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    jorgeantonio2442@
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    This document provides instructions for removing and installing the cylinder head on a 1.5L Duratec-16V Ti-VCT engine. The procedure includes draining fluids, removing accessories like camshafts and fuel lines, loosening bolts in stages, and cleaning the cylinder head mounting surface. Reinstallation follows the removal steps in reverse, torquing bolts and reconnecting accessories, refilling fluids and checking for leaks. Special care must be taken with exhaust components to avoid damage.

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    Cylinder Head.pdf

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    This document provides instructions for removing and installing the cylinder head on a 1.5L Duratec-16V Ti-VCT engine. The procedure includes draining fluids, removing accessories like camshafts and fuel lines, loosening bolts in stages, and cleaning the cylinder head mounting surface. Reinstallation follows the removal steps in reverse, torquing bolts and reconnecting accessories, refilling fluids and checking for leaks. Special care must be taken with exhaust components to avoid damage.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    36 views16 pages

    Cylinder Head PDF

    Uploaded by

    jorgeantonio2442@
    This document provides instructions for removing and installing the cylinder head on a 1.5L Duratec-16V Ti-VCT engine. The procedure includes draining fluids, removing accessories like camshafts and fuel lines, loosening bolts in stages, and cleaning the cylinder head mounting surface. Reinstallation follows the removal steps in reverse, torquing bolts and reconnecting accessories, refilling fluids and checking for leaks. Special care must be taken with exhaust components to avoid damage.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    Engine - 1.5L Duratec-16V Ti-VCT


    (81kW/110PS) - Sigma - Cylinder Head
    Print

    Removal and Installation

    General Equipment
    Cable Ties
    Fluid Container
    Hose Clamp Remover/Installer
    Strap Wrench

    Materials
    Name Specification
    Engine Oil - SAE 5W-30 WSS-M2C913-C

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    1. Refer to: Fuel System Pressure Release (310-00B Fuel System - General Information - 1.5L
    Duratec-16V Ti-VCT (81kW/110PS) - Sigma, General Procedures).

    2. Refer to: Cooling System Draining and Vacuum Filling (303-03B Engine Cooling - 1.5L
    Duratec-16V Ti-VCT (81kW/110PS) - Sigma, General Procedures).

    3. Refer to: Camshafts (303-01B Engine - 1.5L Duratec-16V Ti-VCT (81kW/110PS) - Sigma,
    Removal and Installation).

    4.

    5. Torque: 89 lb.in (10 Nm)

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    6. NOTICE: Jointing compound must not be used forward of the catalytic converter.
    Torque:
    Stage 1:177 lb.in (20 Nm)
    Stage 2:41 lb.ft (55 Nm)

    7. Torque: 35 lb.in (4 Nm)

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    8.

    9. If equipped.

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    10. Use the General Equipment: Hose Clamp Remover/Installer

    11.

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    12. Torque: 80 lb.in (9 Nm)

    13. Use the General Equipment: Hose Clamp Remover/Installer

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    14. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.0L EcoBoost
    (90kW/120PS)/1.0L EcoBoost (103kW/140PS), General Procedures).

    15. Use the General Equipment: Hose Clamp Remover/Installer

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    16.

    17. Use the General Equipment: Hose Clamp Remover/Installer

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    18. Use the General Equipment: Hose Clamp Remover/Installer

    19. Torque: 35 lb.in (4 Nm)

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    20.

    21. Torque: 159 lb.in (18 Nm)

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    22. NOTICE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.
    Use the General Equipment: Cable Ties

    23. NOTE: Install all the bolts finger tight before final tightening.
    1. Torque: 38 lb.ft (51 Nm)

    2. Torque: 18 lb.ft (25 Nm)

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    24. NOTICE:

    Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

    Make sure that the catalytic converter is supported with suitable retaining straps.

    25. NOTE: Be prepared to collect escaping fluid.


    NOTE: The oil drain plug with O-ring seal is to be reused unless damaged.
    Use the General Equipment: Fluid Container

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    26. NOTE: Be prepared to collect escaping fluid.


    Use the General Equipment: Strap Wrench

    27. NOTICE: Make sure that the cylinder head is at ambient air temperature before
    removing the cylinder head bolts.

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    Installation

    1. To install, reverse the removal procedure.

    2. NOTICE:

    Make sure that no fluids are present in the cylinder head bolt threaded bores.

    Make sure that new bolts are installed.


    Torque:
    Stage 1:44 lb.in (5 Nm)
    Stage 2:133 lb.in (15 Nm)
    Stage 3:26 lb.ft (35 Nm)
    Stage 4:75°

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    3. NOTE: The oil drain plug with O-ring seal is to be reused unless damaged.
    Torque: 21 lb.ft (28 Nm)

    4. NOTE: Make sure that a new component is installed.


    Material: WSS-M2C913-C (Engine Oil - SAE 5W-30)
    Torque: 133 lb.in (15 Nm)

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    5.

    6. NOTICE:

    Make sure that the engine oil is to specification.

    Make sure that fluid level is to the MAX mark.


    Refer to: Specifications (303-01B Engine - 1.5L Duratec-16V Ti-VCT (81kW/110PS) - Sigma,
    Specifications).

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    7.

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