at an early age (C–S–H/C–A–S–H) and the small amount
spectrum for the dissolved phases in HCl after SAM treatment is given of K–A–S–H present as reported in a study through EDS observations
in Fig. 11c and is quite different from the other two. This indicates that [6]. Moreover, it confirms that the initial peak in calorimetry also corre-
indeed SAM and HCl do not dissolve the same phases. sponds to the initial precipitation of C–A–S–H and K–A–S–H besides the
The spectrum for dissolved phases in HCl after SAM has a broad wetting of raw materials. Furthermore, it matches with the hypothesis
band, ranging between 868 and 1011 cm− 1, which resembles slag of researchers intending to explain the accelerated hardening of
(whose main band is in the range of 870–940 cm−1 as seen in Fig. 2). metakaolin/fly ash geopolymers in the presence of soluble calcium [3,
S. Puligilla, P. Mondal / Cement and Concrete Research 70 (2015) 39–49 47
age (1 h) may have less aluminum due to the higher dissolution rate
of calcium from slag than aluminum [50]. C–S–H is mostly formed
from calcium that is dissolved from slag and silicon already present in
the activator solution. As raw material dissolution continues to provide
more aluminum, the calcium silicate hydrate with high aluminum
content may be forming, which would explain the shift in the position
of the main band. The aluminum substitution is also enhanced with a
decrease in the pH of the system [21,51–54]. Also, the shift towards
lower frequency could be attributed to the depolymerization of the sil-
icate chains with an increase in the Ca/Si ratio over time. A low Ca/Si
ratio in C–S–H is often observed in the early ages of slag activation
due to the presence of small amount of Ca from the dissolution of slag
and significant amounts of Si present in the activator solution [54–57].
With an increase in the dissolution of slag, the Ca/Si ratio of C–S–H
could increase which might also account for the shift.
As with the 1 h sample, the 24 h sample has the IR spectra of phases
dissolved in SAM similar to the IR spectra of phases dissolved in HCl
except for the relative intensities of peaks. The presence of K–A–S–H
was identified from the subtraction spectrum of phases dissolved in
HCl after SAM. This spectrum has a peak at 1000 cm−1, which resembles
that of geopolymer, a shoulder at 1100 cm−1, and broad band of 860–
910 cm−1 (unreacted slag).
It is clear that the method is sensitive enough to show an increase in
the K–A–S–H content, a decrease in the unreacted slag content, and an
increase in Al content and/or Ca content in C–A–S–H with time.
Acknowledgments
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