Product Information

04/2015
06/2016

Interroll Dynamic Storage

Space-saving, high-density
storage and order
fulfillment solutions
 Contents

Interroll Versi Flow

Carton Wheel Flow 4

Interroll Flostar
Carton Roller Flow 6

Interroll Floway
Carton Wheel Flow 8

Interroll Skate Wheel

Pallet Flow 10

Interroll Wheel Flow

Pallet Flow 12

Interroll Roller Flow

Pallet Flow 14

Interroll Speed Controllers 16

Interroll Pallet Separators 17

Key Rack Design Guidelines

Design Guidelines 18
for Interroll Pallet Flow 18

2 © 2015 interroll 3
 Interroll Dynamic Storage: Dimensions

Carton Wheel Flow 2.75” 1.33”

3.26”
2.50”

Interroll Versi Flow Nominal widths of 15.38” and 12.5”

Flexibility at its best

Wheel pitch 2" or 3" centers
2”
3”

Product Features

• Allows first-in first-out storage and picking

• Separates picking and replenishment activities
Mounting brackets are compatible with step beams,
• Allows more inventory to be held at the pick box beam and structural beams.Loading side Unloading side
face, greatly reducing replenishment cycles
• Additional pick faces can be added with
no additional labor or equipment costs
• Suitable for varying load sizes
• Strong 1.9” diameter polycarbonate wheels
resist impact damage
Available in nominal 15.38" and
• Galvanized steel axles on 2” or 3” centers 12.5" widths

• Available in 2 track widths to suit load

15.38” and 12.50”
characteristics and rack design
to suit load characteristics and rack design
Versi Flow: Allowable Individual
Versi Flow: Allowable Tracks LoadsTrack Loads

• Versi Flow tracks are available in any length, 550

Over Free Spans
A 90 inch module
no splicing is required even for longer lengths 500
can handle loads
up to 500 Lbs

Allowable Load (Lbs)

• Entry and full length guides optional to assist 450

Allowable Load (Lbs)

product flow and separation 400

• Tracks supplied fully assembled and drop 350

into any rack system 300

• Operating temperature -30°F to 105°F 250

200
48 60 72 78 84 90 96 102 108 114 120 126 132

SPAN (inches)
Unsupported SPAN
Obviously please apply (inches) rules
pratical (ergonomic)

4 © 2015 interroll 5
 Interroll Dynamic Storage: Dimensions

Carton Roller Flow Nominal width

EL

Overall width

Interroll Flostar
The width of items to be conveyed can be 1.5 times the nominal track width
Smooth picking operations Nominal widths = 6”, 9”, 12” and 15”
EL = 5”, 8”, 11” and 14”
Overall widths = 6.375”, 9.375”, 12.375” and 15.375”
H= Interroll offers a range of channel profiles to meet your needs

1” 2” 3”
Product Features

• Allows first-in first-out storage and picking

• Separates picking and replenishment activities
• Allows more inventory to be held at the pick
face, greatly reducing replenishment cycles
• Suitable for set load sizes
Roller pitch 1” = Items shorter than 6”
• Available in 4 track widths to suit load
Roller pitch 2” = Suitable for the majority of applications
characteristics and rack design
Roller pitch 3” = Items longer than 12”
• Tracks can accommodate loads up to
50 percent larger than their own width
• Strong 7/8” diameter aluminum rollers
on 1”, 2” or 3” centers
• Carbon steel axles
Carton RollerAllowable
Flostar: Flow: Allowable Track Loads
Individual Over
Track Free Spans
Loads
• Tracks supplied fully assembled and drop into
any rack system 900.0

800.0

• Operating temperature -18.5°F to 105°F 700.0

(Lbs.)
(Lbs)
600.0

Load Load
500.0

Allowable
400.0

Allowable
300.0

200.0

100.0

0.0
30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120

Unsupported SPAN
SPAN (inches)(inches)
Obviously please apply practical (ergonomic) rules

6 © 2015 interroll 7
 Interroll Dynamic Storage: Dimensions

Carton Wheel Flow

New Interroll Floway II

Higher picking rates and faster ROI

The improved
The improved design
design allows reduced
reduced
shelf
shelf incline, thereby providing
tighter
tighter shelf
shelf spacing and increased
increased
overall storage capacity
overall storage capacity

•• Solid axle
• Solid offers
axle offers
offers smother
smother product flow
product flow
flow
•• 25% less
• 25% less slope
slope provides
provides increased
increasedstorage
storage 15° tilt tray
Higher available
picking rates Entry guide Universal connector accommodates Brake Clip
and faster ROI installation to any rack
•• Pitch
Pitch variability
• Pitch variability gives
gives the
the most
most design
design flexibility
flexibility manufacturer’s uprights
flexibility: 28 mm, 42 mm and 56 mm.
• Loads of 30.72
• Loads lbs.lbs.
up to 50 perper
square footfoot
square
• Loads of 50 lbs. per square foot
• Easy installation into existing
existing racking
racking and
and
• Easy installation into
shelving
shelving
• Easy installation into existing racking and
shelving
• Options: lane
• Options: lane dividers,
dividers, end
end stops,
stops, brake
brake clips,
clips,
• Options: lane dividers, end stops, brake clips,
• Wheel colors:
• Wheel colors: yellow
yellow standard,
standard, black,
black green,
blue or red optional
optionalcolors: standard black
• Wheel

Redesigned, y-shaped tracks Full length guide Black wheels

Yellow wheels standard
standard, Wheel track with
improves stability and prevents black optional back stop
deflection

8 © 2015 interroll 9
 Interroll Dynamic Storage: Dimensions

Pallet Flow 0.62"

1.00"

1.90"
DIA.
2.95"
2.50"

SLOTS FOR
5/16 BOLT
Interroll Skate Wheel
Great inexpensive
Inexpensive solution solution forapplications
for picking picking applications 1.94"
0.81"

2.81"

0.62"
1.00"

1.90"
DIA.
2.95"
2.50"
Product Features
SLOTS FOR
• • Often
Oftenused
usedininmulti-tier
multi-tiermodules
modules 5/16 BOLTS

• • Suitable
Suitablefor
for22--44deep
deeppallet
palletstorage
storageonly
only 1.62"
• 1.9” diameter wheels with sealed steel 2.75"
• 1.9” diameter wheels with sealed steelbearings
bearings on 1.5”, 2” or 3” centers 3.62"
on 1.5”, 2” or 3” centers
• 2500 lb individual pallet capacity
• 2500 lb individual pallet capacity
• Speed controllers can be mounted
in 4” BFR
• Speed tracks can be mountedin 4” BFR
controllers 0.62"
tracks 1.00"
• Pallet stops standard
• • Pallet stopspallet
Optional standard
separators available 1.90"
DIA.
• • Optional
Pawl stops available
pallet to prevent
separators backward flow
available 2.95"
2.50"
• • Pawl
Usable in freezers
stops and coolers
(anti backup) down
available to -20°F
to prevent
SLOTS FOR
• backward flowfor push-back applications
Also suitable 5/16 BOLT

• Usable in freezers and coolers down to -20°F

4.00"
• Also suitable for push-back applications 5.13"
6.00"

10 © 2015 interroll 11
 Interroll Dynamic Storage: Dimensions

Pallet Flow 1.10" 1.10"

1.25" 1.25"

2.88" DIA. 2.88"

DIA.
4.32" 4.32"
3.50" 3.50"

SLOTS FOR SLOTS FOR

Interroll Wheel Flow 5/16" BOLTS 5/16 BOLTS

Designed for deep lane storage applications

1.38"
2.75"
3.00"
4.37"
3.88"
5.25"

1.10"

1.25"
3.5” support channels provide greater
Product Features resistance to deflection when compared
2.88" to shallower profiles on the market.
• Used for fast moving, date sensitive and DIA.
This results in better pallet flow and stop/
Product Features
perishable SKU’s 4.32"
3.50" restart.
•• Systems
Used forinstalled up todate
fast moving, 32 pallets deep
sensitive SKU’s
SLOTS FOR
5/16 BOLTS
•• 2.88”
Systems installed
diameter up towith
wheels 32 pallets
sealeddeep
galvanized
steel bearings on 2” or 3” centers
• 2.88” diameter wheels with sealed galvanized 4.13"
steel bearings
• Wheels offeredonin 2” or 3”
both centers
polycarbonate and 5.75"

• high
Wheelsimpact aluminum
offered in both polycarbonate 6.63"
and high impact aluminum
• Speed controllers can be mounted in 4.13” BFR
• tracks
Speed controllers can be mounted
in 4.13” BFR tracks
• Pallet stops standard
• Pallet stops standard
•• Optional
Optional pallet
pallet separators
separators
•• Pawl
Pawl stops
stops (anti backup)
available available
to prevent to prevent
backward flow
backward flow
• Usable in freezers and coolers down to -20°F,
for lower
• Impact temperatures
zones for heaviercontact Interroll
loads available
• Longer lane lengths require in-field splicing Our polycarbonate polymer wheels
• Usable in freezers and coolers down to -20°F,
• for
Also suitable
lower for push-back
temperatures applications
contact Interroll offer high resistance to impact and are
specifically designed without ribs to
• Longer lane lengths require in-field splicing provide a “spring” action.
• Also suitable for push-back applications
Interroll wheels also flatten slightly under
load to prevent them from indenting
pallet boards. These features both offer
superior flow and performance over
more rigid wheel designs.

12 © 2015 interroll 13
 Interroll Dynamic Storage: Dimensions

Pallet Flow

2.50" 1.90"
DIA. DIA.

4.12"
3.82"
3.50" 3.50"

Interroll Roller Flow SLOTS FOR

SLOTS FOR
Best for euro, plastic and steel pallets 5/16 BOLTS
5/16 BOLTS

1.25" 1.25"

Product Features
• Used to handle
Product all perpendicular flowing euro,
Features
plastic and steel pallets in deep lane storage
• applications
Used to handle all perpendicular flowing euro,
plastic and steel pallets in deep lane storage
• Suitable for heavy-duty applications
applications
•• Often
Often different
different pallet
pallet types
types and
and sizes
sizes can
can be
be
conveyed in a single lane
conveyed in a single lane
•• Can
Can bebe designed
designed asas aa single
single full
full width
width roller
rollerorlane
lane or multiple
multiple narrownarrow roller tracks
roller tracks
•• Systems
Systems installed
installed up
up to
to 32
32 pallets
pallets deep
deep
• 1.9”, 2.5” diameter rollers with
• 1.9”, 2.5” diameter rollers with commercial
commercial grade bearings and stub shafts
grade bearings and stub shafts
• Speed controllers can be mounted either
• Speed controllers
in-line or can be mounted either in-line
under rollers
or under rollers
• Pallet stops offered as standard
•• Pallet stopspallet
Optional offered as standard
separators
•• Optional
Usable inpallet separators
freezers and chillers down to -20°F,
for lower temperatures contact Interroll
• Usable in freezers and chillers down to -20°F,
• for
Longer
lowerlane lengths require
temperatures in-field
contact splicing
Interroll
• Can be used for push-back applications with
• Longer lane lengths require in-field splicing
one-way speed controller
• Can be used for push-back applications with
one-way speed controller

14 © 2015 interroll 15
 Interroll Interroll
Speed Controllers Pallet Separators

Speed controllers are used to govern load speed within a given lane.
The quantity and type of controller selected depend on the Interroll Flow solution employed and the application.
Generally the quantity is ‘N minus 1’ where ‘N’ is the number of pallets in a lane (i.e. 10 pallets deep would typically
require 9 speed controllers). The intent of the speed controller is to keep the pallet under 60FPM as it travels within
the rack structure. All Interroll speed controllers require no maintenance and are proven in thousands of installations
worldwide.
Pallet Separators facilitate the removal of pallets by hand or lift truck by holding back
all subsequent pallets in a lane until the first pallet is completely removed.
Operation of the pallet separator can either be manual or automatic, depending on the application.
As the first pallet moves into the final position a toggle lever mechanism is actuated which raises a stop.
This stop allows a gap of approximately 12” to be created so the first pallet can be removed with zero line pressure.
Once removed the mechanism automatically or manually releases the next pallet to start the process again.
In deeper applications multiple automatic separators are required.

TA N D E M S P E E D C O N T R O L L E R PA L L E T S E PA R ATO R D E AC T I VAT E D
• Designed for use with Interroll Skate Wheel and Pallet Wheel Flow

• Indirect pallet contact with speed controller ensures longer product life

• Available in light, medium and heavy-duty

• Simple drop in design for quick installation and replacement

DIRECT MOUNT PA L L E T S E PA R ATO R AC T I VAT E D

• Used for Interroll Skate Wheel and Pallet Wheel Flow

• Space-saving design can result in additional storage

• Available in light, medium and heavy-duty

F U L L W I DT H R O L L E R
• Designed for use with Interroll Pallet Roller Flow F O OT- O P E R AT E D M A N UA L PA L L E T S E PA R ATO R
• Simple drop in design for quick installation and replacement

• 3.15” diameter limits overall height and can result in additional storage

• Available with either knurling or lagging to provide additional friction

• Shortest between frame width available 9”

UNDER SLUNG
• Used for Interroll Pallet Roller Flow as well as conventional gravity conveyor

• Available in light, medium and heavy-duty

• Can be used for roller centers up to 5”

16 © 2015 interroll 17
 Interroll Atlanta LLC CARTON FLOW
159 Corporate Dr North DESIGN CRITERIA SHEET
Hiram, GA 30141
Key Rack Design Guidelines for Interroll Pallet Flow +1 (770) 799 4210
atl.sales@interroll.com
DRAWING NUMBER: ATL -

SALES ORDER NO.:

General pallet condition No broken or missing boards, exposed nails or varying moisture levels
Typical slope .375” to .4375” per lineal foot, subject to pallet testing
CUSTOMER INFORMATION
Typical side clearance between pallet and upright 1” to 2” subject to load stability and overhang Customer: End User Information: Interroll:
Typical lift-off height between load and beam above 4” to 5” Name: Name: Due Date:
Rack depth Overall combined pallet depth plus 6” or 12” for each pallet separator Contact: Contact Initiator:
Maximum beam deflection L/240 Telephone : Telephone : Date:
Maximum front-to-back beam spacing (unsupported rail) 48” to 60” subject to load weight
E-Mail address(s) for final approval of drawings:
Please contact Interroll for track installation details

Request for Proposal Form

DESIGN CRITERIA
Date
Carton Information:
Company name # Cartons/Lane: Load Weight Carton Size Carton Material
Contact # Lanes Wide: Maximum: Carton Depth:
Phone Fax # Levels: Minimum: Carton Width:
Email LBS/SQ.FT Carton Height:
Address
City State Zip
System Parameters
System Type Slope Beam Type
A B
Design Criteria
Versi Flow Box Beam:
Floway Rack Span Structural Beam: C
Pallet information Load Weight (including pallet weight) Pallet Size Flostar Step Beam Size: A
# Pallets per lane Minimum Pallet Depth B E

# Lanes Maximum Pallet Width Rack Size C

Pallet Height Rack Depth: (Inside Clear)
D
D
Load Size Operating Environment E
Load Depth Ambient
Load Width Chiller Versi Flow Information:
Load Height (including pallet) Freezer Nominal Width Roller Pitch Length:
Load Secured Yes No Temperature °F °C
12-1/2" 2"
15-3/8" 3" Brackets: Yes No
Please check the pallet type being used, bottom board view.
Floway Information:
Tracks Per Lane Tray Type Width: Accessories
Tray Angle: Depth: Onload Plate:
Tray Depth: Entry Guides:
Tube Guides:
GMA/CHEP Pallet Block Pallet Single Face Pallet Point Pallet Slave Pallet
Brackets: Yes No Braking Plate:
Flostar Information:
Material There are bottom boards “ wide. Nominal Width Roller Pitch Tray Type
Manufacturer Bottom deckboards in relation to travel:
6" 1" (Items < 6") Tray Angle:
Parallel Perpendicular 9" 2" (Most App.) Tray Depth:
12" 3" (Items > 12")
Accessories
15" Brackets: Yes No
Pallet Separators Yes No Type Automatic Manual Length:
Pawl Stop (anti back-up brackets) Yes No
Please provide drawing of rack system/layout if available. Attached
Interroll Quote: Rack Drawing:
General Description of Operation/Application
Customer Drawings: Copy of P.O.:

Additional Information:

18 © 2015 interroll 19
CARTON FLOW DESIGN CRITERIA
About Interroll

Established in 1959, Interroll has

grown to become the world’s leading
supplier of key equipment for material
handling. Whether you’re handling
boxes, pallets, parcels or soft goods,
no other supplier has such a compre-
hensive range of solutions on offer.

This is why system integrators, OEMs

and operators choose Interroll as a
trusted partner for material handling
installations, worldwide.

Interroll’s global reach ensures quick

delivery and superior after-sale ser-
vice for customers, no matter where
they are. By helping increase our
customers’ efficiency, we boost their
competitiveness in today’s high-stress
marketplace.

Interroll Atlanta LLC

159 Corporate Dr N
Hiram, GA 30141
+1 (855) 869 1828
atl.sales@interroll.com

Interroll Canada Ltd.

1201 Gorham Street
Newmarket, Ontario L3Y 7V1
Canada
Phone: +1 905 727 33 99
ca.sales@interroll.com

interroll.us
EN-US/03.15/UM/DS-2.0

Interroll reserves the right to modify the technical

features of its products at any time. Technical
information, volumes, data and features are only
rough guidelines.

© Interroll 2016
Interroll 2015