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Journal of Biotechnology 100 (2003) 23 /32

www.elsevier.com/locate/jbiotec

Simultaneous nitrification and denitrification by controlling


vertical and horizontal microenvironment in a membrane-
aerated biofilm reactor
Kazuaki Hibiya, Akihiko Terada, Satoshi Tsuneda *, Akira Hirata
Department of Chemical Engineering, Waseda University, 3-4-1 Ohkubo, Shinjuku-ku, Tokyo 169-8555, Japan

Received 5 March 2002; received in revised form 5 June 2002; accepted 24 June 2002

Abstract

Nitrogen and carbon components in domestic modified wastewater were completely removed by simultaneous
nitrification and denitrification using a membrane-aerated biofilm reactor where biofilm was fixed on a hollow-fiber
membrane. To measure the spatial distribution of pH, ammonium and nitrate ions and to observe microbes inside the
biofilm fixed on the membrane, microelectrodes and the fluorescence in situ hybridization (FISH) method were applied.
Due to plug flow in the vertical direction (from the bottom to the top of the reactor), ammonium nitrogen was
gradually removed and negligible nitrate nitrogen was detected throughout the reactor. FISH revealed that ammonia-
oxidizing bacteria were mainly distributed inside the biofilm and other bacteria, which included denitrifying bacteria,
were mainly distributed outside the biofilm and over the suspended sludge. In order to characterize bacterial activity in
the vertical direction of the reactor, nitrification rates at lower, central and upper points were calculated using
microelectrode data. The nitrification rate at the lower point was 7 and 125 times higher than those at the central and
upper points, respectively. These results show that the removal of carbon and nitrogen compounds was accomplished
efficiently by using various kinds of bacteria distributed vertically and horizontally in a single reactor.
# 2002 Elsevier Science B.V. All rights reserved.

Keywords: Membrane-aerated biofilm reactor; Nitrification rate; Carbon and nitrogen removal; Microelectrode; Fluorescence in situ
hybridization; Simultaneous nitrification and denitrification

1. Introduction (Tchobanoglous and Burton, 1991). Thus, the


removal of nitrogen compounds from wastewater
Nitrogenous pollutants from domestic and in- is of increasing importance. Biological nitrogen
dustrial wastewaters are responsible for promoting removal involves two successive processes, i.e.
the eutrophication effect in ponds and lakes nitrification and denitrification. Nitrification
transforms ammonia to a more oxidized nitrogen
compound such as nitrite or nitrate, which is then
* Corresponding author. Tel.: /81-3-5286-3210; fax: /81-3-
3209-3680 converted to nitrogen gas in the subsequent
E-mail address: stsuneda@waseda.jp (S. Tsuneda). denitrification process (Kuenen and Robertson,
0168-1656/02/$ - see front matter # 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 1 6 8 - 1 6 5 6 ( 0 2 ) 0 0 2 2 7 - 4
24 K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32

Nomenclature
A integral coefficient
B integral coefficient
C concentration (g m 3)
D diffusion coefficient (m2 day1)
I Bessel function
J flux (g (m2 day) 1)
k reaction rate constant (l day 1)
K Bessel function
Q flow rate (m3 day1)
r radius distance (m)
S surface area (m2)
Subscript
0 zero order
1 first order
A ammonium nitrogen
b outside surface of biofilm
in inlet
out outlet
m outside surface of membrane

1988). These two processes are usually carried out ism of this simultaneous nitrification and denitri-
in different reactors because nitrification occurs fication biofilm system. This method has the
under aerobic conditions while denitrification following advantages: (1) accumulation of bacteria
prevails in the absence of oxygen (Hong et al., was enhanced by chemical modification of the
1999). However, the two processes are comple- membrane surface, and (2) the amount of oxygen
mentary in many ways i.e. (1) nitrification pro- supplied was controlled by intramembrane pres-
duces nitrite or nitrate, which is a reactant in sure. We have succeeded in promoting the adhe-
denitrification, (2) nitrification reduces the pH that sivity and biofilm formation of nitrifying bacteria
is raised in denitrification, and (3) denitrification onto membranes modified with a grafted polymer
generates the alkalinity that is required in nitrifica- chain (Hibiya et al., 2000). In the latest research
tion (Menoud et al., 1999; Chen et al., 1998). using the MABR removal of xylene (Debus, 1995),
Therefore, there exist obvious advantages in phenol (Debus et al., 1994), chlorophenol (Wobus
performing simultaneous nitrification and denitri- and Roske, 2000) and acetate (Casey et al., 1999a),
fication in a single reactor. treatment of hypersaline wastewater (Woolard and
In biofilm processes, an oxygen concentration Irvine, 1994), nitrification (Brindle and Stephen-
gradient is created across aggregated microorgan- son, 1996), and simultaneous organic carbon
isms, so that both aerobic and anaerobic condi- removal and nitrification (Yamagiwa et al., 1998)
tions can be established inside a single reactor were carried out. Simultaneous nitrification and
(Bishop et al., 1999). A simultaneous nitrification denitrification using the MABR was suggested
and denitrification system in a single reactor using (Casey et al., 1999b). However, it has not been
a membrane-aerated biofilm reactor (MABR), was directly verified whether the simultaneous nitrifi-
proposed. The MABR system can fix a biofilm cation and denitrification occurred inside or out-
onto the outside surface of a membrane, and can side the biofilm in the MABR.
directly supply oxygen from the inner side to the Currently, new methods of evaluating the phy-
biofilm. Casey et al. (1999b) described the mechan- sical and microbial properties of a biofilm are
K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32 25

being developed, using a needle-type microelec- teria to the membrane can be greatly enhanced by
trode with a tip diameter of 3 /20 mm to measure this surface modification technique.
substrate concentration distribution of biofilm
(Lewandowski et al., 1989). Liquid ion-selective
2.2. Bioreactor configuration
(LIX) microelectrodes can be used to measure pH
and the concentrations of ammonium, nitrite and
The MABR system is schematically depicted in
nitrate ions (de Beer et al., 1997). Moreover, the
Fig. 1. The cylindrical reactor made of polycarbo-
fluorescence in situ hybridization (FISH) method
nate has an effective volume of 100 cm3. Three
is highly effective for analyzing complex microbial
surface-modified hollow-fiber membranes were
communities in a biofilm, because specific bacter-
inserted to create a specific surface area of 57
ial cells are detected using 16S-rRNA-targeted
m2 m 3. The domestic modified wastewater to be
oligonucleotide probes labeled with a fluorescent
supplied (total organic carbon, TOC: 100 g m 3,
compound (Amann et al., 1990a; Glockner et al., 3
NH/ 4 / /N: 25 g m ) consisted of glucose (250
1999; Brossa et al., 1998). A hybrid analysis using
g m ), KH2PO4 (8.0 g m 3), K2HPO4 (16
3
microelectrodes and the FISH method can clarify
g m 3), (NH4)2SO4 (118 g m 3), MnCl2 ×/4H2O
the microenvironment inside a biofilm in a
(200 g m 3), MgSO4 ×/7H2O (300 g m3), CaCl2 ×/
rotated-disk reactor and a fluidized bed reactor,
2H2O (2.0 g m 3), NaMoO4 ×/2H2O (100 g m 3)
which is important in the design of a biofilm
and Fe(III)-EDTA (10 g m 3). This wastewater
reactor system (Schramm et al., 1997; Okabe et al.,
was supplied to the bottom of the reactor by a
1999).
peristaltic pump at a flow rate of 4 /104
In this work, we attempt simultaneous nitrifica-
m3 day1. Pure air was supplied to one end of
tion and denitrification in a single reactor using an
the hollow-fiber membrane from a gas cylinder at
MABR. The microbial and physical properties
an intramembrane pressure of 10 kPa. The other
inside the biofilm in the MABR with a complex
end of the hollow-fiber membrane was scaled with
microbial population were monitored using micro-
a stopper. The temperature was kept at 309/
electrodes and the FISH method. In addition, the
0.5 8C. The seed sludge was obtained from a
contribution of the change in microbial population
reactor that had been run with domestic modified
in the vertical direction, as a result of plug flow
wastewater for 1 month. Initially, the reactor was
(from the bottom to the top of the reactor), to
filled with the feed solution and the seed sludge
nitrification efficiency is verified by determining
without continuous feeding. Then, continuous
the reaction rate constants mathematically using
the ammonium nitrogen profiles inside the biofilm.

2. Material and methods

2.1. Membrane properties

A hollow-fiber membrane (Asahi Chemical


Industry) made of polyethylene was used as the
biofilm-supporting material. The length was 20
cm, the inside and outside diameters were 1.9 and
3.0 mm, respectively, and the pore size was 0.3 mm.
The membrane has positive charges on its surface
after the introduction of diethylamino groups by
radiation-induced graft polymerization (Tsuneda
et al., 1998). Our previous work (Hibiya et al.,
2000) confirmed that adhesion of nitrifying bac- Fig. 1. Schematic diagram of the MABR used in this study.
26 K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32

feeding started after organic carbon concentration tide probes were used for in situ detection of
in the reactor fell below 25 g m3. ammonia-oxidizing and heterotrophic bacteria: (1)
NSO190 (labeled with TRITC, indicated by red in
2.3. Microelectrode figures): specific for the region of the 16S rRNA of
all ammonia-oxidizing bacteria of the b-subclass
Microelectrode for pH, NH/ 
4 and NO/3 were of proteobacteria (Mobarry et al., 1996) and (2)
prepared as described by de Beer et al. (1997). EUB338 (labeled with Cy5, indicated by blue in
Soda lime glass tubes of 1 mm diameter (100 ml figures): a probe for targeting all eubacteria
micropipettes drummond) were drawn into micro- (Amann et al., 1990b). After hybridization, the
capillaries using a micropipette puller (MPT-1, biofilm samples on slides were examined with a
Shimadzu). The tip diameter was about 5 /7 mm confocal laser-scanning microscope (TCS NT,
for all LIX microelectrodes and the tips of the Leica).
electrodes were silanized with 20% (v/v) solution of
trimethylchlorosilane in carbon tetrachloride to 2.5. Analytical method
obtain a hydrophobic surface for optimal adhesion
of the LIX membranes. After the tips of the All culture samples were filtered through a 0.2
microelectrodes were filled with the silanized mm-pore-size membrane filter (Isopore, Millipore)
solution, the electrodes were baked for at least 1 prior to water quality measurement. The amount
h at 130 8C to remove traces of water. The liquid of organic pollutants was evaluated as the amount
membrane used was 10% (wt/wt) tridodecylamine of TOC, using an automatic TOC analyzer (TOC-
and 1% (wt/wt) sodium tetraphenylborate in 2- 500, Shimadzu). The ammonium/nitrogen NH/ 4 / /
nitrophenyloctyl ether for the pH microelectrode N concentration was determined using an ammo-
and 10% (wt/wt) nonactine and 1% (wt/wt) sodium nia-selective electrode (F-203, Horiba). The
tetraphenylborate in 2-nitrophenyloctyl ether for nitrite /nitrogen NO/ 2 / /N and nitrate /nitrogen
the NH/ 4 microelectrode. The electrolytes used NO/3 / /N concentrations were determined using
were 0.04 M KH2PO4, 0.023 M NaOH and 0.015 ion-chromatograph system (IC-Anion-PW, UV-
M NaCl for the pH microelectrode and 0.01 M 8011, Tosoh). The dissolved oxygen (DO) concen-
NH4Cl for the NH/ 4 microelectrode. To measure tration was determined using a diaphragm elec-
the spatial distributions inside the biofilms, pH, trode (DOL-10. DKK) and pH was measured
NH/ 
4 and NO/3 microelectrodes were inserted into using a glass electrode (TPX-90, Toko Chemical
the biofilm samples at 10 mm intervals using a Laboratories). Biofilm thickness was calculated
micromanipulator (MMO-203, Narishige). The from an image obtained using an optical micro-
biofilms were fixed on a glass plate that was filled scope (BH-2, Olympus).
with a solution obtained from the reactor. The
measurements were immediately conducted with-
out air supply from the membrane. 3. Results and discussion

2.4. Fluorescence in situ hybridization 3.1. Oxygen transfer rate from the membrane

All biofilm and suspended sludge samples for The relationship between intramembrane pres-
FISH analysis were immediately fixed with 4% sure and oxygen transfer rate to a bulk solution
paraformaldehyde. The biofilm sample was dis- was measured because the amount of intramem-
persed into individual cells by ultrasonication, and brane-supplied oxygen is most important in the
placed in a hybridization well on a gelatin-coated design of the MABR. The DO electrode and the
microscopic slide. For hybridization of the biofilm hollow-fiber membrane, which was connected to a
and sludge samples on the slide, the standard pure air cylinder, were inserted into an airtight
hybridization protocol described by Amann (1995) beaker. After pure water with a low concentration
was used. Two 16S rRNA-targeted oligonucleo- of DO was injected into the beaker, DO concen-
K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32 27

tration in the bulk was measured for a certain time


while pressure was kept constant. Fig. 2 shows that
the oxygen transfer rate is proportional to intra-
membrane pressure, which indicate that it is
possible to control DO concentration in the
MABR equipment by adjusting air pressure.
Moreover, when the domestic modified waste-
water used in the experiment was completely
oxidized under aerobic conditions through reac-
tions C/O2 /CO2 and NH/ 
4 //2O2 /NO/3 //

H2O/2H , it was revealed that an oxygen
transfer rate of 0.06 g day1 was required. Thus,
air pressure in the following experiments with the
MABR was determined to be 10 kPa according to Fig. 3. Time courses of water quality of TOC (j). NH/ 4 / /N
(k), NO/ 
2 / /N (%) and NO/3 / /N (^) in the effluent of the
Fig. 2.
MABR.

was supplied to the biofilm through the hollow-


3.2. Water quality
fiber membrane. Moreover, the removal efficien-
cies of TOC and T-N are shown in Fig. 4. It is
Time courses of water quality (TOC, NH/ 4 / /N,
confirmed that 90% removal of TOC and T-N
NO/ 
2 / /N and NO/3 / /N) are shown in Fig. 3. The
from domestic modified wastewater (carbon load:
effluent TOC concentration in the initial stage
0.42 kgC (m3 day) 1 and nitrogen load: 0.16
(days 0 /30) fluctuated from 5 to 25 g m 3.
kgN (m3 day) 1 could be attained consistently
Removal proceeded rapidly from day 30; the
up to 150 days by using the MABR. A less dense
average value was about 1 g m 3. In contrast,
biofilm of 50/300 mm thickness was formed over
nitrogen compounds were rapidly removed in the
the entire surface of the hollow-fiber membrane
initial stage from days 1 to 5. Here it is worth
noting nitrification occurred even though DO
concentration in the bulk was lower than 0.5 3.3. Microprofile inside biofilm
g m 3. This result indicates that sufficient oxygen
The microprofiles were obtained from three
different positions in the vertical direction: the
lower point, the central point and the upper point
of the reactor. In order to minimize error, mea-

Fig. 2. Relationship between intramembrane pressure and


oxygen transfer rate. Closed circles show experimental results.
Continuous line shows fitting curve. Dotted line shows amount
of oxygen required for domestic modified wastewater ( /0.06 Fig. 4. Time courses of removal efficiency of carbon (---) and
g day1). nitrogen ( */) components.
28 K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32

surements were performed three times at each soft to retain its original shape throughout the
point. The average results are shown in Fig. 5. pretreatment process for FISH analysis. There-
NH/4 / /N was almost completely removed from the fore, the biofilm sample was observed after
lower part of the central part of reactor. Negligible dispersion into individual cells by ultrasonication.
NO/3 / /N was detectable throughout the whole Fig. 6(a) shows that the microbial species inside
reactor. This phenomenon can be explained as
follows: (1) NO/ 3 reduction occurred immediately
after NO/ 3 was produced by nitrification, and (2)
NO/2 was directly reduced to N2 gas without
changing to NO/ 3 :
/

On the other hand the existence of nitrifying


bacteria was directly observed using the FISH
method. The biofilm and the suspended sludge in
the lower part of the reactor were used as samples.
The in situ observation of the biofilm sample could
not be accomplished because the biofilm was too

Fig. 6. Microbial habitats of ammonia-oxidizing bacteria and


other bacteria inside the reactor monitored by FISH method in
Fig. 5. Distributions of NH/ 
4 /-N (k), NO/3 / /N (^) and pH (\) (a) biofilm and (b) suspended sludge. Ammonia-oxidizing
concentrations inside the biofilm (a) at upper point, (b) at bacteria are in pink (NSO190) and the other bacteria are in
central point and (c) at lower point in MABR on day 144. blue (EUB338).
K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32 29

the biofilm obtained from the lower part of the was very low and organic carbon sources existed in
reactor were mostly ammonia-oxidizing bacteria. the bulk. The existence of denitrifying bacteria in
Nitrite-oxidizing bacteria were not detected by the the suspended sludge was confirmed by a batch
FISH method using probes of NIT3 (Nitrobacter ) experiment. Furthermore, when the FISH method
and NSR1156 (Nitrospira ) (data not shown). This was also applied to the biofilm samples obtained
might be due to the following two reasons. (1) from the central and upper parts of the reactor, the
Nitrite-oxidizing bacteria have a higher oxidation same results as those for the lower part were
rate per unit cell than ammonia-oxidizing bacteria obtained (data not shown).
(Nitrosomonas : 0.9 /20 fmol cell 1 h1. Nitrobac-
ter : 5.1 /42 fmol cell 1 h1 (Prosser, 1989)). (2)
The main reaction is a shortcut reaction that does 3.4. Evaluation of nitrification rate
not involve changing to a nitrate ion. Suzuki et al.
(2000) evaluated the activities of nitrification and The spatial distributions inside the biofilm,
denitrification inside the biofilm for the MABR by which were determined by using microelectrodes,
means of a batch test after extracting a biofilm were theoretically analyzed and the kinetic para-
sample. They reported that the profiles of the meters were calculated. A modeling method was
microbial species in the inner and outer sides of the adopted under the following three assumptions:
biofilm were distinct from each other and the (1) a steady state inside the biofilm, (2) first-order
denitrifying bacteria mainly existed in the outer kinetics of the biological reaction, (3) validity of
side of the biofilm. However, in this study, the dimensions of the cylinder (because the length
although the FISH method could not be applied of the hollow-fiber membrane was much larger
to samples obtained from the inner and outer sides than the biofilm thickness). The mass balance
of the biofilm separately, the percentage of am- equation inside the biofilm can be expressed as
monia-oxidizing bacteria existing inside the bio- follows.
film was significantly high. It is generally thought  
that since both the batch experiment and the MPN 1 d dC
DA r A  k1 CA (1)
method are not in situ measurements, the percen- r dr dr
tage existence of different types of bacteria cannot
be evaluated accurately by those methods. In This equation was solved under the following
particular in the case of bacteria with a high boundary conditions (Eq. (2)). Here, I0 and K0 are
growth rate, such as denitrifying bacteria, their the Bessel functions.
population may be overestimated. 
rrb ; CA Cb
When the FISH method was applied to the (2)
rrm ; CA Cm
suspended sludge, ammonia-oxidizing bacteria
sffiffiffiffiffiffiffi  sffiffiffiffiffiffiffi 
were scarcely observed as shown in Fig. 6(b). k1 k1
CA  AI0 r BK0 r (3)
This result indicates a high possibility that the DA DA
bacteria existing in the suspended sludge were
denitrifying bacteria because DO concentration where

sffiffiffiffiffiffiffi  sffiffiffiffiffiffiffi 
k1 k1
Cb K0 rm  Cm K0 rb
DA DA
A  sffiffiffiffiffiffiffi  sffiffiffiffiffiffiffi  sffiffiffiffiffiffiffi  sffiffiffiffiffiffiffi  (4)
k1 k1 k1 k1
I0 rb K 0 r  I0 rm K 0 rb
DA DA DA DA
30 K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32

Table 1
Summary of mathematically analyzed values for first-order reaction

At lower point At central point At upper point Representation

k1/DA (l m 2) 1.0/108 9.1/107 2.0/107


JA from Eq. (6) (gN (m2 day)1) 0.77
dCA/dx (gN m 4) 1.2/105 1.7/104 9.6/102 3.2 /104
DA (m2 day1) 2.4 /10 5
k1 (l day 1) 2.5/103 2.2/103 5.0/102
JA from Eq. (7) (gN (m2 day)1) 3.0 0.41 2.3/10 2

sffiffiffiffiffiffiffi 
k1
Cb  AI0 rb
DA
B sffiffiffiffiffiffiffi  (5)
k1
K0 rb
DA

The empirical ammonium/nitrogen profiles in-


side the biofilm were fitted using Eq. (3), which is
the solution of the mass balance equation inside
the biofilm. The calculated values of k1/DA are
summarized in Table 1. In these cases, the diffu-
sion coefficient in the biofilm, DA, was unknown.
Thus, DA was calculated using the ammonium/
nitrogen flux to the biofilm. The mass balance of
the bulk solution in the reactor is expressed by Eq.
(6). Fig. 7. Relationship between dCA/dr and position in the
reactor.
Q
JA  (Cm Cout ) (6)
Sb cally fitted for the relationship between the slope
at the biofilm surface and the distance from the
When the average values of ammonium/nitro- bottom of the reactor. By integrating the exponen-
gen inlet and outlet concentration from days 50 to tially fitted curve from the bottom to the top of the
150, the biofilm surface area and the flow rate were reactor, the representative value of the slope of
substituted into Eq. (6), the nitrification rate of the ammonium/nitrogen concentration at the biofilm
biofilm surface area JA was obtained as 0.77 surface was found to be dCA/dr /3.2 /104
gN (m2 day) 1. On the other hand Fick’s first gN m 4. The diffusion coefficient, DA, inside the
law can be defined as follow. biofilm was determined to be as 2.4 /105
dCA m2 day1 by substituting two representative va-
JA  DA (7) lues, JA /0.77 gN (m2 day) 1 and dCA/dr /
dr
3.2 /104 gN m 4, into Eq. (7). Finally, the rate
The slope of the ammonium /nitrogen concen- constants for the first-order reaction kl at each
tration at the outside surface of the biofilm was point of the reactor were calculated and summar-
obtained from the curve that was empirically fitted ized in Table 1.
to the microelectrode data. The relationship be- The k1 value obtained at the upper point was
tween the slope at the biofilm surface and the significantly smaller than those at the other two
distance from the bottom of the reactor is shown points. This result indicated that the ammonia-
in Fig. 7. The exponential equation was empiri- oxidizing bacteria existing at the upper point were
K. Hibiya et al. / Journal of Biotechnology 100 (2003) 23 /32 31

different from those at other two points. More- Acknowledgements


over, by substituting the calculated diffusion
coefficient into Eq. (7), the nitrification rates at We are grateful to Professor Akiyoshi Ohashi of
the lower, central and upper points were deter- the Department of Environmental Systems Engi-
mined to be 3.0, 0.41 and 2.3 /102 neering of Nagaoka University of Technology for
gN (m2 day) 1, respectively. The nitrification advice on fabricating the microelectrodes, to
rate at the lower point was 7 and 125 times larger Kohei Watanabe and Noboru Kubota of the
than those at the central and upper points Industrial Membrane Division of Asahi Chemical
respectively, which confirmed that the microbial Industry for providing the starting hollow-fiber
population gradient in the vertical direction was membrane and to Toshiyuki Okamoto for mea-
successfully created by a plug flow configuration. surements using the FISH method. This work was
supported in part by Grants-in-Aid for Scientific
Research from the Ministry of Education, Culture,
4. Conclusions Sports, Science and Technology and by Research
Institute of Innovative Technology for the Earth
The activities of nitrifying and denitrifying (RITE). One of the authors K. H, was supported
bacteria were investigated in detail under micro- individually by a Research Fellowship for Young
environmental conditions, using a MABR. The Scientists from the Japan Society for the Promo-
following results were obtained. tion of Sciences (JSPS).

1) Simultaneous nitrification and denitrification


of domestic modified wastewater (carbon
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