Kobelco Electrical Schematic Section

9 CONVERTER BACK UP
ELECTRIC CIRCUIT DIAGRAM (A) 917
517
WR(5V)
P
11-33
C-1:MECHATRO CONTROLLER
SE-16:ACCEL POTENTIO 11-32

CONTROLLER
CONTROLLER

CONTROLLER
967 BW(GND)

ROOM LIGHT
APPLICABLE YN07-30001~

4 CONVERTER
KAI 11-31

MECHATRO

MECHATRO

CIGARETTE
900 RB (5V)

BACK UP
PRESS.SENSOR

3 LIGHTER
YQ07-03501~ 11-15
771 G

10 KEY SW.
A PHASE

2 RELAY
500 LgR 15-1

5 HORN
SE-1:BUCKET DIGGING 11-14
LQ08-04501~ 950 BrR (GND) 15-2
772 B
11-13
LL08-03001~ 773 R B PHASE M M-2:GOVERNOR MOTOR

1A

1B
15-15

8
901 RL (5V)
11-16 774 W

RY

1.25
WG

WV
WY

WV
15-16

YG
RY
LgW

OL

YB
501

YL
E-1:FUSE BOX SE-2:BUCKET DUMP 11-17 SHIELD
951 BL (GND) 15-3
11-18 544 GB B
11-34

10A

10A

20A

20A
20A

10A
902 W (5V)

5A

5A

5A
11-3
51 2W 52 5R 502 LgY ON AL ASE
50 1.25L SE-3:BOOM RAISING 11-2 TI
53 5Y 952 BR (GND) SI RM LE

TERMINAL
11-1 PO NO RE
SW-4:SWING PARKING RELEASE SW.

20A

20A

10A

20A

20A

20A

20A
MECHATRO 903 OB (5V)

5A

5A
5A
11-4
CONTROLLER 503 LO
SE-4:BOOM LOWERING 11-5 545 Lg
C-1 C-1 12-18 1

1.25
1.25

1.25
1.25

1.25

1.25

1.25
953 BrW (GND)

WG
RW
B

WR
WB
720 PB

RG

WL
RB
YR

RL
15-26 15-25 11-6 SV-1:SWING PARKING BRAKE SOL.

W
2
701 V
904 OL (5V) 15-22 3

12

13

WIPER,WASHER 14

SOLENOID 15

WORKING LIGHT(F) 16

OPT WORKING 17

AIR CON 18

AIR CON 19

RESERVE 20
TUNER (RADIO) 11
4 3 11-9
SE-7:ARM IN 504 PG

POWER WINDOW
FLASHER,WORKING

CLUSTER GAUGE
11-8 702 LgB B
954 BrL (GND) SV-3:TWO-SPEED SELECT SOL.

LIGHT (R),ALARM
11-7 15-21

905 OW (5V) 703 P B

11-10 SV-2:POWER BOOST SOL.

LIGHT
15-23
SE-8:ARM OUT 505 PL
11-11
955 Gr (GND)
B1 A1 11-12
906 YB (5V)
11-21 740 BO
60A 60A SE-6:SWING RIGHT 506 VY 15-6
51 G 11-20 PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
741 GrR
956 GrL (GND) 15-7
E2 B BATTERY BATTERY 11-19
51 R B A 60B 60B 60B 907 YG (5V)
11-22 742 VR
SE-5:SWING LEFT 507 VG 15-8
E3 B L B 11-23 PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
743 GrB
SHIELD 957 Br (GND) 15-9
11-24
B2 700 WG
TION 908 YL (5V) 744 BP
POSI PREHEATING D-9 11-27

TERMINAL
SW-1:KEY SW. 15-4
60 WL 59 W SE-9:TRAVEL RIGHT 508 VY PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
O A O S
R-1:BATTERY RELAY 11-26 745 PW
T
958 BY (GND) 15-5
F C N A
D-1 11-25
R
F C T 909 YR (5V)
10 1.25WV 11-28 746 BrG
10 B SE-10:TRAVEL LEFT 15-10
509 Sb PSV-A:ARM VARIABLE RECIRCULATION
11-29 747 YV

60B
ACC R-3:GLOW RELAY 15-11 PROPORTIONAL SOL.
D-2 959 BG (GND)

POSITION
NORMAL
RELEASE
M 5W GLOW 11-30
61 GrB 33 2OB 34
G1 910 WY(5V) 546 PG
12-9

TERMINAL
58 P 12-19
G2 SE-26:P1 NEGA-CON. 510 GR
63 WY 12-8
ST M-1: 960 BY (GND) SW-5:KPSS MODE RELEASE SW.
STARTER MOTOR B M E D-4 12-7 E-4:RESISTOR
M

66 5L
911 RG(5V) B
12-10 WB 1
SE-27:P2 NEGA-CON. 511 LY 15 756 BrY
R-2: 12-11 2
STARTER RELAY B S S 961 BW(GND)
E-2:ALTERNATOR 12-12 3
749 GrG
SW 64 LW B 5B 912 RW(5V) 15-18 4
S E B E 13-15 748 VR 757 RY
SE-28:BACK PRESS. 512 Sb 15-17 5 PSV-P1:PUMP P1 PROPORTIONAL SOL.
D-3 13-14
59 W 66 L 6 B
R R 962 GrG (GND)
30 GY 13-13 7
P P 758 BrB
915 YL (5V) 8
L 65 WR L
12-3
515 V 9
SE-22:PUMP P1 12-2 751 GY
965 BrB (GND) 15-20 10
R-4:SAFETY RELAY 12-1 759 RL
750 VW 11
916 YR (5V) 15-19 PSV-P2:PUMP P2 PROPORTIONAL SOL.
E-3:HOUR METER 12-4 12
SE-23:PUMP P2 516 L
65 WR B 12-5
H -M 966 BrY (GND)
12-6

913 RB (5V) 752 WV

C-2:CLUSTER GAUGE 13-4 16-1
YG 513 LgR PSV-E: INDEPENDENT TRAVEL
7 SE-20:P1 OPT. 13-5 753 GR
W 16-2 PROPORTIONAL SOL.
21-7 963 BW(GND)
SE-14: 13 ENG.WATER 13-6
COOLANT THERMO SENSOR TEMP INDICATOR 914 RL (5V)
600 YR 21-3 13-3
SE-11:P2 OPT. 514 GO
13-2 754 WL
553 VW C-1 964 BL (GND) 16-3
5 13-1
14-8 755 GR PSV-F: INDEPENDENT TRAVEL
SE-15: B FUEL METER 16-4
601 BrR 21-4 PROPORTIONAL SOL.
FUEL SENSOR 15-24
CHARGE 65 WR
12-13
KEY ON 60 WL 12-15
85 1.25WB
8 GLOW 61 GrB
R-6: 12-16 738 WG
16-7
WORK LIGHT RELAY LCD BACK LIGHT PSV-H:SWING PRIORITY
B 540 LG 739 G
SW-36:INDEPENDENT TRAVEL SW. 13-16 16-8 PROPOTIONAL SOL.
B 541 PL
B SW-3:TWO-SPEED SELECT SW. 12-17
21-6 B 542 GrG
A M B SW-21:POWER BOOST SW. 14-11
RY
B 543 GO 15-12 1A
SW-35:HEAVY LIFT SW. 17-9 E2 B (GND)
LCD 15-25 3
RY
580 R 15-13 1B
12-20
SE-13:ENG.REVOLUTION SENSOR 20 C-1:MECHATRO CONTROLLER(RESISTOR)
581 W
12-21
SHIELD
12-22
15-26 E3 (GND) B
4
21-2 770 R
14-25 15-14 YG
7
21-1 582 W
14-26
21-8 980 B
14-27
SHIELD
14-28
TO 1E-2
YN03Z00028P1 SK210(LC)/SK250(LC)ÐVI Dynamic Acera OM, 09/00 Rev. 2 1E---1

SCHEMATIC NOMENCLATURE

SYM B O L C O LO R Example of wire color:

B B lack W L
G G reen
Stripe color (Blue)
L B lue

R Red Base color (White)

W W hite
Abreviations:
Y Yellow BZ: Buzzer
P Pink SV: Solenoid valve
O O range
SW: Switch
SE: Sensor
Br B row n M: Motor
Lg Light G reen R: Relay
Gr G ray
L: Light
PSV: Proportional solenoid valve
Sb Sky blue D: Diode
V V iolet E: Electrical Connection

Kobelco Construction Machinery

America LLC
Dynamic Acera 03/05 Rev. 05 Page 11-1
 Pre-Minor Change SK160/ED190 Electrical Schematic

9 CONVERTER BACK UP
ELECTRIC CIRCUIT DIAGRAM (A) 917
517
WR(5V)
P
11-33
C-1:MECHATRO CONTROLLER
SE-16:ACCEL POTENTIO 11-32

CONTROLLER
CONTROLLER

CONTROLLER
967 BW(GND)

ROOM LIGHT
APPLICABLE YM02U0101~

4 CONVERTER
KAI 11-31

MECHATRO

MECHATRO

CIGARETTE
900 RB (5V)

BACK UP
PRESS.SENSOR

3 LIGHTER
11-15
771 G

10 KEY SW.
A PHASE

2 RELAY
500 LgR 15-1

5 HORN
SE-1:BUCKET DIGGING 11-14
950 BrR (GND) 772 B
11-13 15-2
773 R B PHASE M M-2:GOVERNOR MOTOR

1A

1B
15-15

8
7
901 RL (5V)
11-16 774 W

RY

1.25
WG

WV
WY

WV
15-16

YG
RY
LgW

OL

YB
501

YL
E-1:FUSE BOX SE-2:BUCKET DUMP 11-17 SHIELD
951 BL (GND) 15-3
11-18 544 GB B
11-34

10A

20A

20A
10A

10A
20A
902 W (5V)

5A

5A
5A
11-3
51 2W 52 5R 502 LgY N L E
50 1.25L SE-3:BOOM RAISING 11-2 TIO A AS
53 5Y 952 BR (GND) SI RM LE
PO NO RE

TERMINAL
11-1
SW-4:SWING PARKING RELEASE SW.

20A

20A

10A

20A

20A

20A

20A
MECHATRO 903 OB (5V)

5A

5A

5A
11-4
CONTROLLER 503 LO
SE-4:BOOM LOWERING 11-5 545 Lg
C-1 C-1 12-18 1

1.25
1.25

1.25

1.25

1.25

1.25

1.25
953 BrW (GND)

WG
B

RW

WR
WB
720 PB

RG

WL
YR

RB

RL
15-26 15-25 11-6 SV-1:SWING PARKING BRAKE SOL.

W
2
701 V

(Used for Dozer)

904 OL (5V) 15-22 3

TUNER (RADIO) 11

12

13

WIPER,WASHER 14

SOLENOID 15

WORKING LIGHT(F) 16

OPT WORKING 17

AIR CON 18

AIR CON 19

RESERVE 20
4 3 11-9
SE-7:ARM IN 504 PG

POWER WINDOW
FLASHER,WORKING

CLUSTER GAUGE
11-8 702 LgB B
954 BrL (GND) SV-3:TWO-SPEED SELECT SOL.

LIGHT (R),ALARM
11-7 15-21

905 OW (5V)
11-10

LIGHT
15-23
SE-8:ARM OUT 505 PL 703 P B
11-11 SV-2:POWER BOOST SOL.
955 Gr (GND)
B1 A1 11-12

740 BO
60A 60A 15-6
51 G 906 YB (5V) PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
11-21 741 GrR
SE-6:SWING RIGHT 15-7
E2 B BATTERY BATTERY 506 VY
11-20
51 R B A 60B 60B 60B 956 GrL (GND) 742 VR
11-19 15-8
E3 B L B PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
907 YG (5V) 743 GrB
SHIELD 15-9
11-22
B2 700 WG SE-5:SWING LEFT 507 VG 11-23
ION
POSITPREHEATIN
G D-9 957 Br (GND) 744 BP
TERMINAL

SW-1:KEY SW. 11-24 15-4

60 WL 59 W PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
O A O S
R-1:BATTERY RELAY 745 PW
T 15-5
F C N A
D-1
R 908 YL (5V)
F C T 11-27
10 1.25WV SE-9:TRAVEL RIGHT 508 VY 746 BrG
10 B 11-26 15-10
PSV-A:ARM VARIABLE RECIRCULATION
958 BY (GND) 747 YV

60B
ACC R-3:GLOW RELAY 11-25 15-11 PROPORTIONAL SOL.
D-2

POSITION
NORMAL
RELEASE
M 5W GLOW
61 GrB 33 2OB 34
G1 546 PG

TERMINAL
58 P 12-19
G2 909 YR (5V)
ST 63 WY M-1: 11-28
SE-10:TRAVEL LEFT 509 Sb SW-5:KPSS MODE RELEASE SW.
STARTER MOTOR B M E D-4 11-29 E-4:RESISTOR
M

66 5L
959 BG (GND) B
11-30
WB 1
15 756 BrY
R-2: 2
STARTER RELAY B S S
E-2:ALTERNATOR 3
749 GrG
SW 64 LW B 5B 15-18 4
S E B E 748 VR 757 RY
915 YL (5V) 15-17 5 PSV-P1:PUMP P1 PROPORTIONAL SOL.
D-3 12-3
59 W 66 L 515 V 6 B
R R 12-2
30 GY SE-22:PUMP P1 7
P P 965 BrB (GND) 758 BrB
12-1 8
L 65 WR L
751 GY 9
15-20 10
R-4:SAFETY RELAY 916 YR (5V) 759 RL
12-4 750 VW 11
15-19 PSV-P2:PUMP P2 PROPORTIONAL SOL.
SE-23:PUMP P2 516 L
E-3:HOUR METER 12-5 12
B 966 BrY (GND)
65 WR 12-6
H -M

914 RL (5V) 752 WV

C-2:CLUSTER GAUGE 13-3 16-1
514 GO 753 GR PSV-E: INDEPENDENT TRAVEL
SE-11:P2 Optional 13-2 16-2
W 21-7 964 BL (GND) PROPORTIONAL SOL.
YG
SE-14: 13 ENG.WATER 7 13-1
COOLANT THERMO SENSOR TEMP INDICATOR 913 RB (5V)
600 YR 21-3 12-9
SE-20:P1 Optional 513 LgR
12-8 754 WL
553 VW C-1 963 BW(GND) 16-3
5 12-7
14-8 755 GR PSV-F: INDEPENDENT TRAVEL
SE-15: B FUEL METER 16-4
601 BrR 21-4 PROPORTIONAL SOL.
FUEL SENSOR 15-24
CHARGE 65 WR
12-13
KEY ON 60 WL 12-15
85 1.25WB
8 GLOW 61 GrB
R-6: 12-16 738 WG
16-7
WORK LIGHT RELAY LCD BACK LIGHT PSV-H:SWING PRIORITY
B 540 LG 739 G
SW-36:INDEPENDENT TRAVEL SW. 13-16 16-8 PROPOTIONAL SOL.
B 541 PL
B SW-3:TWO-SPEED SELECT SW. 12-17
21-6 B 542 GrG
A M B SW-21:POWER BOOST SW. 14-11
RY
B 543 GO 15-12 1A
SW-35:HEAVY LIFT SW. 17-9 E2 B (GND)
LCD 15-25 3
RY
580 R 15-13 1B
12-20
SE-13:ENG.REVOLUTION SENSOR 20 C-1:MECHATRO CONTROLLER(RESISTOR)
581 W
12-21
SHIELD
12-22
15-26 E3 (GND) B
4
21-2 770 R
14-25 15-14 YG
7
21-1 582 W
14-26
21-8 980 B
14-27
SHIELD
14-28
TO 1E-2
YM03Z00001P3 SK160LC/ED190 –VI Dynamic Acera TM, 09/03 Rev. 3
1E---1
Page 11-2 Dynamic Acera 03/05 Rev. 05
 Pre-Minor Change SK160/ED190 Electrical Schematic
C-1:MECHATRO CONTROLLER

KAI ELECTRIC CIRCUIT DIAGRAM (B) C -3:SW.BOX ASSY

FROM 1E-1 32-8 562 O S W -38:WARM-UP SW.
APPLICABLE YM02U0101~
547 GB
SW-6:ENG.WATER TEMP.SW. 14-1
32-9 564 LY 982 BG S W -15:
17
548 GY CONFLUX/SINGLE SELECT SW.
SW-7:ENG.OIL PRESS.SW. 14-2 C-3 OPTION
B 549 Lg S W -46:
SW-8:AIR FILTER RESTRICTION SW. 14-3 32-12 561 GR
COUNTER REMOVAL SW.
B OPTION
550 BG
SW-23:ENG.OIL LEVEL SW. 14-5
32-14 569 LO
15 S W -29:NIBBLER OPEN SW
B 551 GL
SW-24:ENG.COOLANT LEVEL SW. 14-6 32-15 570 YB
16 S W -30:NIBBLER CLOSE SW
B 552 BrL
SW-25:HYD.FLUID LEVEL SW. 14-7 32-3 572 GrG 6
930 RG (5V) 31-6 MODE S W -2:SW.ASSY(MODE,BUZZER STOP)
330 14-18
C-1 1 RY LgR 31-4 32-4 573 V 4
20 704 BUZZER
15-13 14-20 3 STOP
705 LG 31-3
SE-15:FUEL SENSOR 553 VW 14-21 85 WB 2 1 B
C-2 5 14-8 706 VW 31-2 R-6 8
14-22
B 707 LY 31-1
MAINTENANCE CONNECTOR 520 LO 14-23
12-14 BrW 31-5
(Auto-Acceleration connector) 556
14-19 32-5 574 PL 6
981 GW(GND) 31-8 WIPER S W -20:SW.ASSY(WIPER,WASHER,LIGHT)
B 563 O 14-24 LgB 5
SW-37:HYD.FLUID TEMP.SW. 17-8 32-6 575 WASHER
SW-15 32-7 576 LB 4
982 BG (GND) 31-7 LIGHT
17 3
2 1 B

Europe Only R-7:WIPER RELAY ASSY

WY
2
B 583 VW 540 LG
13-16
2
SW-39: OVER LOAD SW-12: OVER LOAD PREVENT
DETECTOR SWITCH ALARM SELECTOR SW. SPARK WIPER MOTOR RELAY
RELAY
3 80 GrR
1.25RB 1
14
708 LR 6 M-3:WIPER MOTOR
14-12 R-5:HORN RELAY

709 GB 7 M 5 WG 83 GO B
14-13 5 E-5:HORN HIGH
WIPER MOTOR 84 WR B B
REVERSING RELAY E-6:HORN LOW
B 10 B
4 81 GrB SW-10:HORN SW.

710 Gr 8
14-14
KAI Option
L-5:ROOM LIGHT
R-10
Breaker Relay WINDOW WASHER MOTOR RELAY M-4:WASHER MOTOR 9 YB
9
21
5 82 GO B
M
711 GrL 9
14-15
3 YL B
3 E-14:CIGARETTE LIGHTER
557 L STOP
14-9
D-11 558 G REVERSE
220 LW 14-10
22

R-12
ClockWise
Relay

C-4
R-15 AIR CON.
20 E-10:RECEIVER DRIER E-11:AIR COMPRESSOR CLUTCH
Nibbler
Open Relay PB 559 LW
17-13 SW-19:WIPER INTERLOCK SW. 85 WB 150 BP 155 BR
R-6 7

18 1.25WG 1.25B SW-13:AIR CON CONTROL PANEL

18
D1
19 RL 151 R
To R-28 for 19 24V 24V
R-20:TIMER RELAY Dozer 152 G
TXD RXD
153 W
RXD TXD
15 WB 87 YV E D 86 OW B 154 B
15 GND
SHIELD
SW-11: SV-4:
SAFETY LEVER LOCK SW. OPERATING LEVER LOCK SOL.
COOLING
A B UNIT
TIMER

17-11

1E---2
TO 1E-3 YM03Z00001P3 SK160LC/ED190 –VI Dynamic Acera OM, 08/01 Rev. 1

Dynamic Acera 03/05 Rev. 05 Page 11-3

 Pre-Minor Change SK160/ED190 Electrical Schematic
C-1:MECHATRO CONTROLLER

WB
KAI ELECTRIC CIRCUIT DIAGRAM (C) FROM 1E-2 R-6:WORK LIGHT RELAY L-6:BOOM WORKING LIGHT RIGHT
ANT. E-7:TUNER AM&FM
1.25RW 85 1.25WB WB
16 L-1:BOOM WORKING LIGHT LEFT 98 LW
WY 1(+) E-8:SPEAKER LEFT
2 WB B 7(-) 99 Br
7 C-4 L-2:FRAME WORKING LIGHT RIGHT
713 BrY
APPLICABLE YM02U0101~ 14-16 FM/AM
100 LR
8 SW-2, SW-20, and C-2 YR 2(+) E-9:SPEAKER RIGHT
11 4 101 OB
8(-)
YB B
9 11 9
R-19:FLASHER RELAY L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT BACK UP

RG 401 GR R
12
R Standard for KAI
714 WB
14-17
402 YG Y E-22:DC-DC CONVERTER

OL 96 WG
715 GW 4 1GN 12V E-23:12V SOCKET
17-3
YB 97 YV
403 Br Br B 9 24V
MEM
B
GND
716 WV Standard for Europe
17-4
B 560 LgY
SW-9:SWING FLASHER SW. 17-10
401 GR
R
R E-7:TUNER AM&FM
ANT.
98 LW
402 YG 1(+) E-8:SPEAKER LEFT
7(-) 99 Br
Y
FM/AM
100 LR
96 WG 2(+) E-9:SPEAKER RIGHT
403 Br B 4 101 OB
8(-)
Br 97 RY BACK UP B
11 9
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT

SWING FLASHER & WORKING LIGHT

KAI Option: HAND CONTROL FOR BREAKER
17- 6 Standard for Europe
SV-5:
R-10: Breaker Relay Breaker Sol. R-8: Travel Alarm E-13: TRAVEL ALARM
R-9:OPT.WORK LIGHT RELAY
WB 223 YG B 1.25 RG 88 PG
15
12 1.25WL 90 RY RY B
LW 262 LY WY B 17 L-7:CAB WORKING LIGHT FRONT 1
21
B 2 WY 89 BrL B
SW-43: 717 BP
RY B L-8:CAB WORKING LIGHT FRONT 2
Clockwise SW
SW-26:
611 LG OPT.WORK LIGHT SW. RY B
14-14 L-15:CAB WORKING LIGHT FRONT 3

1.25WL 92 RW RW B
L-16:CAB WORKING LIGHT FRONT 4
KAI Option: HAND CONTROL FOR ROTATION WY 89
YG SV-6: RW B L-18:CAB WORKING LIGHT BACK
214
Clockwise Sol. R-11:CAB WORKING LIGHT RELAY 2
R-12: Clockwise Relay
RW B
LW 216 O B L-17:BACK LIGHT
22
89 BrL
B
SW-33:
D-5 Clockwise SW
SW-40:ROTARY LIGHT SW. L-10:ROTARY LIGHT
610 GrL WL 91 Y B
17-12 17
215 GR SV-7: Optional for KAI
Counterclockwise Sol.
D-6 STD for Europe
218 P B
219 GY B

R-13:Counterclockwise SW-34:
M-11:FUEL SUPPLY PUMP
Relay Counterclockwise SW

KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE 10A

WV B
8 M
20 R-15:
NIBBLER OPEN RELAY
Optional
SW-29: NIBBLER OPEN SW. 240 LW B
569 LO 982 BG WY
15 17 2
SV-9: SW-16:ENG.ROOM LIGHT SW. L-11:ENG.ROOM LIGHT
NIBBLER OPEN SOL.
750 G YB B
17-2 9
SW-30: NIBBLER CLOSE SW. R-16:
NIBBLER CLOSE RELAY
570 YB 982 BG Optional
16 17 241 LO B

SV-10: SW-47:EXTRA & BREAKER SW. SV-11:EXTRA SOL

NIBBLER CLOSE SOL. WB 94 RL B
751 GL 15
17-5

Optional
YM03Z00001P3 SK160LC/ED190 –VI Dynamic Acera OM, 08/01 Rev. 1 1E---3

Page 11-4 Dynamic Acera 03/05 Rev. 05

 KAI ELECTRIC CIRCUIT DIAGRAM (D)
Pre-Minor Change ED190 Electrical Schematic
APPLICABLE YM02U0101~

140 BW 140D 140D BW B

R-28 POSITION SV-20
20 WR O DOZER PILOT SV
RESERVE 20 O
F
POWER N
TERMINAL F
87 RW 170A GW 140E BW
R B
170 GW B

140 BW
RW
D-20
SAFETY LOCK LEVER
D1 SW-42
INTERLOCK RELAY
FROM LEVER-LOCK SWITCH DOZER FUNCTION

140A BW

140E BW
170B GW
149 BW
144 LB 144A LB B

141 LW B SV-21
ANGLE LEFT SV

141 LW
144B LB B
LEFT ANGLE LEFT RELAY
D-25 R-25 D-21
ANGLE
140B BW
SW-43

142 RW
RIGHT 149 BW
145 RB 145A RB B

590 G
142 RW B SV-22
ANGLE RIGHT SV

ANGLE RIGHT RELAY 145B RB B

RELAYS R-25, R-26, R-27 & R-28
R-26
ARE LOCATED ON BRACKET D-22
ON TOP LEVEL OF CONTROLLER.
SW-43 & SW-44 ARE
LOCATED ON DOZER
CONTROL HANDLE.

140C BW 146 OB 146B OB B

143 OW 143B OW 147 WB SV-23

FLOAT SV
FLOAT
PB 146C OB B
SW-44 FLOAT RELAY
R-27 D-23

146A OB

FLOAT CANCEL SWITCH-N/C SWITCH

B
OPENS WHEN BLADE-UP FUNCTION IS
ACTIVATED-REMOVING THE GROUND FROM
FLOAT CANCEL THE FLOAT RELAY.
SW-45
590 G

C-1
MECHATRONICS CONTROLLER

932 WY(5V) 13-9

525 GR 13-8
SE-29: DOZER RAISE/LOWER 970 BY (GND) 13-7
16-5

931 RG (5V)
13-10
526 LY 13-11
SE-30: DOZER TILT 971 BW (GND) 13-12

1E---4 YM03Z00001P3 SK160LC/ED190 –VI Dynamic Acera OM, 08/01 Rev. 1

Dynamic Acera 03/05 Rev. 05 Page 11-5
 Minor Change SK160/ED190 Electrical Schematic

9 CONVERTER BACK UP
ELECTRIC CIRCUIT DIAGRAM (A) 917
517
WR(5V)
12-3
C-1:MECHATRO CONTROLLER

8 OPTIONAL FUEL
2 WIPER, WASHER
P
SE-16:ACCEL POTENTIO 12-2

SUPPLY PUMP
CONTROLLER
CONTROLLER

CONTROLLER
967 BW(GND)

ROOM LIGHT
4 CONVERTER
KCMALLC 12-1

MECHATRO

MECHATRO

CIGARETTE
PRESS.SENSOR 900 RB (5V)

BACK UP
3 LIGHTER
11-15 G
771

10 KEY SW.
15-1 A PHASE

RELAY
500 LgR

5 HORN
SE-1:BUCKET DIGGING 11-14
APPLICABLE: YM03U-0480~ 950 BrR (GND) 11-13 15-2 772 B
773 R M
YL03U-0136~ 15-15 B PHASE M-2:GOVERNOR MOTOR

1A

1B

7
901 RL (5V)
11-16 774 W

RY

1.25
WG
15-16
(Minor change)

WV
WY

WV
YG
RY
LgW

OL

YB
501

YL
E-1:FUSE BOX SE-2:BUCKET DUMP 11-17 SHIELD
951 BL (GND) 15-3
11-18 13-1 544 GB B

10A

10A

20A

10A

20A
10A

10A

10A
20A
902 W (5V)
11-3
51 2W 52 5R N
SE-3:BOOM RAISING
502 LgY
11-2 IO AL ASE
50 1.25L
53 5Y 952 BR (GND) SIT RM LE
PO NO RE

TERMINAL
11-1
SW-4:SWING PARKING RELEASE SW.

20A

10A

20A

10A

20A

20A

20A

10A

20A
10A
MECHATRO 903 OB (5V)
11-4
CONTROLLER 503 LO
SE-4:BOOM LOWERING 11-5 13-5 545 Lg
C-1 C-1 1

1.25
1.25

1.25
1.25

1.25

1.25

1.25
953 BrW (GND)

WG
B

FRONT WORKING 16 RW

WR
WB
720 PB

RG

OPT WORKING 17 WL
RB
YR

RL
15-26 15-25 11-6 SV-1:SWING PARKING BRAKE SOL.

W
2
15-22 701 V
904 OL (5V) 3

12

13

WIPER,WASHER 14

15

AIR CONDITIONER 18

A/C CONTROLER 19

SPARE 20
AM/FM RADIO 11
4 3 11-9
SE-7:ARM IN 504 PG

POWER WINDOW

LIGHT (CAB)
CLUSTER GAUGE

LIGHT
FLASHER, R-WORK.
LIGHT, ALARM
11-8

LEVER LOCK
702 LgB B
954 BrL (GND) 15-21 SV-3:TWO-SPEED SELECT SOL.

SOLENOID
11-7
905 OW (5V)
11-10
SE-8:ARM OUT 505 PL 703 P B
11-11 15-23 SV-2:POWER BOOST SOL.
955 Gr (GND)
B1 A1 11-12
906 YB (5V)
11-21 740 BO
SE-5:SWING 506 VY 15-6
51 G 60A 60A 11-20 PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
15-7 741 GrR
956 GrL (GND)
E2 B BATTERY BATTERY 11-19
51 R B A 60B 60B 60B 908 YL (5V)
11-27 742 VR
SE-9:TRAVEL RIGHT 508 VY 15-8
E3 B L B 11-26 PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
(GND) 15-9 743 GrB
SHIELD 958 BY
11-25
B2 700 WG 909 YR (5V)
ION G 11-28 744 BP
POSITPREHEATIN D-9 SE-10:TRAVEL LEFT 15-4
TERMINAL

SW-1:KEY SW. 60 WL 59 W 509 Sb PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.

11-29 745 PW
O A O S
T
R-1:BATTERY RELAY 959 BG (GND) 15-5
F C N A OPTION 11-30
R D-1
F C T 914 RL (5V)
10 1.25WV 12-15 15-10 746 BrG
10 B PSV-A:ARM VARIABLE RECIRCULATION
SE-11:P2 OPT. 514 GO
R-3:GLOW RELAY 12-14 747 YV

60B
ACC 15-11 PROPORTIONAL SOL.
D-2 GLOW 964 BL (GND) 12-13
M 33 2OB 34 5W
61 GrB RB (5V)
G1 913
58 P 12-10 546 PG
G2 513 LgR 11-23
SE-20:P1 OPT. 12-11 N
ST 63 WY M-1: BW(GND) IO AL ASE
STARTER MOTOR B M E D-4
963
12-12 E-21: RESISTOR SIT RM LE
PO NO RE

TERMINAL
M SW-5: KPSS RELEASE SW.

66 5L
15 WB
932 WY(5V)
R-2: 11-34
SE-28:BLADE LOWER 525 GR B
STARTER RELAY B S S 11-32 1
E-2:ALTERNATOR
B 970 BY (GND) 11-31 2
SW 64 LW 5B
S

RG(5V)
E B E 3
D-3 931 15-18 749 GrG
W 66 L 4
59 R R 526 LgR 748 VR 5 PSV-P1: PUMP P1
30 GY SE-29:BLADE RAISE 11-33 15-17
P P 971 BW 6 PROPORTIONAL SOL.
L 65 WR B
L 7
ED190 915 YL (5V) 12-4 8
R-4:SAFETY RELAY V 9
SE-22:PUMP P1 515 12-5
751 GY
965 BrB (GND) 15-20 10
E-3:HOUR METER 12-6
750 VW 11 PSV-P2: PUMP P2
B 916 YR (5V) 15-19
65 WR 12-9 12 PROPORTIONAL SOL.
H -M
SE-23:PUMP P2 516 L 12-8
YG
7 966 BrY (GND) 12-7
C-2:CLUSTER GAUGE 15-24
CHARGE 65 WR
13-6
W 21-7
SE-14: 13 KEY ON 60 WL 13-2
ENG.WATER
COOLANT THERMO SENSOR 21-3 TEMP INDICATOR GLOW 61 GrB
600 YR 13-3
553 VW C-1 B 540 LG
5 SW-36:INDEPENDENT TRAVEL SW. 13-7
14-8 FUEL METER 752 WV
SE-15: B 17-15
601 BrR 21-4 PSV-E: P1 INDEPENDENT TRAVEL
FUEL SENSOR 753 GR
LCD BACK LIGHT B
17-16 PROPORTIONAL SOL.
542 GrG
85 1.25WB SW-21:POWER BOOST SW. 14-2
8
R-6: B 543 GO
WORK LIGHT RELAY SW-35:HEAVY LIFT SW. 13-11
17-17 754 WL
PSV-F: P2 INDEPENDENT TRAVEL
580 R 17-18 755 GR PROPORTIONAL SOL.
12-20
SE-13:ENG.REVOLUTION SENSOR 581 W
B 12-21
SHIELD
A M B 12-22
21-6
LCD 770 R
16-1
582 W
16-2
21-2
980 B
16-3
A: SCREEN CHANGE SW. 21-1 SHIELD
16-4
B: BUZZER STOP SW. 21-8
C: MODE SW. RY
A B C D 1A 15-12
D: WASHER SW.
E2 B (GND)
E: FAST TRAVEL SW. 3 15-25
F: AUTO ACCEL SW. LED LED LED RY
G: WORK LIGHT SW. E F G H 1B 15-13
H: WIPER SW. E3 (GND) B
4 15-26
YG
7 15-14 ED---1
TO ED-2
YM03Z0006P1 SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0

Page 11-6 Dynamic Acera 03/05 Rev. 05

 Minor Change SK160/ED190 Electrical Schematic
C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (B) KCMALLC

FROM ED-1 R-7:WIPER RELAY ASSY
WY
APPLICABLE: YM03U-0480~
2
SW-6:ENG.WATER TEMP.SW.
547 GB
13-8 YL03U-0136~
548 GY PREVENT
2 (Minor change)
SW-7:ENG.OIL PRESS.SW. 13-9 SPARK
WIPER MOTOR RELAY
B RELAY
549 Lg 3 GrR
SW-8:AIR FILTER RESTRICTION SW. 13-10 80
1.25RB 1
14
B 550 BG M-3:WIPER MOTOR
SW-23:ENG.OIL LEVEL SW. 13-12 708 LR 6
14-16
B 551 GL 709 GB 7
SW-24:ENG.COOLANT LEVEL SW. 13-13 14-17 M

B WIPER MOTOR
552 BrL REVERSING RELAY
SW-25:HYD.FLUID LEVEL SW. 13-14 10 B
B 4 GrB
81

710 Gr 8
14-18

SE-15:FUEL SENSOR C-2 5 553 VW WINDOW WASHER MOTOR RELAY M-4:WASHER MOTOR
13-15
FUEL WARNING 5 82 GO B
M
711 GrL 9
B 14-19
563 O
SW-37:HYD.FLUID TEMP SW. 14-3

13-16 557 L STOP

SW-38: WARM UP SW. B 562 LO 14-10 558 G REVERSE
14-1

Optional
PB 559 LW
14-8 SW-19:WIPER INTERLOCK SW.
SW-15:DOUBLE/SINGLE B 564 LY 14-11
PUMP SELECT SW

WB
R-6:WORK LIGHT RELAY L-6:BOOM WORKING LIGHT RIGHT
B 583 VW 540 LG
13-16 1.25RW 85 1.25WB WB
16 L-1:BOOM WORKING LIGHT LEFT
SW-39: OVER LOAD WY
SW-12: OVER LOAD 2 WB B
DETECTOR SWITCH ALARM SELECTOR SW. 7 C-4 L-2:FRAME WORKING LIGHT RIGHT

14-20 713 BrY

Europe Only 3 E-14: Cigarette Lighter
R-18
Breaker Relay R-5:HORN RELAY
21 5 WG 83 GO B
R-8: Travel Alarm 5 E-5:HORN HIGH
E-13: TRAVEL ALARM
84 WR B B
1.25 RG 88 PG E-6:HORN LOW
R-15 12
20 Nibbler SW-10:HORN SW.
WY B
Open Relay 2

D-10
220 LW 14-25 717 BP
22 L-5:ROOM LIGHT
R-12 9 YB
ClockWise 9
Relay

3 YL B
3 E-14:CIGARETTE LIGHTER

From R-6 3 85 WB

R-20:TIMER RELAY Extra Dis-Press (EU OPT.) C-4

AIR CON. E-10:RECEIVER DRIER E-11:AIR COMPRESSOR CLUTCH
918 RG(5V)
15 WB 87 YV E D 86 OW B 12-10
15 WY 85 WB 150 BP 155 BR
12-11 518 From R-6 7
SW-11: SV-4:
968 BG (GND)
SAFETY LEVER LOCK SW. OPERATING LEVER LOCK SOL. 12-12 1.25WG 1.25B SW-13:AIR CONDITIONER SW.
18 18
A B R-10: Extra Dis-Press Relay
TIMER 19 RL 151 R
19 24V 24V
15 WB 789 PB B
15 152 G
TXD RXD
2 WY
14-6 2 153 W
RXD TXD
SV-5: Extra Dis-Press Sol. 154 B
GND
790C OL SHIELD

COOLING
790A OL 790B OL UNIT
SW-54: DOZER SW 590 G 17-9 14-22 E-29: Reserve Output 1
(See YM03ZU0004P1 Dozer Function)

14-26 791 V E-18: Reserve Output 2

E-27: RESERVE INPUT 1 591 LgY 14-14

E-28: RESERVE INPUT 2 592 GY 14-15 ED190

TO ED-3
ED---2 YM03Z0006P1 SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0

Dynamic Acera 03/05 Rev. 05 Page 11-7

 Minor Change SK160/ED190 Electrical Schematic
C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (C) FROM ED-2

KCMALLC
ANT. E-7:TUNER AM&FM

98 LW
1(+)
APPLICABLE: YM03U-0480~ 7(-) 99 Br E-8:SPEAKER LEFT

YL03U-0136~ FM/AM
100 LR
R-19:FLASHER RELAY L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT 2(+)
(Minor change) 11
YR
4 101 OB
E-9:SPEAKER RIGHT
8(-)
RG 401 GR R
12 YB B
9 11 9
BACK UP
R

714 WB
14-21 402 YG Y
24 V Standard for KCMALLC

E-22:DC-DC CONVERTER
403 Br Br B
715 GW
14-23 WG
OL 96
4 1GN 12V E-23:12V SOCKET
YB 97 YV
9 24V
B 560 LgY MEM
SW-9:SWING FLASHER SW. 14-5 B
401 GR GND
716 WV Standard for Europe
14-24 R
R

402 YG
Y E-7:TUNER AM&FM
ANT.
98 LW
B 1(+) E-8:SPEAKER LEFT
403 Br 99 Br
7(-)
Br FM/AM
100 LR
96 WG 2(+) E-9:SPEAKER RIGHT
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT 4 101 OB
8(-)
97 RY BACK UP B
11 9
SWING FLASHER & WORKING LIGHT
KCMA Option: HAND CONTROL FOR BREAKER
SV-14: Breaker Sol. C-1:MECHATRO CONTROLLER
R-18: Breaker Relay
WB 223 YG B
15
10P Connector
LW 262 LY 925 (5V)
21
B 16-5
Optional Working Lights (Std. for Europe)
SW-53: 975 BW (GND)
16-6
BREAKER SW. R-9:OPT. CAB WORK LIGHT RELAY
16-7 775 R
D-12
611 LG 16-8 614 W
17-10 1.25WL 90 RY RY B
983 B 17 L-7:CAB WORKING LIGHT FRONT 1
16-9 WL 89 BrL B
KCMA Option: HAND CONTROL FOR ROTATION 778 G SW-26: RY B L-8:CAB WORKING LIGHT FRONT 2
16-10
SV-6: Clockwise Sol. CAB WORK LIGHT SW.
214 YG 16-11 779 L
RY B
617 Y L-9:CAB WORKING LIGHT FRONT 3
R-12: Clockwise Relay 16-12
LW 216 O B 16-13 618 Gr 1.25WL 92 RW RW B
22 L-15:CAB WORKING LIGHT FRONT 4
89 BrL 16-14 WL 89
SW-33: B R-17:
RW B
L-16:CAB WORKING LIGHT BACK
Clockwise SW PHS CAB WORK LIGHT RELAY 2
D-5 RW B
L-17: BACK LIGHT
610 GrL
14-7
215 GR SV-7: Counterclockwise Sol.
D-6
P Optional Rotary Light (Std. for Europe)
218 B
219 GY B SW-40:ROTARY LIGHT SW. L-10:ROTARY LIGHT
R-13:Counterclockwise
SW-34:
Relay C-1:MECHATRO CONTROLLER WL 91 Y B
Counterclockwise SW 17

KCMA Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE

6P Connector
244 YB 925 V
SV-9: NIBBLER OPEN SOL. 17-14
R-15: Nibbler open 975 Sb M-11:FUEL SUPPLY PUMP
Relay 17-19
LW 246 LY B
22 17-20 775 R
247 BrW 10A
17-21 614 W WV B
8 M
SW-29: B 983 B
17-22
NIBBLER OPEN SW.
D-13
Optional
ORBCOM & DOWNLOAD
612 GrG
17-11
245 PL SV-10: NIBBLER CLOSE Sol. SW-16:ENG.COMPARTMENT
L-11:ENG.ROOM LIGHT
LIGHT SW.
D-14
YB B
248 V B 9

249 VW B
R-16:NIBBLER CLOSE Optional
SW-30:
RELAY
NIBBLER CLOSE SW.

YM03Z0006P1 SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0 ED---3

Page 11-8 Dynamic Acera 03/05 Rev. 05

 Minor Change ED-190 Dozer Circuit

KCMALLC
ED190LC-6E DOZER FUNCTION
APPLICABLE: YL03U-0136~
140 BW 140D 140D BW B SV-20:
DOZER PILOT SV
N
IO
SIT FF N
Reserve PO

TERMINAL
O O
20 WR
power 20

RW 170A GW 170A GW
From safety lever-lock D1 R

140 BW
switch relay (see base RW
R-28:
machine schematic) SAFETY LOCK LEVER SW-54:
INTERLOCK RELAY DOZER FUNCTION

140A BW

170B GW
149 BW 144 LB 144A LB B SV-21:

140E BW
ANGLE LEFT SV
141 LW B

141 LW
LEFT R-25: ANGLE LEFT RELAY
D-25
SW-43:
140B BW
ANGLE

142 RW
RIGHT
149 BW 145 RB 145A RB B SV-22:
ANGLE RIGHT SV
RELAY R-25, R-26, R-27 & R-28 142 RW B
ARE LOCATED ON BRACKET
ON TOP LEVEL OF REAR CONTROL
PANEL. SW-43 & SW-44 R-26: ANGLE RIGHT RELAY
590 G ARE LOCATED ON
DOZER CONTROL
HANDLE

140C BW 146 OB 146B OB B SV-23:

FLOAT SV
143 OW 143B OW 147 WB

SW-44: R-27:
FLOAT PB FLOAT RELAY

146A OB

FLOAT CANCEL SWITCH-N/C SWITCH

B
OPENS WHEN BLADE-UP FUNCTION IS
SW-45: ACTIVATED-REMOVING THE GROUND FROM
FLOAT CANCEL THE FLOAT RELAY

C-1:
MECHATRONICS CONTROLLER

932 WY(5V)
11-34
SE-28:BLADE LOWER 525 GR
11-32
NOTES: 970 BY (GND) 11-31 17-9
RG(5V)

A. Wires used 931

1. (AVSS) or (AVX) for 0.75 mm2 and 1.25 mm2. 526 LgR
2. (AVS) for 2 mm2, 5 mm2 SE-29:BLADE RAISE 11-33
971 BW
3. (AV) for others.

B. Grounding for which wire color is not shown to be

performed with component case.
YM03ZU0002P1 SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0
C. Number in squares shows circuit numbers
ED-4

Dynamic Acera 03/05 Rev. 05 Page 11-9

 Pre-Minor Change SK210~250 Electrical Schematic

9 CONVERTER BACK UP
ELECTRIC CIRCUIT DIAGRAM (A) 917
517
WR(5V)
P
11-33
C-1:MECHATRO CONTROLLER
SE-16:ACCEL POTENTIO 11-32

CONTROLLER
CONTROLLER

CONTROLLER
967 BW(GND)

ROOM LIGHT
APPLICABLE YN07-30001~

4 CONVERTER
KAI 11-31

MECHATRO

MECHATRO

CIGARETTE
900 RB (5V)

BACK UP
PRESS.SENSOR

3 LIGHTER
YQ07-03501~ 11-15
771 G

10 KEY SW.
A PHASE

2 RELAY
500 LgR 15-1

5 HORN
SE-1:BUCKET DIGGING 11-14
LQ08-04501~ 950 BrR (GND) 15-2
772 B
11-13
LL08-03001~ 773 R B PHASE M M-2:GOVERNOR MOTOR

1A

1B
15-15

8
7
901 RL (5V)
11-16 774 W

RY

1.25
WG

WV
WY

WV
15-16

YG
RY
LgW

OL

YB
501

YL
E-1:FUSE BOX SE-2:BUCKET DUMP 11-17 SHIELD
951 BL (GND) 15-3
11-18 544 GB B
11-34

10A

20A

20A
10A

10A
20A
902 W (5V)

5A

5A
5A
11-3
51 2W 52 5R N
SE-3:BOOM RAISING
502 LgY
11-2 IO AL ASE
50 1.25L
53 5Y 952 BR (GND) SIT RM LE
PO NO RE

TERMINAL
11-1
SW-4:SWING PARKING RELEASE SW.

20A

20A

10A

20A

20A

20A

20A
MECHATRO 903 OB (5V)

5A

5A
5A
11-4
CONTROLLER 503 LO
SE-4:BOOM LOWERING 11-5 545 Lg
C-1 C-1 12-18 1

1.25
1.25

1.25
1.25

1.25

1.25

1.25
953 BrW (GND)

WG
B

RW

WR
WB
720 PB

RG

WL
RB
YR

RL
15-26 15-25 11-6 SV-1:SWING PARKING BRAKE SOL.

W
2
701 V
904 OL (5V) 15-22 3

12

13

WIPER,WASHER 14

SOLENOID 15

WORKING LIGHT(F) 16

OPT WORKING 17

AIR CON 18

AIR CON 19

RESERVE 20
TUNER (RADIO) 11
4 3 11-9
SE-7:ARM IN 504 PG

POWER WINDOW
FLASHER,WORKING

CLUSTER GAUGE
11-8 702 LgB B
LIGHT (R),ALARM 954 BrL (GND) 15-21 SV-3:TWO-SPEED SELECT SOL.
11-7
905 OW (5V) 703 P B
11-10 SV-2:POWER BOOST SOL.

LIGHT
15-23
SE-8:ARM OUT 505 PL
11-11
955 Gr (GND)
B1 A1 11-12
906 YB (5V)
11-21 740 BO
60A 60A SE-6:SWING RIGHT 506 VY 15-6
51 G 11-20 PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
741 GrR
956 GrL (GND) 15-7
E2 B BATTERY BATTERY 11-19
51 R B A 60B 60B 60B 907 YG (5V)
11-22 742 VR
SE-5:SWING LEFT 507 VG 15-8
E3 B L B 11-23 PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
743 GrB
SHIELD 957 Br (GND) 15-9
11-24
B2 700 WG
ION G 908 YL (5V) 744 BP
POSITPREHEATIN D-9 11-27
TERMINAL

SW-1:KEY SW. 15-4

60 WL 59 W SE-9:TRAVEL RIGHT 508 VY PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
O A O S
R-1:BATTERY RELAY 11-26 745 PW
T
958 BY (GND) 15-5
F C N A
D-1 11-25
R
F C T 909 YR (5V)
10 1.25WV 11-28 746 BrG
10 B SE-10:TRAVEL LEFT 15-10
509 Sb PSV-A:ARM VARIABLE RECIRCULATION
ACC 60B R-3:GLOW RELAY 11-29 747 YV PROPORTIONAL SOL.
959 BG (GND) 15-11
D-2

POSITION
NORMAL
RELEASE
M 5W GLOW 11-30
61 GrB 33 2OB 34
G1 910 WY(5V) 546 PG
12-9

TERMINAL
58 P 12-19
G2 SE-26:P1 NEGA-CON. 510 GR
63 WY 12-8
ST M-1: 960 BY (GND) SW-5:KPSS MODE RELEASE SW.
STARTER MOTOR B M E D-4 12-7 E-4:RESISTOR
M

66 5L
911 RG(5V) B
12-10 WB 1
SE-27:P2 NEGA-CON. 511 LY 15 756 BrY
R-2: 12-11 2
STARTER RELAY B S S 961 BW(GND)
E-2:ALTERNATOR 12-12 3
749 GrG
SW 64 LW B 5B 912 RW(5V) 15-18 4
S E B E 13-15 748 VR 757 RY
SE-28:BACK PRESS. 512 Sb 15-17 5 PSV-P1:PUMP P1 PROPORTIONAL SOL.
D-3 13-14
59 W 66 L 6 B
R R 962 GrG (GND)
30 GY 13-13 7
P P 758 BrB
915 YL (5V) 8
L 65 WR L
12-3
515 V 9
SE-22:PUMP P1 12-2 751 GY
965 BrB (GND) 15-20 10
R-4:SAFETY RELAY 12-1 759 RL
750 VW 11
916 YR (5V) 15-19 PSV-P2:PUMP P2 PROPORTIONAL SOL.
E-3:HOUR METER 12-4 12
SE-23:PUMP P2 516 L
65 WR B 12-5
H -M 966 BrY (GND)
12-6

913 RB (5V) 752 WV

C-2:CLUSTER GAUGE 13-4 16-1
YG 513 LgR PSV-E: INDEPENDENT TRAVEL
7 SE-20:P1 OPT. 13-5 753 GR
W 16-2 PROPORTIONAL SOL.
21-7 963 BW(GND)
SE-14: 13 ENG.WATER 13-6
COOLANT THERMO SENSOR TEMP INDICATOR 914 RL (5V)
600 YR 21-3 13-3
SE-11:P2 OPT. 514 GO
13-2 754 WL
553 VW C-1 964 BL (GND) 16-3
5 13-1
14-8 755 GR PSV-F: INDEPENDENT TRAVEL
SE-15: B FUEL METER 16-4
601 BrR 21-4 PROPORTIONAL SOL.
FUEL SENSOR 15-24
CHARGE 65 WR
12-13
KEY ON 60 WL 12-15
85 1.25WB
8 GLOW 61 GrB
R-6: 12-16 738 WG
16-7
WORK LIGHT RELAY LCD BACK LIGHT PSV-H:SWING PRIORITY
B 540 LG 739 G
SW-36:INDEPENDENT TRAVEL SW. 13-16 16-8 PROPOTIONAL SOL.
B 541 PL
B SW-3:TWO-SPEED SELECT SW. 12-17
21-6 B 542 GrG
A M B SW-21:POWER BOOST SW. 14-11
RY
B 543 GO 15-12 1A
SW-35:HEAVY LIFT SW. 17-9 E2 B (GND)
LCD 15-25 3
RY
580 R 15-13 1B
12-20
SE-13:ENG.REVOLUTION SENSOR 20 C-1:MECHATRO CONTROLLER(RESISTOR)
581 W
12-21
SHIELD
12-22
15-26 E3 (GND) B
4
21-2 770 R
14-25 15-14 YG
7
21-1 582 W
14-26
21-8 980 B
14-27
SHIELD
14-28
TO 1E-2
YN03Z00028P1 SK210(LC)/SK250(LC)ÐVI Dynamic Acera OM, 09/00 Rev. 2 1E---1

Page 11-10 Dynamic Acera 03/05 Rev. 05

 Pre-Minor Change SK210~250 Electrical Schematic
C-1:MECHATRO CONTROLLER
C-3: SW.BOX ASSY
KAI ELECTRIC CIRCUIT DIAGRAM (B) 32-8 562 O SW-38: WARM-UP SW.
FROM 1E-1
APPLICABLE YN07-30001~
32-9 564 LY 982 BG
SW-6:ENG.WATER TEMP.SW.
547 GB
14-1 17
SW-15:
CONFLUX/SINGLE SELECT SW.
YQ07-03501~
C-3 OPTION LQ08-04501~
548 GY
SW-7:ENG.OIL PRESS.SW. 14-2
32-12 561 GR SW-46: LL08-03001~
B 549 Lg COUNTER REMOVAL SW.
SW-8:AIR FILTER RESTRICTION SW. 14-3 OPTION

B 32-14 569 LO
550 BG 15 SW-29: NIBBLER OPEN SW
SW-23:ENG.OIL LEVEL SW. 14-5
32-15 570 YB
B 16 SW-30: NIBBLER CLOSE SW
551 GL
SW-24:ENG.COOLANT LEVEL SW. 14-6
32-3 572 GrG 6
B 930 RG (5V) 31-6 MODE SW-2: SW.ASSY(MODE,BUZZER STOP)
552 BrL 14-18
SW-25:HYD.FLUID LEVEL SW. 14-7 32-4 573 V 4
704 LgR 31-4 BUZZER
330 14-20
C-1 RY 3 STOP
20
1 705 LG 31-3
15-13 14-21 85 WB 2 1 B
706 VW 31-2 R-6 8
SE-15:FUEL SENSOR 553 VW 14-22
C-2 5 14-8 707 LY 31-1
14-23
B 556 BrW 31-5
MAINTENANCE CONNECTOR 520 LO 14-19 32-5 574 PL 6
12-14 WIPER SW-20: SW.ASSY(WIPER,WASHER,LIGHT)
(Auto-Acceleration connector) 981 GW(GND) 31-8
14-24 5
32-6 575 LgB WASHER
B 563 O SW-15 4
SW-37:HYD.FLUID TEMP.SW. 17-8 31-7 32-7 576 LB
982 BG (GND) LIGHT
17 3
2 1 B

Europe Only R-7:WIPER RELAY ASSY

WY
B 583 VW 540 LG 2
13-16
SW-39: OVER LOAD SW-12: OVER LOAD 2
PREVENT
DETECTOR SWITCH ALARM SELECTOR SW. SPARK WIPER MOTOR RELAY
RELAY
3 80 GrR
1.25RB 1
14
708 LR 6 M-3:WIPER MOTOR
14-12 R-5:HORN RELAY

709 GB 7 M 5 WG 83 GO B
14-13 5 E-5:HORN HIGH
WIPER MOTOR 84 WR B B
REVERSING RELAY E-6:HORN LOW
B 10 B
4 81 GrB SW-10:HORN SW.

710 Gr 8
14-14
KAI Option L-5:ROOM LIGHT
R-10 WINDOW WASHER MOTOR RELAY M-4:WASHER MOTOR 9 YB
Breaker Relay 9
5 82 GO B
M
21
711 GrL 9
14-15
3 YL B
3 E-14:CIGARETTE LIGHTER
557 L STOP
14-9
558 G REVERSE
D-11 14-10
220 LW
22

R-12
ClockWise
Relay

C-4
AIR CON. E-10:RECEIVER DRIER E-11:AIR COMPRESSOR CLUTCH
R-15
20 Nibbler PB 559 LW WB
Open Relay 17-13 SW-19:WIPER INTERLOCK SW. R-6 85 150 BP 155 BR
7

18 1.25WG 1.25B SW-13:AIR CON CONTROL PANEL

18
19 RL 151 R
19 24V 24V
R-20:TIMER RELAY 152 G
TXD RXD
153 W
RXD TXD
15 WB 87 YV E D 86 OW B 154 B
15 GND
SHIELD
SW-11: SV-4:
SAFETY LEVER LOCK SW. OPERATING LEVER LOCK SOL.
COOLING
A B UNIT
TIMER

17-11

TO 1E-3
1E---2 YN03Z00028P1 SK210(LC)/SK250(LC)ÐVI Dynamic Acera TM, 09/03 Rev. 3

Dynamic Acera 03/05 Rev. 05 Page 11-11

 Pre-Minor Change SK210~250 Electrical Schematic
C-1:MECHATRO CONTROLLER

WB
KAI ELECTRIC CIRCUIT DIAGRAM (C) FROM 1E-2 R-6:WORK LIGHT RELAY L-6:BOOM WORKING LIGHT RIGHT
1.25RW 85 1.25WB WB
16 L-1:BOOM WORKING LIGHT LEFT
WY
2 WB B
7 C-4 L-2:FRAME WORKING LIGHT RIGHT
713 BrY
APPLICABLE YN07-30001~ 14-16

YQ07-03501~ 8 SW-2, SW-20, and C-2

LQ08-04501~ E-22:DC-DC CONVERTER

LL08-03001~ R-19:FLASHER RELAY L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT
OL 96 WG
RG 401 GR R 4 1GN 12V E-23:12V SOCKET
12 YB
9 24V 97 YV
R MEM
714 WB B
14-17 GND
402 YG Y

17-3 715 GW

403 Br Br B
ANT. E-7:TUNER AM&FM

98 LW
716 WV 1(+)
17-4 Br E-8:SPEAKER LEFT
7(-) 99
B 560 LgY
SW-9:SWING FLASHER SW. 17-10 FM/AM
401 GR 100 LR
96 WG 2(+) E-9:SPEAKER RIGHT
R 4 101 OB
R 8(-)
97 RY BACK UP B
11 9
402 YG
Y

403 Br B
Br

L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT

SWING FLASHER & WORKING LIGHT

KAI Option: HAND CONTROL FOR BREAKER
17- 6 Standard for Europe
SV-5:
R-10: Breaker Relay Breaker Sol. R-8: Travel Alarm E-13: TRAVEL ALARM
R-9:OPT.WORK LIGHT RELAY
WB 223 YG B
15 1.25 RG 88 PG
16 1.25WL 90 RY RY B
LW 262 LY B 17 L-7:CAB WORKING LIGHT FRONT 1
21 WY
B 2 WY BrL B
SW-43: 89
717 BP
Clockwise SW RY B L-8:CAB WORKING LIGHT FRONT 2
SW-26:
611 LG OPT.WORK LIGHT SW. RY B
14-14 L-15:CAB WORKING LIGHT FRONT 3

KAI Option: HAND CONTROL FOR ROTATION 1.25WL 92 RW RW B

L-16:CAB WORKING LIGHT FRONT 4
YG WY 89
214 SV-6: RW B L-18:CAB WORKING LIGHT BACK
R-12: Clockwise Relay Clockwise Sol.
R-11:CAB WORKING LIGHT RELAY 2
LW 216 O B
22 RW B
BrL L-17:BACK LIGHT
89
B
SW-33:
D-5 Clockwise SW

SW-40:ROTARY LIGHT SW. L-10:ROTARY LIGHT

610 GrL
17-12
GR WL 91 Y B
215 17
SV-7:
D-6 Optional for KAI
Counterclockwise Sol.
218 P B STD for Europe
219 GY B

R-13:Counterclockwise SW-34:
Relay Counterclockwise SW
M-11:FUEL SUPPLY PUMP

10A
WV B
KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE 8 M

20 R-15: Optional
NIBBLER OPEN RELAY
SW-29: NIBBLER OPEN SW. 240 LW B
569 LO 982 BG WY SW-16:ENG.ROOM LIGHT SW. L-11:ENG.ROOM LIGHT
15 17 2
SV-9: YB B
NIBBLER OPEN SOL. 9
17-2 750 G

SW-30: NIBBLER CLOSE SW. R-16:

Optional
NIBBLER CLOSE RELAY
570 YB 982 BG
16 17 241 LO B
SW-47:EXTRA & BREAKER SW. SV-11:EXTRA SOL
SV-10: WB 94 RL B
15
NIBBLER CLOSE SOL.
751 GL
17-5

Optional

YN03Z00028P1 SK210(LC)/SK250(LC)ÐVI Dynamic Acera TM, 09/03 Rev. 3 1E---3

Page 11-12 Dynamic Acera 03/05 Rev. 05

 Minor Change SK210~250 Electrical Schematic 1/3

9 CONVERTER BACK UP
ELECTRIC CIRCUIT DIAGRAM (A) 917
517
WR(5V)
12-3
C-1:MECHATRO CONTROLLER

8 OPTIONAL FUEL
2 WIPER, WASHER
P
SE-16:ACCEL POTENTIO 12-2

SUPPLY PUMP
CONTROLLER
CONTROLLER

CONTROLLER
967 BW(GND)

ROOM LIGHT
4 CONVERTER
KCMALLC 12-1

MECHATRO

MECHATRO

CIGARETTE
PRESS.SENSOR 900 RB (5V)

BACK UP
3 LIGHTER
11-15 G
771

10 KEY SW.
A PHASE

RELAY
500 LgR 15-1

5 HORN
SE-1:BUCKET DIGGING 11-14
APPLICABLE: YQ08U-0969~ 950 BrR (GND) 11-13 15-2
772 B
773 R M
YQ09U-0575~ B PHASE M-2:GOVERNOR MOTOR

1A

1B
15-15

7
901 RL (5V)
11-16 774 W

RY

1.25
WG
(Minor change)

WV
WY

WV
15-16

YG
RY
LgW

OL

YB
501

YL
E-1:FUSE BOX SE-2:BUCKET DUMP 11-17 SHIELD
951 BL (GND) 15-3
11-18 544 GB B
13-1

10A

10A

20A

10A

20A
10A

10A

10A
20A
902 W (5V)
11-3
51 2W 52 5R N
SE-3:BOOM RAISING
502 LgY
11-2 IO AL ASE
50 1.25L
53 5Y 952 BR (GND) SIT RM LE
PO NO RE

TERMINAL
11-1
SW-4:SWING PARKING RELEASE SW.

20A

10A

20A

10A

20A

20A

20A

10A

20A
10A
MECHATRO 903 OB (5V)
11-4
CONTROLLER 503 LO
SE-4:BOOM LOWERING 11-5 545 Lg
C-1 C-1 13-5 1

1.25
1.25

1.25
1.25

1.25

1.25

1.25
953 BrW (GND)

WG
B

FRONT WORKING 16 RW

WR
WB
720 PB

RG

OPT WORKING 17 WL
RB
YR

RL
15-26 15-25 11-6 SV-1:SWING PARKING BRAKE SOL.

W
2
701 V
904 OL (5V) 15-22 3
12

13

WIPER,WASHER 14

15

AIR CONDITIONER 18

A/C CONTROLER 19

SPARE 20
AM/FM RADIO 11

4 3 11-9
SE-7:ARM IN 504 PG

POWER WINDOW

LIGHT (CAB)
CLUSTER GAUGE

LIGHT
FLASHER, R-WORK.
LIGHT, ALARM 11-8

LEVER LOCK
702 LgB B
954 BrL (GND) 15-21 SV-3:TWO-SPEED SELECT SOL.

SOLENOID
11-7
905 OW (5V)
11-10 15-23
SE-8:ARM OUT 505 PL 703 P B
11-11 SV-2:POWER BOOST SOL.
955 Gr (GND)
B1 A1 11-12
906 YB (5V)
11-21 740 BO
60A 60A SE-5:SWING 506 VY 15-6
PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
51 G 11-20 741 GrR
956 GrL (GND) 15-7
E2 B BATTERY BATTERY 11-19
51 R B A 60B 60B 60B 908 YL (5V) 742 VR
11-27 15-8
E3 B L B SE-9:TRAVEL RIGHT 508 VY PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
11-26 743 GrB
SHIELD 958 BY (GND) 15-9
11-25
B2 700 WG
ION G 909 YR (5V) 744 BP
POSITPREHEATIN D-9
TERMINAL

SW-1:KEY SW. 11-28 15-4

60 WL 59 W SE-10:TRAVEL LEFT PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
O A O S
R-1:BATTERY RELAY 509 Sb 745 PW
T 11-29 15-5
F C N A
D-1 959 BG (GND)
R 11-30
F C T
10 1.25WV 746 BrG
10 B 915 YL (5V) 15-10
12-4 PSV-A:ARM VARIABLE RECIRCULATION
ACC 60B R-3:GLOW RELAY 515 V 747 YV PROPORTIONAL SOL.
SE-22:PUMP P1 12-5 15-11
D-2 GLOW
M 33 2OB 34 5W 965 BrB (GND)
61 GrB 12-6
G1
58 P 916 YR (5V) 749 GrG
G2 12-9 15-18
PSV-P1:PUMP P1 PROPORTIONAL SOL.
63 WY M-1: SE-23:PUMP P2 516 L 748 VR
ST 12-8 15-17
STARTER MOTOR B M E D-4 966 BrY (GND)
M 12-7

66 5L
751 GY
15-20
R-2: 750 VW PSV-P2:PUMP P2 PROPORTIONAL SOL.
STARTER RELAY B S S RB (5V)
15-19
E-2:ALTERNATOR 913
12-10
SW 64 LW B 5B 513 LgR
S E B E SE-20:P1 OPT. 12-11
963 BW(GND) 752 WV
D-3 17-15
59 W 66 L 12-12 PSV-E: P1 INDEPENDENT TRAVEL
R R 914 RL (5V) 753 GR
30 GY 12-15 17-16 PROPORTIONAL SOL.
P P
SE-11:P2 OPT. 514 GO
L 65 WR L
12-14
964 BL (GND) 12-13
R-4:SAFETY RELAY 754 WL
17-17
755 GR PSV-F: P2 INDEPENDENT TRAVEL
E-3:HOUR METER 17-18 PROPORTIONAL SOL.
65 WR B
H -M

YG
7
C-2:CLUSTER GAUGE 15-24
CHARGE 65 WR
13-6
W 21-7
SE-14: 13 KEY ON 60 WL 13-2
ENG.WATER
COOLANT THERMO SENSOR 21-3 TEMP INDICATOR GLOW 61 GrB
600 YR 13-3
553 VW C-1 B 540 LG
5 SW-36:INDEPENDENT TRAVEL SW. 13-7
14-8 FUEL METER
SE-15: B 601 BrR 21-4
FUEL SENSOR
LCD BACK LIGHT B 542 GrG
85 1.25WB SW-21:POWER BOOST SW. 14-2
8
R-6: B 543 GO
WORK LIGHT RELAY SW-35:HEAVY LIFT SW. 13-11

580 R
12-20
SE-13:ENG.REVOLUTION SENSOR 581 W
B 12-21
SHIELD
A M B 12-22
21-6
LCD 770 R
16-1
582 W
16-2
21-2
980 B
16-3
A: SCREEN CHANGE SW. 21-1 SHIELD
16-4
B: BUZZER STOP SW. 21-8
C: MODE SW. RY
A B C D 1A 15-12
D: WASHER SW.
E2 B (GND)
E: FAST TRAVEL SW. 3 15-25
F: AUTO ACCEL SW. LED LED LED RY
G: WORK LIGHT SW. E F G H 1B 15-13
H: WIPER SW. E3 (GND) B
4 15-26
YG
7 15-14 ED---1
TO ED-2
YN03Z00045P1 SK210LC/SK250LCÐ6E Dynamic Acera TM, 09/03 Rev. SC
Dynamic Acera 03/05 Rev. 05 Page 11-13
 Minor Change SK210~250 Electrical Schematic 2/3
C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (B)

FROM ED-1 R-7:WIPER RELAY ASSY
KCMALLC WY
APPLICABLE: YQ08U-0969~
2
SW-6:ENG.WATER TEMP.SW.
547 GB
13-8 YQ09U-0575~
548 GY PREVENT
2 (Minor change)
SW-7:ENG.OIL PRESS.SW. 13-9 SPARK
WIPER MOTOR RELAY
B RELAY
549 Lg 3 GrR
SW-8:AIR FILTER RESTRICTION SW. 13-10 80
1.25RB 1
14
B 550 BG M-3:WIPER MOTOR
SW-23:ENG.OIL LEVEL SW. 13-12 708 LR 6
14-16
B 551 GL 709 GB 7
SW-24:ENG.COOLANT LEVEL SW. 13-13 14-17 M

B WIPER MOTOR
552 BrL REVERSING RELAY
SW-25:HYD.FLUID LEVEL SW. 13-14 10 B
B 4 GrB
81

710 Gr 8
14-18

SE-15:FUEL SENSOR C-2 5 553 VW WINDOW WASHER MOTOR RELAY M-4:WASHER MOTOR
13-15
5 82 GO B
M
711 GrL 9
B 14-19
563 O
SW-37:HYD.FLUID TEMP SW. 14-3

13-16 557 L STOP

SW-38: WARM UP SW. B 562 LO 14-10 558 G REVERSE
14-1

PB 559 LW
14-8 SW-19:WIPER INTERLOCK SW.
Europe Only

B 583 VW 540 LG
13-16
WB
R-6:WORK LIGHT RELAY L-6:BOOM WORKING LIGHT RIGHT
SW-39: OVER LOAD SW-12: OVER LOAD
DETECTOR SWITCH ALARM SELECTOR SW. 1.25RW 85 1.25WB WB
16 L-1:BOOM WORKING LIGHT LEFT
WY
2 WB B
L-2:FRAME WORKING LIGHT RIGHT

14-20 713 BrY

7 C-4

R-5:HORN RELAY
SW-15: CONFLUENT/SINGLE SELECT SW. B 564 LY 14-11
5 WG 83 GO B
5 E-5:HORN HIGH
84 WR B B
E-6:HORN LOW
R-8: Travel Alarm E-13: TRAVEL ALARM SW-10:HORN SW.

1.25 RG 88 PG
12
R-18 WY B
Breaker Relay 2 L-5:ROOM LIGHT

21
717 BP 9 YB
14-25 9

R-15
20 Nibbler
Open Relay
3 YL B
3 E-14:CIGARETTE LIGHTER
D-10
220 LW
22

R-12
ClockWise
Relay

C-4
AIR CON. E-10:RECEIVER DRIER E-11:AIR COMPRESSOR CLUTCH

85 WB 150 BP 155 BR
From R-6 7

18 1.25WG 1.25B SW-13:AIR CON. CONTROL PANEL

18
19 RL 151 R
19 24V 24V
R-20:TIMER RELAY 152 G
TXD RXD
153 W
RXD TXD
15 WB 87 YV E D 86 OW B 154 B
15 GND
SHIELD
SW-11: SV-4:
SAFETY LEVER LOCK SW. OPERATING LEVER LOCK SOL.
COOLING
A B UNIT
TIMER

14-6

TO ED-3
ED---2 YN03Z00045P1 SK210LC/SK250LCÐ6E Dynamic Acera OM, 11/02 Rev. 0

Page 11-14 Dynamic Acera 03/05 Rev. 05

 Minor Change SK210~250 Electrical Schematic 3/3
C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (C) FROM ED-2

KCMALLC
ANT. E-7:TUNER AM&FM

98 LW
1(+)
APPLICABLE: YQ08U-0969~ 7(-) 99 Br E-8:SPEAKER LEFT

YQ09U-0575~ FM/AM
100 LR
R-19:FLASHER RELAY L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT YR 2(+) E-9:SPEAKER RIGHT
(Minor change) 11 4
8(-)
101 OB
RG 401 GR R
12 YB B
9 11 9
BACK UP
R

714 WB
14-21 402 YG Y
24 V Standard for KCMALLC

E-22:DC-DC CONVERTER
403 Br Br B
715 GW
14-23 WG
OL 96
4 1GN 12V E-23:12V SOCKET
YB 97 YV
9 24V
B 560 LgY MEM
SW-9:SWING FLASHER SW. 14-5 B
401 GR GND
716 WV Standard for Europe
14-24 R
R

402 YG
Y E-7:TUNER AM&FM
ANT.
98 LW
B 1(+) E-8:SPEAKER LEFT
403 Br 99 Br
7(-)
Br FM/AM
100 LR
96 WG 2(+) E-9:SPEAKER RIGHT
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT 4 101 OB
8(-)
97 RY BACK UP B
11 9
SWING FLASHER & WORKING LIGHT
KCMA Option: HAND CONTROL FOR BREAKER
SV-14: Breaker Sol. C-1:MECHATRO CONTROLLER
R-18: Breaker Relay
WB 223 YG B
15
10P Connector
LW 262 LY 925 (5V)
21
B 16-5 Optional Working Lights
SW-53: 975 BW (GND)
16-6
BREAKER SW. R-9:OPT.WORK LIGHT RELAY
16-7 775 R
D-12
611 LG 16-8 614 W
17-10 1.25WL 90 RY RY B
983 B 17 L-7:CAB WORKING LIGHT FRONT 1
16-9 WY 89 BrL B
2
KCMA Option: HAND CONTROL FOR ROTATION 778 G RY B L-8:CAB WORKING LIGHT FRONT 2
16-10 SW-26:
SV-6: Clockwise Sol. OPT.WORK LIGHT SW.
214 YG 16-11 779 L
R-12: Clockwise Relay 617 Y
16-12
LW 216 O B 16-13 618 Gr
22 Optional Rotary Light
89 BrL 16-14
SW-40:ROTARY LIGHT SW. L-10:ROTARY LIGHT
SW-33: B
Clockwise SW PHS
WL 91 Y B
D-5 17

610 GrL
14-7
215 GR SV-7: Counterclockwise Sol.
D-6
218 P B M-11:FUEL SUPPLY PUMP

219 GY B
10A
R-13:Counterclockwise WV B
SW-34: 8 M
Relay C-1:MECHATRO CONTROLLER
Counterclockwise SW

Optional
KCMA Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE
6P Connector
244 YB 925 V
SV-9: NIBBLER OPEN SOL. 17-14 SW-16:ENG.COMPARTMENT
R-15: Nibbler open L-11:ENG.ROOM LIGHT
975 Sb LIGHT SW.
Relay 17-19
LW 246 LY B YB B
22 775 R 9
17-20
247 BrW 614 W
17-21
SW-29: B 983 B Optional
17-22
NIBBLER OPEN SW.
D-13
ORBCOM & DOWNLOAD
612 GrG
17-11
245 PL SV-10: NIBBLER CLOSE Sol.
D-14
248 V B
249 VW B
R-16:NIBBLER CLOSE
SW-30:
RELAY
NIBBLER CLOSE SW.

YN03Z00045P1 SK210LC/SK250LCÐ6E Dynamic Acera OM, 11/02 Rev. 0 ED---3

Dynamic Acera 03/05 Rev. 05 Page 11-15

 Minor Change SK330 Electrical Schematic 1/4

Page 11-16 Dynamic Acera 03/05 Rev. 05

 Minor Change SK330 Electrical Schematic 2/4
C-1 Mechatro Controller

Dynamic Acera 03/05 Rev. 05 Page 11-17

 Minor Change SK330 Electrical Schematic 3/4

Page 11-18 Dynamic Acera 03/05 Rev. 05

 Minor Change SK330 Electrical Schematic 4/4

Dynamic Acera 03/05 Rev. 05 Page 11-19

 SK480 Electrical Schematic 1/4

8 BACK-UP HR-METER
C-6: ENG. CONTROLLER

9 TUNER BACKUP
TUNER (RADIO)
ELECTRIC CIRCUIT DIAGRAM (A) SW-44: DIAG DISPLAY SW.

4 CONTROLLER
CONTROLLER
SW-45: MEMORY RESET SW.

3B CONTROLLER

CPU BACK UP
CONTROLLER

CONTROLLER

ROOM LIGHT
CIGARETTE
301 Sb B

MECHATRO

MECHATRO
6-71

LIGHTER
ENGINE
328 GrR

3A ENGINE

ENGINE

10 KEY SW.
APPLICABLE YS06U0101 ~ 6-82 302 BrW

2 RELAY

6 HORN
KAI 6-37
E-18: Q-ADJ. RESISTOR

1A

1B

7
5
303 BrG

RY

1.25
WG

WV
WY

YG
RY

YR
6-46

YB
YL
R

Y
E-1: FUSE BOX R
3B 6-93
Y
4 16

15A

10A

20A
15A

10A
20A

5A

5A
5A

5A
G 304 GB
51 2W 3A 6-92 6-56 7 ENGINE
CONTROLLER
52 5R E4 (GND) B 305 GL 1
22 6-99 6-58 CHECK
50 1.25L B CONNECTOR
E5 (GND) B
6-100 4
53 5Y 23
B

54 2R
5

55 1.25WP
SHIELD

20A

20A

10A

20A

20A

20A

20A
10A

5A

5A
B

1.25
1.25

1.25
1.25

1.25

1.25

1.25
WG
RW

WR
WB
RG
6-87

WL
RB
OL

RL
W
B

12

CLUSTER GAUGE 13

WIPER,WASHER 14

15

WORKING LIGHT(F) 16

OPT WORKING 17

AIR CON 18

AIR CON 19

SPARE 20
CONVERTER 11
6-42 6-4 306 R SE-30: ENG.RPM
307 W SENSOR FOR ELECT.

FLASHER,WORKING

LEVER LOCK
6-15
GOVERNOR

SOLENOID
LIGHT (R),ALARM
23 22 SHIELD

LIGHT
SHIELD
6-54
MECHATRO 308 G
6-34
CONTROLLER
309 B
C-1 6-52
15-26 C-1 310 R R VB
15-25 55 1.25WP 6-33
67 BG
4 3 6-1 311 W W
6-51 POWER GND
54 G
312 LW L
E4 B 6-35 PMW
6-60
60A 60A
54 R 313 BW G
6-43 BUF VIST
E5 W BATTERY BATTERY KEY ON 60 WL 314 YV
60B 60B 60B 6-61 Y
SHIELD 6-36 VCC
B
315 BrY Br
ENGINE START 63 WY 6-53 SIGNAL GND

GOVERNOR
51 G 6-65
700 WG
E2 B 316 BP B
6-9 PULL DOWN
51 R L-14: DIAG LAMP (Red)
R-1: BATTERY RELAY
E3 W 329 LgR 317 V V
6-22 LIMP HOME
SHIELD R21: HEATER 6-91
4 RELAY R
VB
ION G 64 LW
POSITPREHEATIN D-9
TERMINAL

60 WL 59 W W
O A O S 330 Lg POWER GND

58 P
T 4 6-40

60B
F C N A 318 LY L
R D-1 6-44 PMW
F C T
10 1.25WV L-14: DIAG LAMP (Amber) Br
10 B 315 BrY SIGNAL GND
ACC R-3: HEATER RELAY 331 YB Y
66 2OB HEATER 6-45 VCC
M 34 5W
61 GrB ACCEL1 (SIG)
G1 33 2OB 6-73 SHIELD
G2

SENSOR
TIMING
63 WY 319 B W
ST 6-17 GND
M-1: B M E D-4 ACCEL1
SW-1: KEY SW. M 320 W R SIGNAL
STARTER MOTOR (GND) 6-5

66 5L
6-83

781 LR
S Y
4

(PUMP)(RET)
R-2: E-2: ALTERNATOR R

ADV-RTD
STARTER RELAY 64 LW B 321 BO B
5B 6-26

TCV
S C-1: MECHATRO CONTROLLER

780 LG
E B E
D-3 RW
59 W 66 L 322 BR BW
R R 6-25
30 GY
P P 16-13 323 YR YL
L 65 WR L
6-75 WATER
16-14 TEMP.
R-4: SAFETY RELAY 324 BrL Y SENSOR
6-27
6-6 325 L (5V) YR
E-3: HOUR METER BOOST
326 OL (SIG) LW
6-18 SENSOR
65 WR B ACCEL2 (SIG) 327 GrL (GND) GW
H -M 6-50 6-28

8 ACCEL2 (GND)
6-84

15-24
CHARGE 65 WR
12-13

KEY ON 60 WL
12-15
PREHEATING 61 GrB
12-16
RY 15-12
1A
E2 B (GND)
3 15-25
RY
1B 15-13
C-1: MECHATRO CONTROLLER 19

E3 (GND) B 15-26
4
YG 15-14
8

TO 1E-2
LS03Z00003P1 SK480(LC)ÐVI Dynamic Acera TM, 09/03 Rev. 3 1E---1
Page 11-20 Dynamic Acera 03/05 Rev. 05
 SK480 Electrical Schematic 2/4
FROM 1E-1
ELECTRIC CIRCUIT DIAGRAM (B)
C-1:MECHATRO CONTROLLER
KAI APPLICABLE YS06U0101~
917 WR(5V)
11-33
517 P
SE-16:ACCEL POTENTIO 11-32
967 BW(GND)
11-31
900 RB (5V)
11-15 SW-4: SWING PARKING RELEASE SW.
SE-1:BUCKET DIGGING 500 LgR
11-14
950 BrR (GND) N L E
11-13 TIO A AS
SI RM LE
PO NO RE

TERMINAL
901 RL (5V)
11-16
501 LgW
SE-2:BUCKET DUMP 11-17
951 BL (GND) SV-1: SWING PARKING BRAKE SOL.
11-18 545 Lg
12-18 1
720 PB B
902 W (5V) 2
11-3 701 V
502 LgY 15-22 3
SE-3:BOOM RAISING 11-2
952 BR (GND)
11-1
903 OB (5V) SV-3: TWO-SPEED SELECT SOL.
11-4
503 LO 702 LgB B
SE-4:BOOM LOWERING 11-5 15-21
953 BrW (GND)
11-6
904 OL (5V) SV-2: POWER BOOST SOL.
11-9 703 P B
SE-7:ARM IN 504 PG 15-23
11-8
954 BrL (GND)
11-7
905 OW (5V)
11-10 740 BO
SE-8:ARM OUT 505 PL 15-6
11-11 PSV-B: P2 BY-PASS CUT PROPORTIONAL SOL.
955 Gr (GND) 741 GrR
15-7
11-12
906 YB (5V)
11-21 742 VR
SE-6:SWING RIGHT 506 VY 15-8
11-20 PSV-C: TRAVEL PRIORITY PROPORTIONAL SOL.
743 GrB
956 GrL (GND) 15-9
11-19
907 YG (5V)
11-22 744 BP
15-4
SE-5:SWING LEFT 507 VG 11-23 PSV-D: P1 BY-PASS CUT PROPORTIONAL SOL.
745 PW
957 Br (GND) 15-5
11-24
908 YL (5V) 746 BrG
LOW PRESS.SENSORS 11-27 15-10
SE-9:TRAVEL RIGHT 508 VY PSV-A: ARM VARIABLE RECIRCULATION
11-26 747 YV PROPORTIONAL SOL.
958 BY (GND) 15-11
11-25
909 YR (5V)

POSITION
NORMAL
RELEASE
11-28
SE-10:TRAVEL LEFT 509 Sb
11-29 546 PG

TERMINAL
959 12-19
BG (GND)
11-30
910 WY(5V) SW-5: KPSS MODE RELEASE SW.
12-9 E-4: RESISTOR
SE-26:P1 NEGA-CON. 510 GR B
12-8
960 BY (GND) WB 1
12-7 15 756 BrY
2
911 RG(5V) 3
12-10 749 GrG
SE-27:P2 NEGA-CON. 511 LY 15-18 4
12-11 757 RY
748 VR 5
961 BW(GND) 15-17 PSV-P1: PUMP P1 PROPORTIONAL SOL.
12-12
6 B
912 RW(5V)
13-15 7
SE-28:BACK PRESS. 512 Sb 758 BrB
13-14 8
962 GrG (GND) 9
13-13 751 GY
15-20 10
915 YL (5V) 759 RL
12-3 750 VW 11
515 V 15-19 PSV-P2: PUMP P2 PROPORTIONAL SOL.
SE-22:PUMP P1 12-2 12
965 BrB (GND)
12-1
916 YR (5V)
12-4
C-2: CLUSTER GAUGE 516 L 752 WV
SE-23:PUMP P2 12-5 16-1
966 BrY (GND) 753 GR PSV-E: INDEPENDENT TRAVEL
W 12-6 16-2 PROPORTIONAL SOL.
21-7
SE-14: 13 ENG.WATER
COOLANT THERMO SENSOR TEMP INDICATOR 913 RB (5V)
600 YR 21-3 13-4
513 LgR
SE-20:P1 OPT. 13-5 754 WL
553 VW C-1 963 BW(GND) 16-3
5
14-8 13-6 755 GR PSV-F: INDEPENDENT TRAVEL
SE-15: B FUEL METER 16-4
601 BrR 21-4 914 RL (5V) PROPORTIONAL SOL.
FUEL SENSOR 13-3
SE-11:P2 OPT. 514 GO
13-2
964 BL (GND) 13-1
85 1.25WB
8
R-6: 738 WG
B 540 LG 16-7
WORK LIGHT RELAY LCD BACK LIGHT SW-36: INDEPENDENT TRAVEL SW. 13-16 PSV-H: SWING PRIORITY
739 G
16-8 PROPOTIONAL SOL.
B 543 GO
B SW-35: HEAVY LIFT SW. 17-9

A M B 21-6 B 541 PL
SW-3: TWO-SPEED SELECT SW. 12-17
B 542 GrG
SW-21: POWER BOOST SW. 14-11
LCD
580 R
12-20
SE-13: ENG.REVOLUTION SENSOR
FOR MECHATRONIC CONTROLLER 581 W
12-21
SHIELD
12-22

21-2 770 R
14-25
21-1 582 W
14-26
21-8 980 B
14-27
SHIELD
14-28
TO 1E-3
LS03Z00003P1 SK480(LC)ÐVI Dynamic Acera OM, 10/00 Rev. 0 1E---2

Dynamic Acera 03/05 Rev. 05 Page 11-21

 C-1:MECHATRO CONTROLLER SK480 Electrical Schematic 3/4 ELECTRIC CIRCUIT DIAGRAM (C)
C-3: SW.BOX ASSY
FROM 1E-2
32-8 562 O SW-38: WARM-UP SW. KAI APPLICABLE YS06U0101~
547 GB
SW-6: ENG.WATER TEMP.SW. 14-1
32-9 564 LY 982 BG SW-15:
548 GY 17
SW-7: ENG.OIL PRESS.SW. 14-2 CONFLUX/SINGLE SELECT SW.
C-3 OPTION
B 549 Lg
SW-8: AIR FILTER RESTRICTION SW. 14-3 SW-46:
32-12 561 GR
B COUNTER REMOVAL SW.
550 BG OPTION
SW-23: ENG.OIL LEVEL SW. 14-5
32-14 569 LO
B 551 GL 15 SW-29: NIBBLER OPEN SW
SW-24: ENG.COOLANT LEVEL SW. 14-6
32-15 570 YB
16 SW-30: NIBBLER CLOSE SW
B 552 BrL
SW-25: HYD.FLUID LEVEL SW. 14-7
330 32-3 572 GrG 6
930 RG (5V) 31-6 MODE SW-2: SW.ASSY(MODE,BUZZER STOP)
C-1 1 RY 14-18
15-13 19 31-4 32-4 573 V 4
704 LgR BUZZER
14-20 3 STOP
SE-15: FUEL SENSOR 553 VW 705 LG 31-3
C-2 5 14-8 14-21
31-2 85 WB 2 1 B
706 VW R-6 8
B 14-22
MAINTENANCE CONNECTOR 520 LO 707 LY 31-1
12-14 14-23
(Auto-Acceleration connector)
556 BrW 31-5
14-19 32-5 574 PL 6
B 563 O 981 GW(GND) 31-8 WIPER SW-20: SW.ASSY(WIPER,WASHER,LIGHT)
SW-37: HYD.FLUID TEMP.SW. 17-8 14-24 5
32-6 575 LgB WASHER
SW-15 32-7 576 LB 4
982 BG (GND) 31-7 LIGHT
17 3
2 1 B

SW-42: ENG.OIL FILTER SW B

(BY-PASS ALARM). 566 LW
16-15

R-7: WIPER RELAY ASSY

WY
2

PREVENT 2
SPARK WIPER MOTOR RELAY
RELAY
3 80 GrR
1.25RB 1
14
Europe Only 708 LR 6 M-3: WIPER MOTOR
14-12 R-5: HORN RELAY

B 583 VW 540 LG 7 M 5 WG 83 GO B
13-16 14-13 5 E-5: HORN HIGH
WIPER MOTOR
709 GB 84 WR B B
SW-39: OVER LOAD SW-12: OVER LOAD REVERSING RELAY E-6: HORN LOW
DETECTOR SWITCH ALARM SELECTOR SW. B 10 B
4 81 GrB SW-10: HORN SW.

710 Gr 8
14-14
KAI Option L-5: ROOM LIGHT
WINDOW WASHER MOTOR RELAY M-4: WASHER MOTOR
R-10: 9 YB
Breaker Relay 5 82 GO B 9
M
21 711 GrL 9
14-15
3 YL B
3 E-14: CIGARETTE LIGHTER
557 L STOP
14-9
558 G REVERSE
D-11 14-10
220 LW
22

R-12:
ClockWise
Relay

C-4:
AIR CON. E-10: RECEIVER DRIER E-11: AIR COMPRESSOR CLUTCH
R-15:
20 Nibbler PB 559 LW WB
Open Relay 17-13 SW-19: WIPER INTERLOCK SW. R-6 7 85 150 BP 155 BR

18 1.25WG 1.25B SW-13: AIR CONDITIONER SW.

18
19 RL 151 R
19 24V 24V
R-20: TIMER RELAY 152 G
TXD RXD
153 W
RXD TXD
15 WB 87 YV E D 86 OW B 154 B
15 GND
SHIELD
SW-11:
SAFETY LEVER LOCK SW. SV-4:
OPERATING LEVER LOCK SOL. COOLING
A B UNIT
TIMER

17-11

TO 1E-4
LS03Z00003P1 SK480(LC)ÐVI Dynamic Acera OM, 10/00 Rev. 0
1E---3 1E---3
Page 11-22 Dynamic Acera 03/05 Rev. 05
 C-1: MECHATRO CONTROLLER
SK480 Electrical Schematic 4/4
WB
KAI ELECTRIC CIRCUIT DIAGRAM (D) FROM 1E-3 R-6: WORK LIGHT RELAY L-6: BOOM WORKING LIGHT RIGHT
1.25RW 85 1.25WB WB
16 L-1: BOOM WORKING LIGHT LEFT
WY
2 WB B
7 C-4 L-2: FRAME WORKING LIGHT RIGHT ANT. E-7: TUNER AM&FM
APPLICABLE YS06U0101~
98 LW
14-16 713 BrY 8 SW-2, SW-20, and C-2 1(+)
Br E-8: SPEAKER LEFT
7(-) 99
FM/AM
100 LR
R-19: FLASHER RELAY L-3: SWING FLASHER & WORKING LIGHT UNIT LEFT YR 2(+) E-9: SPEAKER RIGHT
11 4 101 OB
8(-)
RG 401 GR R YB B
12 9 11 9
BACK UP
R

714 WB
14-17 402 YG Y
Standard for KAI
17-3 715 GW
E-22: DC-DC CONVERTER
403 Br Br B
716 WV OL 96 WG
17-4 4 1GN 12V E-23:12V SOCKET
YB 97 YV
9 24V
B 560 LgY MEM
17-10 B
401 GR GND
SW-9: SWING FLASHER SW.
R Standard for Europe
R

402 YG
Y
ANT. E-7: TUNER AM&FM

98 LW
B 1(+) E-8: SPEAKER LEFT
403 Br 99 Br
7(-)
Br FM/AM
100 LR
96 WG 2(+) E-9: SPEAKER RIGHT
L-4: SWING FLASHER & WORKING LIGHT UNIT RIGHT 4 101 OB
8(-)
97 RY BACK UP B
11 9
SWING FLASHER & WORKING LIGHT
KAI Option: HAND CONTROL FOR BREAKER
SV-5: 17- 6
R-10: BREAKER RELAY BREAKER SOL.
B R-8: Travel Alarm E-13: TRAVEL ALARM
WB 223 YG
15 1.25 RG 88 PG
16
LW 262 LY B
21 WY
B 2 Standard for Europe
SW-43:
Clockwise SW 717 BP
R-9: OPT.WORK LIGHT RELAY

611 LG 1.25WL 90 RY RY B
14-14 17 L-7: CAB WORKING LIGHT FRONT 1
WY 89 BrL B
KAI Option: HAND CONTROL FOR ROTATION RY B L-8: CAB WORKING LIGHT FRONT 2
YG SV-6: SW-26:
214 CLOCKWISE SOL. OPT.WORK LIGHT SW. RY B
R-12: Clockwise Relay L-15: CAB WORKING LIGHT FRONT 3
B
LW 216 O
22 1.25WL 92 RW RW B
BrL L-16: CAB WORKING LIGHT FRONT 4
89
WY 89
B
SW-33: RW B L-18: CAB WORKING LIGHT BACK
D-5 CLOCKWISE SW.

RW B
610 GrL R-11: CAB WORKING LIGHT RELAY 2 L-17: BACK LIGHT
17-12
215 GR SV-7: CCW SOLENOID
D-6 B
M-11: FUEL SUPPLY PUMP
218 P
219 GY B 10A
WV M B
R-13: COUNTER CLOCKWISE 8
SW-34:
RELAY COUNTERCLOCKWISE SW
Optional

SW-40: ROTARY LIGHT SW. L-10: ROTARY LIGHT

KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE

R-15: WL 91 Y B
20 17
NIBBLER OPEN RELAY Optional for KAI

240 STD for Europe

SW-29: NIBBLER OPEN SW. LW B
569 LO 982 BG WY
15 17 2
SW-16: ENG.ROOM LIGHT SW. L-11: ENG.ROOM LIGHT
SV-9:
17-2 750 G NIBBLER OPEN SOL. YB B
9
R-16:
SW-30: NIBBLER CLOSE SW.
NIBBLER CLOSE RELAY
570 YB 982 BG
16 17 241 LO B Optional

SW-47: EXTRA & BREAKER SW. SV-11: EXTRA SOL

WB 94 RL B
SV-10: 15
751 GL NIBBLER CLOSE SOL.
17-5

Optional

LS03Z0000P1 SK480(LC)ÐVI Dynamic Acera OM, 10/00 Rev. 0 1E---4

Dynamic Acera 03/05 Rev. 05 Page 11-23
 Minor Change SK480 Electrical Schematic 1/4

Page 11-24 Dynamic Acera 03/05 Rev. 05

 Minor Change SK480 Electrical Schematic 2/4

Dynamic Acera 03/05 Rev. 05 Page 11-25

 Minor Change SK480 Electrical Schematic 3/4

Page 11-26 Dynamic Acera 03/05 Rev. 05

 Minor Change SK480 Electrical Schematic 4/4

Dynamic Acera 03/05 Rev. 05 Page 11-27