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SECTION I : SUBSECTION J
Design and Construction Rules for Mechanical
Components of PWR Nuclear Islands
Z I SUBSECTIONS A - GENERAL RULES
STORAGE TANKS
Z - TECHNICAL ANNEXES
TOME I
SUBSECTION "J"
LOW PRESSURE OR
ATMOSPHERIC STORAGE TANKS
Pages
n° 137-2012 J / 1
RCC-M - Edition 2012 Subsection J
J / 2 n° 137-2012
RCC-M - 2012 Edition Subsection J
J 3120 CONDITIONS......................................................................................................................... /1
J 3131 Loads
J 3132 Design condition loads
J 3133 Loads associated with normal, upset, emergency and
faulted conditions
J 3134 Special considerations relatives to certain loads
J 3171 Corrosion
J 3172 Welds connecting dissimular metals
J 3180 NOMENCLATURE................................................................................................................ /6
n° 137-2012 J / 3
RCC-M - Edition 2012 Subsection J
J 3261 General
J 3262 Manufacturing and non-destructive examination requirements
J 3263 Geometrical and dimensional requirements for various types
of joints contributing to component resistance to pressure
J 3264 Joints for connecting permanent attachments to tanks
J 3265 Joints for mounting temporary attachments to tanks
J 3266 Joints connecting tanks and supports
J 3271 Scope
J 3272 Definitions
J 3281 Definitions
J 3282 Stress classification
J 3283 Stress limits
J 3284 Special considerations
J / 4 n° 137-2012
RCC-M - 2012 Edition Subsection J
J 4220 METHODS.............................................................................................................................. /1
n° 137-2012 J / 5
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J / 6 n° 137-2012
RCC-M - 2012 Edition Subsection J
J 1000
GENERAL
J 1100 INTRODUCTION
J 1210 GENERAL
Subsection J applies to storage tanks complying with the following conditions:
- tanks forming a surface of revolution with the vertical axis,
- made of steel, parts assembled by welding,
n° 137-2012 J 1000 / 1
RCC-M - 2012 Edition Subsection J
* The term "rigid" is used in the sense that subsection J is not applicable to tanks erected on loose soil or on a loose
surface simply covered with a coating of concrete.
J 1000 / 2 n° 137-2012
RCC-M - 2012 Edition Subsection J
n° 137-2012 J 1000 / 3
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J 1000 / 4 n° 137-2012
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J 1600 IDENTIFICATION
n° 137-2012 J 1000 / 5
RCC-M - 2012 Edition Subsection J
However, marks or codes which provide clear reference to documents containing the information
required for production control will always be acceptable.
Where lots are divided into one or more fabrication sub-lots (e.g. for heat treatment), the original lot
number need not appear on each item, provided that the new identification system allows for
accurate identification of the item's origins.
J 1000 / 6 n° 137-2012
RCC-M - 2012 Edition Subsection J
d) Other welds
Systematic identification of other welds is not required, as the catalogue of welded joints per tank
type stipulated in the requirements of Annex H1 of subsection H should allow the examination
and qualification documents concerning them to be identified.
n° 137-2012 J 1000 / 7
RCC-M - 2012 Edition Subsection J
J 1000 / 8 n° 137-2012
RCC-M - 2012 Edition Subsection J
J 2000
MATERIALS
J 2100 GENERAL
For the procurement of products, the Manufacturer shall use the following AFNOR standards
supplemented by the requirements of J 2300. The equipment specification or technical documents in
the purchase order can specify the standard, the nature and the grade of the product to be used.
- Pipes : NF EN 10216-1
NF EN 10216-2
NF EN 10217-1
NF EN 10217-2
- Castings: NF A 32-054
NF EN 102131
n° 137-2012 J 2000 / 1
RCC-M - 2012 Edition Subsection J
- Castings: NF EN 10213
NF EN 10283
- Pipes : NF EN 10216-5
NF EN 10217-7
NF A 49-214
- Bars : NF EN 10088-3
NF EN 10263-5
- Forgings : NF EN 10222-5
NF EN 10250-4
The details below shall be taken into account when applying the standards mentioned in J 2210.
J 2000 / 2 n° 137-2012
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n° 137-2012 J 2000 / 3
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J 2000 / 4 n° 137-2012
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J 3000
DESIGN
J 3110 PURPOSE
This chapter provides the rules applicable to the sizing of storage tanks and to the analysis of their
behaviour under the effect of loadings stipulated in equipment specifications.
J 3120 CONDITIONS
During operation, a component may be subjected to various conditions; these conditions are
classified into four categories to which are added a conventional design condition and a test
condition.
n° 137-2012 J 3000 / 1
RCC-M - 2012 Edition Subsection J
J 3131 LOADS
The loads constituting loadings include, but are not limited to, the following:
a) the weight of the component and its contents, and the static and dynamic loads produced by
liquids under each condition analyzed,
e) forces resulting from weight, thermal expansion, or pressure and dynamic loads, which originate
outside the zone studied and which are applied at its boundaries,
J 3000 / 2 n° 137-2012
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n° 137-2012 J 3000 / 3
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a) Deformation of the foundation under the load applied by the tank supports resting on it shall be
taken into account when analyzing the stability and defining loadings.
b) Analysis of tank wall buckling conditions shall take account of the loads due to wind and those
due to earthquakes.
c) When checking the stability under loads due to earthquakes, it is necessary to introduce a
realistic relationship between the fluid and the wall so as to take correct account of the dynamic
pressures exerted on the wall of the tank.
J 3000 / 4 n° 137-2012
RCC-M - 2012 Edition Subsection J
A set of stress limits is associated with each criteria level. The limits imposed depend on the
objectives of this chapter which concern mechanical integrity.
J 3180 NOMENCLATURE
The formulae contained in this chapter are expressed in coherent units. The symbols must be
replaced respecting this condition.
The symbols used in this chapter are defined as follows:
P : Total pressure acting on the shell at the level concerned, due to the fluid and the possible
gas pressure: P = PG + PL.
PL : Pressure exerted by the liquid stored in the tank, at the level concerned.
PG : Pressure of the gas exerted above the level of the liquid stored. The maximum value is
less than 50 kPa (0.5 bar).
Pe : External pressure resulting from loadings defined in J 3132: weight, snow, operating
overload.
PT : Some of the total pressure (or underpressure) and all uniform loads (weight, overloads).
t : The minimum thickness required for the shell concerned, excluding corrosion
allowance.
d, r : Mean diameter and mean radius respectively of the cylindrical tank shell.
Rs : Mean radius of curvature of the spherical dome.
R1, R2 : Mean radii of curvature of a shell at the level concerned, R1 is the distance, measured
perpendicular to the wall, at the level concerned, from the shell of the central axis of
the tank.
The values of R1 and R2 are positive if related to lengths located inside the tank.
T1, T2 : Loads per unit length acting within the shell, at the level concerned.
T1 is the load along the meridian line.
T2 is the unit circumferential load.
The values of T1 and T2 are positive when they induce traction in the shell and negative
in the contrary case.
W : Total weight of the tank component and fluid contained above the level under
consideration in the condition analyzed.
F : Resultant force of actions outside the shell, not taken into account in W, above the level
under consideration.
W and F shall be allocated the same sign as P if they are exerted in the same direction
as P, in relation to the horizontal plane defining the level considered for analysis.
J 3000 / 6 n° 137-2012
RCC-M - 2012 Edition Subsection J
AC : Total cross-section of the junction zone between the roof and the cylindrical shell,
comprising the reinforcing cross-section associated with the roof plate and the shell.
A1 : Reinforcement area relating to the extra thickness provided on the tank wall.
A2 : Area of reinforcement relating to the extra thickness provided in the nozzle wall.
d, r : Inside diameter and inside radius respectively of the opening, excluding corrosion
allowance.
Sa : Allowable stress, taking account of possible buckling, a function of the stress range, and
taking the following values according to the case:
Sca : allowable compression stress for dual bend shells.
Scca : allowable circumferential compression stress for cylindrical shells.
Sta : allowable tensile stress.
L : Distance between reinforcements on the cylindrical tank shell, or, if there are none, total
height of the shell.
J 3210 GENERAL
J 3211 GENERAL REQUIREMENTS
This subchapter concerns the design of storage tanks subjected to low pressure from their gas layer
(less than 50 kPa = 0.5 bar) and storage tanks in communication with the atmosphere, called
"atmospheric" tanks.
The design is acceptable if it complies with the requirements of the following paragraphs.
The rules of J 3220 generally apply but for flat bottomed cylindrical atmospheric tanks the rule of
J 3230 may be substituted.
n° 137-2012 J 3000 / 7
RCC-M - 2012 Edition Subsection J
b) The design pressure or underpressure for the tanks shall be chosen with a sufficient margin in
relation to the normal pressure of the gas layer* and the pressure or underpressure to which the
valves are set.
This margin is defined by the equipment specification according to the pressure changes induced
by the various parameters such as temperature, filling and draining flows.
c) When the bottom of the tank is supported, either totally or in part, by the foundation (flat bottom
in particular), the risk of the shell being raised under internal pressure must be evaluated
excluding the thickness of the corrosion allowances.
Extra thickness on the roof and the shell, or on either one of them, may be added to resist this
raising.
If anchors are necessary to prevent this risk, a corrosion allowance on the anchors must be
provided - this is determined in the equipment specification.
d) If there is no way of avoiding the tank bottom being subjected to the influence of underpressure
during draining flows, corresponding loads must be evaluated and their effects on the tank
stability analysed.
* The gas layer corresponds to the space above the surface of the stored fluid, both for atmospheric and for low
pressure tanks.
O 1.0
A 1.0
B 1.1
C 1.5
D 2.0
J 3000 / 8 n° 137-2012
RCC-M - 2012 Edition Subsection J
1 t
E
16 R
S ca min
S y / 2 for ferritic steels
5 / 8 S y for austenitic steels
n° 137-2012 J 3000 / 9
RCC-M - 2012 Edition Subsection J
1 ( t / D) 3 / 2
E
3 ( L / D)
S cca min
S y / 2 for ferritic steels
5 / 8 S y for austenitic steels
1 t
E
16 R
S ca min
S y / 2 for ferritic steels
5 / 8 S y for austenitic steels
H
L is replaced by : 1 Db
2 sin D B
where H is the total height of the conical shell measured along the axis of the cone.
Db and DB are the diameters of the small base and the large base of the cone respectively, measured
perpendicular to the cone axis.
J 3000 / 10 n° 137-2012
RCC-M - 2012 Edition Subsection J
1 W F
T1 R 2 P (1)
2 AT
T
T2 R 2 PT 1 R P 1 R 2 R 2 ( W F) (2)
2
T
R1 2R1 2 R1 A T
In this latter formula, parameter PT should include the component perpendicular to the surface of
the uniform loads borne by the wall under consideration (insulation, weight, etc.).
b) In particular, the analysis is necessary at all horizontal joints, and at each level where the radius
of curvature varies significantly.
c) It should be noted that the total maximum pressure due to the height of the liquid and the
pressure of the gas acting at a given level, may not be the design-determinant loading for this
level. Several analyses must be made at each level, considering each of these loads and their
affects on the structure (traction, compression) to determine that which is determinant
It is necessary to check the tank, not only for the designed operating liquid level, but also taking
account of conditions arising from filling and drainage operations.
n° 137-2012 J 3000 / 11
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d) When the tank has elliptical heads of 1/2 major axis a and 1/2 minor axis b, the following
formulae define the radii of curvature to be taken into account at a distance x from the vertical
axis:
3/ 2
b 2 a 2 a 2 x 2
R1 1
2
a b b2 a 2
1/ 2
a2 a 2 x 2
R2 a 1
b 2 2 2
b a
e) For usual shapes of cylindrical tanks, equations (1) and (2) are simplified and expressed below:
1 WF
T1 R S P
2 AT
T2 = RS PT - T1
where PT includes the perpendicular component of all uniform loads.
1 R 3 WF
T1 P
2 cos AT
PT R 3
T2
cos
1 WF
T1 RC P
2 AT
T2= PRc
J 3000 / 12 n° 137-2012
RCC-M - 2012 Edition Subsection J
f) Flat bottom
The design rules of J 3235 are applicable.
n° 137-2012 J 3000 / 13
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N
1
4 3 M 2 1/ 2
M
2
- Determination of the allowable tensile stress Sta :
Sta = NS
- The calculated tensile stress, Stc, ratio of the tensile load T' by the thickness chosen, shall satisfy
the following equation:
Stc k.Sta
If not, the procedure must be repeated with a greater thickness t.
- The check concerns the simultaneous compliance with the following two conditions:
(T' + 0,8 T") / t k.S'ca
1,8 T" / t k.S"ca
If these two conditions are not simultaneously complied with, the procedure is repeated with a
higher value of t.
For cylindrical or conical shells, when the unit loads are both compressive for the predominant
combination of loads at a given level, the minimum thickness required (excluding corrosion
allowance) is determined using the following procedure:
- Calculation of the maximum allowable circumferential compression stress Scca (J 3216.4.a).
J 3000 / 14 n° 137-2012
RCC-M - 2012 Edition Subsection J
a) The calculation of the total load Q which develops in the junction zone:
Q = T2h . wh + T2s . ws + T1 R cos 1 (tg 2 – tg 1)
where the subscripts h and s are relative to the surface located above and the surface located
below the junction plane respectively.
n° 137-2012 J 3000 / 15
RCC-M - 2012 Edition Subsection J
1 and 2 are the angles at the tangents to the meridian lines in relation to the vertical, of the
upper and lower surfaces respectively, in relation to the junction plane.
T1 is the meridian load developing in the upper surface at the junction level.
In the most frequent particular cases, this formula becomes:
- Cylindrical tank with conical roof or spherical cap:
Q = T2h . wh + T2s . ws - T1 R sin
- Junction of a conical reducer and a cylindrical opening:
Q = T2h . wh + T2s . ws + T1 R tg
c) If the total area of the resistant strips of each surface of the junction is less than Ac,
reinforcement is necessary:
- by increasing the thickness of the resistant strips in which case the value of Q should be
recalculated to take account of the new resistant section,
- by the addition of a reinforcing ring meeting the requirements of d) below.
d) When a reinforcement ring is added, it must be located inside the junction zone, and as close as
possible to the surface discontinuity.
1) The cross-section of the ring must at least compensate for the difference between area Ac
required and the total area of the resistant strips.
2) The height/thickness ratio of the flat reinforcing rings should not exceed 16.
3) Welded profile reinforcing rings, not meeting the requirements of 2) above, should not have a
web height/web thickness ratio greater than 50, nor a free length of flanges greater than 16
times their thickness.
When calculating the inertia of the profile, the following formula may be used:
7 Q p R c2
I
E (n 2 4)
J 3000 / 16 n° 137-2012
RCC-M - 2012 Edition Subsection J
If there are no gussets, or when there are less than 4 of them, a check shall be made to ensure
there is no lateral buckling of the reinforcing ring.
When the gussets are laid out such as to connect the reinforcing profile to the tank skirt, these
gussets must be attached at regular intervals.
2 ( t / D) 5 / 2
Padm E Pe
3 L/D
n° 137-2012 J 3000 / 17
RCC-M - 2012 Edition Subsection J
where Pe, specified external pressure, must be increase by the underpressure during drainage.
The internal overpressure during filling shall be analyzed if the value exceeds that of the external
pressure Pe.
An analysis in compliance with J 3220 is acceptable.
J 3000 / 18 n° 137-2012
RCC-M - 2012 Edition Subsection J
1 Pe R 2
A
2 kS sin
a) For tanks with a diameter of less than 10 m, the reinforcement may be made by:
- folding down the plate: maximum length 12 times the thickness, bend radius 10 mm
minimum, 3 times the thickness maximum,
- by a flat bar, minimum thickness 5 mm, the maximum height of which is equal to 16 times its
width.
n° 137-2012 J 3000 / 19
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b) For tanks with diameters of between 10 and 18 m, the minimum dimensions of the
reinforcements are:
- 80 x 80 x 8 mm (for a nominal diameter of less than 16 m),
- 100 x 100 x 10 mm (for a nominal diameter of between 16 and 18 m).
The plates making up the edging ring must be of the same material as that of the lower shell
of the tank (same specification and same grade).
J 3000 / 20 n° 137-2012
RCC-M - 2012 Edition Subsection J
2) For bottoms designed with an edging ring, the radial junction welds for the segments making
up the edging ring must be butt welds, on a support strip at least 5 mm thick (Fig. J 3235.2.b).
d) Requirements concerning the junction between the bottom and the lower shell
The junction between the bottom and the lower shell of the tank shall be means of a full
penetration filled weld as per diagram 2 in paragraph J 4931.
The stresses which develop in these welds shall remain acceptable as specified in paragraph
J 3270 and J 3280.
J 3241.2
Openings in tank walls shall preferably be circular, elliptical or oblong. In these latter two cases, the
ratio between the largest and the smallest dimension must not be greater than 2 and it is
recommended that the greater dimension be in the direction of the greatest stress.
J 3241.3
Openings must be located in such a way that the reinforcement contours are at least 150 mm, or, if
greater, 8 times the nominal thickness of the reinforcement plate (corrosion allowance included)
away:
- from all gross geometrical discontinuity in the tank wall,
n° 137-2012 J 3000 / 21
RCC-M - 2012 Edition Subsection J
- from all zones subjected to significant local loading stemming both from a support membrane
and from a support of the tank itself,
- from an other opening reinforcement.
In this latter case, if the reinforcements overlap, the requirements of J 3243 shall apply.
J 3241.4
Openings must be located in such a way that their junction with the tank wall and their
reinforcement be fully accessible for inspection and marking, both inside and outside the tank. An
exception is made for nozzles which must be located below the bottom of the tank when the tank
rests on its foundation.
c) If the reinforcement areas of 2 or more adjacent openings overlap, the requirements of J 3243
shall be met.
J 3000 / 22 n° 137-2012
RCC-M - 2012 Edition Subsection J
(1 cos 2 )
A dt
2
where α is the angle of the plane concerned, passing through the nozzle axis in relation to the
tank axis.
b) Special attention must be paid to the reinforcements required for openings whose maximum
dimensions vary greatly.
c) Material in the nozzle wall used for reinforcement shall preferably be the same as that of the
vessel wall.
If the allowable basic stress S of the nozzle or reinforcement material is less than that for the
vessel wall, the corresponding metal section shall, before being counted in the reinforcement
section calculation, be reduced in proportion to the following ratio:
(Allowable basic stress of reinforcement or nozzle metal)
(Allowable basic stress of vessel wall metal)
On the other hand, if the allowable basic stress of the reinforcement nozzle material is greater
than that of the material constituting the vessel wall, this difference shall not be taken into
account in evaluation of the reinforcement section.
b) Area A2 comprises the material of the nozzle wall in excess of the requirements of the minimum
thickness determination rules.
These areas are evaluated excluding corrosion allowances (corroded condition).
The total reinforcement A1 plus A2 must be at least equal to the area A required in J 3242.3 for
all planes passing through the nozzle axis.
n° 137-2012 J 3000 / 23
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- material contributing to the reinforcement of one opening shall not be considered as applying to
another opening,
- when two or more adjacent openings are to be provided with a combined reinforcement, the
minimum distance between centres of any two of these openings shall be less than 1.5 times
their average diameter and the area of reinforcement between them shall be at least equal to 50%
of the total area of reinforcement required for these two openings,
- when two adjacent openings are spaced less than 4/3 the half sum of the two diameters, no credit
for reinforcement shall be given for any of the metal between these two openings.
Any number of closely spaced adjacent openings, in any arrangement, may be reinforced for an
assumed opening of a diameter enclosing all such openings.
When a group of openings is reinforced by a thicker section butt welded into the shell or head, the
edges of the inserted section shall be tapered gradually (slope: 1/4 max.).
J 3000 / 24 n° 137-2012
RCC-M - 2012 Edition Subsection J
a) continuous lap weld, front and back over the entire thickness of the plates. The minimum
overlap is 5 times the thickness of the plates,
or
Depending on the geometry of the weldment, different types of joint may be used:
a) Full penetration butt joints and angle joints whose angles are less than 30°.
b) Full penetration angle joints whose angles are greater than 30°.
c) Partial penetration joints and lap joints.
n° 137-2012 J 3000 / 25
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- it shall be possible to perform required non-destructive examinations at the stage and to the
degree stipulated in the provisions of J 4000.
As a result:
- where, after a certain stage of manufacturing, reduced accessibility would prevent the
performance of the stipulated examinations, the designer shall ensure that these examinations
can be performed, to the degree prescribed, at an earlier stage of manufacturing where
accessibility is sufficient,
- wherever component geometry makes it technically impossible to comply with the requirements
prescribed for radiographic or ultrasonic examinations, the Manufacturer shall perform the
necessary examinations on a representative weldment to ensure that examination methods
selected make it possible to detect and characterize defects.
b) All type 1 joints shall be full penetration joints. Joint thickness shall not less than the thickness
of the thinner of the parts to be assembled.
c) In the case of circumferentially welded joints *, where the parts to be assembled have different
thicknesses, the centrelines of the parts may be offset from each other; the offset shall not,
however, go beyond the alignment of the outside or inside faces **.
* Circumferential welded joints are transverse butt joints connecting cylinders, cones and axis symmetric heads which
have the same axis.
d1) When the parts to be assembled have different thicknesses, a uniform tapered transition shall
be provided at joints.
d2) The transition zone shall be subjected to a stress analysis in accordance with the provisions of
J 3270 and J 3280 or of annex Z II unless the following conditions are met.
- In the case of circumferential welded joints, the transition slope is less than or equal to 1/3
or there is a circular transition whose radius is at least equal to the thickness of the
thinnest part.
- Where welds are located in the transition region the slope shall not exceed 1/4.
J 3000 / 26 n° 137-2012
RCC-M - 2012 Edition Subsection J
b) The throat depth (thickness) of the welded joint shall never be less than the shell thickness.
n° 137-2012 J 3000 / 27
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In this case, the assembly shall have a vent hole with a maximum diameter of 6 mm left open
after testing.
In order to satisfy reinforcement requirements, any excess metal added to the nozzle may be
considered as participating in the reinforcement of the opening.
c) Lap joint
1) Single welded lap joints are used to assemble plates of flat heads in accordance with
requirements of J 3235.
Single welded lap joints may be used to connect vessels to piping whose inner diameter does
not exceed 80 mm. In all cases, weld throat depth must be equal to or greater than 0.7 times
the thickness of the thinnest part to be joined.
Assemblies using connecting parts of the type presented in figure J 3263.3.c may only be
used for inspection openings and for connecting instrumentation piping. The dimensional
requirements of figure J 3263.3.c are applicable.
2) Double welded lap joints are allowed to interconnect spherical or conical roof components of
open tanks.
The sum of both weld throat depths must be equal to or greater than the thickness of the
thinnest component to be joined.
J 3000 / 28 n° 137-2012
RCC-M - 2012 Edition Subsection J
c) Stiffening rings may be attached to the vessel by intermittent welds, on condition that the total
length of weld beads is not less than half the circumference of the tank.
J 3272 DEFINITIONS
J 3272.1 Discontinuities
a) Gross structural discontinuity
A gross structural discontinuity is a geometric or material discontinuity which affects the stress
or strain distribution through the entire wall thickness of the tank and thus significantly affects
the global behaviour of the structure.
Examples of gross structural discontinuities are head-to-shell and flange-to-shell junctions,
nozzles and junctions between shells of different diameters, thicknesses or materials.
n° 137-2012 J 3000 / 29
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J 3272.2 Stresses
a) Stress distribution shall be considered as uniform through the wall thickness. Locally, this
hypothesis may not be possible and the stress may then be considered as the result of the sum of
two components:
- one of which is constant through the thickness,
- the other of which is variable through the thickness.
b) Membrane stress
Membrane stress is the average value of the stress in a section.
c) Bending stress
Bending stress is the difference, at any point of the section between the value of the stress at this
point and the value of the membrane stress as defined in b) above.
d) Load stresses
Load stresses are stresses resulting from the application of mechanical loads such as internal
pressure, weight and earthquakes and having values not reduced by plastic deformation; this
distinguishes them from thermal stresses.
e) Thermal stresses
Thermal stresses are self-balancing stresses produced by non-uniform temperature distribution
through the wall or by different thermal coefficients of expansion. This type of stress is not
evaluated in this subchapter.
Thermal stresses also develop in a component when the component is prevented from taking the
form it would naturally adopt when subjected to a change in temperature. This type of stress
must be taken into account but only those membrane stresses resulting from it are considered.
J 3000 / 30 n° 137-2012
RCC-M - 2012 Edition Subsection J
- the combination of stress categories involved in verifying the criterion under consideration,
- the comparison with specified stress limits.
c) Bending stresses
The notation for bending stress is b. This stress is equal to the maximum difference between the
stress in the wall under consideration with the through thickness stress distribution assumed
linear * and the membrane stress.
* This distribution is defined as the linear distribution which has the same bending moment as the actual stress
distribution.
Bending stress is determined outside discontinuity zones; only pressure and other specified
mechanical loads are considered.
n° 137-2012 J 3000 / 31
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b) When external loads transmitted by piping are specified, the membrane and bending stresses
resulting from these loadings and from pressure shall be limited in accordance with J 3283.
When stresses are evaluated the following must be differentiated:
- mechanical stresses,
- thermal stresses.
For the latter, only resulting membrane stresses shall be taken into account. In this analysis, the
pressure induced stresses may be assumed to be not greater than the limits imposed on σm for the
criteria level under consideration, when the design rules of J 3220 through J 3260
are met.
c) Shear stresses in nozzles are limited to 70% of allowable tensile strength values.
TABLE J 3283
m S
O et A
(m or L) + b 1,5 S
m 1,1 S
B
(m or L) + b 1,65 S
m 1,5 S
C
(m or L) + b 1,8 S
m 2 S
D
(m or L) + b 2,4 S
J 3000 / 32 n° 137-2012
RCC-M - 2012 Edition Subsection J
FIGURE J 3221
PRINCIPLE OF TANK ANALYSIS
FIGURE J 3224.1
TRANSITION OF SURFACES WITH MERIDIAN
LINE DISCONTINUITIES
FIGURE J 3224.2
n° 137-2012 J 3000 / 33
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FIGURE J 3224.2.c
J 3000 / 34 n° 137-2012
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FIGURE J 3235.2.a
n° 137-2012 J 3000 / 35
RCC-M - 2012 Edition Subsection J
FIGURE J 3235.2.b
J 3000 / 36 n° 137-2012
RCC-M - 2012 Edition Subsection J
FIGURE J 3263.1.a
EXAMPLE OF TYPE 1 WELDS
NOTES :
tn = nominal thickness of the nozzle.
t = nominal thickness of the wall comprising the opening.
tw = depth of the weld penetration 1.25 tn
tc = the smaller of the two values 0.7 t or 6 mm.
r1 = the smaller of the two values on 1/4 tn or 20 mm.
d = outside diameter of the nozzle.
g > 1.5 time thickness of the thinnest of the parts to be assembled.
FIGURE J 3263.3.a
n° 137-2012 J 3000 / 37
RCC-M - 2012 Edition Subsection J
NOTES :
FIGURE J 3263.3.c
J 3000 / 38 n° 137-2012
RCC-M - 2012 Edition Subsection J
These welds are located on the inside of the tank where the risk of corrosion
due to decontamination requirements is specified
NOTES :
FIGURE J 3263.3.e
n° 137-2012 J 3000 / 39
RCC-M - 2012 Edition Subsection J
J 3000 / 40 n° 137-2012
RCC-M - 2012 Edition Subsection J
J 4000
MANUFACTURE AND
ASSOCIATED EXAMINATIONS
J 4100 GENERAL
J 4200 MARKING
Identification shall be in accordance with procedures stipulated in J 4210 and the requirements
of J 1600.
J 4210 PRINCIPLE
a) The methods used for marking shall not result in contamination of the material, significant strain
hardening, or sharp discontinuities.
b) Items shall be marked in areas which are subjected to minimum loading and shall not be marked
in areas where there is stress concentration (particularly in areas where there are discontinuities
in shape) or in weld heat affected zones. Marking must not adversely affect the interpretation of
the results of non-destructive examinations.
J 4220 METHODS
a) All methods which meet the above mentioned requirements and the following requirements may
be used for temporary or definitive marking.
c) Stamping is permitted on materials more than 6 mm in thickness. Metal stamps shall be round
nosed or ball type.
d) A vibrating marking tool may be used for thicknesses less than 6 mm.
The tools shall be carbide tipped and the depth of the indentation shall be approximately
0.25 mm or less.
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However, since this type of marking may be erased on ferritic non-stainless steels, a different
method of marking should be used. For example, a temporary marking code may be printed into
individual components and the code markings tabulated for the finished item of equipment.
J 4300 CUTTING
All materials are cut out to dimensions or bevelled for welding by machining, grinding or a thermal
cutting process.
- Oxidized surfaces must be carefully deburred and cleaned of all traces of oxide by either
brushing or grinding. When surfaces are untreated after cutting, oxygas cutting must not affect
the material beyond the specified limits (hardness for example). When necessary, in particular
according to the thicknesses and the grade of the material, the part shall be preheated as required
by J 4838 A.
- When the plasma-arc cutting process is used for final sizing of a part, the cut faces shall be
cleaned of all traces of metal drops, runs etc. An area of about one millimeter is removed from
the cut face by grinding or machining. The same precautions are taken when using gas tungsten
arc cutting on small thicknesses. However, when the plasma-arc process is used to prepare
welding bevels on austenitic stainless steels, surface preparation compatible with the
examinations as specified in paragraph J 4821 for welding bevels may be sufficient after cutting.
Repairs of components by welding shall be authorized only if such operation is specified by the
reference standard.
In this case, paragraphs J 4800 and J 4900 are applicable.
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In all cases, a liquid penetrant examination shall be carried out before repair to ensure elimination of
the defect.
J 4600 FORMING
a) The tools used to form austenitic stainless steel must not be a source of contamination (cleaning
or degreasing of tools) or incrustation of ferritic steels.
Precautions to avoid these risks shall be taken by the Manufacturer (stainless steel tools,
protective paper or covering, etc.).
Part tolerances shall meet drawing requirements. Alignment defects shall be in compliance
with F 4320.
When two parts of different thicknesses are butt welded, the transition between the two faces of both
parts must have a maximum slope of one third (when no stricter requirement is stipulated in the
equipment specification).
This slope can be obtained:
- either by removing metal from the thicker part,
- or facing the thinner part.
In the latter case, non-destructive examinations shall be carried out on the entire faced area.
When the misalignment of edges to be welded exceeds the values of F 4320, shaping may be
performed when thicknesses are at least equal to 6 mm.
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This operation shall be written up in the end-of-manufacture report when so required by J 1514.
Areas concerned shall be visually examined.
b) Bevelling methods
The joints are prepared preferably by machining or by thermal cutting and/or grinding. In
accordance with the requirements of paragraph J 4300.
Piping bevels are normally made by mechanical machining. However, grinding may be used to
rectify when aligning elements on site and for bevelling small diameter tubes.
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b) Visual examination
This examination is required for all welds:
- method as per MC 7100 and MC 7200,
- scope: entire surface to be welded,
- stage: before any other non-destructive examination which may be required,
- criteria: surface conditions required by the drawings.
There should be no faults or products on the surface likely to compromise the quality of the weld.
d) All welding operations shall be performed under cover from bad weather.
If welding is carried out using a shielding gas, the work area shall be draught free.
e) Associated heat treatments (preheating, post-heating, stress relieving) shall be carried out in
accordance with the requirements of annex H 1 of subsection H.
f) During welding, each layer is visually inspected after complete removal of the slag (where
necessary) so as to eliminate any visible defect liable to have any consequences on the correct
application of the following passes. Apparent cracks and blisters shall be removed by chipping,
grinding or milling.
g) Austenitic steel is ground in such a way as not to provoke a risk of local overheating.
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h) Manual arc welding with covered electrodes shall be carried out preferably with string beads
(sweeping not greater than 3 times the diameter of the electrode core).
i) The surface of the welds must be continuous, free of thickness defects and the transmission to the
adjacent surfaces must be regular and continuous.
j) All products must be identified by an appropriate means at all times during operation.
k) For carbon or low alloy steels, electrode coatings and fluxes shall be of basic type.
b) When specified, the Manufacturer shall bake the electrodes and the flux in ovens reserved for
acceptance products.
The electrodes shall be baked out of their packaging or placed in metal boxes allowing air to
circulate through both ends.
c) After baking, the electrodes and the flux shall be kept in heating containers or cabinets until they
are used. If electrodes and flux spend more than 4 hours at room temperature, they shall be
rebaked. This operation can only be repeated the number of times specified by the product
Supplier.
Each welder possesses, on the working site, portable equipment allowing him to keep his
electrodes in suitable conditions.
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Welds of temporary attachments to components shall be made according to the same requirements
(in particular preheating, postheating, etc.) as the main joints of the component concerned.
The welds of temporary attachments are all executed before final stress relieving heat treatment.
Filler materials and temporary attachment material shall be compatible with the material of the
component to which they are welded (specifically chemical composition for austenitic steels).
Means used to remove temporary attachments shall be appropriate to the type of metal and shall not
cause surface defects.
When a component is made of alloy steel or likely to undergo tempering, no thermal cutting for the
removal of a temporary attachment may be carried out within 5 mm of the wall of the component.
The remaining material shall be removed mechanically.
After removal of temporary attachments, their locations on the component shall be subjected to non-
destructive examination to check the absence of any crack.
- This examination is compulsory for class 2 components.
- It is recommended for class 3 components.
b) Root protection
If the root passes are made by the TIG process, the back side of the weld is protected from
oxidation by an inert shielding gas for austenitic grades.
This protection shall be maintained, whatever the welding procedure, until a sufficient thickness
- at least 4 mm - has been deposited to prevent any back side oxidation.
By analogy, when welding on the surface of an austenitic stainless steel part less than 5 mm
thick, the back face shall be protected against oxidation by an inert shielding gas. The thickness
in question may be increased according to the welding process.
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b) Welds subjected to non-destructive examination are finished in such a way as to obtain the
surface condition required for these examination methods.
c) For austenitic stainless steels, the grinders and tools used for finishing shall meet the following
requirements:
- cutting tools: if possible made from tungsten carbide,
- tools : if possible made from stainless or chromium-vanadium steel,
- brushes and grinders : should not be used on steels other than stainless steels,
- brushes shall be made of stainless steel or nylon,
- grinders are aluminium oxide based and contain no iron.
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- heat-sensitive pens.
Note : The use of heat-sensitive pens may be forbidden by welding austenitic stainless steels in order to prevent
the introduction of low-melting point products (F 6000).
C - Postheating
a) Postheat conditions (in particular, holding time and temperature) shall be specified on the
welding procedure data sheet.
b) Postheating shall be performed before the weld has cooled below a minimum temperature
specified on the welding procedure data sheet.
c) Requirements of J 4838 A and B also apply to postheating.
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J 4910 SCOPE
This chapter defines the rules and criteria applicable to the examination of welds.
2) Scope
The entire surface of the welds and the immediately adjacent base metal (about 5 mm).
3) Stage
Prior to any other non-destructive examination or heat treatment and, in all cases, before the weld
has been made inaccessible by a subsequent operation.
4) Criteria
The dimensions and surface condition of the front and back surfaces, where the latter is
accessible, shall comply with the requirements indicated on the relevant drawings and, as regards
the weld, with the following criteria, unless otherwise specified in the drawings.
OFFSET
According to the requirements of F 4300.
OVERLAP
No overlap of the weld reinforcement over the edge of a part shall be acceptable.
LACK OF PENETRATION
Lack of penetration shall not be acceptable.
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FRONT BACK
WELDS L L
MAXIMUM BACKING RUN 2 mm 2 mm
PERMITTED 5 5
REINFORCEMENT
IN mm WELDS L e
WITHOUT 2 mm 1mm
BACKING RUN 5 5
e : thickness of the joints in mm.
L : width of the bead at the surface in mm.
Arc undercuts and low thickness undercuts are acceptable within the following limits:
- for class 2 components:
. depth 0.5 mm,
. length 20 mm
Beyond these limits, these defects shall be completely removed by grinding and repaired, if
necessary, by welding.
OTHER DEFECTS
Weld collapse, shrinkable porosity and flat defects, blisters and inclusions at the surface shall be
unacceptable.
2) Surface condition
The surfaces must be clean, degreased, and free of irregularities likely to impede the correct
performance and interpretation of the examinations. The welds may remain as welded if the
surface is regular.
For butt welds, the examination must cover both faces of the joint if the back is accessible.
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- When a manufacturing stage is likely to make a weld inaccessible, the examination must be
carried out prior to this phase.
- For long joints which do not undergo heat treatment the examination may be carried out on
one of the weld sections completed and prepared for this examination.
4) Acceptance criteria
As per S 7724 of SECTION IV.
2) Scope
The volumetric examination comprises examination of the melted area and the HAZ either side
of the joint (about 5 mm).
3) Time of examination
In principle, if stress relieving heat treatments are carried out on the equipment, the volumetric
examination shall be performed either after the final stress relieving heat treatment or after
intermediate stress relieving heat treatment of welds if the latter is positioned within the
temperature range prescribed for final stress-relieving heat treatment.
Where a subsequent fabrication operation is likely to obstruct the access to the joint to be
examined, the examination shall be carried out before such an operation and consequently,
possibly before heat treatment.
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For long joints which do not undergo heat treatment, the examination may be carried out on
completed weld sections at the final stage of preparation.
Remark: Machining to eliminate part of the joints after examination is allowed. The examination shall not be
renewed at the final stage if final e ≥ 0.7 x e radio.
4) Criteria
Radiographic examination: as per S 7724 for class 2 components,
S 7734 for class 3 components.
Ultrasonic examination:
3
Hd Hr unacceptable
2
3
10 < e < 50 mm Hr Hd Hr 20 mm
2
3
Hr Hd Hr 30 mm
4
Hd 2 Hr unacceptable
3
2 Hr Hd Hr 20 mm
e 50 mm 2
3
Hr Hd Hr 30 mm
2
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TABLE I
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TABLE I (continued)
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J 5000
TESTING OF LOW-PRESSURE
OR ATMOSPHERIC TANKS
J 5100 CHECKS
During and after tank manufacture, all operations ensuring that the dimensions remain within the
tolerances indicated on the drawings, are performed.
J 5200 TESTS
The hydrostatic pressure test of the shell is performed by completely filling the tank up to the
overflow level. The roof is tested by applying an internal air pressure. The strength of the tank with
regard to the underpressure is checked by means of another test.
When branch reinforcements are welded to the shell, a pneumatic test at a pressure of 1.5 bar is
performed prior to the hydrostatic test. The welds are first of all coated with a foaming product. For
this reason, holes with a maximum diameter of 12 mm are used. These holes are left open after
the test.
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b) Content
It specifies:
- the test pressure,
- the measurements to be taken: pressure, temperature,
- the location (or marking on the test diagram), the type and characteristics of the measurement
apparatus,
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- the nature of the water used for the testing and any cleaning conditions after testing,
- the general requirements linked to the test and the instructions to be observed to ensure the
safety of personnel during the test (reference to instructions existing elsewhere may be
made here),
- the test procedure,
- it is supplemented by a hydrostatic test drawing or diagram appended which indicates:
. the position of the tank during the testing,
. the location of filler connections, air bleeds and drainage openings,
. the location and identification of the pressure measuring devices.
b) Content
This test request specifies:
- the identity of the tank,
- the test date proposed by the Supplier,
- the identification, with indices, of the documents constituting the test file.
b) Security measures
The Manufacturer shall take all steps necessary to guarantee the security of the operators and
other personnel, in particular marking off the test zone with access prohibition for personnel not
taking part in the test.
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e) Filling
A hydraulic safety gasket or safety valve of a sufficient cross-section to avoid test pressures
being exceeded must be located on the roof. The tank is also equipped with a water
pressure gauge.
The filling is at a rate predetermined according to the dimensions of the tank and the seating
installation conditions, and shall be stated in the equipment specification.
Continuous inspection shall be performed throughout the filling period. Any leaks detected shall
be repaired after the water level has fallen to 0.5 m below the zone to be repaired. The water load
shall be maintained for 48 hours.
f) Test
When the test of the shell is performed with water, the roof joints shall be tested by applying an
internal air pressure equal to 1.25 times the design pressure for low pressure tanks, and
500 Pa (5 mbar) for atmospheric tanks (except for those tested using a vacuum box at
14 kPa (J 5520).
Soapy water will be used to detect leaks. All roof welds shall be spread with soapy water and
thoroughly examined. They must be perfectly leaktight.
During the test water drainage from the tanks, precautions shall be taken to ensure that the design
underpressure is not exceeded. The operational drainage rate shall not be exceeded.
Immediately following this test, all vents or safety valves shall be thoroughly examined to ensure
that all gaskets or blind flanges have been removed and that all movable parts function normally.
The tests are suspended as many times as defect repairs require and are repeated until a
satisfactory result guaranteeing the perfect leaktightness of the tank is obtained.
Climatic changes can result in sudden fluctuations of the pressure during testing. Protection must
be provided by 2 over or underpressure valves to guarantee the safety of the apparatus.
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For flat-bottom tanks, partial filling is performed to resist the loads resulting from the design
underpressure. All tank orifices are blanked off and all precautions must be taken to ensure that
the design overpressure is not exceeded. The operation of the safety valves must be checked.
h) Cleaning
The company responsible for erection must remove all stagnant water or other soiling products
left in the tank after the hydrostatic test such that the interior of the tank is clean and the tank is
ready to operate.
b) Content
All elements required for precise identification of the enclosure are given, as well as:
- the date and place of the test,
- the name and the signature of the Inspectors and Surveillance agents attending the test,
- the name and the signature of the operator or person technically responsible for the test,
- reference to test documents (specifications, etc.),
- the chart of pressure and time (a suitably filled in record may be substituted),
- results of checks during the test, as well as repairs made following any defects which were
found during it.
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