Counter current units

Counter current graphical

solution
Counter current graphical
solution
Cross current vs counter
current
 Liquid-Liquid Extraction
Example: A liquid-liquid ternary phase diagram for isopropyl alcohol (IPA), toluene, and
water at 25oC is shown in the next figure. Feed flow rate is 100 kg/hr, and feed
compositions 40 weight percent IPA and 60 weight percent toluene. Fresh solvent
is pure water at a flow rate of 100 kg/hr. Determine the number of equilibrium
stages required to produce a raffinate stream that contains 3 weight percent IPA.
Solution
1) Use material balance, to calculate xM
F + S = M (TMB)
x F . F + ys . S = M x M (CB)

2) Locate point F & S and draw a straight line connecting F & S ( F-S line)
Using the calculated value of xm locate point M.
→ Point M must reside on FS line

3) Locate point Rsf (Rsf = solvent free raffinate) & then draw straight line
connecting Rsf to 100% solvent C.

4) From total material balance (F+S = E +R and F+S =M, so M = E +R)

→ M sitting on a straight line connecting E to R , you can determine point
E by drawing a straight line from R to M.
* Remember
☞ line ER in multi stage extraction is not a tie line because E & R is
not in equilibrium. (they do not leave from the same stage).
Rearrange equation: F+S = E+R
You will get
F-E = R - S = ∆ R ……………. (5)
 
Where ∆ R = a difference point, is the net flow outward at the last stage Np.
According to equation (5)
The extended lines E - F & S - Rsf must intersect at ∆ R.
◦ From graphical construction.
◦ tie line from E1 provide R1 since extract and raffinate from 1st theoretical stage are equilibrium.
◦ A line from ∆ R through R1 when extended provide E2. A ytie line from E2 provide R2, etc.

This points are actually points on an extraction operating line on McCabe Diagram.
Analysis:
 In this system, water is the solvent and IPA is the solute that we wish to
extract from the toluene-IPA feed mixture.
 The raffinate stream leaving the extractor will be mostly toluene.
 Firstly, the points F and So are plotted, and a straight line is drawn
joining them.
 Then the point M is determined as follows:
x1M,= 40/ (100+100) = 0.2 ,
 Next a straight line is drawn from the point RN up through M. The
intersection of this straight line with the solubility curve gives us the
point S1.
 The composition of the solvent phase leaving the first stage is read off
the graph: 27.5 % IPA and 70 % water.
 Two straight lines are drown to locate Δ point. The first line pass through
F and S1, the second through RN and S0. The intersection of the two lines
occurs at Δ.
  An LLE tie line is then followed from S1 down to R1 on the solubility
curve. This line represent the first stage.

 The composition of the raffinate phase leaving the first stage is 21 % IPA
and 2 % water.

 An operating line is drown from R1 to Δ. This line intersects the solubility

curve at S2.

 The composition of the solvent phase leaving the second stage is 12%
IPA and 86% water.

 Finally, an LLE tie line is drown from S2 to R2. since the raffinate phase
from stage 2 contain 3% IPA, achieved the required separation in two
stages.
 F = 100 kg/hr x1= 40
S0= 100 Kg/hr
x1RN = 0.03 ys= 1.0

E1

.M

.
S0
ΔR
RN
 F
E1

R1 1
.
M
E2

.
E0
ΔR
RN = R
2
 Liquid-Liquid Extraction

 Minimum SOLVENT RATE

 In the normal design situation, the solvent rate must be specified by
the designer.
 Usually, the smaller the solvent flow rate the lower the energy costs
because less solvent must be circulated between the extractor and
the stripping column. Hence, separation costs are reduced.
 However, the smaller the solvent flow, the higher the capital costs,
because more stages are required in the liquid-liquid extractor.
 The minimum solvent flow rate Somin occurs when an LLE tie-line is
coincident with an "operating line" drawn to the Δ point.
 The minimum solvent rate is usually found by extending the LLE tie-
line that passes through the feed point.
 Liquid-Liquid Extraction

 The intersection of this straight line with the straight line through the
points S0 and RN gives the minimum Δ (Δmin).
 Δ can lie either to the left or to the right of the phase diagram.

 The point S1min is found on straight line from the feed point to Δmin, and a
straight line is drown from it to the point RN which has been specified.
 Liquid-Liquid Extraction

 The point Mmin is then given by the intersection of this line with the
straight connecting the point F and S0.

 S0min can then be calculated from equations (13), (14) using the known
compositions x1min and x3min of Mmin:
M  F  S0 (13)

x1M M  z1 F  x1S0 S 0 (14)

(15)
 Liquid-Liquid Extraction
 DESIGN PROCEDURE
 The summarized specific sequence of steps to design a
countercurrent liquid-liquid extractor for a ternary system are as
follow:
1. Parameters specified.

(a) Feed flow rate and compositions (F, z1, z3).

(b) Composition of solute in the raffinate stream leaving the last stage
(x1RN).

(c) LLE data for the ternary system.

(d) Economic ratio of actual to minimum solvent flow rates (S0/ S0min).

(e) Composition of fresh solvent (x1S0, x3S0)

 Liquid-Liquid Extraction
2. Calculate the minimum solvent flow rate S0min.
(a) Extend the tie-line through the point F.
(b) Draw a line through the points S0 and RN.
(c) Locate S1min on the tie-line through F.
(d) Draw a line from S1min to RN.
(e) The intersection of this line with a line through F and S0 gives the point
Mmin.
(f) Read off the composition (x1min) at Mmin.
(g) Calculate S0min from equation (15).
3. Set the actual fresh solvent flow rate
4. Calculate the point M from equations (13) and (14).
5. Draw a line from RN through M to find S1 on the solubility curve.
 Liquid-Liquid Extraction

6. Locate the Δ point by drawing two lines, one through S0 and RN and one through
the other through S1 and F.
7. Step off stages, alternately using the LLE tie-lines and the A point, as follows:

 
S1 LLE

 R1 
 S 2 LLE

 R2 
 S3 
 ...
 Liquid-Liquid Extraction
Example: Design a countercurrent liquid-liquid extractor to separate acetone
from methyl isobutyl ketone (MIK) using water as a solvent. The column
is to operate at 25°C. The organic feed rate is 10,000 kg/h, and the
composition is 45 weight percent acetone and 55 weight percent ketone.
The fresh solvent is pure water, and twice the minimum solvent rate is to
be used. The concentration of acetone in the organic raffinate leaving the
top of the extractor is to be 2.5 weight percent acetone.

Solution:
acetone is the solute to be separated from MIK using water as the solvent. Thus,
component 1 is acetone and component 3 is water.

The point RN is plotted on the solubility curve at x1RN = 2.5 weight percent acetone.

The point S0 is plotted at the right lower comer of the diagram, since x3So = 100
weight percent water. The point F is plotted on the vertical axis at z1 = 45 weight
percent acetone.
 Liquid-Liquid Extraction

 The LLE tie-line that passes through F is used to determine the points Δmin and
S1min.
 A straight line is drawn from RN to S1min, and another from F to S0.

 The intersection of these lines is the point Mmin, giving a composition x1min = 24
weight percent acetone.
 The minimum solvent flow rate is calculated from equation (15):
 Liquid-Liquid Extraction

S1min
●
Mmin
x1min ●

●
●
RN
 Liquid-Liquid Extraction

 The actual solvent rate is twice the minimum:

 Calculate the point M

ChE 334: Separation Processes Dr Saad Al-Shahrani

 Liquid-Liquid Extraction
 Determine S1:
Draw a straight line from RN through M to the solubility curve. The composition of
the solvent phase on stage 1 is found from Figure to be x1S1= 19 weight percent
acetone.
 Liquid-Liquid Extraction
 The original organic feed rate was 10,000 kg/hr, but the organic raffinate leaving
the unit is only 4,400 kg/hr. The recovery of acetone is found as follows:

 Thus, 97.6 percent of the acetone fed to the unit is captured by the solvent.

ChE 334: Separation Processes Dr Saad Al-Shahrani

 Liquid-Liquid Extraction

R1
1

X1=16.4
R2

R3
2 .
M
S1

S2
3
R4 S3

.
4
5 S4 Δ
S5
RN =R5 S0