Professional Documents
Culture Documents
1. Safety Precautions......................................................................................... 1
1. In case of Accidents or Emergency
2. Pre-Installation and Installation
3. Operation and Maintenance
2. Specifications................................................................................................. 3
1. Model Reference
2. Electrical Wiring Diagrams
3. Product Features............................................................................................ 9
1. Operation Modes and Functions
5. Troubleshooting............................................................................................. 48
1. Safety Caution
2. General Troubleshooting
3. Error Diagnosis and Troubleshooting Without Error Code
4. Quick Maintenance by Error Code
5. Troubleshooting by Error Code
Appendix.............................................................................................................. 67
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
Contents
1. In Case of Accidents or Emergency.......................................................................2
2. Pre-Installation........................................................................................................2
service manual and its relevant sections. the unit as well as the edges of the fins on the con-
Safety
CAUTION CAUTION
•• Clean and ventilate the unit at regular intervals when •• Do not install or operate the unit for an extended
operating it near a stove or near similar devices. period of time in areas of high humidity or in an
•• Do not use the unit during severe weather conditions. environment directly exposing it to sea wind or salt
If possible, remove the product from the window spray.
before such occurrences. •• Do not install the unit on a defective or damaged
installation stand, or in an unsecure location.
•• Ensure the unit is installed at a level position
2. Pre-Installation and Installation •• Do not install the unit where noise or air discharge
created by the outdoor unit will negatively impact the
WARNING environment or nearby residences.
• Use this unit only on a dedicated circuit. •• Do not expose skin directly to the air discharged by
• Damage to the installation area could cause the unit the unit for prolonged periods of time.
to fall, potentially resulting in personal injury, prop- •• Ensure the unit operates in areas water or other
erty damage, or product failure. liquids.
• Only qualified personnel should disassemble, install, •• Ensure the drain hose is installed correctly to ensure
remove, or repair the unit. proper water drainage.
• Only a qualified electrician should perform electri-cal •• When lifting or transporting the unit, it is
work. For more information, contact your dealer, recommended that two or more people are used for
seller, or an authorized TGM service center. this task.
•• When the unit is not to be used for an extended time,
disconnect the power supply or turn off the breaker.
Page 2
Contents
1. Model Reference.....................................................................................................4
Indoor Unit Model Outdoor Unit Model Capacity (Btu) Power Supply
1Phase
MWFOT24S MRFOT24DS 24k
Page 4
Abbreviation Paraphrase
Specifications
CAP Capacitor
L LIVE
N NEUTRAL
Page 5
OPTIONAL OPTIONAL
CAP
Y/G
INDOOR WIRING DIAGRAM ION Applicable to M M
AC motor only
16022000025311 M
3
5(3 or 2)
OPTIONAL
HEATER
2
P1
P2
Specifications
2 SWITCH BOARD
CN701
OPTIONAL
4
OPTIONAL
3
X Y E 12V/5V HA HB
MWFOT24S
OPTIONAL OPTIONAL
INDOOR WIRING DIAGRAM Y/G
CAP
ION Applicable to M M
16022000022180 AC motor only
M
3 5(3 or 2)
HEATER
P1 2
P2
SWITCH BOARD
2
CN701
1(L) S 4
OPTIONAL
3
X Y E 12V/5V HA HB
OPTIONAL
OPTIONAL
To CCM Comm.Bus or To Randomly To Remote Alarm To Remote Switch
485 Wire-controller Connected
Wire-controller
Page 6
Abbreviation Paraphrase
Specifications
CT1 AC Current Detector
COMP Compressor
MRFOT12DS; MRFOT18DS
NOTE:
1. The wi r i ng
di agr am i s f or
expl anat i on
1 pur pose onl y. The
act ual shape of
t he component s may
be di f f er ent .
2. Symbol 1
i ndi cat es
compr essor
i nt er nal or
ext er nal
component s.
3. - - - - - - - -
i ndi cat es opt i onal
component s.
1
COMP
Page 7
1(3) 2(4)
Y/G A1 A2
3
Specifications
Page 8
Contents
1. Operation Modes and Functions.........................................................................10
1.1 Abbreviation.................................................................................................10
1.6 Auto-mode...................................................................................................11
Abbreviation Element
T1 Indoor room temperature
T2 Coil temperature of evaporator
T3 Coil temperature of condenser
T4 Outdoor ambient temperature
Function Display
1.2 Safety Features Temperature Set temperature value
mode)
upon the first startup of the unit, and are delayed for up
Activation of Timer
to three minutes upon subsequent unit restarts.
ON, Fresh, Swing,
(3s)
Zero crossing detection error protection Turbo, or Silent
Page 10
Product Features
1.5.1 Compressor Control
1.8 Forced operation function
When indoor room temp. T1 is lower than setting value,
the compressor and outdoor fan will shut off. • Forced cooling mode:
The compressor and outdoor fan continue to run and
1.5.2 Indoor Fan Control
the indoor fan runs at low speed. After running for 30
• In cooling mode, the indoor fan operates continuously. minutes, the AC will switch to auto mode with a preset
The fan speed can be set to high, medium, low, or temperature of 24°C.
auto.
• Forced auto mode:
• If the compressor ceases operations when the
configured temperature is reached, the indoor fan Forced auto mode operates the same as normal auto mode
motor operates at the minimum or configured speed. with a preset temperature of 24°C.
1.5.3 Outdoor Fan Control • The unit exits forced operation when it receives the
following signals:
The On-off outdoor units have single fan speed. The
outdoor fan will run following the compressor except • Switch on
when AC is in evaporator high temp. protection in heating • Switch off
mode, condenser high temp. protection in cooling mode,
• Timer on
defrosting mode and the current protection.
• Timer off
1.5.4 Evaporator Temperature Protection • Changes in:
When evaporator temperature drops below a configured
• mode
value, the compressor and outdoor fan ceases operations.
• fan speed
• This mode can be selected with the remote controller. 1.9 Auto-Restart function
• In auto mode, the machine selects cooling, heating, or
• The indoor unit has an auto-restart module that
fan-only mode on the basis of ∆T (∆T =T1-Ts).
allows the unit to restart automatically. The module
∆T Running mode automatically stores the current settings (not including
the swing setting) and, in the case of a sudden power
∆T>2℃ Cooling
failure, will restore those setting automatically within 3
-3℃≤∆T≤2℃ Fan-only minutes after power returns.
∆T<-3℃ Heating* • If the unit was in forced cooling mode, it will run in
this mode for 30 minutes and turn to auto mode with
Heating*: In auto mode, cooling only models run the fan
temperature set to 24°C.
• AC will run in auto mode in the below cases:
Page 11
• If you press “Self Clean” when the unit is in cooling or • To enter information inquiry status, complete the
drying mode: following procedure within ten seconds:
Product Features
• For cooling models, the indoor unit will run in low • Press LED 3 times.
fan mode for a certain time, then ceases operation. • Press SWING 3 times.
• For heat pump models, the indoor unit will run in • If you are successful, you will hear beeps for two
fan-only mode, then low heat, and finally in fan- seconds.
only mode. • Use the LED and SWING buttons to cycle through
• Self Clean keeps the indoor unit dry and prevents information displayed.
mold growth. • Pressing LED will display the next code in the
sequence. Pressing SWING will show the previous.
1.12 Follow me(Optional)
• The following table shows information codes. The
• If you press “Follow Me” on the remote, the indoor screen will display this code for two seconds, then the
unit will beep. This indicates the follow me function is information for 25 seconds.
Displayed
Displayed code Explanation Meaning Additional Notes
value
T1 Room temperature 1. All displayed temperatures
use actual values.
Indoor coil 2. All temperatures are
T2
temperature displayed in °C regardless
-14—70 -14—70 of remote used.
3. If the actual value exceeds
Outdoor coil the range, it will display
T3 the maximum value or
temperature
minimum value.
Page 12
Contents
1. Maintenance.........................................................................................................14
2. Disassembly..........................................................................................................21
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Page 14
Maintenance and
Disassembly
Page 15
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Prior to recharging the refrigerant, confirm the additional amount of refrigerant required using the following table:
Maintenance and
Disassembly
Procedure:
1. Connect the charge hose to the 3-way service port 7. Open the valves (Low side) on the charge set and
and then open the 2- and the 3-way valves. charge the system with liquid refrigerant.
2. Connect the charge hose to the valve at the bottom 8. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low side
3. If the refrigerant is R410A, invert the cylinder to to confirm), disconnect the charge hose from the
ensure a complete liquid charge. 3-way valve’s service port immediately and turn off
the air conditioner before disconnecting the hose.
4. Open the valve at the bottom of the cylinder and close
the check valve on the charge set to purge the air. 9. Mount the valve stem caps and the service port.
5. Place the charging cylinder onto an electronic scale 10. Use a torque wrench to tighten the service port cap to
and record the starting weight. a torque of 18 N.m.
6. Operate the air conditioner in cooling mode. 11. Check for gas leakage.
Page 16
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. 6. Operate the air conditioner in cooling mode. Cease
2. Remove the valve stem caps and ensure that the valve operations when the gauge reaches 0.1 MPa
stems are opened (use as hexagonal wrench to open (14.5 Psi).
the valve stems). 7. Close the 3-way valve so that the gauge rests
3. Connect the charge hose with the push pin of Handle between 0.3 MPa (43.5 Psi) and 0.5 MPa (72.5 Psi).
Lo to the 3-way valve’s gas service port. 8. Disconnect the charge set, and tighten the 2- and
4. Open the Handle Lo valve of the manifold valve to 3-way valve’s stem nuts (use a torque wrench to
purge air from the charge hose for 5 seconds and tighten the 3-way valves service port cap to a torque
then close it quickly. of 18 N.m).
Page 17
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Maintenance and
Disassembly
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Procedure:
1. Tighten the flare nuts of the indoor and outdoor • If the pressure does not achieve -0.1 MPa
units, and confirm that both the 2- and 3-way valves (14.5 Psi) after 50 minutes, check for leakage.
are closed. • If the pressure successfully reaches -0.1 MPa
2. Connect the charge hose with the push pin of Handle (14.5 Psi), fully close the Handle Lo valve and
Lo to the gas service port of the 3-way valve. cease vacuum pump operations.
3. Connect the charge hose of Handle Hi connection to b. Wait for 5 minutes then check whether the gauge
the vacuum pump. needle moves after turning off the vacuum pump.
4. Fully open the Handle Lo manifold valve. 6. Loosen the flare nut of the 3-way valve for 6 or
7 seconds and then tighten the flare nut again.
5. Using the vacuum pump, evacuate the system for
30 minutes. c. Confirm the pressure display in the pressure
indicator is slightly higher than the atmospheric
a. Check whether the compound meter indicates
pressure.
-0.1 MPa (14.5 Psi).
d. Remove the charge hose from the 3-way valve.
• If the meter does not indicate -0.1 MPa (14.5 Psi)
after 30 minutes, continue evacuating for an 7. Fully open the 2- and 3-way valves and tighten the
additional 20 minutes. cap of the 3-way valve.
Page 18
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. 4. Close the valve (Low side) on the charge set and turn
2. Connect the vacuum pump to the 3-way valve’s off the vacuum pump.
service port. 5. Wait a period of five minutes then check whether the
3. Evacuate the system for approximately one hour. gauge needle moves after turning off the vacuum
Confirm that the compound meter indicates pump.
-0.1 MPa (14.5Psi). 6. Disconnect the charge hose from the vacuum pump.
Page 19
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Procedure:
Maintenance and
Disassembly
1. Connect the charge hose to the 3-way service port 7. Open the valves (Low side) on the charge set and
and then open the 2- and the 3-way valves. charge the system with liquid refrigerant.
2. Connect the charge hose to the valve at the bottom 8. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low side
3. If the refrigerant is R410A, invert the cylinder to to confirm), disconnect the charge hose from the
ensure a complete liquid charge. 3-way valve’s service port immediately and turn off
the air conditioner before disconnecting the hose.
4. Open the valve at the bottom of the cylinder and close
the check valve on the charge set to purge the air. 9. Mount the valve stem caps and the service port.
5. Place the charging cylinder onto an electronic scale 10. Use a torque wrench to tighten the service port cap to
and record the starting weight. a torque of 18 N.m.
6. Operate the air conditioner in cooling mode. 11. Check for gas leakage.
Note: 1. Mechanical connectors used indoors shall comply with local regulations.
2. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints
are reused indoors, the flare part shall be re-fabricated.
Page 20
Procedure Illustration
1) Hold the front panel by the tabs on Front Panel
the both sides and lift it (see CJ_
AF_001).
Tab
CJ_AF_001
Maintenance and
Disassembly
2) Push up the bottom of an air filter,
and then pull it out downwards (see
CJ_AF_002).
Filter
CJ_AF_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 21
Horizontal Louver
Hook
CJ_AF_003
Maintenance and
Disassembly
Hook
CJ_AF_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 22
CJ_AF_005-1
Maintenance and
Disassembly
CJ_AF_005-2
CJ_AF_005-3
CJ_AF_005-4
CJ_AF_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 23
CJ_AF_006
Hooks
CJ_AF_007
Note: This section is for reference only. Actual unit appearance may vary.
Page 24
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 25
Procedure Illustration
Fixing Screw
Maintenance and
Disassembly
CJ_AF_009
T2 Sensor
CJ_AF_010
Note: This section is for reference only. Actual unit appearance may vary.
Page 26
Fixing Screw
CJ_AF_011-1
Electronic Box
Maintenance and
Disassembly
CJ_AF_011-2
Swing Motor
Applicable to AC Motor Only
CJ_AF_012
Display Board
Pipe Temperature Sensor
Room Temperature Sensor
Note: This section is for reference only. Actual unit appearance may vary.
Page 27
CJ_AF_013
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 28
Procedure Illustration
1) Disassemble the pipe holder located at the
rear of the unit (see CJ_AF_014).
Pipe Holder
CJ_AF_014
2) Remove the screws on the evaporator
located at the fixed plate (see CJ_AF_015).
Maintenance and
Disassembly
Screws
CJ_AF_015
Screws
CJ_AF_016
Note: This section is for reference only. Actual unit appearance may vary.
Page 29
CJ_AF_017
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 30
Procedure Illustration
1) Remove the two screws and remove the
fixing board of the fan motor (see CJ_
AF_018).
Screws
CJ_AF_018
Maintenance and
Disassembly
CJ_AF_019
Fixing Screw
CJ_AF_020
Note: This section is for reference only. Actual unit appearance may vary.
Page 31
Procedure Illustration
1) Remove the two screws, then remove the
stepping motor (see CJ_AF_021).
Stepping Motor
CJ_AF_021
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 32
Procedure Illustration
Maintenance and
Disassembly
CJ_BA30_001
Top Cover
3) Remove the screws of the top cover
and then remove the top cover (3
screws). One of the screws is located
underneath the big handle (see CJ_
BA30_002).
CJ_BA30_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 33
Front Panel
CJ_BA30_003
Maintenance and
Disassembly
CJ_BA30_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 34
CJ_BA30_005
Maintenance and
Disassembly
7) Remove the screws of the right panel
and then remove the right panel
(5 screws) (see CJ_BA30_006).
Right Panel
CJ_BA30_006
Note: This section is for reference only. Actual unit appearance may vary.
Page 35
Procedure Illustration
Big Handle
Disassembly
CJ_CA30_001
CJ_CA30_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 36
Front Panel
CJ_CA30_003
Maintenance and
Disassembly
5) Remove the screws of water collecting
cover and then remove the water
collecting cover (1 screw) (see CJ_
CA30_004). Water Collecting Cover
CJ_CA30_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 37
Right Panel
CJ_CA30_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 38
Procedure Illustration
D-cut
CJ_ODU_001
Maintenance and
Disassembly
3) Disconnect the connectors for fan
motor. (Blue wire, yellow wire, red
wire, brown wire and black wire. The
blue wire and red wire are on the
capacitor. The black wire connects
with terminal 4.) (see CJ_ODU_002)
CJ_ODU_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 39
Fan Motor
Maintenance and
CJ_ODU_003
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 40
Procedure Illustration
D-cut
CJ_ODU_004
Maintenance and
Disassembly
Fan Motor
Fan Motor
CJ_ODU_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 41
Fan Motor
Maintenance and
CJ_ODU_006
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 42
Procedure Illustration
Maintenance and
6) Disconnect the wires connected to
Disassembly
CJ_ODU_007
the fan motor (see CJ_ODU_007).
Note: This section is for reference only. Actual unit appearance may vary.
Page 43
Procedure Illustration
Transformer CJ_ODU_008
Capacitor of compressor
CJ_ODU_009
Note: This section is for reference only. Actual unit appearance may vary.
Page 44
Procedure Illustration
Sound Blanket(top)
Sound Blanket(side)
CJ_ODU_010
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 45
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling compressor.
Procedure Illustration
Terminal Cover
Maintenance and
Disassembly
CJ_ODU_011
CJ_ODU_012
Note: This section is for reference only. Actual unit appearance may vary.
Page 46
CJ_ODU_013
Maintenance and
Disassembly
Suction Pipe
CJ_ODU_014
Note: This section is for reference only. Actual unit appearance may vary.
Page 47
Contents
1. Safety Caution......................................................................................................49
2. General Troubleshooting.....................................................................................50
5.5 E3 (Fan speed has been out of control diagnosis and solution)......................62
5.6 E4/E5 (Open circuit or short circuit of temperature sensor diagnosis and solution)
....................................................................................................................64
Electrolytic Capacitors
For other models, connect discharge resistance (approx.100Ω 40W) or a soldering iron plug between the positive and
negative terminals of the electrolytic capacitor. The terminals are located on the bottom surface of the outdoor PCB.
Troubleshooting
Note: This picture is for reference only. Actual appearances may vary.
Page 49
Indicator Timer
Display Error Information Solution
flashes Display
4 OFF E3 The indoor fan speed is operating outside of the normal range Page 62
Page 50
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
Problem Solution
2 The power switch is on but fans will not start Page 54-55
Troubleshooting
Page 51
Problem Solution
3 Compressor and condenser (outdoor) fan will not start Page 56-57
Page 52
Error Code
Part requiring
replacement
E0 E1 E2 E3 E4 E5 e7 EC
Indoor PCB x
Outdoor PCB x x x x x x x
Indoor fan motor x x x x x x x
Outdoor fan motor x x x x x x x x
Temperature sensor x x x x x x
T2 Sensor x x x x x x x
Additional refrigerant x x x x x x x
Display board x x x x x x x
Troubleshooting
Page 53
Unit is noisy
Page 54
Unit will not start
☆
☆
Test voltage The voltage is too high or too low
Replace the battery of the remote control The remote control is powered off
Electrical Circuit
☆ ☆
☆
Clean or replace ☆ ☆ Dirty air filter
Clean Dirty condenser fins
The setting temperature is higher/lower than the
☆
☆
☆
☆
Tighten bolts or screws Loosen hold down bolts and / or screws
Close all the windows and doors Bad airproof
☆ ☆
☆
Remove the obstacles The air inlet or outlet of either unit is blocked
Others
Reconnect the power or press ON/OFF Interference from cell phone towers and remote
☆
button on remote control to restart boosters
☆
Remove them Shipping plates remain attached
Too cool
Unit will not start
Page 56
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆ ☆
☆
☆
☆
☆
☆
☆
☆
☆
Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of
☆
Wrong setting place of temperature sensor
the air inlet grille
☆
Test coninuity of coil & contacts Faulty magnetic contactor for compressor
Electrical Circuit
☆
☆
Test coninuity of coil & contacts Faulty magnetic contactor for fan
☆
☆
☆
Replace the stepping motor Faulty stepping motor
☆
☆
☆
Leak test Shortage of refrigerant
☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil
☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil
☆
☆
Change charged refrigerant volume Overcharge of refrigerant
☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or noncodensable gas in refrigerant cycle
☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit
☆
Replace compressor Broken compressor internal parts
☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installation of feeler bulb
☆
☆ ☆
Check heat load Heavy load condition
Tighten bolts or screws Loosen hold down bolts and / or screws
☆ ☆
Remove them Shipping plates remain attached
Choose AC of lager capacity or add the number
☆
Poor choices of capacity
Others
of AC
Rectify piping so as not to contact each other or
☆
Contact of piping with other piping or external plate
with external plate
Page 57
Troubleshooting
5. Troubleshooting by Error Code
Page 58
YES
Remarks:
Troubleshooting
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:
Page 59
• Indoor PCB
• Outdoor PCB
• Reactor
Troubleshooting and repair:
YES
NO
Check the indoor wiring
connections
The voltage moves alternately with
positive value.
Troubleshooting
Is it normal?
Check the outdoor wiring connection.
YES
Is it normal? Replace the indoor PCB.
Power on.
NO
NO
Is the error
resolved?
Replace the outdoor PCB.
NO
Replace the indoor PCB.
Page 60
YES
Troubleshooting
Page 61
YES
Does it turn easily? NO Find the cause of the problem and resolve it
YES
YES
YES
Page 62
Troubleshooting
Page 63
YES
Measure the resistance value
of the sensor.
Is it within acceptable
NO Replace the Sensor.
parameters?
YES
Replace indoor or outdoor PCB
Troubleshooting
Page 64
Is it still displaying
NO The unit is operating normally.
the error code?
YES
YES
Troubleshooting
Replace the indoor main
PCB.
Is the error
extinguished?
NO
Page 65
YES
Is there cool
air blowing out from YES Check the T2 sensor.
indoor air outlet?
NO
NO
Page 66
Page 68