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https://doi.org/10.1007/s11581-017-2349-6

ORIGINAL PAPER

Multiwalled carbon nanotube supported Pt–Sn–M (M = Ru, Ni, and Ir)


catalysts for ethanol electrooxidation
S. Thilaga 1 & S. Durga 1 & V. Selvarani 1 & S. Kiruthika 2 & B. Muthukumaran 1

Received: 24 April 2017 / Revised: 1 November 2017 / Accepted: 10 November 2017


# Springer-Verlag GmbH Germany, part of Springer Nature 2017

Abstract
In the present study, Pt–Sn–M (M = Ru, Ni, and Ir) nanocatalysts were supported on multiwalled carbon nanotube and their
electrocatalytic activity for ethanol oxidation in membraneless fuel cells was investigated. The combination of monometallic Pt/
MWCNTs, bi-metallic Pt–Sn/MWCNTs, and tri-metallic Pt–Sn–Ru/MWCNT, Pt–Sn–Ni/MWCNT, and Pt–Sn–Ir/MWCNT
nanocatalysts were prepared by the ultrasonic assisted chemical reduction method. Transmission electron microscopy (TEM),
energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD) were used for the catalyst characterization. The
electrocatalytic activities of the catalysts were investigated in half-cell experiments using cyclic voltammetry (CV), CO stripping
voltammetry, and chronoamperometry (CA). During the experiments performed on a single membraneless ethanol fuel cell
(MLEFC), the Pt–Sn–Ir/MWCNTs exhibited a better catalytic activity from among all the catalysts prepared, with a power
density of 39.25 mW cm−2.

Keywords Multiwalled carbon nanotube . Membraneless fuel cell . Ethanol . Platinum . Tin . Iridium

Introduction fermentation of sugar containing raw materials. Thus, ethanol


is more attractive than methanol for direct alcohol fuel cell.
Membraneless ethanol fuel cell (MLEFC) is an electrochem- However, ethanol electrooxidation (EOR) on pure Pt does not
ical device which continuously converts chemical energy into display good catalytic activity due to poisoning of its active
electrical energy for as long as fuel and oxidant are supplied. sites by intermediates generated from the reactions occurring
The MLEFC uses ethanol as a fuel and sodium percarbonate in parallel with the oxidation of ethanol, which utilizes
as an oxidant. As a green fuel, ethanol is much safer and has overpotential for oxidation of the target fuel [1–4].
higher theoretical mass energy density than methanol (8 vs. Considerable efforts have been directed toward the develop-
6.1 kWh kg−1). Most of all, ethanol is a renewable energy ment of effective electrocatalysts that can oxidize ethanol at
source and can be easily produced in great quantities by lower potentials [5–7]. For example, alloys of Pt with other
elements such as Sn, Ru, Rh, Ir, Mo, W, and Ni have been
frequently studied as co-catalysts to minimize the effect of Pt
* B. Muthukumaran poisoning with CO and other byproducts, thereby improving
dr.muthukumaran@yahoo.com the catalytic activity [8–14]. Among these alloys, bimetallic
S. Thilaga Pt–Sn catalysts have been demonstrated a superior activity
thilagaasri@gmail.com toward electrooxidation of ethanol and these catalysts dimin-
ished the poisoning effect of CO because the OH groups that
S. Durga
durgasrika@gmail.com are generated on Sn promote the oxidation of CO on the Pt
catalyst.
S. Kiruthika
kiruthika.s@ktr.srmuniv.ac.in
In addition to the various types of alloy materials and com-
position ratios, the catalyst support material is also an impor-
1
Department of Chemistry, Presidency College, Chennai 600005, tant criterion for developing fuel cells [15]. Nanostructured
India carbon materials with graphene structures such as carbon
2
Department of Chemical Engineering, SRM University, nanotubes (CNTs) and carbon nanofibers (CNF) have been
Chennai 603203, India extensively studied as support material of electrocatalysts for
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fuel cells, due to their unique electric and micro- and macro- Catalyst preparation
structural characteristics [16–18]. Especially, carbon nano-
tubes have drawn much more attention because of their un- Synthesis of nanocatalysts
usual electronic properties and ability to improve catalytic
properties. The Pt–Sn/MWCNT, Pt–Sn–Ru/MWCNT, Pt–Sn–Ni/
As a new form of carbon, multiwalled carbon nanotubes MWCNT, and Pt–Sn–Ir/MWCNT nanocatalysts were synthe-
(MWCNTs) have been regarded as a new support for metal sized by the ultrasonic assisted chemical reduction method
catalysts in MLEFC because of their small size, high chemi- (Fig. 1). For the synthesis of nanocatalyst, multiwalled
cal, thermal, mechanical stabilities, and their large surface area CNTs with purity higher than 95% were purchased from
to volume ratio [16, 19, 20]. Sigma-Aldrich. The main ranges of diameter, length, and sur-
In this work, MWCNT-supported Pt, Pt–Sn, and Pt–Sn–M face area of the MWCNTs were 6–13 nm, 20 μm, and
(M = Ru, Ni, and Ir) catalysts were prepared by ultrasonic 220 m2 g−1, respectively. Without surface modification,
assisted chemical reduction method to explore the effect of CNT leads to poor dispersion and aggregation of metal nano-
the nanostructure of Pt–Sn nanoparticles on the performance particles, especially at high loading conditions. Therefore,
of ethanol electrooxidation. The physical (X-ray diffraction functionalization of CNT should be done in order to introduce
(XRD), TEM, energy-dispersive X-ray (EDX)) characteriza- more binding sites and surface anchoring groups, before the
tion was carried out to clarify the microstructure, the compo- practical applications. An oxidative pretreatment of the
sition, and the chemical environment of nanoparticles. The MWCNTs was performed by ultrasonic dispersion in a mix-
electrochemical characterization, including cyclic voltamme- ture of concentrated sulfuric and nitric acids (1:1 v/v, 98 and
try, and chronoamperometry of the prepared catalysts were 70%, respectively) at room temperature, for 2 h. This treat-
conducted to characterize the electrochemical activities to eth- ment introduces surface-bound polar hydroxyl and carboxylic
anol oxidation. Finally, the performance of MLEFC, with Pt/ acid groups for subsequent anchoring and reductive conver-
MWCNT, Pt–Sn/MWCNT, and Pt–Sn–M/MWCNT (M = Ru, sion of precursor metal ions to metal nanoparticles. Then, the
Ni, and Ir) anode catalysts, was tested. The microstructure and MWCNTs were filtered and washed by deionized (DI) water
composition of prepared catalysts were correlated with their until the pH of the filtrate became 7 and subsequently dried in
performance for ethanol electrooxidation. a vacuum oven at 90 °C for 5 h. The Pt–Sn and Pt–Sn–M (M =
Ru, Ni, and Ir) content in each sample was 40 wt%, and Pt/Sn
and Pt/Sn/M (M = Ru, Ni, and Ir) atomic ratios were 1:1 and
6:3:1, respectively. Generally, 2.67 ml 0.038 M H2PtCl6 in
Experimental ethylene glycol and 2.78 ml 0.036 M SnCl2 in ethylene glycol
were mixed with 50 ml ethylene glycol in a two-necked flask.
Chemicals and materials About 70 mg of MWCNTs was added to the mixture, and the
pH value of the mixture was adjusted to 9 by adding 0.5 M
The metal precursors used for the preparation of NaOH in ethylene glycol. The solution was ultrasonicated for
electrocatalysts were hexachloroplatinic acid (H 2PtCl 6· 30 min and placed in a microwave oven and heated for 3 min.
6H 2 O) (from Aldrich), Tin(II) chloride dihydrate The solution was then filtered and washed with ethanol and DI
(SnCl2.2H2O) (from Alfa Aesar), hexachloroiridic acid hexa- water, and the filtration was repeated several times. Finally,
hydrate (H2IrCl6·6H2O) (from Alfa Aesar), nickel(II) chloride the Pt–Sn/MWCNT catalyst were dried in a vacuum oven at
hexahydrate (NiCl 2 ·6H 2 O) (from Alfa Aesar), and 80 °C for 5 h. The preparation of Pt–Sn–M/MWCNTs (M =
ruthenium(III) chloride hydrate (RuCl3·3H2O) (from Merck). Ru, Ni, and Ir) catalysts was similar to that of the Pt–Sn/
MWCNTs (from Sigma-Aldrich) were used as a support for MWCNT catalyst, except that an appropriate amount of
the catalysts. Ethylene glycol (EG) (from Merck) was used as H2PtCl6, SnCl2, H2IrCl6, NiCl2, and RuCl3 in ethylene glycol
the solvent and reduction agent. Nafion® (DE 521, DuPont was mixed in the reaction solution.
USA) dispersion was used to make the catalyst ink. Ethanol
(from Merck), sodium percarbonate (from Riedel), and H2SO4 Structural catalyst characterization
(from Merck) were used as the fuel, the oxidant, and the elec-
trolyte for electrochemical analysis, respectively. All the The morphology of the dispersed catalysts was examined
chemicals were of analytical grade. For the experiment de- using TEM (Philips CM 12 Transmission Electron
scribed in this paper, the catalyst on the anode is MWCNT Microscope). The particle size distribution and mean particle
supported bimetallic Pt–Sn 50:50 at.% and trimetallic Pt–Sn– size were also evaluated using TEM. The crystal structure of
M (M = Ru, Ni, and Ir) (60:30:10) at.% with a metal loading the synthesized electrocatalysts was characterized by powder
of 0.28 mgmetal cm−2. Pt/C (40 wt%, from E-TEK) was used as XRD using a Rigaku multiflex diffractometer (model RU-200
the cathode catalyst. B) with a Cu Kα1 radiation source (λ Kα1 = 1.5406 Å)
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Fig. 1 Schematic illustration showing synthesis of multiwalled carbon nanotube supported metal alloy catalyst by ultrasonic assisted chemical reduction

operating at room temperature. The tube current was 40 mA Results and discussion
with a tube voltage of 40 kV. The 2θ angular regions between
20° and 90° were recorded at a scan rate of 5° min−1. The Physical characterization
mean particle size analyzed from TEM was verified by deter-
mining the crystallite size from the XRD pattern using XRD
Scherrer formula [21]. The Pt (2 2 0) diffraction peak was
selected to calculate the crystallite size, and the Bragg’s equa- The XRD analyses were performed to obtain the structural
tion was used to obtain the lattice parameters of platinum alloy information of the catalysts. Figure 2 shows the XRD patterns
nanocatalysts. The atomic ratio of the catalysts was deter- of Pt/MWCNT, Pt–Sn/MWCNT, Pt–Sn–Ru/MWCNT, Pt–
mined by an EDX analyzer, which was integrated with a Sn–Ni/MWCNT, and Pt–Sn–Ir/MWCNT nanocatalysts,
TEM instrument. which clearly displayed the characteristic peaks (2θ = 25.6°)
of MWCNTs. The diffraction peaks at around 40°, 47°, 67°,
Electrochemical measurements and electrode and 82° were attributed to the Pt (1 1 1), (2 0 0), (2 2 0), and (3
preparation 1 1) crystalline planes, respectively, which represented the
typical character of the crystalline Pt, with a face-centered
All electrochemical measurements were carried out using an cubic (fcc) structure. In the case of Pt–Sn/MWCNT and Pt–
electrochemical workstation (CHI-6650; CH Instruments, Sn–M/MWCNT (M = Ru, Ni and Ir), the presence of Sn shifts
USA) in a conventional three electrode cell assembly the Pt peaks from 40° and 67° to lower diffraction angle 39°
consisting of a glassy carbon disk as a working electrode, a and 66° which confirms that the addition of Sn to Pt extends
Pt foil as a counter electrode, and Ag/AgCl as a reference the fcc lattice parameters. The slight shifts of the diffraction
electrode. The working glassy carbon electrode was prepared
using the following steps: First, 10 mg of Pt/MWCNT, Pt–Sn/
MWCNT, and Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir) cat-
alysts was suspended separately in a mixed solvent (iso-pro-
pyl alcohol (500 μL), DI water (500 μL), and 5 wt% Nafion
solution (100 μL, Aldrich)), with ultrasonication for 20 min.
Ten microliters of ultrasonically homogenized ink were drop-
coated on to a freshly polished glassy carbon electrode (A =
0.125 cm2), and the solvent was then evaporated in open air at
room temperature. The loading of metal on the working elec-
trode was 0.28 mgmetal cm−2. The electrochemically active
surface areas (ECASA) of the Pt/MWCNT, Pt–Sn/MWCNT,
and Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir) catalysts were
determined using CO stripping voltammetry in 0.5 M H2SO4
solution. CO adsorption was achieved at 0.1 V versus Ag/
AgCl in a CO saturated solution for 10 min, and the electrolyte
was purged with nitrogen for 10 min to remove the CO on the
surface. The electrochemical activity of the ethanol oxidation
reaction was measured by cyclic voltammetry in a half cell at a
scan rate of 50 mV s −1 at room temperature in 1 M
CH3CH2OH and 0.5 M H2SO4 solutions. All potentials in this Fig. 2 X-ray diffraction patterns of Pt/MWCNT, Pt–Sn/MWCNT, and
study were scaled versus Ag/AgCl. Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir) nanocatalysts
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Table 1 Characterization parameters for the Pt/MWCNT, Pt–Sn/MWCNT, and Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir) nanocatalysts

Nanocatalysts (2 2 0) Diffraction Lattice Average crystallite Average particle size


peak position parameter (A) size d from XRD (nm) from TEM (nm)
(2θ°)
Nominal Experimental

Pt100/MWCNTs – 67.8 3.906 3.8 3.6


Pt50–Sn50/MWCNTs Pt48–Sn52/MWCNTs 66.38 3.979 3.53 3.2
Pt60–Sn30–Ru10/MWCNTs Pt57–Sn32–Ru11/MWCNTs 66.42 3.978 3.35 3.0
Pt60–Sn30–Ni10/MWCNTs Pt58–Sn31–Ni11/MWCNTs 66.53 3.972 3.20 2.9
Pt60–Sn30–Ir10/MWCNTs Pt59–Sn29–Ir12/MWCNTs 66.75 3.960 3.10 2.6

peaks reveal the formation of an alloy involving the incorpo- observed in the XRD patterns. The average crystallite size d,
ration of Sn and M (M = Ru, Ni, and Ir) atoms into the fcc estimated from the Pt (2 2 0) diffraction peaks, according to
structure of Pt. No diffraction peaks related to pure Sn and M the Scherrer formula, were 3.8, 3.53, 3.35, 3.20, and 3.10 nm
(M = Ir, Ni, and Ru) atoms or their oxides/hydroxides were for Pt/MWCNT, Pt–Sn/MWCNT, Pt–Sn–Ru/MWCNT, Pt–

Fig. 3 TEM images and


histograms of a, d Pt–Sn–Ru/
MWCNTs, b, e Pt–Sn–Ni/
MWCNTs, and c, f Pt–Sn–Ir/
MWCNTs
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Sn–Ni/MWCNT, and Pt–Sn–Ir/MWCNT nanocatalysts, re- particle diameter distribution histograms. It can be seen from
spectively, which were very close to those obtained by TEM. Fig. 3a–f that the spherical Pt, Pt–Sn, and Pt–Sn–M (M = Ru,
The lattice parameters and the average crystallite size of the Ni, and Ir) nanoparticles, with sizes of 2–4 nm, are uniformly
catalysts obtained from the XRD patterns are listed under distributed on the surface of the MWCNTs. The small particle
Table 1. When compared with Pt/MWCNT nanocatalysts, size and the homogeneous size distribution of the catalysts are
Pt–Sn/MWCNT and Pt–Sn–M/MWCNT (M = Ru, Ni, and ascribed to the rapid reduction of the metal salts, and the easy
Ir) nanocatalysts have smaller average particle sizes. In fact, granulation of the metal alloy nanoparticles on the MWCNTs
a decrease in the lattice parameters of the alloy catalysts re- is facilitated by ultrasonic assisted chemical reduction [23,
flects the progressive increase in the incorporation of Sn and 24]. In comparison to the monometallic Pt/MWCNTs and
M (M = Ru, Ni, and Ir) atoms into the alloy state. Among the bimetallic Pt–Sn/MWCNTs, the mean particle size of the
four catalysts, Pt–Sn/MWCNT (3.979), Pt–Sn–Ru/MWCNT trimetallic Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir)
(3.978), and Pt–Sn–Ni/MWCNT (3.972), the lattice parameter nanocatalysts was smaller. The variation in the mean particle
of Pt–Sn–Ir/MWCNTs (3.960) is the smallest. size of these catalysts was quite similar in both the cases (TEM
and XRD), indicating a good particle dispersion without for-
Transmission electron microscopy mation of large particle aggregates (Table 1).

The particle size, morphology, and size distribution have a Energy-dispersive X-ray analysis
significant effect on the performance of electrocatalysts [22].
With this in mind, TEM was carried out to investigate the Energy-dispersive X-ray (EDX) analysis was used to check the
particle size and distribution of Pt, Pt–Sn, and Pt–Sn–M (M presence of metal particles used to prepare catalysts by the
= Ru, Ni, and Ir) nanocatalysts on the surface of MWCNTs. ultrasonic assisted chemical reduction method. The catalysts
The TEM images of Pt/MWCNT, Pt–Sn/MWCNT, and Pt– prepared had the desired elements with some variations in com-
Sn–M/MWCNT (M = Ru, Ni, and Ir) nanocatalysts are shown position. The EDX analyses of all the Pt/MWCNT, Pt–Sn/
in Fig. 3a–f, together with the obtained averaged value of the MWCNT, Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir) catalysts

Fig. 4 The EDX spectra of a Pt/


MWCNTs, b Pt–Sn/MWCNTs, c
Pt–Sn–Ru/MWCNTs, and d Pt–
Sn–Ni/MWCNTs, e Pt–Sn–Ir/
MWCNTs
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are shown in Fig. 4a–e. Figure 4a–e indicates the presence of Pt, 0.25, and 0.2 V versus Ag/AgCl, for Pt, Pt–Sn, and Pt–Sn–M
Sn, Ir, Ni, Ru, and C, respectively. The EDX results are shown (M = Ru, Ni, and Ir) nanocatalysts, respectively. For the Pt–
in Table 1. The EDX results of the bimetallic Pt–Sn/MWCNT Sn–M/MWCNT (M = Ru, Ni, and Ir) nanocatalysts, there was
and the trimetallic Pt–Sn–M/MWCNT (M = Ru, Ni, Ir) cata- a cathodic shift of at least 150 mV because of CO oxidation,
lysts were extremely close to the nominal values, indicating that compared to Pt/MWCNTs. The peak positions in the voltam-
the metals were loaded onto the support without obvious loss. mograms of the bimetallic Pt–Sn/MWCNTs and trimetallic
Pt–Sn–M/MWCNTs (M = Ru, Ni, and Ir) nanocatalysts were
Electrocatalytic activities of nanocatalysts similar, but the peaks of the bimetallic nanocatalysts were less
symmetric than those of trimetallic nanocatalysts. The higher
CO stripping To investigate the catalytic activity of synthe- symmetry of the oxidation peak in the voltammograms of Pt–
sized nanocatalysts supported on MWCNTs for EOR and Sn–M/MWCNTs suggested that effective, strong electronic
the performance of MLEFC, COads stripping voltammograms interactions took place between the Pt–Sn–M nanoparticles
were conducted in 0.5 M H 2SO4 at room temperature. and the MWCNTs.
Figure 5 shows the COads stripping voltammograms of Pt–
Sn–Ir/MWCNT, Pt–Sn–Ni/MWCNT, Pt–Sn–Ru/MWCNT,
Pt–Sn/MWCNT, and Pt/MWCNT nanocatalysts at a CO ad- Cyclic voltammetry
sorption potential of 0.07 V and a sweep rate of 50 mV s−1
between 0.05 and 0.9 V versus Ag/AgCl. These conditions Electrocatalytic activities of the monometallic Pt/MWCNT, bi-
allowed elimination of all adsorbed CO during the first cycle, metallic Pt–Sn/MWCNT, and tri-metallic Pt–Sn–Ru/MWCNT,
and the current in a second cycle coincided with the baseline Pt–Sn–Ni/MWCNT, and Pt–Sn–Ir/MWCNT nanocatalysts for
in the case of the pure supporting electrolyte. The COads oxi- the oxidation of ethanol were investigated, using cyclic volt-
dation peaks of the MWCNT substrates were observed at 0.35, ammetry. Figure 6 shows the cyclic voltammetry of
nanocatalysts deposited on a glassy-carbon electrode in the
absence of ethanol. The voltammograms of the electrocatalysts
did not display a well-defined hydrogen adsorption–desorption
region (0–0.4 V) as observed for Pt alloys [25]. The current for
all the alloys in the double layer region (0.4–0.8 V vs. Ag/
AgCl) was larger compared to pure platinum. The behavior
of the voltammograms was characteristic of bi-metallic and
tri-metallic nanocatalysts containing transition metals [25].
The current values were normalized per gram of platinum,
considering that ethanol adsorption and dehydrogenation oc-
curred only on platinum sites at room temperature [10].

Fig. 5 CO stripping voltammograms of Pt/MWCNT, Pt–Sn/MWCNT,


Pt–Sn–Ru/MWCNT, Pt–Sn–Ni/MWCNT, and Pt–Sn–Ir/MWCNT Fig. 6 Cyclic voltammetry of Pt/MWCNT, Pt–Sn/MWCNT, and Pt–Sn–
nanocatalysts in 0.5 M H2SO4 at room temperature with a scan rate of M/MWCNT (M = Ru, Ni, and Ir), nanocatalysts in 0.5 M H2SO4 at room
50 mV s−1 temperature with a scan rate of 50 mV s−1
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To investigate the electrocatalytic activity of the


nanocatalysts for ethanol oxidation, the electrochemically ac-
tive surface area (ECASA) was estimated using different pro-
cedures, namely, CO adsorption (ECASA/CO), hydrogen
adsorption/desorption charge (ECASA/H), and roughness of
electrodes. The ECASA values of the nanocatalysts were cal-
culated by using Eqs. (1) and (2).
 QH ðμC=cm2 Þ
S ECASA=H m2 =g ¼ ð1Þ
210ðμC=cm2 Þ  0:77  ½Pt
 QCO ðμC=cm2 Þ
S ECASA=CO m2 =g ¼ ð2Þ
420ðμC=cm2 Þ  ½Pt

where QH and QCO are the charges corresponding to desorption


Fig. 7 Cyclic voltammetry of Pt/MWCNT, Pt–Sn/MWCNT, and Pt–Sn–
of hydrogen and CO on the Pt surface, respectively; [Pt] M/MWCNT (M = Ru, Ni, and Ir) nanocatalysts in 0.5 M H2SO4 and
(mg cm−2) is the Pt loading on the electrode surface; 210 and 1.0 M ethanol at room temperature with a scan rate of 50 mV s−1
420 μC/real cm2 is the charge required to oxidize a monolayer
of hydrogen and CO, respectively, on the Pt surface; and 0.77 is forming Pt-adsorbed carbonaceous intermediates, including
the hydrogen monolayer coverage [26]. The calculated carbon monoxide and CO2. This adsorbed carbon monoxide
ECASA/H values are 98, 106, 118, and 128 m2 gPt−1 for Pt– (COads) caused the loss of activity of the electrocatalyst. The
Sn/MWCNT, Pt–Sn–Ru/MWCNT, Pt–Sn–Ni/MWCNT, and backward oxidation peak was attributed to the additional ox-
Pt–Sn–Ir/MWCNT, respectively. Obviously, the Pt–Sn–M/ idation of the adsorbed carbonaceous species to carbon
MWCNTs (M = Ru, Ni, and Ir) have close ECASA, but they dioxide.
are higher than that of Pt–Sn/MWCNTs, which is attributed to Therefore, the current ratio of the forward scan peak current
the different active sites. The roughness of each electrode is (IF) over the backward scan peak current (IB) shows the amount
calculated by dividing the ECASA obtained with the apparent of ethanol oxidized to carbon dioxide relative to carbon mon-
surface area. Estimation of the electrode roughness and oxide [27, 28]. A higher IF/IB value suggests that the catalysts
ECASA values is shown in Table 2. are more efficient at lowering the adsorbed carbon monoxide.
Figure 7 shows the cyclic voltammograms of ethanol oxi- The current ratio is a useful way of comparing the long-term
dation under acidic conditions (1.0 M CH3CH2OH and 0.5 M catalytic activity between the different catalysts. The MWCNT-
H2SO4) catalyzed by Pt/MWCNT, Pt–Sn/MWCNT, Pt–Sn– supported bimetallic and trimetallic nanocatalysts all exhibit at
Ru/MWCNT, Pt–Sn–Ni/MWCNT, and Pt–Sn–Ir/MWCNT least 60% higher IF/IB ratios relative to that of Pt monometallic
nanocatalysts. The voltammograms consist of two oxidation nanocatalysts (IF/IB), which is also prepared by the ultrasonic
peaks: one in the forward scan and the other in the backward assisted chemical reduction method. The calculated IF/IB ratios
scan. It was observed that the oxidation of platinum and its are 1.05, 1.12, 1.19, and 1.25 for Pt–Sn and Pt–Sn–M (M = Ru,
alloy surfaces occurred during the forward scan, when the Ni and Ir) respectively, which mean that the addition of M to
switching potential exceeded 1.1 V versus Ag/AgCl, and dur- Pt–Sn improves the tolerance to carbonaceous species accumu-
ing the backward scan, the reduction peak was observed at lation. Table 3 summarizes the CV results of the prepared
around 0.5–0.6 V versus Ag/AgCl. Hence, the CV was con- nanocatalysts including the onset potentials, the forward peak
ducted within the potential range of 1.1 and 0.2 V versus Ag/ potentials, the forward peak current, and the current ratios (IF/
AgCl. The forward scan was attributable to ethanol oxidation, IB) of each nanocatalyst.

Table 2 Comparison of hydrogen


desorption charge and carbon Catalyst QH (μC) QCO (μC) Electrode real ECASA/H ECASA/CO Roughness
monoxide desorption charge and surface area (m2 gPt−1)a (m2 gPt−1)a
its electrochemical active surface (cm2)
area (ECASA) and electrode
roughness Pt/MWCNTs 889.3 2436 5.8 55 58 162
Pt–Sn/MWCNTs 792.3 2184 5.2 98 104 145
Pt–Sn–Ru/MWCNTs 979.4 2688 6.4 106 112 188
Pt–Sn–Ni/MWCNTs 1090 2880 6.8 118 121 201
Pt–Sn–Ir/MWCNTs 1182 3240 7.1 128 135 226

The electrochemical active surface area (ECASA/H and ECASA/CO) were calculated from Eqs. (1) and (2)
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Table 3 CV results of Pt/


MWCNT, Pt–Sn/MWCNT, and Catalysts Onset potential Forward anodic peak Backward anodic peak IF/IB ratio
Pt–Sn–M/MWCNT (M = Ru, Ni, (IF) (mA cm−2) (IB) (mA cm−2)
and Ir) nanocatalysts at room
temperature Pt/MWCNTs 0.35 54 52 1.01
Pt–Sn/MWCNTs 0.25 81 77 1.05
Pt–Sn–Ru/MWCNTs 0.23 92 84 1.12
Pt–Sn–Ni/MWCNTs 0.21 103 86 1.19
Pt–Sn–Ir/MWCNTs 0.20 128 102 1.25

The CV results show that pure Pt/MWCNTs (Fig. 7) do not third metal (i.e., Ru, Ni, and Ir), the effect of which can be
behave as appropriate anodes for EOR because of their poi- explained by the hydrogen-spillover phenomena [31] and
soning by strongly adsorbed intermediates such as CO [29]. modification of Pt electronic states [32], resulting in a combi-
However, the introduction of Sn and M (M = Ru, Ni, and Ir) nation of electronic effect and bifunctional mechanism. The
promotes the electrocatalytic activity of ethanol oxidation. third metal M (M = Ru, Ni, and Ir) promotes water activation,
The EOR starts at approximately 0.35 V on the Pt/MWCNTs which generates more species of –OHads to oxidize CO like
electrode, while the onset potential on Pt–Sn/MWCNTs is intermediates and release more active sites of Pt.
noted at 0.25 V versus Ag/AgCl. Furthermore, the introduc-
tion of a third metal M (M = Ru, Ni, and Ir) into the Pt–Sn/
MWCNTs, significantly reduces the onset potential to approx- Chronoamperometry
imately 0.2 V versus Ag/AgCl (i.e., it is shifted to the negative
potential by 0.15 V in comparison to Pt/MWCNTs) and raises Electrocatalytic activity toward ethanol electrooxidation of Pt/
the current density at the Pt–Sn–M (M = Ru, Ni, and Ir) MWCNT, Pt–Sn/MWCNT, Pt–Sn–Ru/MWCNT, Pt–Sn–Ni/
nanocatalysts. Table 4 summarizes the CV results of the pre- MWCNT, and Pt–Sn–Ir/MWCNT catalysts in 0.6 V potential
pared electrocatalysts positive peak potentials and the corre- range is obtained from chronoamperometry (CA) measure-
sponding peak current densities of EOR. ments. The potential was held at 0.6 V for 2 h. In all five CA
In fact, as observed in Fig. 7, the introduction of Sn and/or curves shown in Fig. 8, the current drops continually with time
M (M = Ru, Ni, and Ir) leads to an increase in the and after some time it becomes relatively stable. The current
electroactivity of the bimetallic and trimetallic electrocatalysts value may decay due to poisoning of surface active sites and
compared to pure Pt. The synergistic effect obtained with instability of catalyst particles. The trimetallic Pt–Sn–M/
these elements can be explained by the activation of interfacial MWCNT (M = Ru, Ni, and Ir) electrocatalysts gave higher
water molecules at lower potentials than in the case of pure Pt current than the bimetallic Pt–Sn/MWCNT electrocatalysts.
due to the presence of preferential sites for OH adsorption, as Higher current obtained for the trimetallic electrocatalysts
proposed in the case of Pt–Ru for methanol electrooxidation may be explained by the operation of a beneficial synergistic
[30]. The presence of OH species in large amounts is neces-
sary for the complete oxidation of poisoning intermediates
such as CH x and CO. When compared with Pt–Sn/
MWCNTs, the superior activity of Pt–Sn–M/MWCNTs dur-
ing ethanol oxidation can be ascribed to the addition of the

Table 4 Positive peak potential and peak current density of Pt/


MWCNT, Pt–Sn/MWCNT, and Pt–Sn–M/MWCNT (M = Ru, Ni, and
Ir) nanocatalysts at room temperature

Catalyst Scan rate (50 mV s−1)

Positive peak potential Peak current density


(V vs. Ag/AgCl) (mA cm−2)

Pt/MWCNTs 0.77 54
Pt–Sn/MWCNTs 0.74 81
Pt–Sn–Ru/MWCNTs 0.72 92
Pt–Sn–Ni/MWCNTs 0.71 103
Pt–Sn–Ir/MWCNTs 0.70 128 Fig. 8 Chronoamperometry of Pt/MWCNT, Pt–Sn/MWCNT, and Pt–
Sn–M/MWCNT (M = Ru, Ni, and Ir) nanocatalysts at room temperature
Ionics

effect between Sn and M. This may indicate an increase in Table 5 Summary of the performance of single fuel cell tests using Pt/
MWCNT, Pt–Sn/MWCNT, and Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir)
structural defects or roughness, making the trimetallic
nanocatalysts
electrocatalysts better candidates for ethanol electrooxidation
[33]. Furthermore, the addition of small amount of M (M = Anode catalysts Open circuit Maximum Maximum current
Ru, Ni, and Ir) to the Pt–Sn alloy electrocatalysts can lead to voltage (V) power density density (mA cm−2)
(mW cm−2)
an increase in the surface oxophilic character, thus increasing
the Sn–O bond strength and the acidity of the Sn–OH sites, Pt/MWCNTs 0.66 18.1 125
which can favor ethanol electrooxidation at lower potentials Pt–Sn/MWCNTs 0.71 24.2 189
[34]. On the other hand, introduction of M (M = Ru, Ni, and Pt–Sn–Ru/MWCNTs 0.76 37.1 215
Ir) may improve the activity of Pt–Sn catalyst, and the improve- Pt–Sn–Ni/MWCNTs 0.79 38.4 228
ment may be due to the ability of M (M = Ru, Ni, and Ir) to bind Pt–Sn–Ir/MWCNTs 0.85 39.25 247
to C [35]. This indicates that only a small amount of M in Pt–
Sn–M/MWCNT (M = Ru, Ni, and Ir) catalyst helps in
electrooxidation of ethanol. These results support the sugges-
tion that the trimetallic catalyst achieves good stability after When the current was normalized to the geometric area of a
continuous run of 2 h. single cell, it was observed that the cell performance of Pt–
Sn–Ir/MWCNTs was better than that of other catalysts. In the
low current discharging region, the power drawn from a single
Single cell performance
cell was almost the same for all catalysts except Pt/MWCNTs.
However, as the voltage reached around 0.3 V, the Pt–Sn–Ir/
The effects of Pt–Sn–Ir/MWCNT, Pt–Sn–Ni/MWCNT, Pt–
MWCNTs started drawing more current in comparison to
Sn–Ru/MWCNT, Pt–Sn/MWCNT, and Pt/MWCNT
others. The open-circuit potential for bimetallic Pt–Sn/
nanocatalysts were evaluated as anode catalysts in a single
MWCNTs was (0.71 V) lower than the Pt–Sn–M/MWCNTs
membraneless ethanol fuel cell (MLEFC) for ethanol
(M = Ru, Ni, and Ir) nanocatalysts. In addition, there was a
electrooxidation. Figure 9 shows the polarization and power
rapid initial fall in the cell voltage for all catalysts, which was
density curves of the MLEFC with different catalysts at a
because of the slow initial ethanol electrooxidation reaction at
loading of 2 mg cm−2. The operating conditions were 1.0 M
the electrode surface. After an initial drop of 30 mV, the
ethanol and 0.1 M sodium percarbonate in 0.5 M H2SO4 as the
change in slope of the polarization curve for Pt–Sn–Ir/
anodic and cathodic feed, respectively, at the flow rate of
MWCNTs decreased, and it started drawing more current.
0.3 mL min−1 in each stream, at room temperature. When
This was attributed to the more effective catalytic ability of
Pt/MWCNTs were used as the anode catalyst, the performance
Pt–Sn–Ir/MWCNTs, once the ethanol electrooxidation reac-
of the single cell was poor. The open-circuit potential (OCP)
tion was initiated. On the basis of the peak power density
was 0.49 V, far less than the reversible OCP (1.145 V), which
drawn from a single cell, Pt–Sn–Ir/MWCNT was the best
was mainly attributed to poor catalytic activity and CO poi-
anode catalyst with a peak power density value of
soning toward ethanol electrooxidation. The maximum output
39.25 mW cm−2. The results were similar to those of the cyclic
power density for Pt/MWCNTs was 18.1 mW cm−2. The re-
voltammetric and chronoamperometric measurements. The
sults of MLEFC adapting to different catalysts are summa-
enhanced performance could be attributed to the addition of
rized in Table 5.
the third metal M (Ru, Ni, and Ir) to the Pt–Sn/MWCNT
0.9 Pt/MWCNT Pt-Sn-Ru/MWCNT 40 catalyst for ethanol electrooxidation, and the promoting effect
Pt-Sn/MWCNT Pt-Sn-Ni/MWCNT could be investigated in three aspects, the electronic effect, the
0.8 Pt-Sn-Ir/MWCNT 35
bifunctional mechanism, and the hydrogen spillover effect. As
0.7
30 evident from the results, the electron density of the third metal
Power density mW cm-2

0.6
25 M (M = Ru, Ni, and Ir) could be transferred to Pt. The catalytic
Potential (V)

0.5
20
sites would increase because the coverage of COads on the Pt
0.4 surface was reduced on account of the decreased Pt–CO bind-
15
0.3 ing energy. On the other hand, the bifunctional mechanism has
0.2 10 been explored in previous studies as follows [36, 37].
0.1 5
MOx þ H2 O→MOx –OHads þ Hþ þ e− ð3Þ
0.0 0
þ −
0 20 40 60 80 100 120 140 160 180 200 220 240 260 Pt–COads þ MOx –OHads →Pt þ MOx þ CO2 þ H þ e ð4Þ
Current density mA cm-2

Fig. 9 Polarization and power density curves of Pt/MWCNT, Pt–Sn/ It is clear that MOx promotes the water activation to gener-
MWCNT, and Pt–Sn–M/MWCNT (M = Ru, Ni, and Ir) nanocatalysts ate the species of OHads, which can oxidize CO, and thus,
Ionics

enhance the activity of Pt–Sn–M/MWCNTs (M = Ru, Ni, and 4. Zhou WJ, Zhou B, Li WZ, Zhou ZH, Song SQ, Sun GQ, Xin Q,
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fully synthesized by ultrasonic assisted chemical reduc- Pouliantis K, Kontou S, Tsiakara P (2004) Bi- and tri-metallic Pt-
based anode catalysts for direct ethanol fuel cells. J Power Sources
tion. Well dispersion and size distribution were found
131(1-2):217–223. https://doi.org/10.1016/j.jpowsour.2003.12.040
for the synthesized nanocatalysts. The trimetallic 7. Delbecq F, Vigne F (2005) Acetaldehyde on Pt(111) and Pt/
nanocatalysts not only had a high electrochemically ac- Sn(111): a DFT study of the adsorption structures and of the vibra-
tive surface area and improved electrocatalytic activity tional spectra. J Phys Chem B 109(21):10797–10806. https://doi.
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than that of bimetallic Pt–Sn/MWCNTs, for ethanol ox-
8. Tayal J, Rawat B, Basu S (2012) Effect of addition of rhenium to Pt-
idation, but also indicated a simple way to prepare such based anode catalysts in electro-oxidation of ethanol in direct etha-
catalysts, while enhancing the electrochemical perfor- nol PEM fuel cell. Int J Hydrog Energy 37(5):4597–4605. https://
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MWCNTs, Pt–Sn–Ru/MWCNTs, Pt–Sn–Ni/MWCNTs, Electrochim Acta 56(3):1611–1618. https://doi.org/10.1016/j.
and Pt–Sn–Ir/MWCNTs as anode catalysts was investi- electacta.2010.10.086
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MWCNTs as the anode catalyst was better than that of AR, Tremiliso-Filho G, Kokoh KB (2008) Effect of W on PtSn/C
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which could be attributed to the electronic effect, the 11. Mei W, Yougwei H, Ruixue L, Ma Z, Zhonghua Z, Xiaoguang W
bifunctional mechanism, and the hydrogen spillover. (2013) Preparation and characterization of micro-arc-induced Pd/
These results indicated that MWCNTs could be good TM (TM = Ni, Co and Ti) catalysts and comparison of their elec-
trocatalytic activities toward ethanol oxidation. Electrochim Acta
candidates for use as supporting material in high- 114:500–508
loading metal catalysts in fuel cells. Durability of the 12. Fuchun Z, Guanshui M, Zhongchao B, Ruiqiang H, Bin T,
MLEFC was examined under acid media in a period of Zhonghua Z, Xiaoguang W (2013) High activity of carbon nano-
about 2 h. The MLEFC maintained a relatively stable tubes supported binary and ternary Pd-based catalysts for methanol,
ethanol and formic acid electro-oxidation. J Power Sources 242:
performance with a little decay of cell voltage over the 610–620
test period. The fluctuation in the cell voltage was due 13. Fuchun Z, Mei W, Yongwei H, Guanshui M, Zhonghua Z,
to addition of the new fuel solution, restarting the ex- Xiaoguang W (2014) A comparative study of elemental additives
periments, or small variation in cell temperature. The (Ni, Co and Ag) on electrocatalytic activity improvement of PdSn-
based catalysts for ethanol and formic acid electro-oxidation.
result of the durability test showed that the MLEFC in Electrochim Acta 148:291–301
our research has good stability at room temperature 14. Mei W, Yougwei H, Ruixue L, Ma Z, Zhonghua Z, Xiaoguang W
which is able to satisfy the necessary conditions as por- (2015) Electrochemical activated PtAuCu alloy nanoparticle cata-
table power sources. lysts for formic acid, methanol and ethanol electro-oxidation.
Electrochim Acta 178:259–269
15. Mei W, Zizai M, Ruixue L, Bin T, Xiao-Qing B, Zhonghua Z
Funding information The financial support for this research from the (2017) Novel flower-like PdAu(Cu) anchoring on a3D rGO-CNT
University Grants Commission (UGC), New Delhi, India, through a sandwich-stacked framework for highly efficient methanol and eth-
Major Research Project 42-325/20134 (SR) is gratefully acknowledged. anol electro-oxidation. Electrochim Acta 227:330–344
16. Prabhuram J, Zhao TS, Tang ZK, Chen R, Liang ZX (2006)
Multiwalled carbon nanotube supported PtRu for the anode of di-
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