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BUY PACKAGE Solution Report For Casting, Forming & Jointing Process- Part 3
Represent whole test solution with correct and incorrect answers.
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Q. Question Status
No

Q.1

Brazing and Soldering are

a. heterogeneous joining methods

b. Autogeneous joining methods
c. homogeneous joining methods
d. Plastic joining methods

Attempt Correct Correct Ans. a

FAQ? Have any doubt? Solution

Q.2

For resistance spot welding of two sheets each of 2 mm thickness, a current

of 3000 ampere was passed for 0.2 s. The total resistances was 50 micro-
ohms. The heat energy utilised for welding is 72.88 J and the melting

energy per unit volume is 2.9 J/mm3. The weld nugget can be

a.
 b.

c.

d.

Attempt Correct Correct Ans. b

FAQ? Have any doubt? Solution

Q.3

Match List-I with List-II and select the correct answer using the codes given
below the lists:
List - I List - II
A. Graphite 1. Slag formation compound
B. Titanium oxide 2. Weld strength
C. Tungsten or vanadium 3. Arc stabilizers
D. Silicon dioxide 4. Deoxidizing elements
Codes:
A B C D
(a) 1 2 3 4
(b) 4 3 2 1
(c) 4 3 1 2
(d) 4 1 2 3

a. a
b. b
c. c
d. d

Attempt Correct Correct Ans. b

FAQ? Have any doubt? Solution

Q.4

In spot welding. If two sheets of different thickness 2 mm & 3 mm are to be

 welded. Then the diameter of the nugget will be

a. 9.846 mm
b. 7.328 mm
c. 9.486 mm
d. 5.596 mm

Not Attempt Correct Ans. c

FAQ? Have any doubt? Solution

Q.5

If the weld output current for 30% duty circle is 200 Amp, then the output
current for 15% duty cycle would be _____________ Amp.

Attempt Incorrect Your Ans. 100 Correct Ans.

282.84 (282 - 283)
FAQ? Have any doubt? Solution

Q.6

For resistance spot welding of two aluminium sheets, each of 3 mm thick, a

current of 4000 A was passed for 0.2 sec. The total resistance was
estimated to be 70 μΩ and the nugget diameter and thickness measured to
be 6 mm and 2 mm respectively. If the melting energy per unit volume for

aluminium is taken as 2.9 J/mm3. The proportion of heat energy utilized for
welding is _________ %.

Attempt Correct Correct Ans. 73.21 (73 - 74)

FAQ? Have any doubt? Solution

Q.7

Autogenous gas tungsten arc welding of a steel plate is carried out with
welding current of 400 A, voltage of 18 V, and weld speed is 16 mm/min.
Consider the heat transfer efficiency from the arc to the weld pool as 80%.
The heat input per unit length (in kJ/mm) is _____________.

Attempt Correct Correct Ans. 21.6(20 - 23)

FAQ? Have any doubt? Solution

Q.8

Two pipes of inner diameter 80 mm and outer diameter 90 mm each are

joined by flash butt welding using 30 V power supply. At the interface, 2 mm
of material melts for each pipe which has a resistance of 42 ohms. If the

unit melt energy is 60 MJ/m3, then time required for welding is

 a. 12.95 sec
b. 10.75 sec
c. 18.65 sec
d. 14.95 sec

Attempt Correct Correct Ans. d

FAQ? Have any doubt? Solution

Q.9

A 0.9 m thick plate is welded by manual arc welding process using welding
current of 150 A, arc voltage of 20 V and welding speed of 5 mm/s. If the
process officiency is 0.8 surface resistance is 36 micro-ohm, the heat input
will be

a. 600 J/mm
b. 480 J/mm
c. 116 J
d. 196 kJ

Attempt Correct Correct Ans. c

FAQ? Have any doubt? Solution

Q.10

Match List-I with List-II and select the correct answer using the codes given
below the lists:

List-I List-II

A. Welding of aluminium alloy 1. Submerged arc welding

B. Ship building 2. Electron beam welding

C. Joining of HSS drill bit to carbon steel shank 3. TIG welding

D. Deep penetration precision welds 4. Gas welding

Codes:
A B C D
(a) 4 2 1 3
(b) 3 1 4 2
(c) 3 4 2 1
(d) 2 1 4 3

a. a
b. b
c. c
d. d

Attempt Correct Correct Ans. b

FAQ? Have any doubt? Solution

Q.11
 Consider the following statements regarding atomic hydrogen welding:
1. H2 acts as shielding gas.

2. H2 acts as coolant gas.

3. Work piece is not part of electrical circuit.

4. Used for welding tool steels and repairing of moulds and dies.
The correct statements are

a. 1, 3 and 4
b. 1, 2 and 3
c. 1, 2 and 4
d. 1, 2, 3 and 4

Attempt Incorrect Your Ans. a Correct Ans. d

FAQ? Have any doubt? Solution

Q.12

Spot welding of two 2 mm thick sheets of steel (density = 7000 kg/m3) is

carried out successfully by passing a certain amount of current for 0.1
second through the electrodes. The resultant weld nugget formed is 6 mm
in diameter and 1.6 mm thick. If latent steel of fusion of steel is 1500 kJ/kg
and effective resistance is 200 μΩ. Then the current passing through the
electrodes is

a. 5842.88 A
b. 4872.88 A
c. 3852.88 A
d. 3870.58 A

Attempt Correct Correct Ans. b

FAQ? Have any doubt? Solution

Q.13

In a arc welding process of steel with a potential of 25V and current of 200A,
the travel speed is 5 mm/sec and the cross-sectional area of joint is 20

mm2. Heat required to melt steel may be taken as 10 J/mm3 and the heat
transfer efficiency as 0.80. Then melting effciency is _________ %.

Attempt Incorrect Your Ans. 25 Correct Ans. 16

FAQ? Have any doubt? Solution

Q.14

The voltage arc length characteristic of a power source is V = 10 + 20 L,

where V = operating voltage in volts and L = arc length in cm. The open
circuit voltage for arc lengths ranging from 2 to 4 mm and current from 300
 to 400 amps during welding operation is __________ volts.

Attempt Incorrect Your Ans. 210 Correct Ans. 2

FAQ? Have any doubt? Solution

Q.15

Two plates with symmetrical V joint penetration of V angle 60 degree are to

be arc welded in a single pass. The power P(kW)-arc length L(mm)

characteristics is given by 5 + L – 0.2L2. Assuming that the top surface of

the weld is flat & flush with the plate top surface, & the energy losses are
30%. The density of filler material is 8 gm/cc and the energy required to
melt 1 gm is 1200 Joules. The plate dimensions are 800 mm length & 4 mm
thickness. The maximum welding speed is ________ mm/sec.

Attempt Correct Correct Ans. 49.33 (46 - 52)

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Q.16

Manual metal arc welding is to be used for welding two plates measuring
700 × 150 × 15 mm. Given that, length of weld = 140 mm, length of electrode
= 400 mm, stub length = 40 mm, diameter of electrode = 2 mm, weld
reinforcement area = 10%, spatter and energy losses = 12%, root gap = land
= 2 mm. Angle of groove = 60°. Then the required number of electrodes for
the weld is ____________.

Not Attempt Correct Ans. 18.66

FAQ? Have any doubt? Solution