Lubrication Chart

Release:November 2018
Version:2.1
Holcim Technology Ltd.
CIP and PME - Maintenance and Material Handling
Im Schachen
5113 Holderbank
Switzerland

© Holcim Technology Ltd 2018. The copyright for this document and all appendices is reserved by HolcimTechnology Ltd.
hart

by HolcimTechnology Ltd.
 Lubrication Chart

Lubricant

Type of
ACS Equipment Description Element to Lubricate
Lubricant
 Plant:
Revision Date:

ACTIVITY TYPE FREQUENCY

Application Lubricating
Lubricant Inspection
Method Points Grease
Points

Regreasing [g]
No. of Lube pt
Measurement

Grease Level

Regreasing
Oil Level

Breather
Oil Filter
Unit of

Fitting
Application
Designation Quantity
Method
 Oil
Oil Sampling

Oil Analysing
Company

ITY TYPE FREQUENCY

Oil Change
Oil Filteration

Comments
ROUTE
 ROUTE HRS ROUTE / TASK DESCRIPTION

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
29

30

31

32

33

34

35

36

37

38

39

40
 Maintenance
FREQUENCY MAINTENANCE PLAN WO # DMS #
Item

INTERVAL WEEK DAY

Status
Good practice value 0.45 to 0.85
Only volume of oil installed over 5 liters shall be taken into consideration
Mobile equipment as e.g. trucks used in the quarry shall not be considered for the calculation

OCR Yearly Values

Total volume of oil consumed liters 1,200 Consumed [liters] Installed Consumed
Total volume of oil installed liters 4,000 Installed 2014
2015
2016
12 12 2017
Consumed 2018
10 OCR 10 2019

Liters
8 8

6 6
OCR

4 4

2 2

0 -
2014 2015 2016 2017 2018 2019
 OCR 12-month Rolling
Consumed 12m Rolling
2017 Jan 200
Feb 300
Mar 300 1.00
Apr 300
0.90
May 300
Jun 100 0.80
Jul 100
0.70
Aug 100
Sep 100 0.60
Okt 100 0.50
Nov 100
Dec 200 0.55 0.40
OCR 2018 Jan 150 0.54 0.30
Feb 200 0.51
0.20
Mar 200 0.49
Apr 100 0.44 0.10
May 200 0.41
-
Jun 200 0.44

Dec
Okt
Dec

Aug

Nov
May

Jul
Mar

Mar
Feb

Jun

Sep

Feb
Jan

Jan
Apr
Jul 80 0.43

2018
Aug 60 0.42
Sep 100 0.42
Okt 80 0.42 Always insert a whole year above the gray line (by copy/
Nov 0.39 Calculation can only start when 12 values are available
Dec 0.34 Once this is achieved, simply extend the formulas
2019 Jan 0.31 Total volume of oil installed from cell "C16" is taken for c
Feb 0.26
Mar 0.21
Apr 0.18
May 0.13
Jun 0.08
Jul 0.06
Aug 0.05
Sep 0.02
Okt -
Nov -
Dec -
 250
Mon Consumpt.
OCR 12mRol
200

150

100

50

0
Dec

Dec
Okt

Aug

Okt
Aug

Nov

Nov
May

May
Jul

Jul
Mar
Jun

Sep

Feb

Sep
Apr
Jan

Jun
2018

2019

above the gray line (by copy/paste; shift cells down)

hen 12 values are available
y extend the formulas
from cell "C16" is taken for calculation
Centralized lubrication units show EXCELLENT housekeeping (no spillages, level
indicators with min/max levels etc.) and are protected against dusty environment
Lubricant Dust
# ACS Name Lubricant Spills
consumption Protected
1 311RE01 Reclaimer lubrication unit Grease Normal No Enclosed
2 311RE01 Reclaimer lubrication unit Oil Normal No Enclosed
3 562HS01 VCM Main Roller Unit Hydraulic Normal Minor Enclosed
4 VCM Main gearbox unit Oil Normal Minor Enclosed
5 VCM grinding pressure unit Oil Normal No Enclosed
6 562SR01 VCM Separator seal lubrication unit Grease Normal No No prot.
7 311BM01 Raw mill inlet and outlet units Oil No Enclosed
8
9
10
11
12
13
14
15
16
17
18
19
20
 List of possible answers
Oil Level Operational ranges Lubricant Dust
Lubricant Spills
indicated marked on Gauges marked consumption Protected
No No No Grease Normal No Enclosed
Yes Yes Yes Oil Increased Minor No prot.
Yes Yes Yes Hydraulic High Important
Yes Yes Yes
No No Yes
Yes Yes Yes
Yes Yes No
Oil Level Operational ranges
indicated marked on Gauges marked
No No No
Yes Yes Yes

Type of oil to be indicated at filling spout

Min.
Max.
Max. in operation
 No. of Lube pt
Measurement
Designation
Description

Application
Element to
Equipment

Lubricate

Lubricant

Quantity

Method
Type of

Unit of
ACS

Download IH08 Download IH08 Oil grams Bath & Splash 1

Grease liters Centralized 2
Hydraulic Circulating 3
Manual Greasing 4
Auto Greasing 5
Spray System 6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4p,4b
3p,2b
2p,2b
1p,1b

button
Fitting

pointed
flush type
4w
Oil Level

4w
4w Grease Level

Oil Filter
4w

Breather
8w 8w 8w 8w 8w
6w 6w 6w 6w 6w
4w

Regreasing
12w 12w 12w 12w 12w

Regreasing [g]

Oil Sampling

Oil ANALYST
3m Shell

3y
2y
6m Noria 1y

Oil Change
6m
OC 3m

Oil Filteration
Comments
Route