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Best Practice
SABP-Q-004
Heat Exchanger and Horizontal 6 November 2007
Vessel Foundation Design Guide
Document Responsibility: Onshore Structures Standards Committee
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1 Introduction
1.1 Purpose
1.2 Scope
This design guide defines the minimum requirements for the analysis and design
of heat exchanger and horizontal vessel foundations in process industry
facilities at Saudi Aramco sites. In the ensuing sections, pertinent references are
given, and design loadings and general design consideration are presented and
discussed. This Practice addresses isolated foundations supported directly on
soil. Pile supported footings are not included in this practice. Process Industry
Practice PIP STE03360 “Heat Exchanger and Horizontal Vessel Foundation
Design Guide” forms the basis for the development of this design guide.
1.3 Disclaimer
The material in this Best Practices document provides the most correct and
accurate design guidelines available to Saudi Aramco which complies with
international industry practices. This material is being provided for the general
guidance and benefit of the Designer. Use of the Best Practices in designing
projects for Saudi Aramco, however, does not relieve the Designer from his
responsibility to verify the accuracy of any information presented or from his
contractual liability to provide safe and sound designs that conform to
Mandatory Saudi Aramco Engineering Requirements. Use of the information or
material contained herein is no guarantee that the resulting product will satisfy
the applicable requirements of any project. Saudi Aramco assumes no
responsibility or liability whatsoever for any reliance on the information
presented herein or for designs prepared by Designers in accordance with the
Best Practices. Use of the Best Practices by Designers is intended solely for,
and shall be strictly limited to, Saudi Aramco projects. Saudi Aramco® is a
registered trademark of the Saudi Arabian Oil Company. Copyright, Saudi
Aramco, 2002.
1.4 Conflicts with Mandatory Standards
In the event of a conflict between this Best Practice and other Mandatory Saudi
Aramco Engineering Requirement, the Mandatory Saudi Aramco Engineering
Requirement shall govern.
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2 References
This Best Practice is based on the latest edition of the references below, unless
otherwise noted. Short titles will be used herein when appropriate.
2.1 Saudi Aramco References
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3 General
3.1 The design and specifications for construction of heat exchanger and horizontal
vessel foundation shall be adequate for the structure intended use, in accordance
with commonly accepted engineering practice, Saudi Aramco Engineering
Standard SAES-Q-005 and this guideline.
3.2 A geotechnical investigation is required for all new structures and foundations
as described in SAES-A-113. (Ref. SAES-Q-005, Para. 4.1.1)
3.3 The allowable soil bearing pressure shall be based on the results of the
geotechnical investigation, and a consideration of permissible total and
differential settlements. Soil pressures shall be calculated under the action of
vertical and lateral loads using load combinations that result in the maximum
soil pressures.
allowable value.The maximum
(Ref. soil pressure
SAES-Q-005, shall not exceed the applicable
Para. 4.1.2)
3.4 Foundations shall be founded on either undisturbed soil or compact fill and at
least 600 mm below the existing or finished grade surface, unless a detailed soils
investigation indicated otherwise. In the case of foundations supported on
compacted fill, the geotechnical investigation and/or SAES-A-114 shall govern
the type of fill material and degree of compaction required. (Ref. SAES-Q-005,
Para. 4.1.3)
3.5 The minimum overturning “stability ratio” for service load combinations
including wind loads shall be 1.5. (Ref. SAES-Q-005, para. 4.2.1)
3.6 The minimum factor of safety against sliding for service loads other than
earthquake shall be 1.5. (Ref. SAES-Q-005, para. 4.2.6)
3.7 The minimum factor of safety against buoyancy shall be 1.2 using actual
unfactored service loads. (Ref. SAES-Q-005, para. 4.2.7)
3.8 The design and construction of all concrete foundations shall comply with the
requirements of SAES-Q-001, SAES-Q-005 and ACI-318. (Ref. SAES-Q-005,
para. 4.3.1)
3.9 The design concrete compressive strength of concrete shall be 27.6 MPa
( 4000 psi) at 28 days. (Ref. SAES-Q-005, Para. 4.3.2.b)
3.10 Reinforcing steel bars shall be hot-rolled, high tensile 422 Mpa (60.0 ksi),
deformed steel per ACI 318M. (Ref. SAES-Q-001, Para. 5.2)
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4 Design Procedure
4.1.1 Heat exchanger and horizontal vessel wind and seismic loads shall be in
accordance with Saudi Aramco Engineering Standard SAES-A112.
4.1.2 Heat exchanger and horizontal vessel foundation design shall be based
on final approved certified vendor drawing.
4.1.4 The engineer shall verify anchor bolts design, type and size to ensure
compliance with ACI 318-02 Code Appendix D, Saudi Aramco Standard
Drawing “AB-036322” and with the Vendor specific requirements.
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a. A load of
(empty or an additional
operating) for20% of the applicable
exchangers weight
with diameters less
than 24 inches.
b. A load of an additional 10% of the applicable weight
(empty or operating) for exchangers with diameters equal
to or greater than 24 inches.
c. A load of an additional 10% of the applicable weight
(empty, operating, or test) for horizontal vessels.
d. This additional load shall be applied at a perpendicular
horizontal distance of D/2 plus 18 inches from the
longitudinal centerline of the vessel, where “D” is the
basic diameter (basic diameter = vessel I.D. + 2 times the
wall thickness + 2 times the insulation thickness). This
additional eccentric load (vertical load and moment
caused by eccentricity) shall be distributed to each
pedestal in proportion to the distribution of operating load
to each pedestal. For stacked exchangers, the weight of
only the largest exchanger shall be used to estimate the
eccentric load.
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4.2.2.2 Load combinations that include live load in Table 5 and Table
6 of Section 4.4 do not normally control any portion of the
foundation design.
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EO = dead
Earthquake load
load and theconsidering the unfactored
applicable portion operating
of the unfactored
structure dead load.
Ee = Earthquake load considering the unfactored empty dead
load and the applicable portion of the unfactored structure
dead load.
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4.3.3.2 Bundle pull load shall be applied at the center of the bundle.
4.3.3.3 The portion of the bundle pull load at the sliding end support
shall equal the friction force or half the total bundle load,
whichever is less. The remainder of the bundle pull load shall
be resisted at the anchor end support.
4.3.4.2 The thermal force used for design should be the smaller value
resulting from the following two calculations:
a. The force required to overcome static friction between the
exchanger or vessel support and the slide plate:
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where,
Ff = static friction force
3Δ E I
T = (Eq. 2)
2 H3
where,
T = force from thermal expansion required to deflect
pier or column
Δ = total deflection between exchanger/vessel saddles
= ε L
ε = thermal expansion coefficient in accordance with
Table 1
L = length of exchanger/vessel between saddles
E = modulus of elasticity of concrete pier
I = pier moment of inertia
H = pier height
4.4.2 Foundations for fin exchangers (double pipe exchangers) should not be
designed to resist thermal or bundle pull forces.
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4.4.4 The loads used for footing design shall be service loads reactions
obtained from certified vendor drawings. In computing footing soil
pressure, the service load reactions are used. The weight of the footing
and soil overburden shall be combined with the service loads. The effect
of buoyancy shall be considered in footing design when applicable.
4.4.5 Service load combinations shall be used to check soil bearing pressures
and foundation stability against overturning and sliding. In computing
moments and shears for footing slab design, the service loads are
factored. In designing the pedestal, load factors are applied to the
service loads reactions and the pedestal is designed in accordance with
Section 4.7.
Notes:
a. Wind and earthquake forces shall be applied in the both transverse and longitudinal directions,
but need not be applied simultaneously.
b. The design thermal force for horizontal vessels and heat exchangers shall be the lesser of T or Ff.
c. Heat exchanger empty dead load will be reduced during bundle pull due to the removal of the
exchange head.
d. Sustained thermal loads not relieved by sliding due to vessel or exchanger expansion should be
considered in operating load combinations with wind or earthquake.
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e. Thrust forces caused by thermal expansion of piping should be included in the calculations for
operating load combinations, if deemed advisable. The pipe stress engineer should be consulted
for any thermal loads that are to be considered.
5b 0.9(Ds + De) + 1.0 Ee Empty Weight + Earthquake (Earthquake uplift case)
Erection Weight + Partial Wind
6 0.9(Ds + Df ) + 1.6 Wp
(Wind uplift case)
Test Weight
7 1.4 (Ds + Dt)
(For Horizontal Vessels Only)
Test Weight + Partial Wind
8 1.2 (Ds + Dt) + 1.6 Wp
(For Horizontal Vessels Only)
c
9 1.2 (Ds + De ) + 1.6 Bp Empty Weight + Bundle Pull (For Heat Exchangers Only)
c Empty Weight + Bundle Pull (For Heat Exchangers Only)
10 0.9 (Ds + De ) + 1.6 Bp
(Bundle pull uplift case)
Notes:
a. Wind and earthquake forces shall be applied in the both transverse and longitudinal directions,
4.5.2 Friction force at the bottom of the saddle shall be overcome before
lateral load is assumed to produce shear in the anchor bolts.
4.5.3 For earthquake loads, horizontal shear forces shall be applied to the
anchor bolts, assuming no friction resistance.
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4.5.4 Anchor bolts shall be designed based on final approved vendor certified
drawings.
4.6.2.1 For exchangers with bundle pull, steel slide plates instead of
low-friction slide plate assemblies may be more cost efficient.
4.6.4 Suggested criteria for sizing low-friction slide plate elements are as
follows. Manufacturer’s literature should be consulted for temperature
restrictions, pressure limitations, and other requirements that may affect
the size and types of materials used for the slide plate elements.
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4.6.5 Suggested criteria for sizing steel slide plates are as follows:
4.7.1 Pier dimensions should be sized on the basis of standard available forms
for the project. When form information is not available, pier dimensions
should be sized in 2-inch increments to allow use of standard
manufactured forms. Minimum pier dimensions should equal the
maximum of the saddle, bearing plate, or steel slide plate dimensions
plus 4 inches and should be sized to provide adequate anchor bolt edge
distance. Minimum pier width should be no less than 10 inches or 10%
of the pier height.
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4.7.3 Reinforcement
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4.8.1 Sizing
4.8.2 Reinforcement
Size and reinforcement for both columns should normally be the same.
Dowels should be used to transfer the column loads to the footings.
Minimum dowel projections should be as required for a tension splice
(Class B) in accordance with ACI 318.
4.9.1 Sizing
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where
MR = Resisting Moment
The minimum safety factor against sliding for service loads other than
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In this case, all of footing area in compression, and the direct soil
pressure PT/A is larger than the bending pressure Mc/I = M/S.
When bending occurs about one axis only ( Figure 1 – Case 1), and the
entire footing is subjected to compression pressure,
When bending occurs about both the x and y axis, and the entire footing
is subjected to compression pressure (i.e., eccentricity of the footing e x
and ey lie within their respective kern points),
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where
A = Area of footing = (L) (B)
L = Footing Length – Dimension Parallel to X-Axis
B = Footing width – dimension parallel to Y-axis
PT = Vertical design load including soil overburden,
foundation weight, and buoyancy
Mx = Moment About X-Axis of Footing Plan
My = Moment About Y-Axis of Footing Plan
2 3
Sx = L (B /6) Ix = L B /12
2 3
Sy = B (L /6) Iy = B L /12
The values of e x and e y are obtained using equation 4-6 and 4-7 first
about the x-axis and then about the y-axis
In this case, as the load acts outside the middle third, tensile stress results
at the left side of the footing as shown in Figure 1- Case 2.
Figure 1 - Case 2 shows the distribution of soil pressure beneath the
footing when the resultant is outside the middle third of the base.
According to the laws of static, the total upward force must be equal to
and collinear with R. These two conditions may be expressed by
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When bending occurs about both the x and y axis, and the values of e x
and e y are obtained using equation 4-6 and 4-7 first about the x-axis and
then about the y-axis. If the resulting point of application of eccentricity
e falls outside of the kern of the section (as labeled in Figure 2), a
special case exists and the points of zero pressure must be determined by
trial. It should be noted that tension cannot exist between the soil and
the footing.
For the spread footings that are subject to biaxial bending with the
resultant lies outside or inside the kern, numerical solutions can be found
in many soil mechanics textbooks. Commercial software is also
available for this situation. Figure C is a design aid that is based on
accurate numerical solutions and graphically provides the results.
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4.9.5 Settlement
4.10.1 General
As (min) = 0.0018 b h
where,
b = width of footing
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e) If a footing has uplift, there will be a moment at the heel that will
cause tension in the top of footing. Provide top steel to account for
the moment resulting from the footing weight and soil overburden
weight. Development length of top steel shall be per Table 5. The
bars may be hooked 90° downward to achieve the required
development length if straight embedment is not adequate. If top
reinforcing is required, minimum reinforcing shall be #4 at 12
inches on center, each way. For top reinforcement, concrete stress
can be checked in accordance with the following procedure:
where,
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where,
If tensile stress in the upper face of the footing exceeds ACI plain
concrete design requirements, top steel should be used if increasing
the footing thickness is unfeasible. If top reinforcement is
required, minimum reinforcement is #4 at 12 inches c/c.
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Figure 3 – Tributary Area for Wide-Beam and Two-Way Action Shear
(Adapted from Notes on ACI 318 - 02 by PCA)
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Revision Summary
31 August, 2002 New Saudi Aramco Best Design Practice SABP-004.
6 November, 2007 Revision 1 to comply with ACI 318-02, ASCE 7-02 and revised SAES-M-001 & SAES-Q-005.
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APPENDIX:
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Temp. Temp.
Shell Material
(°F) (°F)
Carbon Steel 5 Cr Mo Austenitic 12 Cr 12 Cr Monel 3-1/2 Ni-Fe-Cr
Carbon - Moly through Stainless 17 Cr 20 Ni 67 Ni Nickel
Low-Chrome 9 Cr Mo Steels 27 Cr 30 Cu
(through 18 Cr 8 Ni
3 Cr Mo)
70 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 70
100 0.23 0.22 0.34 0.20 0.32 0.28 0.23 0.28 100
125 0.42 0.40 0.62 0.36 0.58 0.52 0.42 0.52 125
150 0.61 0.58 0.90 0.53 0.84 0.75 0.61 0.76 150
175 0.80 0.76 1.18 0.69 1.10 0.99 0.81 0.99 175
200 0.99 0.94 1.46 0.86 1.37 1.22 1.01 1.23 200
225 1.21 1.13 1.75 1.03 1.64 1.46 1.21 1.49 225
250 1.40 1.33 2.03 1.21 1.91 1.71 1.42 1.76 250
275 1.61 1.52 2.32 1.38 2.18 1.96 1.63 2.03 275
300 1.82 1.71 2.61 1.56 2.45 2.21 1.84 2.30 300
325 2.04 1.90 2.90 1.74 2.72 2.44 2.05 2.59 325
350 2.26 2.10 3.20 1.93 2.99 2.68 2.26 2.88 350
375 2.48 2.30 3.50 2.11 3.26 2.91 2.47 3.18 375
400 2.70 2.50 3.80 2.30 3.53 3.25 2.69 3.48 400
425 2.93 2.72 4.10 2.50 3.80 3.52 2.91 3.76 425
450 3.16 2.93 4.41 2.69 4.07 3.79 3.13 4.04 450
475 3.39 3.14 4.71 2.89 4.34 4.06 3.35 4.31 475
500 3.62 3.35 5.01 3.08 4.61 4.33 3.58 4.59 500
525 3.86 3.58 5.31 3.28 4.88 4.61 3.81 4.87 525
550 4.11 3.80 5.62 3.49 5.15 4.90 4.04 5.16 550
575 4.35 4.02 5.93 3.69 5.42 5.18 4.27 5.44 575
600 4.60 4.24 6.24 3.90 5.69 5.46 4.50 5.72 600
625 4.86 4.47 6.55 4.10 5.96 5.75 4.74 6.01 625
650 5.11 4.69 6.87 4.31 6.23 6.05 4.98 6.30 650
675 5.37 4.92 7.18 4.52 6.50 6.34 5.22 6.58 675
700 5.63 5.14 7.50 4.73 6.77 6.64 5.46 6.88 700
725 5.90 5.38 7.82 4.94 7.04 6.94 5.70 7.17 725
750 6.16 5.62 8.15 5.16 7.31 7.25 5.94 7.47 750
775 6.43 5.86 8.47 5.38 7.58 7.55 6.18 7.76 775
800 6.70 6.10 8.80 5.60 7.85 7.85 6.43 8.06 800
825 6.97 6.34 9.13 5.82 8.15 8.16 6.68 8.35 825
850 7.25 6.59 9.46 6.05 8.45 8.48 6.93 8.66 850
875 7.53 6.83 9.79 6.27 8.75 8.80 7.18 8.95 875
900 7.81 7.07 10.12 6.49 9.05 9.12 7.43 9.26 900
925 8.08 7.31 10.46 6.71 9.35 9.44 7.68 9.56 925
950 8.35 7.56 10.80 6.94 9.65 9.77 7.93 9.87 950
975 8.62 7.81 11.14 7.17 9.95 10.09 8.17 10.18 975
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Total linear expansion between 70ºF and indicated temperature (inches/100 ft)
Temp. Temp.
° Shell Material °
( F) ( F)
Carbon Steel 5 Cr Mo Austenitic 12 Cr 12 Cr Monel 3-1/2 Ni-Fe-Cr
Carbon - Moly through Stainless 17 Cr 20 Ni 67 Ni Nickel
Low-Chrome 9 Cr Mo Steels 27 Cr 30 Cu
(through 18 Cr 8 Ni
3 Cr Mo)
1000 8.89 8.06 11.48 7.40 10.25 10.42 8.41 10.49 1000
1025 9.17 8.30 11.82 7.62 10.55 10.75 10.80 1025
1050 9.46 8.55 12.16 7.95 10.85 11.09 11.11 1050
1075 9.75 8.80 12.50 8.18 11.15 11.43 11.42 1075
1100 10.04 9.05 12.84 8.31 11.45 11.77 11.74 1100
1125 10.31 9.28 13.18 8.53 11.78 12.11 12.05 1125
1150 10.57 9.52 13.52 8.76 12.11 12.47 12.38 1150
1175 10.83 9.76 13.86 8.98 12.44 12.81 12.69 1175
1200 11.10 10.00 14.20 9.20 12.77 13.15 13.02 1200
1225 11.38 10.26 14.54 9.42 13.10 13.50 13.36 1225
1250 11.66 10.53 14.88 9.65 13.43 13.86 13.71 1250
1275 11.94 10.79 15.22 9.88 13.76 14.22 14.04 1275
1300 12.22 11.06 15.56 10.11 14.09 14.58 14.39 1300
1325 12.50 11.30 15.90 10.33 14.39 14.94 14.74 1325
1350 12.78 11.55 16.24 10.56 14.69 15.30 15.10 1350
1375 13.06 11.80 16.58 10.78 14.99 15.66 15.44 1375
1400 13.34 12.05 16.92 11.01 15.29 16.02 15.80 1400
1425 17.30 16.16 1425
1450 17.69 16.53 1450
1475
1500 18.08
18.47 16.88
17.25 1475
1500
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db
T l dh
B
4.5 on
FOOTING ELEVATION
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20
19
s s
18 l a
C
d
n
17
o u
P
16 0
5
4
15 0 0
0 5
3 1
14
)
s 13
n
o
t 12
(
h
g 11
i
e
W
e 10
t
a
m 9
i
x
o
r 8
p
p
A
7
6
4
3 Weight of water to fill
shell and tubes
2
1
0
15 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
These curves give the approximate weight of standard heat exchangers, all in tons. The curves are for a 192-inch
type ET exchanger with two passes in the tubes. The tubes are 3/4 inch on a 90° layout. The tube material is 14-
gage steel. For the weights of heat exchangers with other tube lengths, multiply by the following factors:
Length in inches: 240 192 168 144 120 96
Heat exchanger factor: 1.10 1.00 0.95 0.90 0.85 0.80
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10
7
s s
) l a
s C
d
n n
o
t u
(
t 6 P
o
h 0 0
6
g
i 1 5 0
e
W 5
e
t
a
m
i
x 4
o
r
p
p
A 3
0
15 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
These curves give the approximate weight of standard tube bundles, all in tons. The tubes are ¾ inch, 14 gage,
and 192 inches long. The tubes are two pass on a square pitch. The baffle spacing range from 8 inches on the
15-inch exchanger to 16 inches on the 48-inch exchanger. For the weight of bundle with other lengths, multiply
by the following factors:
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12 11 10 9 8 7 6 5 4 3 2 1 0
0.40 0.40
e2/b = 0.0
0.38 0.38
0.05
0.36 0.36
0.10
0.34 0.15 0.34
0.32 0.32
0.175
0.30 0.30
0.20
0.28 0.28
0.225
0.26 0.26
0.25
0.24 0.24
0.275
Ratio e1/a 0.22 0.22
0.20 0.20
0.18 0.18
0.16 0.16
0.08 0.08
e1 Load P 0.375
a
0.06
0.06 e2/b = 0.40
0.04 0.04
0.00 0.00
12 11 10 9 8 7 6 5 4 3 2 1 0
K coefficient
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11 ft -0 inches
8 ft -0 inches
1ft -4 inches
s
e
h
c
n i
s s
e 4
e -
h h t
f
c
n i
c
1
PIERS
n
i C
6 6
s
-
t
f
t
f
-
e
h
A A
3 c
5
i n
4
t -
f
1 )
) d
d n
n e
e g
d ni
R e R di
2 - 1 1/4 inch diameter EI xi EI l
F( P S(
ASTM F1554, Grade 36 P
anchor bolts per pier
P = 4 inches (fixed end w/1 nut) c c Steel slide plate
P = 5 1/4 inches (sliding end w/2 nuts) PLAN 3 ft -1 inch
by 11 inches
by 3/8 inch
Dimensions typical both piers
Top of
Top of steel
grout slide
elevation
plate(fixed end)
(sliding end)
s # 4 ties @ 11 inches
e
h
c
ni
-
6 Grade
t
f 5 - #8 each face
6
s
e # 4 @ 10 inches
h
c each way
n i
6 -
t f
1 # 6 @ 10 inches
each way
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(Example 1, cont inued)
DESIGN DATA
Exchanger Data:
Empty weight = 32 kips each
Operating weight = 44 kips each
Bundle weight = 19 kips each
Channel weight = 3.5 kips each
Basic diameter = 42 inches,
or 3.5 ft 23 ft -6 inches
6
pier -
t
f
5 42 inches
Bolt spacing = 2 ft - 8 inch c/c
Diameter
Saddle: 3 ft - 0 inch by 9 inches 2 ft -9 inches
Load distribution: 60% at channel end, s
Slide plate
s
40% at shell end h
e
e
c h
n i c
0
i n
- 0 -
Design Criteria: t
f t
f
8
Concrete: f'c = 4,000 psi 4
DETERMINE LOADS
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40% at 60% at
Shell/Fixed End Channel/Sliding End
Empty dead load (De) = 32 kips + (32 kips)(1.1) = 67.2 kips 26.9 kips 40.3 kips
Operating dead load (Do) = 44 kips + (44 kips)(1.1) = 92.4 kips 37.0 kips 55.4 kips
Wind Loads
Wind load calculations are beyond the scope of this Practice.
Exchanger wind load is applied at the center of each exchanger.
Transverse wind: Hw = 1.28 kips (per exchanger)
Longitudinal wind: Hw = 0.25 kips (per exchanger)
Transverse or longitudinal wind on each pier: H w = 0.039 ksf
Earthquake Loads
Earthquake load calculations are beyond the scope of this Practice.
Exchanger earthquake loads are applied at the center of each exchanger.
Note that the following are strength design loads:
Empty Operating
(Per Exchanger) (Per Exchanger) Pier
Transverse 5.42 kips 7.45 kips 0.154 W
Longitudinal 8.80 kips 12.10 kips 0.250 W
For calculations based on allowable stress design (service loads), the strength design loads shown in the
preceding table should be converted to service loads by multiplying by 0.7, in accordance with Table 5.
Empty Operating
(Per Exchanger) (Per Exchanger) Pier
Transverse 3.79 kips 5.22 kips 0.108 W
Longitudinal 6.16 kips 8.47 kips 0.175 W
Bundle Pull
VBp = 1.0 (bundle weight) = 1.0 (19 k) = 19.0 kips
The minimum is the lesser of 2 kips or exchanger weight (Section 4.3.3.1). Therefore, use the bundle weight.
• Use VBp = 19.0 kips (applied at centerline of top exchanger.)
Note that a reduction in the empty load of the exchanger owing to the removal of the exchanger head
(channel) to pull the bundle is not included in this foundation calculation because the reduction in the empty
load is not considered to have a significant effect on the design.
Thermal Force
1. Compute sliding force (assume that a steel slide plate is used):
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DESIGN ELEMENTS
Pu = 1.2 (Po) + 1.0 (PEo) = 1.2 (55.4 kips) + 1.0 (12.1 kips) = 78.6 kips
(Table 6, Load Combination 3)
Pn = φ 0.85 f'c A1 = (0.65)(0.85)(4 ksi)(11 inches)(37 inches) = 899 kips > P u OK
( ACI 318-02, Section 10.17)
• Use a steel slide plate that is 3 ft - 1 inch by 11 inches by 3/8 inches.
Pier Size
Pier length
(c/c bolts) + (2)(5-inch minimum anchor bolt edge distance) = (2 ft - 8 inches)
+
=23 (5
ft -inches)
6 inches ← controls
(steel slide plate length) + (4 inches) = (3 ft - 1 inch) + (4 inches)
= 3 ft – 5 inches
Pier width
10 inches
10% of pier height = (0.10)(78 inches) = 7.8 inches (based on assumed pier height)
(2)(5-inch minimum anchor bolt edge distance) = 2 (5 inches) = 10 inches
(steel slide plate width) + (4 inches) = (11 inches) + (4 inches) = 15 inches ← controls,
but use 16 inches for forming in 2-inch increments
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• Use two 1-1/4-inch diameter, ASTM F1554, Grade 36 anchor bolts per pier.
Pier Design
At base of pier (assume footing to be 1.5 ft thick):
Pier height = 8.0 ft - 1.5 ft = 6.5 ft
Pier weight = (0.15 kcf)(1.33 ft)(3.5 ft)(6.5 ft) = 4.54 kips
Use load combinations and strength design load factors from Table 6.
Operating and longitudinal earthquake at fixed end:
Apply 70%load
Horizontal of exchanger earthquake loads at fixed end
at fixed end, (Ref. Paragraph 4.3.2.3,)
VuFX = 1.0 [(0.7)(12.10 kips)(2 exchangers) + (0.25)(4.54 kips)]
= 16.94 kips + 1.14 kips
= 18.08 kips (Table 6, Load Combination 3)
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Net vertical load on sliding pier pushing top bundle in (use 0.9D for load factor, Table 6, Load
Combination 10),
PuSL = (0.9)(40.3 kips) - (22.8 kips) = 13.5 kips
Minimum tie requirements from Section 4.7.3.3 of this Practice is #4 ties at 12-inch spacing; however,
because Vu > 0.5 φ Vc, spacing requirement should be checked for #4 ties to meet minimum shear
reinforcement requirements of ACI 318-02, Section 11.5.5:
Av = 0.75 f' c bw s / f y but not less than 50 b w s / f y
sreq’d = Av f y / 0.75 f' c bw = (0.20 in2)(2)(60,000 psi) / (0.75) 4,000 psi (42 inches)
= 12.0 inches but not more than Av f y / 50 bw
= (0.20 in2)(2)(60,000 psi) / (50)(42 inches)
= 11.4 inches ← controls
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The following equation is provided for illustration only; it should not control unless f ' c > 4,440 psi,
As min = 3 f ' c bw d / f y = 3 4,000 psi (42 inches)(13.0 inches) / (60,000 psi)
= 1.73 inches2 ( ACI 318-02, Eq. 10-3)
As min = 200 bw d / f y = 200 (42 inches)(13.0 inches) / (60,000 psi) = 1.82 inches2
( ACI 318-02, Section 10.5.1)
Find total As requirement including shear friction, Avf at fixed end with LF = 1.4 for
(Po + pier weight) at bottom of pier:
Avf = [Vu/(μφ) - Pu pier ] / f y = [(31.08 k)/(0.6)(0.75) - (1.4)(37.0 k + 4.54 k)] / 60 ksi
= [69.07 - 58.16] / 60 = 0.18 inches 2 (Ref. Eq. 3)
As (total on each face) = A s (moment) + Avf /2 = 3.68 + 0.18/2 = 3.77 inches 2 ← controls
• Do not use a splice because the pier height is 6 ft - 6 inches < 8 ft -0 inch for #8 bar.
(Ref. Section 4.7.3.1)
Footing Size
Determine minimum footing thickness to develop standard hook for #8 pier reinforcing:
ldh = (0.02 βλf y / f ' c )(d b)(0.7)(Asrequired/A provided)
s ( ACI 318-02, Section 12.5)
Weights:
Pier = (0.15 kcf)(3.50 ft)(1.33 ft)(8 ft - 1.5 ft) = 4.54 kips
Footing = (0.15 kcf)(8 ft)(5.5 ft)(1.5 ft) = 9.90 kips
Soil = (0.10 kcf) [(8 ft)(5.5 ft) - (3.50 ft)(1.33 ft)] (4 ft - 1.5 ft) = 9.84 kips
Total = (4.54 k) + (9.90 k) + (9.84 k) = 24.28 kips
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Pmax = Ps + Po = (24.28 k) + (55.4 k) = 79.68 kips (Table 5, Load Combination 1)
Moments at bottom of footing,
ML = (22.2 k)(8 ft) = 177.6 ft-kips
MTo (from pipe eccentricity) = 8.58 ft-kips
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Vertical load at top of piers from longitudinal operating earthquake load on exchangers (owing to
overturning moment),
0.7 PEo = (8.47 kips)(2.75 ft + 8.25 ft) / (11.0 ft) = ±8.47 kips
Check empty and longitudinal earthquake and eccentric (channel/sliding end) loads:
Vertical load at top of piers from longitudinal empty earthquake load on exchangers (owing to
overturning moment),
0.7 PEe = (6.16 kips)(2.75 ft + 8.25 ft) / (11.0 ft) = ±6.16 kips
+ (0.175)(4.54
= 33.34 ft-kips k pier wt)(6.5 ft/2 + 1.5 ft)
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Vertical load at top of piers from longitudinal empty earthquake load on exchangers (owing to
overturning moment),
0.7 PEe = (6.16 kips)(2.75 ft + 8.25 ft) / (11.0 ft) = ±6.16 kips
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Check empty and bundle pull and eccentric (channel/sliding end; pulling top bundle out):
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Footing Design
Use load combinations and strength design load factors from Table 6.
Operating and thermal and eccentric (channel/sliding end):
Load factors are from Table 6, Load Combination 1.
Thermal force at top of pier,
VuThermal = 1.4 (VThermal) = 1.4 (22.2 k) = 31.08 kips
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Factored soil bearing at distance “d” from face of pier (for checking shear),
d = (18-inch footing) - (3 inch clear) - 1.5 (0.75-inch rebar) = 13.87 inch = 1.16 ft
SBud from face of pier = (7.64 ksf)(5.31 ft - 3.33 ft + 1.16 ft) / (5.31 ft) = 4.52 ksf
3.33 ft
1.16 ft
f
s
f
k
s 5
k 8.
f
2 2
s 5
.
k 4
4
6
.
7
5.31 ft
8.00 ft
Operating and longitudinal earthquake and eccentric (shell/fixed end):
Load factors are from Table 6, Load Combination 3.
Longitudinal operating earthquake load on exchangers,
VLEo = 12.10 kips applied at the center of each exchanger
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Vertical load at top of piers from longitudinal operating earthquake load on exchangers (owing to
overturning moment),
PEo = (12.10 kips)(2.75 ft + 8.25 ft) / (11.0 ft) = ±12.10 kips
Factored soil bearing at distance “d” from face of pier (for checking shear),
d = (18-inch footing) - (3 inch clear) - 1.5 (0.75-inch rebar) = 13.87 inch = 1.16 ft
SBud from face of pier = (4.42 ksf)(7.05 ft - 3.33 ft + 1.16 ft) / (7.05 ft) = 3.06 ksf
3.33 ft
1.16 ft
f f
s s
f k k
s
k 6 3
2
0 .3
4 .
3 2
.
4
7.05 ft
8.00 ft
Empty and bundle pull and eccentric (channel/sliding end; pulling top bundle out):
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Because transverse eccentricity is very small, it can be ignored in calculations of factored soil bearing for
design of footing reinforcing.
SBu = (Pu/A)[1 ± (6)(eu1/a)]
SBumax = [(100.3 k) / (8 ft)(5.5 ft)] [1 + (6)(1.21 ft)/(8 ft)] = 4.35 ksf
SBumin = [(100.3 k) / (8 ft)(5.5 ft)] [1 - (6)(1.21 ft)/(8 ft)] = 0.21 ksf
Factored soil bearing at distance “d” from face of pier (for checking shear),
d = (18-inch footing) - (3-inch clear) - 1.5 (0.75-inch rebar) = 13.87 inch = 1.16 ft
SBud from face of pier = (2.63 ksf) + (4.35 ksf - 0.21 ksf)(1.16 ft)/(8 ft) = 3.23 ksf
3.33 ft
1.16 ft
f
s
f 0.21 ksf
f s k
s k
k 3 3
5 2
. .6
2
3
. 3
4
8.00 ft
By comparison, operating and thermal and eccentric (channel/sliding end) will govern the design.
Factored soil and concrete weight,
wu = (1.4) [(0.15 kcf)(1.5-ft footing) + (0.10 kcf)(2.5-ft soil)] = 0.67 ksf
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Because the bottom of the foundation is not in full bearing for some loading combinations and
because the footing is designed for earthquake loads, ductility is required; therefore, the top of the
foundation mat needs to be reinforced.
Conservatively calculate moment for top steel considering the weight of soil and concrete with a 1.4
load factor and assuming no soil bearing under the portion of the footing extending from the edge of
the pier.
Note that ACI 318-02, Section 10.5.1, does not apply because Section 10.5.4 excludes
foundations of uniform thickness from the minimum reinforcing requirements of Section 10.5.1.
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22 ft -0 inches
7 ft -0 inches
1ft -2 inches
s s
e e
h h
c c 5 ft -6 inches PIERS
n
i i n
2
C
6
- -
t
f
2 2
t
f
5 ft -6 inches A A
1 1
)
) d
d n
n e
e g
d ni
R R di
2 - 1 1/4 inch diameter e EI
EI xi l
s(
ASTM F1554, Grade 36 P (f P
anchor bolts per pier
P = 4 inches (fixed end w/1 nut) c c
P = 5 1/4 inches (sliding end w/2 nuts) PLAN
Bearing plate
Dimensions typical both piers 11 ft -9 inches by
9 inches by 3/8 inch
s
e
h
c
s Grade # 4 ties @ 12 inches
n i
e . j
9 h o r 13 # 5 bars each
- c
t n i p
f
l face with matching
6 8 - e
t f w
dowels
o
s 2 d
e
h
c
i n
3 -
f t # 6 @ 12 inches each way
1
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DETERMINE LOADS
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Wind Loads:
Wind load calculations are beyond the scope of this Practice.
Vessel wind is applied at the center of the vessel.
Transverse wind: Hw = 13.44 kips
Longitudinal wind: Hw = 2.85 kips
Transverse or longitudinal wind on each pier: H w = 0.076 ksf
Thermal Force:
1. Compute sliding force (assume that a low-friction manufactured slide plate assembly is used):
μ = 0.10 (maximum based on manufacturer’s literature)
Operating load, Po = (368.5 kips) / (2 piers) = 184.3 kips
Ff = μ (Po) = (0.10)(184.3 kips) = 18.43 kips (Ref. Eq. 1)
• Because Ff < T, and to reduce high-friction forces, use a low-friction manufactured slide plate assembly.
DESIGN ELEMENTS
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Pier Size
Pier length:
(c/c bolts) + (2)(5-inch minimum anchor bolt edge distance) = (11 ft - 0 inches)
+ 2 (5 inches)
= 11 ft - 10 inches
(bearing plate length) + (4 inches) = (11 ft - 9 inches) + (4 inches)
= 12 ft - 1 inch ← controls,
but use 12 ft - 2 inches for forming in 2-inch increments
Pier width:
10 inches
10% of pier height = (0.10)(81 inches) = 8.1 inches (based on assumed pier height)
(2)(5-inch minimum anchor bolt edge distance) = 2 (5 inches) = 10 inches
(bearing plate width) + (4 inches) = (10 inches) + (4 inches)
= 14 inches ← controls
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