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Durability of concrete under sulfate attack exposed to freeze-thaw cycles
PII: S0165-232X(14)00222-5
DOI: doi: 10.1016/j.coldregions.2014.12.006
Reference: COLTEC 2052
Please cite this article as: Jiang, Lei, Niu, Ditao, Yuan, Lidong, Fei, Qiannan, Durability
of concrete under sulfate attack exposed to freeze-thaw cycles, Cold Regions Science and
Technology (2014), doi: 10.1016/j.coldregions.2014.12.006
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Lei Jianga,b, Ditao Niub*, Lidong Yuanb, Qiannan Feib
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College of Civil Engineering and Architecture, Anyang Normal University, Anyang 455000,China
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College of Civil Engineering and Architecture, Xi’an University of Architecture and Technology, Xi’an 710055,China
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* Corresponding author. Tel: +86 139 9113 1565; E-mail: niuditao@163.com.
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Address: College of Civil engineering, Xi’an University of Architecture and Technology, No. 13 Yanta Road, Xi’an, Shaanxi
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Abstract: Properties of concrete (with additional 20% fly ash) subjected to freeze-thaw cycles in water
and in sulfate solutions were investigated in this paper. The corrosion solutions include two types,
namely, 5% sodium sulfate solution and 5% magnesium sulfate solution. Through the experiment,
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visual examination was conducted to evaluate the surface damage. The deterioration considering the
weight loss, relative dynamic modulus of elastically (RDME) loss and compressive strength loss of
concrete under the coupling effect were also investigated. To identify the products formed by sulfate
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attack, analytical techniques, including X-ray diffraction, scanning electron microscopy and thermal
analysis were performed on the selected samples after freeze-thaw circulations. Test results show that
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freeze-thaw cycles and sulfate attack affected each other. On the one hand, a lower temperature during
freeze-thaw cycles slows down the diffusion of sulfate ions in concrete. On the other hand, sulfate
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attack accelerates the formation of microcracks in concrete, which leads to more severe damage under
freeze-thaw cycles. The rate of damage in concrete is significantly dependent on the types of sulfate
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solutions, and the concrete deterioration by magnesium sulfate covers the most aggressive corrosion
subjected to freeze-thaw cycles. Furthermore, the compressive strength loss and RDME loss of
concrete in sodium sulfate solution is less than that in water during the initial freeze-thaw cycles, but
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1. Introduction
External sulfate attack on cement-based materials and the deterioration of
concrete constructions resulting from freeze-thaw damage are the severe problems
affecting the durability and service life of concrete structures (Skalny et al., 2002;
Mehta, 1991). According to the related reports (Liu, 2001; Wang et al., 2001), there
exist a lot of sulfate-rich soils and more than 1000 salt lakes are scattered in
Northwest China. In such regions, a large number of concrete structures are severely
deteriorated and their service life is largely shortened, mainly because of the sulfate
attack and freeze-thaw damage. Thus, studying the damage process of the concretes in
these areas for a rapid development of the infrastructure in Northwest China is
necessary.
Many studies on the damage process of concrete exposed to sulfate attack
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(Ramyar et al., 2007; Al-Dulaijan et al., 2003; Wee et al., 2000) and the coupling
function of sulfate attack and drying-wetting cycles (Bassuoni et al., 2009a; Bassuoni
et al., 2009b; Jin et al., 2008) have been published. Scholars have acknowledged that
the dissolved sulfate salts can enter into chemical reactions with cement-based
materials causing expansion, cracking, spalling and disintegration. However, few
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studies of the entire process of damage have been conducted on concretes considering
the action of sulfate attack and freeze-thaw damage together. The interaction between
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freeze-thaw cycles and sulfate attack on the deterioration of concrete is not well
known. Miao et al. (2001) investigated the properties of plain concrete (PC) and steel
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fiber reinforced concrete (SFRC) (with a water/cement ratio of 0.44, 0.32 and 0.26)
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subjected to freeze-thaw cycles in 5% sodium sulfate solution, reporting that the
properties of SFRC are superior to that of PC and the decline in the RDME of SFRC
is significantly slower than that of PC. According to Yu et al. (2005; 2008), the
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freeze-thaw durability of concrete is visibly reduced exposed to the flexural stress in
salt solution and the stress, and chemical attack accelerates the damage process.
Zhang et al. (2011) studied the frost resistance of concrete under the action of
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magnesium sulfate attack, indicating that magnesium sulfate solution can significantly
alleviate the freeze-thaw damage for the high-strength concrete (HSC) with a higher
water binder ratio and a lower content of mineral admixtures because of lowering
effect of the magnesium sulfate solution freezing point. Zheng et al. (2010) claimed
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that not only physical changes but also chemical reactions occur in concrete under the
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Most researches have focused on the single environmental factor affecting the
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2. Experimental details
ASTM C231. The chemical composition of cement and fly ash is shown in Table 1.
In this experiment, the water-binder ratio (W/B) was 0.45, and the concrete with
20 wt.% replacements of cement with fly ash was used. According to the related
investigations (Al-Dulaijian et al., 2003; Jin et al., 2007; Chen et al., 2012), about 20
wt.% of cement is replaced by fly ash, the resistance property of concrete to sulfate
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attack could be improved effectively. The mixture proportion and corresponding
compressive strength of the concrete are presented in Table 2. The mixture proportion
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used in the paper was developed for the laboratory investigation.
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Table 1 Chemical composition of OPC and fly ash
----Insert Table1----
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Table 2 Mix proportion and compressive strength of concrete
----Insert Table2----
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2.2. Specimens preparation and curing conditions
Concrete specimens were prepared in a 0.3 m3 forced action mixer, and all the
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test specimens were fabricated from a single batch of concrete. The components of the
concrete mixture were batched by weight, the cement was premixed with fly ash, sand
and coarse aggregate before adding the water and the admixtures for 1 minute. Then,
the entire amount of mixing water with the dissolved superplasticizer and air
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entraining agents were added and mixed for 3 minutes. Finally, concrete mixture was
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mixed for another 2 minutes. The concrete specimens were cast in steel moulds and
compacted on a vibration table. All specimens were demolded after 24 hours of
casting and were cured in a condition of 20 ± 3 °C and 95% relative humidity.
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In this study, the cyclic freeze-thaw test was conducted in the accelerated
freeze-thaw testing apparatus according to GB/T50082 (2009). The temperature of the
concrete samples was controlled by a Pt (platinum thermal) sensor embedded in the
center of a 100 mm×100 mm×400 mm prism specimen. The temperature of the
sample center ranged from –18 ± 2 °C to 5 ± 2 °C. In a single freeze-thaw cycle, the
temperature of the specimens cools from 3 °C to −16 °C and then warms to 3 °C all
within approximately 2.5 hours to 4 hours. The freezing time should not exceed three
quarters of the freezing and thawing time. The time of the temperature cools from
3 °C to −16 °C should not be less than one half of the freezing time, and the time of
the temperature warms from −16 °C to 3 °C should not be less than one half of the
thawing time. In the test, specimens were frozen and thawed in the liquid solution.
The solution test for freeze-thaw cycles includes the following types: water,
sodium sulfate and magnesium sulfate solution. In this study, concentrations of 5%
sodium sulfate solution and 5% magnesium sulfate solution (by mass) were used
(Zhang et al., 2011; Shanahan et al., 2007). The specimens were cured for 86 days,
and then immersed in the three solutions for 4 days, respectively. At the age of 90
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days, the testing of concrete exposed to freeze-thaw cycles in three different solutions
was conducted. For each case, 3 specimens of 100 mm×100 mm×400 mm prisms and
39 specimens of 100 mm cubes were used to examine the weight loss, RDME loss
and compressive strength loss at every 25 freeze-thaw circulations. All experiments
were performed on three specimen replicates. The average values were used for the
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discussion of the test results.
The following Eq. (1) was used to calculate the weight loss:
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Wn (W0 Wn ) / W0 100 (1)
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where ΔWn is the weight loss of specimens at every 25 freeze-thaw cycles (%), W0 is
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the average weight of concrete specimens before freeze-thaw cycles (kg) and Wn is
the average weight of concrete specimens at every 25 freeze-thaw cycles in water or
in the sulfate solutions (kg).
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The dynamic modulus of elasticity (DME), which was determined by Eq. (2),
was measured with a high-accuracy nonmetal ultrasonic analyzer as the initial value.
The RDME, which was determined by Eq. (3), is the ratio of DME value to the initial
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DME value after every 25 freeze-thaw cycles.
(1 )(1 2 ) V 2
Ed (2)
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Edn Vn2
RDME (3)
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Ed0 V02
specimens before freeze-thaw cycles (GPa), Edn is the dynamic modulus of elasticity
of concrete specimens at every 25 freeze-thaw cycles (GPa), V0 is the ultrasonic speed
of concrete specimens before freeze-thaw cycles (m/s), Vn is the ultrasonic speed of
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analyze the corrosion products.
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3. Results and discussion
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3.1. Surface damage
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Fig. 1 shows examples of the surface deterioration of concrete subjected to 300
freeze-thaw cycles in water and in sulfate solutions. The degree of surface
deterioration is obviously different in the three types of solutions. Concrete specimen
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exposed to the sodium sulfate solution exhibits slight attack with only a surface layer
of mortar scaled. While the specimen in water suffers loss of surface material from the
corners and edges, the surface becomes uneven, which shows that the damage is
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worse than that in the sodium sulfate solution. The coarse aggregate exposed in some
severely scaled specimens immersed in the magnesium sulfate solution even peeled
off. Visual inspection revealed that the specimen exposed to magnesium sulfate
solution is more severely damaged than that exposed to other solutions. The results
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et al., 1995). However, these studies have been conducted on cement paste or mortar
without considering the action of freezing-thaw damage.
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----Insert Fig.1----
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Fig.1. Surface damage of concrete subjected to 300 freeze-thaw cycles in water and in sulfate solutions.
Secondly, the formation of ettringite and gypsum due to the sulfate ion cause
expansion and cracks and thus significantly lead to the deterioration of concrete.
Because of the simultaneous significant decomposition of the C-S-H that accompanies
the formation of ettringite and gypsum, the corrosive action of magnesium sulfate is
greater than that of sodium sulfate. Therefore, the weight loss of concrete in the
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magnesium sulfate solution is larger than that in water and in sodium sulfate solution
exposed to freeze-thaw cycles. The results agree with those suggested by Miao et al.
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(2001) and Mu et al. (2001). However, the results disagree with those reported by
Zhang et al. (2011), which showed that the weight loss of the HSC with a higher
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water binder ratio and a lower content of mineral admixtures in the magnesium sulfate
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solution is less than that in water.
Sulfate solution has both positive and negative effects on the concrete subjected
to freeze-thaw cycles. The positive effect is that sulfate solution permeates into the
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pores and the concentration of pore solution increases, which causes the freezing
point of pore solution to drop (Mu et al., 2001). The effect of lowering freezing point
results in concrete damaged lightly when exposed to freeze-thaw cycles. The negative
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effect is that sulfate attack results in more severe damage in concrete as freeze-thaw
cycles increase. Obviously, the positive effect is dominant when concrete is exposed
to the sodium sulfate solution, which leads to a more moderate degradation than that
in water. On the contrary, the negative effect is dominant in the magnesium sulfate
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solution.
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----Insert Fig.2----
Fig.2. Weight loss in concrete subjected to freeze-thaw cycles in water and in sulfate solutions.
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As shown in Fig. 3, the RDME loss of concrete specimens in the sodium sulfate
and magnesium sulfate solutions exhibit the following three stages: (I) decreased
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stage, from the initial immersion to 75 freeze-thaw cycles, (II) slowly decreased stage,
from 75 to 200 freeze-thaw cycles and (III) accelerating decreased stage, from 200 to
400 freeze-thaw cycles. Corrosion products modify the microstructure of concrete
because of their expansion, thus the RDME loss is reduced in Stage II. However,
sulfate attack results in the formation of more microcracks in concrete during later
freeze-thaw cycles, which accelerates the RDME loss in Stage III. The experimental
results show that the RDME loss of concrete in the magnesium sulfate solution is
larger than that in water and in sodium sulfate solution. The results agree with the
weight loss presented in Fig. 2. Obviously, the positive effect is dominant in the
sodium sulfate solution during the initial 300 freeze-thaw cycles, and the decline in
the RDME loss of concrete is slower than that in water. As sulfate attack occurs
continuously, the RDME loss of concrete exposed to the sodium sulfate solution is
greater in further freeze-thaw cycles.
----Insert Fig.3----
Fig.3. RDME loss in concrete subjected to freeze-thaw cycles in water and in sulfate solutions.
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4, the compressive strength loss of concrete in the two sulfate solutions exhibit the
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following three periods: (I) decreased period, (II) steady period and (III) accelerating
decreased period. The compressive strength loss of concrete tested in water is greater
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than that of concrete tested in the sodium sulfate solution in the first 250 freeze-thaw
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cycles. The damage rate of concrete in the sodium sulfate solution has been greatly
accelerated after 100 freeze-thaw cycles, and the compressive strength loss is greater
than that in water after 250 cycles. The results of compressive strength loss agree with
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those of RDME loss shown in Fig. 3. More importantly, both the positive and
negative effects of sulfate solution significantly affect the frost resistance of concrete.
----Insert Fig.4----
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Fig.4. Compressive strength loss in concrete subjected to freeze-thaw cycles in water and in sulfate
solutions.
reported in Fig. 5b. Careful observation of the EDS spectra showed that needle
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crystals consist of the elements Al, Si, S, Ca and Mg, which indicated that the needle
crystals are ettringite crystals. The presence of Mg is due to the precipitation of the
used magnesium sulfate salt or to the brucite (product of the reaction of portlandite
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with magnesium sulfate). As shown in Fig. 6a, short columnar crystals can be
observed in the pores. The EDS spectra of these crystals indicated that they are
gypsum, which detected the elements Si, S, Ca and Mg (Fig. 6b).
----Insert Fig.5----
Fig.5. Needle crystals in concrete subjected to freeze-thaw cycles exposed to magnesium sulfate
solution. (a) SEM and (b) EDS.
----Insert Fig.6----
Fig.6. Short columniation shape crystals in concrete subjected to freeze-thaw cycles exposed to
magnesium sulfate solution. (a) SEM and (b) EDS.
Fig. 7a shows the XRD patterns of tested samples exposed to the magnesium
sulfate solution subjected to freeze-thaw cycles. The degradation material was found
to consist mostly of ettringite, gypsum, portlandite, quartz, calcite and traces of brucite.
The ettringite and gypsum peaks in concrete are strong, which indicates that they are
main corrosion products. The results agree with those suggested by Jin et al. (2007).
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Portlandite most probably has reacted with magnesium sulfate to form ettringite,
gypsum and brucite, all of which are found in the degradation products. The
concentrations of gypsum and ettringite after 300 freeze-thaw cycles are higher than
those after 100 and 200 cycles. Moreover, the concentration of portlandite gradually
decreases, showing that the deterioration rate of concrete increases as freeze-thaw
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cycles increase.
Fig. 7b shows the XRD patterns of tested samples exposed to the sodium sulfate
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solution subjected to freeze-thaw cycles. Obviously, gypsum and ettringite are main
corrosion products. However, the concentrations of gypsum and ettringite in concrete
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exposed to the sodium sulfate solution are lower than that in the magnesium sulfate
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solution, indicating that the damage of concrete is more severe in the magnesium
sulfate solution.
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----Insert Fig.7----
Fig.7. XRD patterns of concrete subjected to freeze-thaw cycles in sulfate solutions. (a) magnesium
sulfate solution and (b) sodium sulfate solution (E:ettringite; G:gypsum; P:portlandite; Q:quartz; C:calcite;
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B:brucite).
plots data from all the samples measured, displaying three typical endothermic peaks
that lie in the ranges 100 °C to 120 °C, 140 °C to 150 °C and 450 °C to 460 °C.
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Similar studies (Gao et al., 2013; Kresten et al., 1975) have reported that these three
temperature stages correspond to the dehydration and decomposition of ettringite,
dehydration and decomposition of gypsum, and decomposition of portlandite,
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----Insert Fig.8----
Fig.8. TG/DSC curves of deterioration products of concrete exposed to magnesium sulfate solution
subjected to freeze-thaw cycles. (a) 100 cycles and (b) 200 cycles.
4. Conclusions
Sulfate solution has both positive and negative effects on the concrete subjected
to freeze-thaw cycles. The positive effect is that sulfate solution drops the freezing
point of concrete pore solution and restrains the sulfate attack when subjected to
freeze-thaw cycles. The negative effect is that the chemical reaction of sulfate solution
leads to the formation of expansion products, which results in the microcracks in
concrete and accelerates the damage process.
Because of the simultaneous significant dissolution of cement hydrates that
accompanies the formation of ettringite and gypsum, the deterioration by magnesium
sulfate covers the most aggressive corrosion on concrete subjected to freeze-thaw
cycles, and the negative effect is dominant. The interaction effect of the sodium
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sulfate attack and freeze-thaw cycles at the early test period is different from that at
the latter period. The compressive strength loss and the RDME loss of concrete in 5%
sodium sulfate solution was found to be less than the loss rates in water during the
initial freeze-thaw cycles because the positive effect is dominant. In further
freeze-thaw cycles, the negative effect of sulfate solution is more obvious and the
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damage of concrete is more severe. The weight loss of concrete in the sodium sulfate
solution subjected to freeze-thaw cycles is less than that in water in the entire
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experiment process. Additionally, the main corrosion products of concrete in sulfate
solutions subjected to freeze-thaw cycles were confirmed to be ettringite and gypsum.
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A small quantity of brucite still exists in the corrosion products when tested in the
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magnesium sulfate solution.
Acknowledgements
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This project was supported by the Durability and Life Forecast of Shotcrete
Tunnel Structure Fund (Chinese, No. 51278403) and supported by Program for
Changjiang Scholars and Innovative Research Team in University (IRT13089).
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1. Fig.1. Surface damage of concrete subjected to 300 freeze-thaw cycles in water and in sulfate
solutions.
2. Fig.2. Weight loss in concrete subjected to freeze-thaw cycles in water and in sulfate solutions.
3. Fig.3. RDME loss in concrete subjected to freeze-thaw cycles in water and in sulfate solutions.
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4. Fig.4. Compressive strength loss in concrete subjected to freeze-thaw cycles in water and in
sulfate solutions.
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5. Fig.5(a). SEM of needle crystals in concrete subjected to 200 freeze-thaw cycles exposed to
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magnesium sulfate solution.
6. Fig.5(b). EDS of needle crystals in concrete subjected to 200 freeze-thaw cycles exposed to
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magnesium sulfate solution.
7. Fig.6(a). SEM of Short columniation shape crystal in concrete subjected to 200 freeze-thaw cycles
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exposed to magnesium sulfate solution.
8. Fig.6(b). EDS of Short columniation shape crystal in concrete subjected to 200 freeze-thaw cycles
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9. Fig.7(a). XRD patterns of concrete subjected to freeze-thaw cycles in magnesium sulfate solution.
10. Fig.7(b). XRD patterns of concrete subjected to freeze-thaw cycles in sodium sulfate solution.
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11. Fig.8(a). TG/DSC curves of deterioration products of concrete exposed to magnesium sulfate
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12. Fig.8(b). TG/DSC curves of deterioration products of concrete exposed to magnesium sulfate
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Table 1
Chemical composition of OPC and fly ash.
Constituent (wt.%) SiO2 Al2O3 CaO MgO SO3 Fe2O3 Na2O K2O Loss
OPC 21.66 5.13 64.37 1.06 2.03 5.25 0.25 1.35 4.12
Fly ash 49.02 31.56 4.88 0.83 1.2 6.97 0.43 1.36 3.65
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Table 2
Mix proportion and compressive strength of concrete.
Water-binder Cement Fly ash Water Aggregate Sand Superplas Air Compressive
-3 -3 -3 -3 -3
ratio /(kg·m ) /(kg·m ) /(kg·m ) /(kg·m ) /(kg·m ) -ticizer content /% strength/MPa
/% 28d 90d
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Highlights
15. Properties of concrete under freeze-thaw and sulfate conditions have been studied.
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18. Frost resistance of concrete is dependent on the types of sulfate solutions.
19. There is an interaction effect between sulfate attack and freeze-thaw cycles.
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