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COMPERSION OF ASME (2010 EDITION) AND RCC-M (2012 EDITION)

Sr. No. Title ASME (2010) RCC-M (2012)

01 Scope This article provides or references requirements for This subchapter sets out the general conditions to be
weld examination, which are to be used in selecting applied for ultrasonic examinations specified by this
and developing ultrasonic examination procedures code. These conditions apply to the single probe
when examination to any part of this article is a reflection method (using one or two piezoelectric
requirement of a referencing code section. elements) (MC 2110)
(Article 4, T-410)

02 Area to be Examined The volume to be scanned shall be examined by The area subjected to examination shall include at
moving the search unit over the scanning surface so as least the weld metal and the heat affected zones.
to scan the entire examination volume for each required (MC 2632)
search unit. (Article 4, T-471.1)

03 Personnel Qualification Individuals performing examinations in according with Ultrasonic examination shall be performed by
this specification shall be qualified and certified in personnel certified in compliance with MC 8000.
accordance with the requirements of the latest edition (MC 2121)
of ASNT-SNT-TC-1A or an equivalent accepted
standard. (Article 23, SA-577)

04 Ultrasonic flaw detector A pulse echo type of ultrasonic instrument shall be The range of central frequency of ultrasonic
used. The instrument shall be capable of operation at examination equipment shall normally be between 1
frequencies over the range of at least 1 MHz to 5 MHz and 6MHz. (MC 2131)
and shall be equipped with a stepped gain control in
units of 2.0 dB or less. (Article 4, T-431)

05 Probes The nominal frequency shall be from 1 MHz to 5 MHz The probe nominal frequency as well as the size of
unless variables, such as production materials grain piezoelectric elements shall be chosen in accordance
structure, require the use of other frequencies to assure with the types and sizes of material under
adequate penetration or better resolution. examination. Frequency shall generally be within a
(Article 4, T-432.1) range of between 1 and 6 MHz for longitudinal and
shear waves. Piezoelectric elements may be circular or
rectangular in shape. (For manual inspection, the
length to width ratio shall be ≤ 1.5 for rectangular
shaped elements). The largest allowable dimension for
the piezoelectric element shall be between 10 and
30mm. (MC 2132)

06 Couplant The couplant, including additives, shall not be Coupling medium such as water with or without
detrimental to the material being examined. Couplants wetting agent, paste medium, oils, grease and cellulose
used on nickel base alloys shall not contain more than adhesive with water added, etc. may be used. The
250 ppm of sulphur. Couplants used on austenitic characteristics of coupling media shall remain
stainless steel or titanium shall not contain more than unchanged throughout the examination session.
250 ppm of halides (chlorides plus fluorides). (MC 2133)
(Article 4, T-433)

07 Calibration & Reference Blocks The material from which the block is fabricated shall Calibration & reference blocks shall be manufactured
be of the same product form and material specification in accordance with the following clarification:
or equivalent P-number grouping as one of the material
It shall be taken from:
being examined. (Article 4, T-434)
► a prolongation of the part to be examined.
► a discard from a part made from the same material
and having undergone the same heat treatment as
the part under examination.
►a product with characteristics similar to the
acoustical properties of the material under
examination. (MC 2134.2)

08 Calibration Reflectors Specified reflectors (i.e., side-drilled holes, flat bottom The position & number of reflectors, when required,
holes, notches etc.) shall be used to establish primary shall be such that the entire thickness of the part can
reference response of the equipment. (Article 4, T-434) be inspected. (MC 2134.2)

09 Surface Preparation The finish on the scanning surfaces of the block shall The scanning surfaces shall be free from paint, loose
be representative of the scanning surface finishes on scale, dried coupling medium or any other surface
the component to be examined. (Article 4, T-434.1.6) deposit or irregularity which may adversely affect the
transmission of waves in the part, hinder the free
movement of the probe or cause interpretational errors
(spurious echoes due to wave mode conversion).
(MC 2141)

10 Temperature For contact examination, the temperature differential


between the calibration block and examination surfaces
Not Given
shall be within 25 Fº (14 Cº). (Article 4, T-462.6)

11 Ultrasonic Instrument Checks Screen height linearity and amplitude control linearity Linearity of time base and linearity of equipment gain
of ultrasonic instrument shall be checked at intervals shall be checked every week. The deviation from
not to exceed three months for analog type instruments linearity shall not exceed ± 2 % of full screen width.
and one year for digital type instruments or prior to (MC 2142.1)
first use thereafter. The settings and readings shall be
estimated to the nearest 1% of full screen.
(Article 4, T-461)

12 Straight Beam Calibration ● Position the search unit for the maximum first For normal probe examination, the time base
indication from the 1/4 T SDH. Adjust the left edge calibration may be performed on a section of the part
of this indication to line 2 on the screen with the with parallel surfaces. This operation shall be
delay control. performed prior to each test session. (MC 2142.2)
● Position the search unit for the maximum indication
from ¾ T SDH. Adjust the left edge of this
indication to line 6 on the screen with the range
control.
● Repeat the delay and range control adjustments until
the ¼ T and ¾ T SDH indications start at sweep
lines 2 and 6.
● The back surface indication will appear near sweep
line 8.
● Two divisions on the sweep equal ¼ T.
(Article 4, C-461)

13 Angle Beam Calibration ● Position the search unit for the maximum indication The time base calibration specifically for angle probes,
from the 4 in. (100mm) radius of IIW block, while determination of the angle of reflection shall be
rotating it side to side to also maximize the second performed:
reflector indication.
● for ferritic steel parts using the calibration block.
● Without moving the search unit, adjust the delay and
● for austenitic steel and high nickel alloys: using
range control adjustment until the two indications
artificial reflectors placed in the test piece made of
start at their respective metal path distances.
material possessing similar acoustical characteristics
● Repeat delay and range control adjustment until the to the parts under examination. The accuracy to be
two indications are at their proper metal path on the obtained using this method shall be in the same
screen. range as for Ferritic steel with the calibration block.
(MC 2142.2)
● Two divisions on the sweep now equal 1/5 of the
screen range selected. (Article 4, B-461.2)

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