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1.0 DESIGN DATA:

Operating speed of machine = 1486 RPM

Permissible horizontal amplitude = 0.064 mm

Permissible vertical amplitude = 0.064 mm

Height of the ref. Point for amplitude check above pedestal = 0 m

Grade of concrete for foundation block M 25

Bearing capasity of soil = 5 t/m2

BASE SIZE:

Size of foundation block in X direction, Lx = 3.360 m

Size of foundation in Y direction, Ly = 2.300 m

Thickness of foundation = 1.2 m

Screed concrete thickness with grout = 0.025 m

REFERENCES:

a) Equipment Drawing No. 003-0003-X-DG-001 General arrangement of equipment (21-PK-1301/2301)

b) Equipment Drawing No. 003-0003-A-DG-012 (Rev 2) Foundation details of Compressor (21-PK-1301/2301)

c) IS:456-2000 Code of Practice for Plain & Reinforced Concrete

d) IS:2974 (Part-I & III) Code of Practice for Design & Construction of Machine Foundations
e) Calculation report for structural design of piles 3433-AA-CS-001
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2.0 GENERAL ARRANGEMENT:

The general arrangement of the foundation is as shown in the sketch below.

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3.0 MACHINE LOAD DATA:

Weight, Wi Mass, mi CG of Element

Machine Fdn Parts Description of Load
(Tons) (t-sec2/m) xi (m) yi (m) zi (m)

1 Whole assembly 2.300 0.234 1.870 1.125 1.763

2 0.000

3 0.000

4 0.000

5 0.000

6 0.000

7 0.000

8 0.000

9 0.000

10 0.000

11 0.000

12 0.000

13 0.000

14

15

2.300 0.234

4.0 FOUNDATION LOAD DATA

Dimension of Elements Weight, Wi Mass, mi CG of Element

Description of
Load
lxi (m) lyi (m) lzi (m) (Tons) (t-sec2/m) xi (m) yi (m) zi (m)

1 2.360 1.300 0.850 6.520 0.665 1.680 1.150 0.775

2 3.360 2.300 0.350 6.762 0.689 1.680 1.150 0.175

3 0.000

4 0.000

5 0.000

6 0.000

7 0.000

8 0.000
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9 0.000
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10 0.000

11 0.000

12 0.000

13 0.000

14 0.000

15 0.000

16 0.000

17 0.000

13.282 1.354

Total weight of machine part & foundation(wi) = 15.582 Tons

Total mass of machine part, foundation(mi) = 1.588 ( t.sec2/m)

5.0 CALCULATION OF MASS MOMENT OF INERTIA:

Static Moment of Mass MI about X, Y & Z axes passing thro CG

Description of
Machine &
Foundation (mi/ 12) * (mi/12) * (mi/12) *
Parts (lxi2+lzi2) (lyi2+lzi2) (lxi2+lyi2)
mi.xi mi.yi mi.zi

1 0.438 0.264 0.413 0.000 0.000 0.000

2 0.000 0.000 0.000 0.000 0.000 0.000

3 0.000 0.000 0.000 0.000 0.000 0.000

4 0.000 0.000 0.000 0.000 0.000 0.000

5 0.000 0.000 0.000 0.000 0.000 0.000

6 0.000 0.000 0.000 0.000 0.000 0.000

7 0.000 0.000 0.000 0.000 0.000 0.000

8 0.000 0.000 0.000 0.000 0.000 0.000

9 0.000 0.000 0.000 0.000 0.000 0.000

10 0.000 0.000 0.000 0.000 0.000 0.000

11 0.000 0.000 0.000 0.000 0.000 0.000

12 0.000 0.000 0.000 0.000 0.000 0.000

13 0.000 0.000 0.000 0.000 0.000 0.000

14 0.000 0.000 0.000 0.000 0.000 0.000

15 0.000 0.000 0.000 0.000 0.000 0.000

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1 1.116 0.764 0.515 0.348 0.134 0.402

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2 1.158 0.793 0.121 0.656 0.311 0.952

3 0.000 0.000 0.000 0.000 0.000 0.000

4 0.000 0.000 0.000 0.000 0.000 0.000

5 0.000 0.000 0.000 0.000 0.000 0.000

6 0.000 0.000 0.000 0.000 0.000 0.000

7 0.000 0.000 0.000 0.000 0.000 0.000

8 0.000 0.000 0.000 0.000 0.000 0.000

9 0.000 0.000 0.000 0.000 0.000 0.000

10 0.000 0.000 0.000 0.000 0.000 0.000

11 0.000 0.000 0.000 0.000 0.000 0.000

12 0.000 0.000 0.000 0.000 0.000 0.000

13 0.000 0.000 0.000 0.000 0.000 0.000

14 0.000 0.000 0.000 0.000 0.000 0.000

15 0.000 0.000 0.000 0.000 0.000 0.000

16 0.000 0.000 0.000 0.000 0.000 0.000

17 0.000 0.000 0.000 0.000 0.000 0.000

2.713 1.821 1.049 1.004 0.445 1.354

6.0 CALCULATION OF CENTRE OF GRAVITY OF WHOLE SYSTEM:

(includes Machine parts, foundation block)

CG about X-axis Xcg = mi.xi / mi = 1.708 m

CG about Y-axis Ycg = mi.yi / mi = 1.146 m

CG about Z-axis Zcg = mi.zi / mi = 0.660 m

CG of base area in X-direction = 1.680 m

CG of base area in Y-direction = 1.150 m

Calculation of Eccentricity of Whole System:

Percentage of eccentricity in X direction, ex = 0.835 %

Percentage of eccentricity in Y direction, ey = 0.160 %

Since eccentricities are less than 5%, it is safe.

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7.0 CALCULATION OF MASS MOMENT OF INERTIA OF WHOLE SYSTEM @ AXIS AND PASSING

THROUGH THE COMMON CG & PERPENDICULAR TO THE PLANE OF VIBRATION:

S. No. Description Xoi=Xcg-xi Yoi=Ycg-yi Zoi=Zcg-zi mi(x2oi + z2oi) mi(y2oi + z2oi) mi(x2oi + y2oi)

1 Whole assembly -0.162 0.021 -1.103 0.291 0.285 0.006

2 0 0.000 0.000 0.000 0.000 0.000 0.000

3 0 0.000 0.000 0.000 0.000 0.000 0.000

4 0 0.000 0.000 0.000 0.000 0.000 0.000

5 0 0.000 0.000 0.000 0.000 0.000 0.000

6 0 0.000 0.000 0.000 0.000 0.000 0.000

7 0 0.000 0.000 0.000 0.000 0.000 0.000

8 0 0.000 0.000 0.000 0.000 0.000 0.000

9 0 0.000 0.000 0.000 0.000 0.000 0.000

10 0 0.000 0.000 0.000 0.000 0.000 0.000

11 0 0.000 0.000 0.000 0.000 0.000 0.000

12 0 0.000 0.000 0.000 0.000 0.000 0.000

13 0 0.000 0.000 0.000 0.000 0.000 0.000

14 0 0.000 0.000 0.000 0.000 0.000 0.000

15 0 0.000 0.000 0.000 0.000 0.000 0.000

14 1 0.028 -0.004 -0.115 0.009 0.009 0.001

15 2 0.028 -0.004 0.485 0.163 0.162 0.001

16 3 0.000 0.000 0.000 0.000 0.000 0.000

17 4 0.000 0.000 0.000 0.000 0.000 0.000

18 5 0.000 0.000 0.000 0.000 0.000 0.000

19 6 0.000 0.000 0.000 0.000 0.000 0.000

20 7 0.000 0.000 0.000 0.000 0.000 0.000

21 8 0.000 0.000 0.000 0.000 0.000 0.000

22 9 0.000 0.000 0.000 0.000 0.000 0.000

23 10 0.000 0.000 0.000 0.000 0.000 0.000

0.463 0.456 0.007

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The mass moment of inertia () of the whole system passing thro. common CG & perp. to plane of vibration.

x = 1/12 x mi (l2yi + l2zi ) + mi (y2oi + z2oi ) = 0.901 T-m-Sec2

Similarly, y = 1/12 x mi (l2xi + l2zi ) + mi (x2oi + z2oi ) = 1.467 T-m-Sec2

z = 1/12 x mi (l2xi + l2yi ) + mi (x2oi + y2oi ) = 1.362 T-m-Sec2

8.0 CALCULATION OF NATURAL FREQUENCIES

i) The mass moment of inertia (y) of the whole system @ Y-axis passing thro. centroid of the base area and

perp. to plane of vibration oy = y + mi * Zcg2 = 2.16 T-m-Sec2

i) The mass moment of inertia (x) of the whole system @ X-axis passing thro. centroid of the base area and

perp. to plane of vibration ox = x + mi * Zcg2 = 1.59 T-m-Sec2

iii) The ratio (y) is given by y =y/0y = 0.68

iv) The ratio (x) is given by x =x/0x = 0.57

v) The spring constants (K) for different modes of vibrations

Shear modulus ( G ) 5900.00 T/m2 Refer table on Page - 237 of

Poison's ratio ( ) 0.380 3433-AX-CG-001

For horizontal motion( K ) 28285 T/m

For rocking motion ( Ky ) 106443 T/m

For rocking motion ( Kx ) 49876 T/m

For vertical motion (Kz) 56570 T/m

vi) Moment of inertia (Iy) of the base area about the axis passing through its centre of gravity

and perpendicular to the plane of vibration = 7.27 m4

vii) Moment of inertia (Ix) of the base area about the axis passing through its centre of gravity

and perpendicular to the plane of vibration = 3.41 m4

Area of block (Af) = 7.728 m2

viii) Rotational frequencies y=(Ky-W*Zcg)/0y = 49269.791 rad/sec2

Rotational frequencies x=(Kx-W*Zcg)/0x = 31290.839 rad/sec2

Horizontal frequency 2x,y= K/m = 17808.184 rad/sec2

Natural freq. For uncoupled vertical translation z= ( Kz / m) = 188.72299 rad/sec

ix) Operating frequency of machine = 1486 RPM

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Circular frequency of machine"m" = 1486x 2 / 60= 155.61 rad/sec

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9.0 COUPLED NATURAL FREQUENCY:

I)SLIDING & ROCKING MOTION IN X-Z PLANE

(Sliding about X-axis and rocking about Y-axis)

The two natural frequencies n1, n2 which represent the coupled motion

are given by the roots of the following quadratic equation in 2n

4n - (( 2y +2x)/y)* 2n) + ((2y * 2x)/y) = 0

The roots 2n1 and 2n2 are given by

2n1 = (1/ 2 y ) * [ 2y +2x + 2y + 2x)2 - 4*y* 2y * 2x )]

2n2 = (1/ 2 y ) * [ 2y +2x - 2y + 2x)2 - 4*y* 2y * 2x )]

Hence 2n1 = 83229.738 (rad/sec)2 n1 = 288.496 rad/sec

2n2 = 15519.412 (rad/sec)2 n2 = 124.577 rad/sec

Since the natural frequencies are 20% away from the operating frequency HenceO.K

II)SLIDING & ROCKING MOTION IN Y-Z PLANE

(Sliding about Y-axis and rocking about X-axis)

The two natural frequencies n1, n2 which represent the coupled motion

are given by the roots of the following quadratic equation in 2n

4n - (( 2x +2y)/x)* 2n) + ((2x * 2y)/x) = 0

The roots 2n1 and 2n2 are given by

2n3 = (1/ 2 x ) * [ 2x +2y + 2x + 2y)2 - 4*x* 2x * 2y )]

2n4 = (1/ 2 x ) * [ 2x +2y - 2x + 2y)2 - 4*x* 2x * 2y )]

Hence 2n3 = 73438.56174 (rad/sec)2 n3 = 270.996 rad/sec

2n4 = 13423.65346 (rad/sec)2 n4 = 115.860 rad/sec

Since the natural frequencies are 20% away from the operating frequency HenceO.K
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10.0 CALCULATION OF AMPLITUDE:

UNBALANCED FORCES (Dynamic) TO BE CONSIDERED FOR DESIGN OF MACHINE FOUNDATION (Refer Appendix-2)
Unbalanced Force marked as FORCE CO-ORDINATES OF CG OF THE FORCE Moment Moment about Moment
force VALUE about x-axis y-axis due to about z-axis
due to unbalance force due to
unbalance unbalance
force force
(Tons) xi (m) yi (m) zi (m) "Mx"(T-m) "My" (T-m) "Mz" (T-m)

Force in X-dir

0.000 1.870 1.125 1.763 0.000 0.000 0.000

0.000 0.000 0.000 0.000 0.000 0.000 0.000

0.000 0.000 0.000

0.000 0.000 0.000

Total in X-dir TOTAL-A 0.000 0.000 0.000 0.000

Force in Y-dir

0.000 1.870 1.125 1.763 0.000 0.000 0.000

0.000 0.000 0.000 0.000 0.000 0.000 0.000

0.000 0.000 0.000

0.000 0.000 0.000

Total in Y-dir TOTAL-A 0.000 0.000 0.000 0.000

Force in Z-dir

1.2 1.870 1.125 1.763 -0.025 0.186 0.000

0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
Total in Z-dir TOTAL-A 1.150 -0.025 0.186 0.000
Total unbalanced moment about X-axis "Mx-unbal" = 0.000 T-m
Total unbalance moment about Y-axis "My-unbal" = 0.000 T-m
Total unbalanced moment about Z-axis "Mz-unbal" = 0.000 T-m
Total exciting force along X-axis "Px" = 0.000 T
Total exciting force along Y-axis "Py" = 0.000 T
Total exciting force along Z-axis "Pz" = 1.150 T
Total exciting moment about X-axis "Mx" = 0.025 T-m
Total exciting moment about Y-axis "My" = 0.186 T-m
Total exciting moment about Z-axis "Mz" = 0.000 T-m
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I)Amplitude in X-Z plane

Horizontal amplitude (ax) & rotational amplitude (ay) of the foundation subjected to the
simultaneous action of an exciting force and exciting moment are given by
ax = [ (Ky -W S + K S2 - y 2m) Px + (K S ) My ] * 1/ f(2m)
and
Rotational amplitude (ay ) = [ (K S) Px + (K -m 2m)* My] * 1/ f(2m)
where,
f (2m) = m y ( 2n1 - 2m ) * ( 2n2 - 2m ) = -1.20E+09
Hence
ax = = -0.000003 m
or ax = = -0.003 mm
ay = [ (K S) Px + (K -m 2m)* My] * 1/ f(2m) = 0.001585

Net amplitude at base level= ax-Say = -0.004 mm

Net horizontal amplitude at the ref point= ax+(H-S)ay = -0.002 mm
< Permisible amplitude Hence OK

II)Amplitude in Y-Z plane

Horizontal amplitude (ay) & rotational amplitude (ax) of the foundation subjected to the
simultaneous action of an exciting force and exciting moment are given by
ay = [ (Kx -W S + K S2 - x 2m) Py + (K S ) Mx ] * 1/ f(2m)
and
Rotational amplitude (ax ) = [ (K S) Py + (K -m 2m)* Mx] * 1/ f(2m)
where,
f (2m) = m x ( 2n3 - 2m ) * ( 2n4 - 2m ) = -7.60E+08
Hence
ay = = -0.000001 m
or ay = = -0.001 mm
ax = [ (K S) Py + (K -m 2m)* Mx] * 1/ f(2m) = 0.000

Net amplitude at base level= ay-Sax = -0.001 mm

Net horizontal amplitude at the ref point = ay+(H-S)ax = 0.000 mm
< Permisible amplitude Hence OK
III)Vertical Amplitude (Z-axis) "az"
The vertical amplitude (az) under the action of exciting force is given by
az = Pz / (( m (2z - 2m)) = 6.35E-05 m
= 6.35E-02 mm
< Permisible amplitude Hence OK
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11.0 DYNAMIC FORCES

Dynamic forces in X-Z plane
Horizontal dynamic force (Fd)x = K (ax- S ay) = -0.336 T
where is fatigue factor =3
Dynamic Moment (Md)y = Ky ay = 0.506 T-m
Dynamic forces in Y-Z plane
Horizontal dynamic force (Fd)y = K (ay- S ax) = -0.070 T
Dynamic Moment (Md)x = Kx ax = 0.049 T-m
Dynamic force in Z direction (Vertical)
Vertical dynamic force (Fd)z = Kz az = 10.778 T

Net horizontal force along X-axis = Px + (Fd)x = -0.336 T

Net horizontal force along Y-axis = Py + (Fd)y = -0.070 T
Net vertical force along Z-axis = Pz + (Fd)z + w = 27.509 T
Net moment about X-axis = Mx + (Md)x = 0.074 T-m
Net moment about Y-axis = My + (Md)y = 0.692 T-m

12.0 CHECK FOR SOIL STRESS

Net SBC at Founding level ( 2.5m below FGL ) = 5 T/m2

Top of Foundation (TOF) = 100.260
Bottom of founding level = 99.060
Thickness of Plump Concrete = 0.000 m
Wt. Of plump conc. = 2.4 x ( 3.36 x 2.3 x 0 ) = = 0.000 T
Wt. Of Soil =1.8x( ( 3.36x2.3)-(2.36x1.3))x(100 -0.35-99.06) = 4.950 T
Maximum Vertical force on foundation foundation
= ( 27.509 + 4.95+ 0 ) = = 32.459 T
Maximum Vertical force on foundation foundation = 32.459 T
Maximum and minimum stress on soil are
max)= 4.385 T/m2
< 0.8xSBC Hence OK
(min)= 4.015 T/m2
> 0 Hence OK
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Calculation of soil spring coefficients for various modes of vibrations:-

Dynamic shear modulus ( G' ) 5900 T/m2

Poison's ratio ( ) 0.38
Length of foundation (L) 3.36 m
Width of foundation (B) 2.3 m
Elastic modulus of (E)
E= 2*G*(1+) 16284 16284 t/m2 L/B
Ratio (L/B) = 1.46087 1 1.06
1.069217 1.06922 1.5 1.07
2 1.09
1) Vertical mode (Kz) 3 1.13
Coefficient of uniform compression (Cz) 5 1.22
10 1.41
Cz =*E/((1-2)*sqrt(B*L)) 7320.2 t/m2
Kz =Cz*Af 56570.48 T/m

2) Rocking mode (K)

Coefficient of elastic non-uniform compression (C)

C =2*Cz = 14640.39 T/m2

Kx =C*Ix = 49876.31 T/m
Ky =C*Iy = 106443 T/m

3) Horizontal mode (K)

Coefficient of elastic uniform shear (C)

C =0.5*Cz 3660.099 T/m2

K =C*Af 28285.24 T/m
Input Data

Dynamic shear modulus ( G' ) 5900 T/m2

Poison's ratio ( m ) 0.38
Length of foundation (2L) 3.36 m
Width of foundation (2B) 2.3 m

I) Vertical mode (Kz)

Kz = Sz ( 2LG'/(1-)
where
Sz depends upon Ja
Ja = area / (4L2 )

Ja = ( 3.36 x 2.3 ) / ( 4 x ( 0.5 x 3.36 )^2)

= 0.68

Sz= 1.89

Kz= 60397.43 T/m

II) Horizontal mode (K)

K = Sy ( 2LG'/(2-))

Sy= 3.90

K= 47680 T/m

III) Rocking mode (Kq )

Ky = Sy (G' Iy / (1-))

Iy= (mi/12) x (lxi2+lzi2)

Iy= 1 T-m-Sec2

Sy= 3.20

Ky = 30573 T/m