Safety Equipment 10

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Z 29 531

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 Safety Equipment 10

10 Safety Equipment
(Z 29 531)

10.1 Electronic Crane Information System (ECIS)

The electronic crane information system ECIS combines several

devices which supply the crane operator with essential informa-
tion for operating the crane within the parameters set by the
manufacturer:
− Overload cut--off device (load limit device LMB).
− Telescoping information system (see Sect. 12).
− Display for numerous crane functions e.g. support pressure,
slope of the crane, crane configuration, loads etc.
− Warning (visual and audible) for impermissible conditions.

The crane information system (incl. load limit device) is an oper-

ating aid. It supplies the crane operator with essential informa-
tion regarding crane data such as length and angle of the boom,
height of the sheave head, rated load, total load suspended on
the boom etc. and warns of any potential overload or if the hook
block is approaching the boom head.

This safety device is no replacement for the judgement and

experience of the crane operator or for the recognized safe
working procedures for operation of cranes.
The crane operator is not relieved of his responsibility to op-
erate the crane safely.

The manufacturer’s manual (PAT) in Part 5 of this documen-

tation should be strictly observed.

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Z 29 531

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 Safety Equipment 10

(Z 29 531)

If, when raising a load or lowering the main boom when laden, the
permissible load moment / permissible load is exceeded, all
movements which increase or reduce the load moment as well as
raising the load on the hook are shut down. The load on the hook
may still be lowered.

The load limit device should only trip in an emergency. Un-

der no circumstances must it be used for normal operation.

Before raising a load its weight must be known. The safety device
must not be used for establishing the weight (see Sect. 10.1.6).

The load limit device must be adjusted by the crane operator

to the respective crane configuration. This means that when
the crane configuration is changed the crane operator must
change the load limit device accordingly.
The load limit device works automatically only when the ap-
propriate adjustment has been set correctly.

After an overload condition has been shut down by the load limit
device, movements which reduce the load moment can be car-
ried out to move a freely suspended load from the overload range
back into normal operating range. In this instance luminous
push--button (112) must be pressed. Enablement of these mo-
ment reducing movements may only be given where there is no
possibility of a dangerous situation arising. Ensure that this is the
case before pressing the luminous push--button.

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Z 29 531

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 Safety Equipment 10

(Z 29 531)

The load may only be raised with the hoist in hook opera-
tion:
with main boom operation normally hoist 1,
when operating with the luffing fly jib ONLY hoist 1.

If the load is still in contact with the ground and raising

of the hoist has been shut down, the load is too heavy.
The movement ”raise main boom or fly jib” must not be
enabled.

Under no circumstances must it be used to raise the

load.

The load limit device must be functioning in its original

condition to ensure the operating safety of the crane. If the
lead seal on the load limit device central unit gets damaged,
”General operating approval” is invalidated.

Danger of persons being crushed!

Despite the use of automatic safety equipment, the load

can not always be prevented from swinging out when a
movement is shut down.
This can only be avoided by appropriate acceleration and
by carrying out all crane movements at a suitable speed.
For this, also observe the continuous display of the load
limit with prewarning at 90 % of the permissible load limit
before the shut--down.

The danger that the load limit device can be influenced

by high frequency radiation is minimised by state of the
art technology (shielding). This cannot, however, be
ruled out completely, in particular under extreme condi-
tions, for example near high--power transmitters.

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Z 36 701

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 Safety Equipment 10

10.1.1 System Start

(Z 36 701)

As the ignition is switched on, the ECIS system is started up auto-

matically. The company logo appears first. Then -- depending on
the condition which the crane was in when the system was last
switched off -- the corresponding entry mask appears.

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122 124 126 128

Z 34 392

10/49 665--1100--036_en
 Safety Equipment 10

10.1.2 Operating and Display Elements

(Z 34 392)

(120) -- LCD Display

For an exact description see Sect. 10.1.3.

(121) -- Light -- prewarning

This amber warning light comes on if the load on the
crane is between 90 % and 100 % of the rated load and
indicates that an overload condition is imminent.

(122) -- Light -- RAM/ROM memory error

(123) -- Light -- overload

This red warning light comes on if the load on the crane
exceeds 100 % of the rated load. At the same time, all
crane movements which could increase or reduce the
load moment are shut down and the acoustic transmitter
sounds.

(124) -- Light -- LMB error

(125) -- Light -- hoist limit

This red warning light comes on when the contacts of the
hoist limit switch open, indicating that a hoist limit condi-
tion has been reached (so that the hook block does not
come in contact with the boom head).

(126) -- Light -- Bus error

(127) -- Light -- operational stand--by

This light comes on when the system is ready for opera-
tion.

(128) -- Light -- is blinking together with warning buzzer

(130) -- Input keypad

The crane operator is shown via menus what to enter on
these keys.

(131) -- Function keypad

Each of the functions shown in symbols on the bottom
row of the display can be selected using these function
keys.
This means that the function of each of these keys is
governed by the order shown in the row on the display.

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OM 9001 15:43 B

53t 8,5m 12 28m 360 52

WIHI
LK
C
D
E
TARA (t) LOAD (t) Max (t)
91,5 121,5 221,5 F
A G

Z 32 857

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 Safety Equipment 10

10.1.3 LCD Display

(Z 32 857)

(A) -- Display for the current crane configuration and geome-

try.

(B) -- Operating mode code number and time, plus -- if neces-

sary -- fault messages.

For identifying and correcting the fault refer to the fault--finding

chart from the PAT manual (Part 5 of this documentation).
Faults in the electronic microprocessor must be dealt with by
trained personnel from Mannesmann Demag Fördertechnik.

(C) Rigging information

-- Crane configuration:
HA -- Main boom
SL -- Superlift
HAV -- Main boom extension
HAVSL -- Main boom extension with Superlift
STHI -- Fixed fly jib
STHISL -- Fixed fly jib with Superlift
WIHI -- Luffing fly jib
WIHISL -- Luffing fly jib with Superlift
RHA -- Runner
-- Counterweight
-- Outrigger base or outrigger configuration
-- Reeving number
-- Length of main boom
-- Angle of fly jib (with fixed fly jib and main boom exten-
sion)
-- Permissible slewing radius
-- Length code no.

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OM 9001 15:43 B

53t 8,5m 12 28m 360 52

WIHI
LK
C
D
E
TARA (t) LOAD (t) Max (t)
91,5 121,5 221,5 F
A G

Z 32 857

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 Safety Equipment 10

(Z 32 857)

(D) -- Continuously updated display for the load moment with

marker for the prewarning range (90 %) and overload
range (100 %).

On reaching this prewarning range, light (121) also lights up.

On reaching the overload range the load limit device shuts down
all movements which could increase or reduce the load moment.
Light (123) comes on and a warning buzzer sounds.

(E) -- Display for the suspended load (net load) after starting
the taring process (see Sect. 10.1.6 ”Load Monitoring
Equipment”).

(F) -- Display for the maximum load for the current crane con-
figuration.

(G) -- Display for the suspended total load (gross load).

It covers load, hook block, hoist rope and all load--han-
dling devices.

(H) -- Telescoping information system (see Sect. 12), dia-

grams in reduced scale of:
-- support pressure
-- tilt of the superstructure (option)
-- working/slewing area (option
-- relative working radius.

(K) -- Function display

This display is described in detail in the following Section
10.1.4.

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OM 9001 15:43

53t 8,5m 12 28m 360 52

WIHI
LK

TARA (t) LOAD (t) Max (t)

91,5 121,5 221,5

a b c d e f g h 131

a b c d e f g h
1
S TARA DS K1

K2
2 1 m
3
4 5 K3
S
1 BUS SET INV K4

Z 35 883

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 Safety Equipment 10

10.1.4 Function Display ”K”

(Z 35 883)

The ”function display” strip (”K”) controls 4 levels. It changes de-

pending on the level that is active at the time.
The displayed function is activated by pressing the correspond-
ing key on keypad (131), e.g. function (K1f) is carried out via key
(131f).

Level 1 (”K1”)

(K1a) -- Current level (here ”1”) is shadowed black.

Change to Level 4 (service level) by actuating key
(131a).

(K1b) -- Change to next higher level (here: level 2) by actuating

key (131b).

(K1c) -- idle

(K1d) -- Chart display to select the length code no. for telescop-
ing the main boom.

For a detailed description of this function and each of the symbols

that appear, refer to the PAT manual (see Part 5 of this documen-
tation) and sect. 10.1.5 of this operation manual..

(K1e) -- Overview of the current load table.

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OM 9001 15:43

53t 8,5m 12 28m 360 52

WIHI
LK

TARA (t) LOAD (t) Max (t)

91,5 121,5 221,5

a b c d e f g h 131

a b c d e f g h
1
S TARA DS K1

K2
2 1 change to higher
m
change to lower 3
4 5
level 2,3,4 K3
levels 3,2,1 level
S
1 BUS SET INV K4

Z 35 883

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 Safety Equipment 10

(Z 35 883)

(K1f) -- Switches off the warning buzzer. With every new warn-
ing the warning buzzer is activated again.

(K1g) -- Check for the net load to be lifted. For a detailed descrip-
tion see Sect. 10.1.6.

(K1h) -- Selecting or changing the operating mode code number

(or the reeving number).

For a detailed description see Sect. 10.1.5 ”Setting the Operating

Mode”.

Level 2 (”K2”)

(K2a) -- Change to next lower level by actuating key (131a).

(K2b) -- Change to next higher level by actuating key (131b).

(K2c) -- Telescoping information system (see sect. 12)

For this function it is not possible to change from reduced to in-

creased scale.

(K2d) -- Support pressure display (reduced scale)

(K2e) -- Tilt of the superstructure display (reduced scale), op-

tional

(K2f) -- working/slewing area display (reduced scale), optional

(K2g) -- Relative radius (reduced scale)

(K2h) -- Switching of (K2d) -- (K2g) to increased scale

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OM 9001 15:43

53t 8,5m 12 28m 360 52

WIHI
LK

TARA (t) LOAD (t) Max (t)

91,5 121,5 221,5

a b c d e f g h 131

a b c d e f g h
1
S TARA DS K1

K2
2 1 m
3
4 5 K3
S
1 BUS SET INV K4

Z 35 883

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 Safety Equipment 10

(Z 35 883)

Level 3 (”K3”)

(K3a) -- analogous to (K2a)

(K3b) -- analogous to (K2b)

(K3c) -- analogous to (K1c)

(K3d) -- Calculating the support force (see sect. 10.3.3)

(K3e) -- total length of the main boom

(K3f) -- analogous to (K1f)

(K3g) -- idle

(K3h) -- idle

Level 4 (”K4”) -- service level

(K4a) -- idle

(K4b) -- Change to Level 1 by actuating key (131b).

(K4c) -- idle

(K4d) -- Overview of the bus system

(K4e) -- Service illustrations

(K4f) -- Change language

(K4g) -- Set the time

(K4h) -- Invert monitor (day/night)

For a detailed description of the functions (K4d) -- (K4h) and each

of the symbols see the PAT manual see Part 5 of this documenta-
tion).

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mannesmann
Dematic

A B
C
D
E

F G

L
M

Z 30 425e

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 Safety Equipment 10

10.1.5 Setting the Operating Mode

(Z 30 425)

To ensure that the load limit device functions smoothly, it must:

− be adjusted by the crane operator to the crane configuration
before starting work (as soon as configuration has been
reached) after switching on the ignition / engine.
− be readjusted to the new operating mode by the crane oper-
ator, after changing the crane configuration.

The load limit device can only work automatically when it

has been correctly adjusted to the relevant operating mode.

1. Select the load table (Paper) appropriate for the crane con-
figuration.
The following example shows where to find this data in the
load table:

The adjacent load table is only a specimen. Only the load

tables supplied with the crane may be used for operating it.

(A) -- Operation of the main boom (all telescopic sections pin

locked)
By unpinning a telescopic stage the computer switches automati-
cally to a telescoping or erecting curve.
(B) --
Permissible slewing range: 360°
(C) --
Counterweight: 100 t
(D) --
Outrigger support area: 8.5 m
(E) --
Main boom length: 34.1 m
(F) --
Radius: 10 m
(G) --
Lifting capacity (load + hook block): 59.5 t
(H) --
Reeving number of the hoist rope: 8 fold
(K) --
Extension length of the telescopic sections:
tele 1 -- 90%
tele 2 -- 90%
tele 3 -- 0 %
tele 4 -- 0 %
(L) -- Length code no. of the extension sequence (LK): 04
(M) -- Code no. of the operating mode (DS): 0001

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OM 9001 15:43
B
WIHI
53t 8,5m 12 28m 360 52
LK
C
D
TARA (t) LOAD (t) Max (t)
E
91,5 121,5 221,5 F
A G

K1
1 TARA
S DS

a b c d e f g h 131
Z 32 859

OM 9001 15:43

53t 8,5m 12 28m 360 52

WIHI
LK

DS Nr.

TYP

DS xxxx DS ? OM SIMU

a b c d e f g h 131
Z 32 860

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 Safety Equipment 10

(Z 32 859, Z 32 860)

2. Enter the code no. from the selected load table as identifica-
tion of the current operating mode.

2.1 For this actuate key (131h, Z 32 859). The mask

(Z 32 860) appears on the display.

All the displayed parameters must match the specifications

in the load table.

(Z 32 860)

2.2 Actuate key (131a). A field appears, where the code

no. for the desired operating mode must be entered,
using the input keypad on the right, next to the display.

2.3 Confirm the entry. This is carried out via menus.

Before confirming the code no. of the desired operating

mode, check once more that it has been correctly entered.

2.4 If a different (smaller) reeving number from that stipu-

lated in the load table is to be used, this must also be
entered after actuating key (131d).

By actuating key (131h) in mask (Z 32 860) the entry mask can

be reaccessed to set the LK number (Z 32 859).

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Hauptausleger LK -- Anwahl: 24

LK Länge T1 T2 T3 T4 LK Länge T1 T2 T3 T4

00 14,7 0 0 0 0 24 43,9 90 90 45 45
01 19,6 45 0 0 0 42 43,9 0 90 90 90
02 24,4 45 45 0 0 52 47,1 0 100 100 100
03 29,3 90 45 0 0 34 48,7 90 90 90 45
21 29,3 0 45 45 45 44 53,6 90 90 90 90
04 34,1 90 90 0 0 50 57,9 100 100 100 100
22 34,1 45 45 45 45
40 34,1 0 0 90 90
23 39,0 90 45 45 45
32 39,0 0 90 90 45

LK

Z 30 474

Hauptausleger LK -- Anwahl: 24

LK Länge T1 T2 T3 T4 LK Länge T1 T2 T3 T4
Eingabe bestätigen: Taste ( C )
00 14,7 0
Verlassen 0 0(0)
0 Taste 24 43,9 90 90 45 45
01 19,6 45 0 0 0 42 43,9 0 90 90 90
02 24,4 45 45 0 0 52 47,1 0 100 100 100
03 29,3 90 45 0 0 34 48,7 90 90 90 45
21 29,3 0 45 45 45 44 53,6 90 90 90 90
04 34,1 90 90 0 0 50 57,9 100 100 100 100
22 34,1 45 45 45 45
40 34,1 0 0
23 39,0 90 45
90
45
90
45 1 2 3
32 39,0 0 90 90 45

4 5 6

7 8 9
LK

0 C

Z 30 482

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 Safety Equipment 10

(Z 30 474, Z 30 482)

3. Enter the length code no. (LK) from the selected load table
as identification of the desired main boom length -- which
must then be reached by telescoping the boom.

3.1 For this actuate key in keyboard level 1 of

the ECIS console. Menu (Z 30 474) appears.

3.2 Select the desired length code by positioning the mark-

ing bar with the arrow keys and on the line with
the desired LK no. (here: 24).
Alternatively the LK no. can also be entered directly af-
ter actuating key ”LK”.

3.3 Conclude the selection with key ↵ . This is con-

firmed via menus (Z 30 482).

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OM 9001 15:43
B
WIHI
53t 8,5m 12 28m 360 52
LK
C
D
TARA (t) LOAD (t) Max (t)
E
91,5 121,5 221,5 F
A G

K1
1 TARA
S DS

a b c d e f g h 131
Z 32 859

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 Safety Equipment 10

10.1.6 Load Monitoring Equipment

(Z 32 859)

Using the load limit device computer, it is possible to check the

weight of the raised load (net load).

The load measuring device must not be used to ascertain

weights; it is intended for use only in checking previously
determined weights of loads to enable the load hoist to be
estimated more accurately and thus to avoid potentially dan-
gerous situations.

Before lifting the load, the maximum load for the operating config-
uration must be determined. It is shown relative to the selected
operating mode on the display in the MAX display (F).

Load monitoring

1. With the hook block hanging freely (without load, with load--
handling device) press button (131g). The load--handling
equipment is tared to obtain a display of the net load.

2. After a few seconds release the button.

3. Raise the load using the hoist.

Display TARA (E) now shows the net load (actual load on the
hook without load--handling equipment).

A change in the position of the boom from 2.5° or switching the

ignition off and on again, automatically cancels taring and load
display ”G” shows the gross load.

The gross load includes -- apart from the load weight -- the weight
of the hook block, the hoist rope and all the load--handling equip-
ment. The net load is the actual load on the hook block without
the load--handling equipment. Display errors are possible due to
external factors, e.g. wind, which acts on the crane and the load.

The load must only be raised using the hoist. Loads must
never be lifted by extending the telescopic sections or luf-
fing cylinders.

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OM 9001 15:43

53t 8,5m 12 28m 360 52

WIHI
LK

TARA (t) LOAD (t) Max (t)

91,5 121,5 221,5

a b c d e f g h 131
a b c d e f g h
1
S TARA DS
K1
K2
K3
2 1 m
3
4 5

K4
S BUS SET INV
1

Z 35 883

A 38,1 m

8
B 0,0 m

38,1 m

Z 34 388

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 Safety Equipment 10

10.1.7 Relative Working Radius

(Z 35 883, Z 34 388)

In order to be able to move repeatedly to the same point (radius),

without having to retain the radius value, the desired radius can
be set as the zero value.

For example: Several components must be taken up from the

same point

Having switched on the ignition or engine, switch first of all to level

K2 on the ECIS display and then actuate key (131g, Z 35 883).
An image appears (Z 34 388), on the right--hand side of which a
detail of the relative working radius is shown:
Value “B”: 0.0 m, as a zero point has yet to be defined.
Value “A”: Current radius.

When the required radius has been reached (e.g. 38.10 m) this
value also appears in display field “A”.

Switch to overview by actuating key (8).

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A 0,0 m

B 38,1 m 38,1 m C

1 2
Z 34 389

32/49 665--1100--036_en
 Safety Equipment 10

(Z 34 389)

Actuate key (1) to define this radius 38,10 m as the zero value.
Value “B” then indicates the radius value of the set zero point.
Value “A” indicates the deviation from the zero point (can be posi-
tive or negative).
Value “C” indicates the current total radius.

Return to the main menu using key (2).

The required radius can then be reached again and again by

moving to value “0.00 m” in field “A” in the main menu.

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Z 30 426

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 Safety Equipment 10

10.1.8 Bridging the Load Limit Device

(Z 30 426)

10.1.8.1 Bridging the Shut-- Down Function for Movements

which Reduce the Load Moment

If a prohibited overload condition has been reached, the move-

ments which reduce the load moment are shut down by the load
limit device. It is only possible to lower the load on the hook.

After an overload condition has been shut down by the load limit
device, movements which reduce the load moment can be car-
ried out to bring a freely suspended load from the overload range
back into normal operating range. In this instance luminous
push--button (95) must be pressed.

Enablement of these movements which reduce the mo-

ment may only be given where there is no possibility of a
dangerous situation arising. Check this before actuating
the luminous pushbutton.

If the load is still in contact with the ground and the rais-
ing of the hoist has been shut down, the load is too
heavy. The movement ”raise main boom or fly jib” must
not be enabled.

Under no circumstances must it be used to raise the

load.

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Z 30 426

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 Safety Equipment 10

10.1.8.2 Bridging the Shut-- Down Function for all Movements

(Z 30 426)

The load limit device can be bridged using key--operated push-

button (94).

The key must be turned in a clockwise direction and held in this

position.

When bridged, the indicator light (93) comes on.

The load limit device may only be bridged in exceptional

cases such as, for example, repairs, fitting a rope etc.
This may only be carried out by authorized personnel
who are fully experienced in the operation of the crane.
The load limit device must never be used to increase the
load moment.
Lifting a load with the load limit device bridged is prohib-
ited.

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Z 30 464

38/49 665--1100--036_en
 Safety Equipment 10

10.2 Limit Switch

(Z 30 464)

10.2.1 Bridging the Hoist Limit Switch

When the hoist limit symbol (125) lights up, a hoist limit switch has
been reached. The alarm sounds.

Hoist limit switches ”Hoist 1 and 2 -- raise” are bridged using key
switch (90).
When the limit switches are bridged, indicator light (89) must
come on.

The limit switches must only be bridged in exceptional cases

such as erection of the crane (fitting or changing equipment
parts, fitting ropes etc.).

10.2.2 Bridging the Lower Limit Switch

Lower limit switches ”hoist 1 + 2 -- lower” are bridged using lumi-

nous pushbutton (96).
When the limit switches are bridged, indicator light (96) must
come on.

The limit switches must only be bridged in exceptional cases

such as erection of the crane (fitting or changing equipment
parts, fitting ropes etc.).

10.2.3 Limit Switch ”High/Low Position - Luffing Fly Jib”

(Z 30 464)

The limit switches ”high and low position -- luffing fly jib” are
bridged using key--operated pushbutton (92).

The key must be turned in a clockwise direction and held in this

position.

When the limit switches are bridged, indicator light (91) must
come on.

This limit switch on the jib foot must only be bridged in cer-
tain cases when erecting the luffing fly jib (see Sect. 19 ”Luf-
fing Fly Jib”). In this process, the top piece of the fly jib must
always be resting on the ground (for bridging “high posi-
tion”).

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OM 9001 15:43

53t 8,5m 12 28m 360 52

WIHI
LK

TARA (t) LOAD (t) Max (t)

91,5 121,5 221,5

a b c d e f g h 131
a b c d e f g h
1
S TARA DS
K1
K2
K3
2 1 m
3
4 5

K4
S BUS SET INV
1

Z 35 883

131
Z 32 809

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 Safety Equipment 10

10.3 Support Forces

10.3.1 Support Forces Display

(Z 35 883, Z 32 809)

The current support forces are recorded via the pressure con-
tacts in the vertical outrigger cylinders.
Whenever the crane is supported on outriggers, ensure that the
permissible support forces are observed.

DANGER OF ACCIDENT!
For supporting the crane on outriggers DO observe the
description given in sect. 12 “Outriggers”.
If -- contrary to the description -- the vertical outriggers
are extended to the end stop this results in faulty values
of the support forces indicated.

If the limit values are exceeded an acoustic alarm sounds which

can be switched off via function key (131f).

On level firm ground and standard outrigger plates (ø 700 mm),

the following limit values must not be exceeded:
− Front, left and right max. 102 t.
− Rear, left and right, max. 122 t.

The current support forces are shown in the superstructure on the

ECIS display in mask (Z 32 809) after actuating key (131d,
Z 35 883) in level ”K2”.

The support forces are also displayed on the crane chassis. This
is described in detail in the operating instructions for the crane
chassis, Part 2, Sect. 12 ”Outriggers”.

If the set limit values are exceeded the outrigger symbol appears
in the top line on the left (Z 32 809) and a warning buzzer sounds.
There is no shut--down via the load limit device.

To return to the main menu actuate key (131h, Z 32 809).

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131
Z 32 809

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 Safety Equipment 10

10.3.2 Setting the Limit Values for the Support Force

(Z 32 809)

Depending on ground conditions the maximum limit values for

the support forces can be reduced.
To do this, actuate keys (131a) -- (131d) individually -- according
to the outrigger cylinder desired -- or (131e) for all outrigger cylin-
ders together.
An input field appears, where the desired support pressure limit
can be entered.

The value entered must not exceed the permissible maxi-

mum value.

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OM 9001 15:43

53t 8,5m 12 28m 360 52

WIHI
LK

TARA (t) LOAD (t) Max (t)

91,5 121,5 221,5

a b c d e f g h 131
a b c d e f g h
1
S TARA DS
K1
K2
K3
2 1 m
3
4 5

K4
S BUS SET INV
1

Z 35 883

131
Z 30 467

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 Safety Equipment 10

10.3.3 Calculating the Support Force

(Z 35 883, Z 30 467)

For planning a load the support forces in the individual outriggers

can be calculated for firm ground in accordance with the
− radius (m)
− load (t)
− position of the superstructure in relation to the crane chassis.

1. Set the code no. of the operating mode (DS) and the length
code (LK) according to the planned load.

2. Actuate key (131d, Z 35 883) in level 3. Mask (Z 30 467) ap-

pears.

3. Actuate key (131a) and enter the radius (m). After confirming
this entry, it appears in the ”radius” field.

4. Actuate key (131b) and enter the load (t). After confirming
the entry, it appears in the ”load” field.

5. By actuating key (131c) all possible positions of the super-

structure in relation to the crane chassis can be entered, in
blocks of 45°
Every time key (131c) is actuated, the pointer in the diagram
of the chassis moves on 45° (anticlockwise).
1 -- Main boom to the rear
2 -- Intermediate position between ”1” and ”3”
3 -- Main boom at 90° to the crane chassis
4 -- Intermediate position between ”3” and ”5”
5 -- Main boom to the front (over the crane chassis cab).

Positions 2, 3 and 4 apply for slewing the superstructure both to

the left and the right.

The support forces displayed for each outrigger, change accord-

ing to the position of the pointer in the diagram of the chassis.

To return to the main menu actuate key (131h, Z 30 467).

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Z 30 469

Z 33 467 Z 33 468

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 Safety Equipment 10

10.4 Electric Safety Chain

(Z 30 469, Z 33 467, Z 33 468)

The electric safety chain for crane operation is connected at dis-

tribution boxes ”X 550” and ”X 552” on the main boom head.

The rotor of the anemometer -- together with, if ordered, the op-

tional aircraft warning light -- is fitted and guarded on the left--
hand side of the main boom head at the fixing point provided:

-- transport position (Z 33 467)

-- operation position (Z 33 468).

10.4.1 Operating the Main Boom

When operating the main boom, the sockets on the distribution

boxes on the main boom head are to be assigned as follows:

Distribution box X 552

− Socket ”Q 3”: cover with a protection cap

− Socket ”Q 2”: cover with a protection cap.

Distribution box X 550

− Socket ”Q 4”: insert plug ”Q 4A” for the aircraft warning

light, or a protection cap.

− Socket ”Q 5”: insert plug ”Q 5B” for the cable connection

to the anemometer (plug ”Q 11”) or bridg--
ing plug ”Q 5A”.
− Socket ”Q 6”: insert bridging plug ”Q6A”.

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Z 29 828 Z 29 829

’S1’
’B’
’B’
’S1’
’A’

Z 29 830 Z 29 831

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 Safety Equipment 10

To ensure that the hoist limit switch ”S1” on the main boom head
functions properly, the shift weight must hang freely and the hoist
limit switch must not be bridged.

(Z 29 828, Z 29 829)
Ensure that the hoist limit switch retainer (red flag) hangs freely
(Z 29 828) or is fixed in active position (Z 29 829). To do this pro-
ceed as follows (starting point: hoist limit switch was in ”bridged”
position).

Removing and storing the hoist limit switch retainer

(Z 29 830, Z 29 831)

1. Pull the hoist limit switch cable downwards¡, then turn it

backwards parallel to the boom and hold it in this position©.

2. To remove the retainer, move it downwards ¢ and then to

the left£. Release the hoist limit switch cable.

3. To store the retainer, move it from the left over the hoist limit
switch ”S1”¤, until both clips (A) slot into the holes (B) of the
hoist limit switch.

The procedure when operating the crane with additional equip-

ment (e.g. main boom extension) is described in the individual
Sections.

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