REHS2892-08
30 July 2012
Special Instruction
i04947099
Electrical Application and
Installation Guide for
Petroleum Transmissions
SMCS Code: 1408; 3030; 3101; 3168; 4800; 7610;
7620
Petroleum Transmission
TH48-E70 (S/N: JGC1-Up; KSH1-Up)
TH55FT-E70 (S/N: PCJ1-Up)
TH55FT-E90 (S/N: THE1-Up)
Petroleum Power Train Package
TH48-E70-C27I (S/N: PKZ1-Up)
TH48-E70-C32I (S/N: PKY1-Up)
TH48-E70-C32P (S/N: PKG1-Up)
TH55-E70-3512CP (S/N: PNY1-Up;
PNZ1-Up)
Table of Contents
Introduction ........................................................... 2
TH48-E70 Transmission References .................... 3
TH55 Transmission References ........................... 3
Caterpillar Reference Material .......................... 4
Additional Reference Material ........................... 4
Documents of OEM Interest .............................. 4
Product Warranty and Equipment Protection
Plans ............................................................... 5
TH48-E70 Features and Identification .............. 6
TH55 Features and Identification ...................... 11
General Electronic Transmission Operation ......... 13
Shift Control ...................................................... 13
Speed Limiting .................................................. 14
Torque Limiting .................................................. 14
Transmission Speed and Torque Control .......... 14
J1939 Application Layer .................................... 14
Requirements of the PROP A (Customer Controller
Throttle Interface) ............................................ 16
ECM Mechanical Installation ................................ 17
ECM External Dimensions ................................ 17
ECM Mounting Hardware and Torque ............... 18
ECM Environmental Limitations ........................ 18
ECM Wiring Requirements ................................... 18
ECM Grounding Requirements ......................... 18
ECM Voltage Requirements .............................. 19
ECM Power Requirements ................................ 19
ECM Negative Battery Connections .................. 19
ECM Positive Battery Connections ................... 19
ECM Sensor Common Connections ................. 19
Suppression Of Voltage Transients and Electrical
Noise ............................................................... 20
EMI/RFI Testing ................................................. 20
Welding On a Vehicle Equipped With an Electronic
Transmission ................................................... 20
Connectors and Wiring ......................................... 21
Harness and Connector Wiring Guidelines ....... 21
Harness Recommendations .............................. 21
Harness codes .................................................. 22
ECM Connectors ............................................... 22
ECM Connector Part Numbers ......................... 23
ECM 70 Terminal Connector Interface Seal ...... 23
ECM 70 Terminal Connector Allen Screw
Torque ............................................................. 24
ECM Connector Wire Gauge Size .................... 24
Sealing Plugs .................................................... 24
ECM Pinouts ..................................................... 24
Customer Connector Pinouts ............................ 25
Frac Rig Block Diagram ........................................ 27
Frac Rig Transmission Wiring ............................... 29
Engine Integration Harness Requirements ....... 31
Integration Harness Wiring and Connections .... 32
Shifters and Shift Features ................................... 32
Switch to Ground Shifters ................................. 32
J1939 Based Shifters ........................................ 35
Lever Shifters .................................................... 35
Shift Selector (J1939 Interface Option) ............. 36
Shift Control Features ....................................... 36
Cold Shift Inhibit ............................................ 36
Neutral to any Forward Gear ......................... 36
Any Forward Gear to Neutral ......................... 36
Quick to Neutral ............................................. 36
Forward Gear Downshifts .............................. 36
Forward Gear Upshifts .................................. 36
Park ............................................................... 37
Transmission Warmup ................................... 37
Lockup Clutch Control ................................... 38
Shift Inhibit Function ...................................... 38
Monitoring and Protection ..................................... 39
Transmission Monitoring (Dedicated Indicator
Outputs) ........................................................... 39
Check Transmission Indicator ....................... 39
Warning Indicator ........................................... 40
Shift Inhibit Indicator ...................................... 40
Converter Drive Status Indicator ................... 40
Customer Accessible Sensor Outputs .............. 40