Professional Documents
Culture Documents
Maquet Servo I Service Manual PDF
Maquet Servo I Service Manual PDF
Notes
Contents
1. Important ......................................................................... 1
2. Introduction ..................................................................... 2
6. Troubleshooting .............................................................. 6
8. Index................................................................................. 8
9. Diagrams ......................................................................... 9
Important
General Symbols used in this manual
• Service documentation for the Servo-i Ventilator • ESD sensitive components. When
1 System consists of: handling ESD-sensitive devices,
established procedures must be
– User's manual. The User's manual is an
observed to prevent damage.
indispensable complement to the Service
Manual for proper servicing.
• Special waste. Discard disposable,
– Service Manual
replaced and left-over parts in
– Installation Instructions accordance with appropriate
industrial and environmental
– Spare Parts information.
standards.
– Documentation for all optional equipment
included in the Servo-i System is also available. • Recycling. Recycle if possible.
• The Servo-i Ventilator System is referred to as Recycling facilities may not be
the Servo-i troughout this manual. available in all areas.
• There are two serial number labels on the unit:
• Technical training. Refers to the
– One label is attached to the Patient Unit close Technical training supplied by
to the supply gas inlets. The serial number Maquet.
stated on this label is the ID number of the
Patient Unit. The serial number is also stored in
the SW memory as the 'System ID'.
• Service contract. Refers to the
– One label is attached to the rear side of the Service contract supplied by
User Interface close to the On/Off switch. The Maquet.
serial number stated on this label is the ID
number of the User Interface.
• System version number can be found in the
Status window on the User Interface. Make sure
Hazard notices
that the version of the User's manual • Before disassembling or assembling of the
corresponds to the System version. Servo-i, make sure that the:
– On/Off switch is set to Off.
Text inside a box is used to highlight important – Mains power cable is disconnected.
information.
– Gas supply is disconnected (wall and/or
cylinder).
• In addition to the Important information given
– Battery modules are disconnected.
here and in the related documents (e. g. in the
User's manual), always pay attention to – The Servo-i is cleaned according to
applicable local and national regulations. instructions in the User's manual, chapter
'Routine cleaning' and chapter 'Regular
• Responsibility for the safe functioning of the
maintenance', section 'Extended cleaning of
equipment reverts to the owner or user in all
inspiratory channel'.
cases in which service or repair has been done
by a non-professional or by persons who are not • With power supply connected to the Servo-i,
employed by or authorized by Maquet, and when there are energized electrical components inside
the equipment is used for other than its intended the unit. All personnel must exercise extreme
purpose. caution if fault tracing or adjustments are
performed with power supply connected and
with user interface and patient unit covers
removed.
Important
Installation To the responsible service personnel
• Only personnel trained and authorized • The contents of this document are not binding.
by Maquet shall be permitted to install
the Servo-i. The installation and
If any significant difference is found between the
product and this document, please contact
1
handing over procedures are described Maquet for further information.
in the 'Servo-i Ventilator System –
• We reserve the right to modify products without
Installation Instructions'.
amending this document or advising the user.
• Only personnel trained and authorized
Functional check by Maquet shall be permitted to
perform installation, service or
• After any installation, maintenance or service maintenance of the Servo-i.
intervention in the Servo-i, perform a 'Pre-use Only Maquet genuine spare parts must
check' according to instructions in the 'Servo-i be used. PC boards (spare parts) must always be
Ventilator System – User's manual'. kept in a package for sensitive electronic
devices. Maquet will not otherwise assume
responsibility for the materials used, the work
Service performed or any possible consequences of
• The Servo-i must be serviced at regular same.
intervals by personnel trained and • The device complies to standards and
authorized by Maquet. requirements as stated in the 'Servo-i Ventilator
Any maintenance or service must be System – User's manual'.
noted in a log book provided.
• It is recommended that maintenance
and service is done as a part of a
service contract with Maquet.
Important
Environmental declaration
Purpose Construction materials
1 This environmental declaration is for a Servo-i The construction materials used in Servo-i in % of
basic unit including the carrier and one battery. the total weight.
Letters codes within brackets refers to the
Functional Block Diagram in chapter Diagrams.
Metal – total 77%
• Aluminium 70%
Components with special environmental concern
• Steel, zink, brass 8%
Components listed below shall be disposed of in
an environmentally safe way.
Printed circuit boards Polymeric material – total 9%
Other electronics
• TFT assembly including backlight (U) Electronics – total 14%
• AC/DC Converter, containing PC boards (P) • Sterile filter paper of glass fibre
Important
Articles of consumption Noise level
1. Bacteria filter Less than 50 dBA.
2. Filters for the gas modules 1
3. Filter for the inspiration pressure transducer Packing materials
4. Filter for the O2 cell The amounts of packing materials will vary
depending on customer adaptation.
5. Nozzle units for the gas modules
6. Battery modules
Materials for packing:
7. Lithium batteries
• Loading pallet. Fulfils the USA requirements
8. Expiratory cassette 7 CFR 319.40 May 25’th 1995.
9. Expiratory cassette membrane • Corrugated cardboard
10. O2 cell • Stretch film of Polyethylene, PE.
11. Backlight lamps. • Shock-absorbing material of expanded
polyethylene, EPE, or expanded polypropylene,
EPP.
Item 1: Consumption approximately 250 pcs/year.
• Clamps of Polyethylene, PE.
Items 2 – 5: Changed approx. every 5.000 hours.
Items 6 – 7: Changed approx. every 15.000 hours.
Items 8 – 11: Changed when needed.
Power consumption
The power consumption depends on the operating
mode and whether the internal batteries are being
fast or trickle charged.
Notes
Make sure to prepare the Servo-i properly before Patient Unit ..................................................... 2 - 6
disassembling and assembling. Refer to section Servo-i software structure ................................. 2 - 9
'Hazard notices' in chapter 'Important'.
General ........................................................... 2 - 9
Any service or maintenance must be noted in a
log book. Breathing ........................................................ 2 - 9 2
Discard disposable, replaced and left-over parts Monitoring ...................................................... 2 - 9
in accordance with appropriate industrial and
environmental standards. Panel ............................................................... 2 - 9
Main units
The Servo-i is available in different main
configurations:
• Infant
User Interface
• Adult
• Universal
These main configurations are as standard equipped
2 with a number of ventilation modes suitable for each
patient category. Further ventilation modes can be
installed via software Option Upgrades.
The Servo-i can be divided into the following main
units:
Patient Unit • User Interface. The User Interface contains all
controls used to set the ventilation and monitoring
parameters. Ventilation parameters as well as other
important information are shown on the User
Interface display.
Servo-i • Patient Unit. The Patient Unit contains pneumatics
Mobile Cart
and electronics for gas supply to the patient.
Power supply and battery back-up is also
contained in the Patient Unit.
The Control cable connects the User Interface and
the Patient Unit.
The Servo-i shown in the illustration is mounted onto
the optional Servo-i Mobile cart.
Compressor Mini
Battery module
Refer to:
• Servo-i – User's manual
• Servo-i – User's manual
• Battery module – Installation Instructions
• Compressor Mini – Operating Manual
• Compressor Mini – Service Manual
CO2 Analyzer module, Servo-i
• Compressor Mini – Installation Instructions
• Servo-i – User's manual
• CO2 Analyzer module, Servo-i – Installation
Servo-i Holder Instructions
Refer to:
• Servo-i – User's Manual Humidifier holder and Humidifier
• Servo-i Holder – Installation Instructions • Servo-i – User's manual
• Humidifier – Operating Manual
Servo-i Shelf base • Humidifier holder – Installation Instructions
Refer to:
• Servo-i – User's Manual Alarm output connector
• Servo-i Shelf base – Installation Instructions • Servo-i – User's manual
• Alarm output connector – Installation Instructions
Support Arm 177 • Alarm output connector – Reference Manual
• Servo-i – User's manual
• Support Arm 177 – Installation Instructions
Patient Unit.
14. Service connector, for PC.
15. On/Off switch.
User Interface 16. Panel holder
The User Interface can be mounted onto the Mobile 17. Locking screw, alternative mounting
cart but can also easily be removed from the cart
18. Locking arm, rotation
and mounted on the bed post or table/shelf.
19. Locking arm, tilting.
The User Interface can be rotated and tilted into a
suitable position. Locking levers, mounting devices 20. Serial number label. The serial number stated on
and some other items are shown in the illustration this label is the ID number of the User Interface.
above. This serial number must always be refered to
when ordering service, spare parts, etc for the
1. Display with touch screen.
User Interface.
2. Fixed keys for immediate access to special
For further information regarding operation of the
windows.
User Interface, refer to the User's manual.
= <
H
2
6
SVX9013
SVX9012
? @
2
SVX9014
Patient Unit
The Patient Unit can be rotated on and pulled out of 10. Control cable connector.
the Servo-i Mobile cart. It can also be mounted onto 11. 9-pole serial port for data communication
a Servo-i Holder or a Servo-i Shelf base.
(RS- 232).
Items accessible from the outside of the Patient Unit 12. Expiratory outlet.
are shown in the illustration above.
13. Inspiratory section cover.
1. Handle.
14. Expiratory inlet.
2. Gas inlet for Air.
15. Module unit for connecting optional modules,
3. Gas inlet for O2. e. g. up to six Battery modules.
4. Equipotentiality terminal. 16. Connector for Servo Ultra Nebulizer, Servo-i.
5. Mains supply connector incl. fuses F11 and F12. 17. Inspiratory outlet.
6. Internal fan with filter.
18. Alarm output connector (optional).
7. Connector for external +12V DC power supply. 19. Serial number label. The serial number stated on
8. Fuse F1 for external +12V DC power supply. this label is the ID number of the unit. This serial
number must always be refered to when ordering
9. Optional connector. service, spare parts, software updates/upgrades,
etc.
< = ? @
21 The expiratory cassette (21) is a complete unit and
must not be disassembled. It contains the following
parts:
• Expiratory inlet with moisture trap.
• PC 1786 Expiratory channel cassette.
• Ultrasonic flowmeter.
• Heating foil to keep a stable temperature in the
expiratory gas.
SVX9122
Monitoring
The Monitoring SW controls all monitoring and alarm
functions in the system, including trends of
measured values. Events, such as alarms and
change of settings will also be logged.
The Monitoring SW is stored on PC 1772 Monitoring.
New software can be installed via a System SW
Update. The System SW must be re-installed if
PC 1772 is replaced.
PC1784 The Monitoring SW is executed by the microprocessor
BREATHING
PC1771 SW on PC 1772.
PC1772
MONITORING
SW Panel
SYSTEM ID The Panel SW controls all user interaction, as well as
PC1770 SW software updating to all subsystems via the PC
Card-interface.
The Panel SW is stored on PC 1777 Panel. New
software can be installed via a System SW Update.
SVX9143
Notes
SVX9015
connected to the Gas Module.
Expiratory cassette
measured.
The time difference between the downstream and
Heating Bacteria Expiratory pressure the upstream time measurements provides flow
foil filter tube connector information.
A temperature sensor inside the cassette measures
the expiratory gas temperature. This temperature
Expiratory inlet
measurement is also used when calculating the
22 mm / 10 mm tube connector for the expiratory expiratory flow.
tube of the patient breathing system. The inlet is
designed to make condensed water drip out and
allow use of a water trap for such water to be
collected. Expiratory inlet bacteria filter can be
connected to protect the cassette from
contamination.
Heating foil
An electrical Heating Foil applied on the outside of
the expiratory pipe where the Ultrasonic Flowmeter
is situated. The purpose of the Heating Foil to reduce
condensation and maintain a stable temperature in
the expiratory gas.
Bacteria filter and expiratory pressure tube PC 1785 Expiratory channel connector
Via a Bacteria Filter inside the cassette, the The PC 1785 Expiratory Channel Connector is a
Expiratory Pressure Tube connects the cassette to connector board including signal filters that is
the Expiratory Pressure Transducer. The filter and mounted in the expiratory cassette compartment.
the connector are integrated parts of the cassette. It connects to PC 1786 mounted in the Expiratory
The filter protects the transducer on PC 1781 Cassette when the cassette is docked to the
Pressure Transducer from contamination. expiratory cassette compartment.
PC 1771 Control
PC 1772 Monitoring
Functional Main Blocks diagram marking: 'C'
Functional Main Blocks diagram marking: 'M'
The main block Control comprises microprocessor
control of Breathing pattern for all different The main block Monitoring comprises microprocessor
ventilation modes. (µP) calculation of parameters and monitoring of
alarm limits with control of alarms (as well as back-
Electronics including microprocessor (µP) control to up alarm). The main block Monitoring cooperates
achieve: with the Loudspeaker in the User Interface.
1. Regulation of Inspiratory flow which is used The PC 1772 Monitoring handles all supervision and
during inspiration time in Volume Control (VC) alarms in the system. It activates pressure reducing
mode. mechanisms, including activation of the safety valve,
2. Regulation of Inspiratory pressure which can be in case of excessive breathing system pressure.
used during inspiration time in any mode. All alarms are conveyed and displayed on the front
3. Regulation of a constant Inspiratory flow which is panel and the alarm sound is also generated. In case
used during expiration time in all modes. of malfunction in the loudspeaker located on PC
1777 Panel, a back-up sound generating device
4. Respiratory timing pattern including frequency as (buzzer) on PC 1772 will be activated automatically.
well as distribution of the duration for Inspiration This buzzer is monitored by a microphone at startup
time, Pause time and Expiration time according and during the Pre-use check.
to front panel settings.
The following voltages are supervised:
5. Regulation of Inspiratory flow during inspiration
time. The desired total Inspiratory flow value • +24 V
according to front panel settings is used to • +12 V
generate the flow reference signals Insp Flow Ref
1 and Insp Flow Ref 2. The level relation between • -12 V
these two flow reference signals depends on the • +5 V
desired O2 concentration according to front panel
setting. Insp Flow Ref 1 and Insp Flow Ref 2 are • +3.3 V.
used for the control of its respective Gas Module
(Air and O2).
SVX9019
PC 1775 Plug-and-play back-plane.
The fan will start with half effect at approx. 33 °C Press the battery power symbol button to check the
3 (91 °F) and with full effect at approx. 43 °C (109 °F).
When the temperature drops below approx. 37 °C
battery status. The lit sections of the battery power
scale show remaining capacity.
(99 °F), the fan turns to half effect and when the
temperature drops below approx. 27 °C (81 °F), • If no section is lit, the battery is fully discharged,
the fan stops. e.g. due to long storage time, and requires up to
12 hours/battery charging time.
The air inlet is protected by a filter that must be
cleaned or replaced during the 'Preventive • If one section is lit or flashing, the battery requires
maintenance'. approx. 3 hours/battery charging time.
The battery lifetime is limited and the batteries must
Optional PC board slots thus be replaced after 3 years. Manufacturing date
Functional Main Blocks diagram marking: 'X' (year-week) is printed on the battery label.
For optional equipment, the Servo-i is equipped with Each battery includes an ID PROM. The ID
two extra PC-board slots. information can be read by the Servo-i System.
The optional Alarm output connector (see below) is
mounted in one of the extra PC-board slots. CO2 Analyzer module (optional)
Alarm output connector (optional) The CO2 Analyzer module is an optional accessory
that is connected to the Module unit.
Functional Main Blocks diagram marking: 'A'
The CO2 Analyzer option allows for continuous
PC 1789 Remote alarm connector containing the monitoring shown in a waveform (capnogram) and
optional function 'Alarm output connector' is mounted as numericals on the screen.
in the extra PC-board slot located below PC 1778
DC/DC & Standard connectors. The CO2 Analyzer module is, via a cable, connected
to a Capnostat sensor mounted on an airway
The Alarm output connector enables connection of an
adapter at the Y-piece. The sensor uses a solid
external alarm signal system to the Servo-i System. state and IR based optical system with no moveable
High and medium priority alarms are transferred, and
parts. It measures the difference between a reference
the alarm output signal is active as long as the audio light beam and one filtered for CO2 wavelength.
alarm is active on the ventilator.
The Alarm output connector has two contact The 'CO2 Analyzer'- function must be enabled in the
functions: NO (Normally Open) and NC (Normally configuration software.
Closed). In an alarm situation the open contact will
close and the closed one will open. The contacts are
independent of polarity and can be used both with Control cable
AC and DC systems. This Control Cable connects the Patient Unit and the
Pin configuration and signal names in P67 – Alarm User Interface. The cable can be partly winded up
output connector can be found in chapter 'Diagrams'. under a rubber cover on the rear of the User
The 'Alarm output'- function must be enabled in the Interface.
configuration software.
For further information, refer to the 'Alarm output
connector – Reference Manual'
User Interface
H 6 H To separate the front panel section from the rear
cover:
• Disconnect the control cable (1).
• Remove the screws (2).
• Lift off the rear cover from the front panel section.
H H
9 ; = ? @
H H PC 1777 Panel
To remove PC 1777 Panel (1):
• Carefully disconnect all cable connectors from
PC 1777.
• Remove the screws (2) holding PC 1777.
• Lift off PC 1777.
H 6 H Backlight Inverter
To remove the PC board Backlight Inverter (3):
4 • Carefully disconnect the cable connector (4).
< • Carefully disconnect the backlight lamp cable
connectors (5).
=
• Remove the screws (6) holding PC board Backlight
9 Inverter.
• Lift off PC board Backlight Inverter.
;
=
<
SVX9023
=
TFT Display
? @ Note: Disassembling of the TFT Display must be
performed in a clean and dustfree environment, as
the TFT Display is sensitive to contaminants.
The TFT Display is mounted under the support plate
(7). To remove the TFT Display:
• Disconnect the three touch-screen flat-cables (8).
• Disconnect the four Direct access control-
cables (9).
• Disconnect the Main rotary dial-cable (10).
• Remove the screws (11) holding the support plate.
• Lift off the support plate-assembly, including TFT
Display and PC boards.
SVX9024
@ A A @
Backlight lamps
To access the Backlight lamps:
• Lift off the TFT Display. Refer to section 'TFT
Display'.
• Remove the screws (14) holding the lamp.
On older units, the lamps are mounted with a snap-
in holder.
• Lift off the lamp (15).
knobs.
– Remove the nut holding each Direct access
control and lift off the controls.
H 9 6
Note: When mounting the Main rotary dial and the
Direct access controls on a new Touch screen
4 assembly, make sure that the knobs are easy to turn.
Label strips
The touch screen assembly is delivered with label
strips in different languages, which have to be
mounted before the unit is taken into operation.
Protective foils (1) separate the adhesive areas
between the front panel film and the front panel.
Mount the label strips as follows:
• Select the two appropriate label strips:
– One label strip for the Fixed keys on the upper
6 right-hand area, and
– One label strip for the Special functions keys on
the lower right-hand area of the User Interface.
• Discard all other label strips.
SVX9028
;
SVX9031
SVX9032
4
Special functions keys label
? • Insert the Special functions keys label strip (7).
• Check its position through the button windows of
the front panel film. Adjust if necessary.
@
• While holding the label strip in correct position,
remove the protective foils (8 and 9).
SVX9037
A
SVX9036
SVX9038
SVX9039
Patient Unit
Front cover
H 6 To remove the Patient Unit front cover (1):
• Remove the screw covers and the screws (2).
SVX9041
4
SVX9042
SVX9043
; 9 9 ;
9 9 H 6
SVX9075
4
SVX9078
?
PC 1775 Plug-and-play back-plane is mounted on
the Module unit with the screws (7).
?
?
SVX9079
H 6
SVX9080
Internal fan
• Remove the AC/DC Converter.
4
6 • Remove PC 1789 Remote alarm connector if
mounted.
• Disconnect the fan cable connector (1).
• Remove the screws (2).
• Carefully lift out the Internal fan (3).
9
H
SVX9083
SVX9082
6 9
4
SVX9074
Inspiratory channel
Removal of the inspiratory channel, as well as
Opera
replacement of O2 cell/filter, is described in the
ting M
anual User's manual, chapter 'Maintenance'.
6 ; 9 H 4
• The membrane (3) and the valve seat (4) are now
accessible, e.g. for inspection and cleaning.
SVX9048
SVX9050
Gas modules
To remove the gas modules:
• Remove the inspiratory section cover.
• Loosen the screw (1).
• Lift off the gas module bracket (2).
SVX9051
6 H
4
SVX9052
H 6 H
Note 1: When assembling, make sure that the
connector muff properly seals around the inspiratory
pipe (1). The connector muff must not be pushed too
far onto the nozzle units (2).
6
SVX9054
= ; H 6 < 9 =
?
SVX9056
4
To remove the valve membrane from the cassette:
• Carefully remove the membrane including retaining
ring using a suitable retaining ring pliers.
SVX9057
6
• Place the membrane onto the cassette as shown in
the illustration.
SVX9057
4
SVX9086
SVX9087
Control cable
The control cable connectors must be connected
carefully to avoid damages on the connector pins.
• Carefully find the correct position; the connector
pins and the guides in the connectors must
correspond. Do not turn the connector while
inserting!
• When correct position is found, insert the
connector.
• Secure the connector with its locking ring.
The illustration shows the Patient Unit connector, but
the procedure for the User Interface connector is the
same.
SVX9061
or
Preparations
• Set the On/Off switch on the control unit to Off.
• Disconnect the mains power cable.
• Disconnect the gas supplies (wall and/or cylinder).
• Remove patient tubing.
H 9
• Carefully pull out PC 1771 and PC 1772.
Note: Do not remove the cable connector (1).
5
Information stored in the PC board memory will be
erased if the connector is removed:
– If the battery on PC 1771 is disconnected;
user default configurations made via the Field
Service System (FSS) and Pre-use check results
including transducer calibrations will be erased.
– If the battery on PC 1772 is disconnected;
all trends, all logs and Pre-use check results
including transducer calibrations will be erased.
• There are two equal battery connectors (2 and 3)
on the PC boards. Connect the new battery to the
un-used connector. The memory functions are now
secured by the new battery.
• Cut the cable ties holding the old battery (4) to the
SVX9064
PC board.
• Disconnect and remove the old battery.
6 ; • Mount the new battery onto the PC board using
new cable ties as shown in the illustration.
• Insert the PC board into the correct PC-board slot
and reassemble the Patient Unit.
After any maintenance or service of the Servo-i,
perform a 'Pre-use check'. Refer to the 'Servo-i
Ventilator System – User's manual'.
Copy configuration
Available only in Standby mode.
Default user configuration can be copied to / from a
PC Card.
Default configuration regarding 'General', 'Units' and
'Alarm limits' will be copied.
Useful when applying the same user configuration on
a number of units.
General
Before starting troubleshooting, try to eliminate all
possibilities of operational errors. If the malfunction
remains, use the troubleshooting guides below as
well as the information in chapter 'Description of
functions' to locate the faulty part. Perform actions
step by step and check that the malfunction is
eliminated.
When the fault is corrected, carry out a complete
'Pre-use check' as described in the 'Servo-i
Ventilator System – User's manual'.
The troubleshooting guides below are focused only
on technical problems. Information about clinical
related problems can be found in the 'Servo-i
Ventilator System – User's manual'.
For functionality enhancement, the latest released
6 version of the System SW is always recommended.
Pre-use check
The Servo-i demands the user to start the automatic Some of the recommended actions described below
Pre-use check at every start-up of the unit. It is also refer to the Field Service System (FSS). The Service
possible to select the Pre-use check via the Standby card is required to access the FSS. Troubleshooting
menu. can of course be performed without access to the
FSS, but for some of the recommended actions, the
The 'Servo-i Ventilator System – User's Manual' FSS will make troubleshooting faster and easier.
describes how to perform this Pre-use check. The
Pre-use check-description on the following pages Check if the fault remains after each performed
gives more detailed information about the Pre-use service action. Re-run the complete Pre-use check
check. This information can be used e.g. during or run the concerned test using the FSS.
troubleshooting of the unit.
* Text within brackets refers to the tested subsystem; BRE = Breathing, MON = Monitor, PAN = Panel.
Barometer test Checks that the barometric pressure Check the Barometric pressure value in
measured by the internal barometer is the Status window:
within 630–1080 hPa.
If that value is within 630–1080 hPa:
Checks that the measured barometric
1. Replace PC 1771 Control
pressure values differs less than 8 hPa
between BRE and MON. 2. Replace PC 1772 Monitoring
(BRE + MON) 3. Replace PC 1784 Expiratory
channel
4. Replace the gas modules. Replace
one gas module at a time.
Gas supply pressure Checks that the gas supply pressures 1. Check that the connected gas
test (Air and O2) measured by the internal supply pressure (Air and O2) is
6 gas supply pressure transducers are
within 200–650 kPa (2.0–6.5 bar).
within the specified range.
2. Start the unit in a ventilation mode
and check the alarms:
Checks that the measured supply gas • If an Air supply pressure-alarm
pressure values differs less than is activated, replace the Gas
20 mbar between MON and BRE. module Air.
(BRE + MON) • If an O2 supply pressure-alarm
is activated, replace the Gas
module O2.
3. Replace PC 1771 Control.
4. Replace PC 1772 Monitoring.
O2 cell test Calibrates and checks the O2 cell at 1. Check that the connected gas
21% O2 and 100% O2. supply pressure (Air and O2) is
within the specified range.
Checks if the O2 cell is worn out.
2. Replace the O2 cell.
As different gas mixtures are used
during this test, calibration and check 3. Replace the gas modules. Replace
of O2 cell will not be performed if one one gas module at a time.
gas is missing.
4. Replace PC 1771 Control.
(BRE + MON)
5. Replace PC 1772 Monitoring.
Alarm state test Checks that no Technical error alarms Refer to section regarding Technical
are active during the Pre-use check. error alarms for further information.
(MON)
External alarm system If the option Alarm Output Connector is 1. Check the external alarm system.
test enabled, the user can test the external
2. Replace PC 1789 Remote alarm
alarm system.
connector.
The external alarm output signal is
The result of the test does not affect
activated and the user must verify the
the outcome of the Pre-use Check
external alarm.
Monitoring
1 POWER_FAILURE_MINUS_12_VOLTS_ 1. Replace PC 1778 DC/DC & Standard
TOO_LOW (i.e. < -13.2 V) Connectors.
2 POWER_FAILURE_MINUS_12_VOLTS_ 1. Check status of external battery (if
TOO_HIGH (i.e. > -10.8 V) connected).
2. Replace PC 1778 DC/DC & Standard
Connectors.
3. Replace PC 1775 Plug-and-play back-plane.
3 POWER_FAILURE_12_VOLTS_TOO_LOW 1. Check status of external battery (if
connected).
2. Replace PC 1778 DC/DC & Standard
Connectors.
3. Replace PC 1775 Plug-and-play back-plane.
4 POWER_FAILURE_12_VOLTS_TOO_HIGH 1. Replace PC 1778 DC/DC & Standard
Connectors.
5 POWER_FAILURE_24_VOLTS_TOO_LOW 1. Replace PC 1778 DC/DC & Standard
Connectors.
2. Replace the gas modules. Replace one gas
module at a time and check that this
technical error code will not appear. 6
6 POWER_FAILURE_24_VOLTS_TOO_HIGH 1. Replace PC 1778 DC/DC & Standard
Connectors.
7 INSP_VALVE_RANGE_ERR 1. Replace PC 1771 Control.
2. Replace PC 1772 Monitoring.
3. Replace the gas modules. Replace one gas
module at a time and check that this
technical error code will not appear.
8 TECH_ERR_INSP_PAUSE_HOLD_TIME_ 1. Replace PC 1771 Control.
EXCEEDED
9 TECH_ERR_EXP_PAUSE_HOLD_TIME_ 1. Replace PC 1771 Control.
EXCEEDED
6 19
20
N/A
N/A
N/A
N/A
21 N/A N/A
22 BUZZER_SILENCER 1. Replace PC 1772 Monitoring.
23 N/A N/A
24 BACKUP_CAP_ERR_MON 1. Replace PC 1772 Monitoring
Breathing
10001 BATTERY_MIN_VOLTAGE 1. Replace battery on PC 1771 Control.
10002 BRE_I2C_ERROR 1. Replace PC 1771 Control.
10003 BRE_FATAL_MEMORY_ERROR 1. Restart the unit.
2. Replace PC 1771 Control.
Panel
20001 PANEL_DEVICE_ERROR 1. Replace PC 1777 Panel.
20002 PANEL_BACKLIGHT_BROKEN If the display is lit (and the error code is shown
on the display):
1. Replace PC 1777 Panel.
This error message may also be logged
immediately before the ‘No battery capacity’
alarm when the unit is running in battery If the display is not lit (the display is dark):
mode. 1. Replace backlight lamps.
2. Replace PC board Backlight Inverter.
Note: If one of the lamps is broken, the other
lamp will automatically be switched off.
Thus, with a failure on a backlight lamp, or likely
also on PC board Backlight Inverter, the User
Interface display will become dark. This error
code will in such case not be possible to see
(but will be logged).
20003 PANEL_BUTTON_STUCK 1. Restart the unit. Do not touch the User
Interface during system start-up. Interfering
the knobs, keys, touch screen, loudspeaker 6
grid, etc, may affect the internal technical
tests.
2. Check that System SW V1.03.00 (or later) is
installed. Update System SW if required.
3. Check the user interface membrane buttons
(FSS).
4. Replace the touch screen.
5. Replace PC 1777 Panel.
Expiratory cassette
Technical error in Expiratory cassette or in the 1. Replace the expiratory cassette.
communication with the cassette.
2. Replace PC 1785 Expiratory channel
Expiratory cassette
Technical error in
Notes
6 - 18
4 Service Manual Revision 02
Servo-i Ventilator System Preventive maintenance
General
• A 'Preventive maintenance' must be performed at
least once every year as long as the unit is not
used more than normal. Normal operation is
estimated to correspond to approx. 5,000 hours of
operation.
• The Battery modules shall be replaced every three
years.
• The internal Lithium batteries on PC 1771 and
PC 1772 shall be replaced every five years.
• After or in combination with performing the
'Preventive maintenance' described in this chapter,
a 'Routine cleaning' and an 'Extended cleaning of
Inspiratory channel' must be performed.
For cleaning procedures, refer to the 'Servo-i
Ventilator System – User's manual'.
• In some parts of the Preventive maintenance, as
described in this chapter, access to the Field
Service System (FSS) is required.
• Some optional equipment used with the Servo-i,
but not covered by this Service Manual, may also
demand maintenance actions. Refer to the optional
equipments documentation. Example on such
optional equipment are:
– Humidifier
– Compressor Mini.
Preparations
• Make sure that the Servo-i works properly before
performing any maintenance.
• Set the On/Off switch on the User Interface to Off.
• Disconnect the mains power cable.
• Disconnect the gas supplies (wall and/or cylinder).
• Remove patient tubing.
7 • If fitted, remove bacteria filter from the expiratory
inlet.
Equipment
• Standard service tools.
• Barometer (or information about the actual
barometric pressure).
• Access to the Field Service System (FSS ).
Recommended but not required.
• Preventive maintenance-kit containing all parts
needed during the maintenance.
Preventive maintenance
Maintenance kit, 5,000 hours
Only original parts from the manufacturer must be
used. Spare parts and maintenance kits can be
ordered from your local Maquet representative.
When performing this maintenance, a 'Maintenance
kit, 5,000 hours' should be used.
The following parts shall be replaced and they are
included in the 'Maintenance kit, 5,000 hours':
A. Filters for the gas modules
B. Nozzle units for the gas modules
C. Bacteria filter for the inspiratory pressure
C D transducer
D. Bacteria filter for the O2 cell
A
SVX9066
B
Performing the Preventive maintenance
• Disassembling and assembling of the unit is
required when replacing parts included in the
'Maintenance kit, 5,000 hours'. If not stated
otherwise, refer to chapter 'Disassembling and
assembling' for instructions.
• The letters A – D in the text below refers to the
description of the Maintenance kit above.
• Prepare the unit as described in section
'Preparations' above in this chapter.
A Gas modules
A. Replace filters in the gas modules. When
replacing filter, move the rubber seal from the old
to the new filter.
7
SVX9067
$ Internal fan
• Connect the mains power cable.
• Set the On/Off switch to Standby.
• Lower the locking catch (1) and disconnect the
connector (2). This is done to protect the O2 cell
during the Internal fan-test.
• The temperatur sensor controlling the Internal fan
is mounted in the cable connector (2). Carefully
warm-up the cable connector (2) and check that
the Internal fan starts. Use e. g. a light bulb or a
heat fan to warm the connector.
• The Internal fan will start with half effect at approx.
SVX9072
AC/DC Converter 2-7, 3-9, 4-9 Expiratory valve coil 2-7, 2-8, 4-15
Alarm output connector 2-3, 2-6, 3-10, 9-2 External +12V DC power supply connector 2-6, 9-2
F
B Field Service System 5-6
Battery module 1-5, 2-3, 3-10, 4-18, 5-2, 7-2, 7-6 Functional check 1-5
Control cable 2-4, 3-10, 4-18 Gas module 2-8, 3-3, 4-14, 7-3
D
Direct access control 2-5 H
Direct access knobs 2-4 Hazard notices 1-4
Heating foil 2-8.
Humidifier 2-3
E Humidifier holder 2-3
EEPROM 3-2
Environmental declaration 1-6
Equipotentiality terminal 2-6 I
8 ESD sensitive components 1-4 Inspiratory channel 4-13
Expiratory cassette membrane 3-7, 4-16 Inspiratory pipe 2-8, 3-4, 4-14
Expiratory one-way valve 2-8 Inspiratory pressure transducer tube 2-8, 3-5
S U
Safety inspection 7-6 Ultrasonic flowmeter 2-8
Safety valve 2-8, 3-5 User Interface 2-2, 2-4, 4-3, 7-6
Safety valve membrane 4-13 User Interface controls 3-2
Safety valve pull magnet 4-13 User Interface panel cover 2-3
Serial number label 1-4, 2-4, 2-6 User’s manual 1-4
Serial port 2-6
Service card 5-6
Service connector 2-4
Service contract 1-4
Servo Ultra Nebulizer 2-3, 2-6
Servo-i Holder 2-3
Servo-i Shelf base 2-3
Servo-i SW 2-9
Software installation 5-6
Spare parts information 1-4
Special function keys 2-4
Special functions keys label 4-7
Special waste 1-4
Standard and optional connectors 9-2
Standby indicator 2-4
Start/Stop/Standby ventilation key 2-4
Support Arm 177 2-3
Support plate 4-3
System ID 3-7
System ID SW 2-9
System SW Update 5-6
System version 1-4
T
Technical error codes – Troubleshooting 6-11
SVX9008
SVX9006
1
SVX9009
SVX9007
2. DISABLE_VALVES_EXT.L 2. CI_RDX_ISO
3. CAN_EXPANSION.H 3. CI_TDX_ISO
4. CI_DTR_ISO
4. CAN_EXPANSION.L
5. GND_ISO
5. +12V_UNREG_EXPANSION
6. –
7. –
8. –
9. –
P74
LIGHT
EXPIRATORY SLOT
ULTRASONIC FLOWMETER N70
OUTLET
P75
P76
T P73 SW1
LE
P77
. IN PC1785 EXP. EXP. 80
XP P45 µP SW2 ID
BACK-
E PRESS. VALVE
N45 TUBE COIL P79
P78
P81
P84
P85
P86
I INSPIRATORY SECTION
TEMP SENSOR
N19 CONNECTION
PANEL VIEW
P19 FOR PC
FROM REAR
INSP. PRESS. ID (SERVICE)
FILTER
INSP. TUBE CELL GAS
OUTLET MODULE
O2
N15 P1 ID
INSPIRATORY
RY PIPE
OUTLET
SAFETY
SAFETY
VALVE
N18 P18
GAS
SAFETY MODULE
VALVE C M CONNECTOR AIR USER
FILTER
PULL MUFF ID
MAGNET N16 P1 INTERFACE
PC1780
CONTROL CABLE
N17
PNEUMATIC
P17 BACK-PLANE C M C
N10
P10
MAIN BACK-PLANE PC1770
AIR O2 PC1786
T PRESSURE GAS INLET
PC1785
TRANSDUCERS
ID INSP. PRESSURE EXP. PRESSURE ID PC1780
781 TRANSDUCER
PC1781 TRANSDUCER PC 1781 P PC1778
P40 N40
C M CONNECTORS
µP
C M ID N29
PC1784 EXPIRATORY CHANNEL CAN BUS PC1770
N28
CONTROL PC1781 PC1781
PC1778
N1 UNIT
ID PC1784
C P1 PC1771 CONTROL
BATTERY N21
PC1771
P23
BP P21A/B
C µP
PS1 ID
X1 X2 N22 AC/DC
P20
N20
A CONVERTER
N3 PC1789 P67 ALARM
OUTPUT
P3 P66 REMOTE
X ALARM FUNCTIONAL MAIN BLOCKS
CONNECTOR
A ALARM OUTPUT CONNECTOR
C CONTROL
E EXPIRATORY SECTION
N11 N8 P8
ALARM OUTPUT
NEBULIZER F EXPIRATORY CHANNEL
ID CONNECTOR
I INSPIRATORY SECTION
MODULE UNIT (OPTIONAL)
P M MONITORING
OPTIONAL MODULES P POWER SUPPLY
(e. g. BATTERY and Future options) P31 µP
T PRESSURE TRANSDUCERS
U USER INTERFACE
P32 ID P7 N7
X OPTIONAL PC BOARD SLOT
INTERNAL
P33 P5 N5 FAN SYMBOLS
P14 N14
N/PXX CONNECTOR
P34
P35
PC1775
PLUG-
AND-
P
AC/DC P91 N91
P
N/PXX
CONNECTOR
INCLUDING CAN BUS 9
MAINS INLET ID PROM COMMUNICATING
PLAY CONVERTER ID
BACK- WITH MONITORING
SVX9000/04-04-19
P90 N90
P36 PLANE FUSE F11, F12 COOLING AIR FLOW
µP MICRO PROCESSOR