Professional Documents
Culture Documents
[Regular Paper]
The direct alkylation of benzene with n-heptane was investigated using noble-metal-free montmorillonite as a
solid acid catalyst. It was found that the catalytic activity of proton-exchanged montmorillonite increased after
pretreatments such as heating and ultrasonic irradiation. Aluminum-exchanged montmorillonite was also found
to be a good catalyst. Moreover, during the reaction using proton-exchanged montmorillonite, the product selec-
tivity depended on the interlayer distance of the catalyst. Detailed time-course analysis of the selectivity of the
alkylation product revealed that, in the case of the catalysts with smaller interlayer distances, the bimolecular
reaction occurred preferentially at the surface, resulting in higher selectivity with respect to the target C7 alkylated
products (Ph-C7). On the other hand, the monomolecular cracking of heptane in the interlayer spaces resulted in
a stable t-butyl cation, yielding t-butylbenzene. Monomolecular cracking also occurred when H-ZSM-5 was
used as the catalyst, and the main product was isopropylbenzene.
Keywords
Montmorillonite, Solid acid catalyst, Alkylation, Benzene, Heptane
heteroatom bond-forming reactions such as the carbo- ture of the synthesized Na-mont (4.2 g), AlCl3・6H2O
silylation of olefins34)∼36). In addition, we had reported (6.5 mmol, 1.6 g), and 200 mL of water. The mixture
previously that aluminum-exchanged montmorillonite was stirred at 50 °C for 24 h, and the obtained slurry
(Al-mont) shows good catalytic performance during the was filtered and washed with 1 L of distilled water to
direct alkylation of benzene with heptane for the forma- ensure the removal of the chlorine present. This was
tion of alkylated products with a carbon chain of 7 car- followed by drying at 110 °C in air to afford Al-mont as
bon atoms (Ph-C7) at 150 °C37). Proton-exchanged a while-gray powder.
montmorillonite (H-mont) has also been found to be a 2. 4. Catalytic Reaction
good catalyst for the selective alkylation of benzene37). The reaction between n-heptane and benzene was
In this study, the relationship between the interlayer performed as follows. The catalyst (0.10 g), n-heptane
distance and product selectivity of montmorillonite as a (6.8 mmol), and benzene (1.2 mmol) were placed in a
catalyst was elucidated using H-mont catalysts that pressure tube with volume of 15 mL. The resulting
exhibited different interlayer distances through pretreat- mixture was then kept under stirring vigorously using a
ments. magnetic stir bar at 150 °C. After the completion of
the reaction, the catalyst was separated by filtration, and
2. Experimental quantitative and qualitative analyses were performed on
the products using GC-FID and GC-MS. During the
2. 1. General Method reaction, the pressure inside the reactor was approxi-
Shimadzu ICPS-8100 was used to perform inductively mately 4.5×102 kPa.
coupled plasma (ICP) emission spectroscopy for quan-
titative elemental analysis. The powder X-ray diffrac- 3. Results and Discussion
tion (XRD) patterns of the various catalysts were
recorded at room temperature using Rigaku Ultima IV 3. 1. Characterization of Prepared Montmorillonite
system with Cu-Kα radiation source. Analytical gas Catalysts
chromatography with flame-ionization detection (GC- The results of the elemental analysis indicated that
FID) was performed using Shimadzu GC-2025 with sodium was completely absent in H-mont and Al-mont
DB-1 columns. Further, analytical GC-mass spec- (Na: < 0.01 mmol g–1) after the ion-exchange treatment
trometry (MS) was performed with Shimadzu GC-2020 of Na-mont (Na: 0.86 mmol g–1). The amount of Al in
Plus system with QP2010SE and DB-1 columns. Al-mont was increased to 4.89 mmol g –1 from
2. 2. Material 4.40 mmol g–1 of aluminosilicate layer of Na-mont after
Unless otherwise noted, all materials were purchased the ion exchange. These indicate that almost all ion
from Kanto Chemical Co., Inc., FUJIFILM Wako Pure exchange sites of Al-mont are exchanged with Al cat-
Chemical Corp., Tokyo Chemical Industry Co., Ltd. ion. XRD patterns confirmed that the layered struc-
and Sigma-Aldrich Co. LLC. Sodium-exchanged ture of montmorillonite was maintained after the ion
montmorillonite (Na-mont; Na0.33(OH)4Si8(Al3.34Mg0.66 exchange (Fig. 1). The shape of the XRD pattern of
Fe0.19)O20) was purchased from Kunimine Industry Co., H-mont as well as the relative intensities of the peaks
Ltd., Japan as Kunipia F. Finally, HSZ-820 (Si/Al2= present (b) did not change significantly after the ultra-
23.2, Tosoh Corp.) was used as H-ZSM-5. sonic irradiation process ((c) and (d)) or the heat treat-
2. 3. Catalyst Preparation ment (e), suggesting that the structural characteristics of
The cation-exchanged montmorillonite catalysts were H-mont were maintained after these treatments. On
prepared by the ion-exchange method. Proton- the other hand, the position of the d001 peak of H-mont
exchanged montmorillonite (H-mont) was prepared via (2θ=6-8°) shifted slightly after the ultrasonic irradia-
the cation-exchange method from Na-mont (3.0 g)
using 200 mL of aqueous HCl (1.1 wt%) solution.
The mixture was stirred at 90 °C for 24 h, and the
obtained slurry was filtered and washed with 1 L of dis-
tilled water to ensure the removal of chlorine. This
was followed by drying at 110 °C in air to obtain
H-mont. During the preparation of H-mont, the
obtained slurry containing H-mont and the aqueous HCl
solution was subjected to ultrasonic irradiation (38 kHz)
at room temperature for 0.5 h or 1 h, affording H-mont
(ui-0.5) and H-mont(ui-1.0), respectively. The H-mont
sample was heated at 150 °C for 1 h in an Ar atmo- Fig. 1●X R D P a t t e r n s o f ( a ) N a - m o n t , ( b ) H - m o n t , ( c )
sphere to obtain H-mont(150). Aluminum-exchanged H-mont(ui-0.5), (d) H-mon(ui-1.0), (e) H-mont(150), and (f)
montmorillonite (Al-mont) was prepared from a mix- Al-mont
tion process as well as the heat treatment. The inter- the ultrasonic irradiation process and heat treatment,
layer distances of the montmorillonite catalysts were and the Ph-C7 selectivity was maintained. The ben-
calculated by subtracting the c value of the silicate sheet zene conversion increased with the ultrasonic irradia-
(9.6 Å) from the d 001 value as determined from the tion time in the case of H-mont(ui), and the Ph-C7
XRD pattern (Table 1). The interlayer distance of selectivity was ca. 70 %. H-mont(150) exhibited a
H-mont (5.0 Å) decreased after the treatment at 150 °C benzene conversion of 0.91 %, and the Ph-C7 selectivity
(H-mont(150): 2.5 Å) and the ultrasonic irradiation pro- was 56 %. The benzene conversion improves by the
cess (H-mont(ui): 3.0-3.9 Å). In the XRD pattern, as heat treatment and ultrasonic irradiation of the parent
the d001 peak shifts, the d001 peak intensity also weakens. H-mont layers decreases. This is probably because the
In the case of H-mont(ui-1.0), d 001 peak shape was decrease of adsorbed water on the active site of the cat-
slightly changed with small amount of impurity peaks alyst. Similar phenomena were observed in Friedel-
around 15-18 degree. It is considered that a part of the Crafts alkylation with a styrene derivative 38). With
layered structure of H-mont was decomposed by ultra- respect to the other alkylation products, the t-butyl-
sonic irradiation, resulting the decrease of its interlayer benzene (Ph-t-C4) selectivity was 5 % in the case of
distance. The interlayer distance of Al-mont (6.0 Å) H-mont, while the main Ph-C4 product was 2-phenyl-
was slightly higher than those of the H-mont samples, butane in the case of H-mont(150). As mentioned in
suggesting the presence of hydrated Al species within our previous study37), Al-mont showed a high benzene
the montmorillonite interlayer in the case of the former. conversion (1.82 %) with a good selectivity of Ph-C7.
3. 2. Alkylation of Benzene with n-Heptane over When the reaction was performed using H-ZSM-5, the
Various Acid Catalysts selectivities for the Ph-C7 and Ph-C3 products were
The performances of the various catalysts were com- 29 % and 64 %, respectively. The higher acid strength
pared at 150 °C for 16 h using n-heptane and benzene of Al-mont and H-ZSM-5 compared to H-mont35),39),40)
(Table 2). While H-mont showed catalytic activity might be induced the higher benzene conversion of Al-
for the alkylation reaction, the reaction did not proceed mont and H-ZSM-5 because of the difficulties of alkane
when Na-mont was used, indicating that the acid sites activation. Regarding the byproduct, hydrogen was
generated by the ion-exchange process are involved in detected in the gas phase after the reaction. In addi-
the reaction. The benzene conversion increased after tion, when H-mont and Al-mont were reused, we have
confirmed the progress of the reaction although the cat-
Table 1●Interlayer Distance of Cation-exchanged Montmorillonite alytic activity was slightly reduced (H-mont: 0.24 %
Samples conv., 58 % selectivity to Ph-C7; Al-mont: 1.48 %
conv., 83 % selectivity to Ph-C7).
Sample 2θ [degree] Interlayer distance [Å]a)
The selectivities of the main products (Ph-C7, Ph-C3,
H-mont 6.0 5.0 and Ph-t-C4) were plotted against the benzene conver-
H-mont(ui-0.5) 6.5 3.9
sion to elucidate the reaction paths of the catalysts
H-mont(ui-1.0) 7.0 3.0
H-mont(150) 7.3 2.5 (Fig. 2). In the case of H-mont, the selectivity of Ph-t-
Al-mont 5.7 6.0 C4 was high initially. Further, the selectivity of the
Na-mont 7.2 2.7 target Ph-C7 product improved as the reaction pro-
a) Determined by subtracting c value of silicate sheet (9.6 Å) from gressed (Fig. 2(a)). The formation of Ph-t-C4 was
d001 value determined from XRD spectrum shown in Fig. 1. also detected initially in the cases of H-mont(ui-0.5)
Catalyst (0.1 g) C7
+ + H2
150 °C, 16 h
6.8 mmol 1.2 mmol
Reaction conditions: n-heptane (6.8 mmol), benzene (1.2 mmol), 150 °C.
Fig. 2●Product Selectivities vs. Benzene Conversion for Alkylation Reaction of n-Heptane over (a) H-mont, (b) H-mont(ui-0.5), (c)
H-mont(ui-1.0), (d) H-mont(150), (e) Al-mont, and (f) H-ZSM-5
and H-mont(ui-1.0) (Figs. 2(b) and 2(c)). However, decreased with an increase in the Ph-C7 selectivity, as
the selectivity of Ph-t-C4 was much lower than that of the reaction progressed. On the other hand, although
the parent, H-mont. In the case of H-mont(150), the Al-mont exhibited the same interlayer distance as
target, Ph-C7, was obtained with high selectivity right H-mont before the reaction, the target Ph-C7 product
from the start of the reaction (Fig. 2(d)). This phe- was obtained with high selectivity right from the begin-
nomenon was observed in the case of Al-mont as well, ning (Fig. 2(e)). This suggests that its selectivity did
which also showed high Ph-C7 selectivity (Fig. 2(e)). not depend on the interlayer distance of Al-mont, in
The H-ZSM-5 catalyst primarily afforded Ph-C3 and contrast to the case for H-mont. During the reaction,
Ph-C7, and the selectivities of these products during the the interlayer distance of Al-mont and H-mont(ui-0.5)
reaction maintained (Fig. 2(f)), suggesting that the cat- decreased to 2.6 Å and 3.2 Å, respectively, so it seems
alytic properties of H-ZSM-5 remained stable over the that the interlayer distance generally decreases after the
course of the reaction. reaction.
The sharp changes in the product selectivity in the In order to investigate the initial and secondary reac-
case of H-mont can be explained by the changes in the tions based on the products obtained, the product selec-
catalyst structure during the reaction. The initial Ph-t- tivities for a benzene conversion of approximately 1 %
C4 selectivity was correlated with the interlayer dis- were evaluated. Table 3 shows the isomer distribu-
tance of H-mont: the selectivity decreased with a de- tion for the Ph-C7 product for the different catalysts.
crease in the order of magnitude of the interlayer dis- Structures of main Ph-C7 isomers are shown in Fig. 3.
tance of H-mont, as shown in Table 1. For example, When montmorillonite was used as the catalyst, selec-
the Ph-t-C4 selectivity in the case of H-mont (interlayer tivity was observed in each isomer. On the other hand,
distance: 5.0 Å) for a conversion of 0.04 % was 37 % when H-ZSM-5 was used, the selectivity for 2-phenyl-
while for H-mont(ui-1.0; interlayer distance: 3.0 Å), it heptane was high, while 3-phenylheptane and 4-phenyl-
was 19 % for a conversion of 0.05 %. To investigate heptane were not detected. This was probably because
the structural changes induced in H-mont during the re- of the molecular sieving effect of the micropores of
action, the H-mont sample was recovered after each H-ZSM-5. Previous studies on the reaction between
conversion process and subjected to XRD measure- hexane and benzene over H-ZSM-5 have reported that
ment. The benzene conversion and the corresponding 1-phenylheptane is produced during the reaction19),20).
interlayer distances were as follows: 0.04 %, 2.4 Å; However, in the case of our reaction system investigated
0.07 %, 1.3 Å; and 0.38 %, 0.9 Å. From these results, in the present study, the formation of 1-phenylheptane
it can be surmised that the interlayer distance of H-mont was not confirmed. As shown in Fig. 4, the Ph-C7
Table 3●Distribution of Ph-C7 Isomer during Reaction of n-Heptane and Benzene for Benzene Conversion of 1 %
Catalyst (0.1 g) C7
+ + H2
150 °C, 16 h
6.8 mmol 1.2 mmol
Fig. 5●Selectivities of Ph-C7 (●), Ethylbenzene (Ph-C2) (▲), and 2-Phenylbutane (Ph-C4(2)) (■) vs. Benzene
Conversion: (a) H-mont and (b) H-mont(150)
Scheme 1●Proposed Alkylation Reaction Mechanism in Case of (A) Mont Surface, (B) H-mont with Large
Interlayer Distance, and (C) H-ZSM-5
the fact that the order of magnitude of the Ph-t-C4 selec- observed. The high selectivity of H-ZSM-5 toward
tivity in the initial stage of the reaction corresponds to Ph-C3 can be ascribed to the molecular sieving effect
the respective interlayer distances of H-mont, H-mont ((C) in Scheme 1). As shown in Table 3, 3-phenyl-
(ui-0.5), H-mont(ui-1.0), and H-mont(150) (Table 1 heptane and 4-phenylheptane were not formed during
and Figs. 2(a)-2(d)). The yield of Ph-t-C4 peaked at the H-ZSM-5-catalyzed reaction. This result also sup-
6 h and then decreased with the progress of the reac- ports the conclusion that a smaller pore size preferen-
tion. Olah and coworkers have reported that alkyl- tially affords small-molecular-diameter products and
benzene is also protonated by an acid catalyst and that that Ph-C3 is the other initial product formed along
the corresponding carbocation is formed, followed by with Ph-t-C4 in the case of H-ZSM-537).
hydride transfer from the other alkanes to the carboca- In the case of Al-mont, the target Ph-C7 product was
tion, yielding another alkylbenzene21). A few alkyl- obtained with high selectivity right from the beginning,
benzene products may be formed from Ph-t-C4 if the even though Al-mont has the same interlayer distance
reaction time is high. In the case of H-ZSM-5, the as H-mont. It is thought that, in the case of Al-mont,
monomolecular cracking of n-heptane was also the degree of steric hindrance and hydrophilicity of the
4. Conclusion
18) Ordomskiy, V. V., Rodionova, L. I., Ivanova, I. I., Luck, F., 135 (2011).
ChemCatChem, 4, 681 (2012). 30) Wang, J., Masui, Y., Hattori, T., Onaka, M., Tetrahedron Lett.,
19) Danilina, N., Payrer, E. L., van Bokhoven, J. A., Chem. Commun., 53, 1978 (2012).
46, 1509 (2010). 31) Masui, Y., Wang, J., Teramura, K., Kogure, T., Tanaka, T.,
20) Danilina, N., Payrer, E. L., Troussard, E., van Bokhoven, J. A., Onaka, M., Microporous Mesoporous Mater., 198, 129 (2014).
Catal. Lett., 141, 391 (2011). 32) Tandiary, M. A., Asano, M., Hattori, T., Takehira, S., Masui, Y.,
21) Olah, G. A., Schilling, P., Staral, J. S., Halpern, Y., Olah, J. A., J. Onaka, M., Tetrahedron Lett., 58, 1925 (2017).
Am. Chem. Soc., 6807 (1975). 33) Qiu, G., Huang, C., Sun, X., Chen, B., Green Chem., 21, 3930
22) Onaka, M., Higuchi, K., Nanami, H., Izumi, Y., Bull. Chem. (2019).
Soc. Jpn., 66, 2638 (1993). 34) Motokura, K., Fujita, N., Mori, K., Mizugaki, T., Ebitani, K.,
23) Izumi, Y., Urabe, K., Onaka, M., Microporous Mesoporous Kaneda, K., Angew. Chem. Int. Ed., 45, 2605 (2006).
Mater., 21, 227 (1998). 35) Motokura, K., Nakagiri, N., Mizugaki, T., Ebitani, K., Kaneda,
24) Kaneda, K., Ebitani, K., Mizugaki, T., Mori, K., Bull. Chem. K., J. Org. Chem., 72, 6006 (2007).
Soc. Jpn., 79, 981 (2006). 36) Motokura, K., Matsunaga, S., Miyaji, A., Sakamoto, Y., Baba,
25) Motokura, K., Baba, T., Green Chem., 14, 565 (2012). T., Org. Lett., 12, 1508 (2010).
26) Kumar, B. S., Dhakshinamoorthy, A., Pitchumani, K., Catal. 37) Takabatake, M., Nambo, M., Manaka, Y., Motokura, K.,
Sci. Technol., 4, 2378 (2014). ChemPlusChem, 85, 450 (2020).
27) Dutta, D. K., Borah, B. J., Sarmah, P. P., Catal. Rev. Sci. Eng., 38) Motokura, K., Matsunaga, S., Noda, H., Miyaji, A., Baba, T.,
57, 257 (2015). ACS Catal., 2, 1942 (2012).
28) Hechelski, M., Ghinet, A., Louvel, B., Dufrénoy, P., Rigo, B., 39) Niwa, M., Katada, N., Sawa, M., Murakami, Y., J. Phys.
Daïch, A., Waterlot, C., ChemSusChem, 11, 1249 (2018). Chem., 99, 8812 (1995).
29) Wang, J., Masui, Y., Onaka, M., Appl. Catal. B: Environ., 107, 40) Niwa, M., Katada, N., Catal. Surv. Jpn., 1, 215 (1997).
要 旨
プロトン交換モンモリロナイト触媒を用いた n-ヘプタンによるベンゼンの液相直接アルキル化の反応機構