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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

FH-6000 (Mazatrol Fusion 640M) ALARM LIST

If an alarm listed below occurs, it can be cleared by pressing (CLEAR) or (RESET) key
after eliminating the cause of alarm.

Alarm No. Sensor Detecting

Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
200 HYDRAULIC UNIT Low hydraulic pressure state has continued Feed hold Compound oil
(F0) PRESSURE DOWN for more than 2 seconds. Spindle stop controller unit
Emergency stop in 1 SP1
minute X5
202 AIR PRESSURE Low pressure for spindle lubrication Feed hold SP5
(F2) DOWN Spindle stop X282
206 SPINDLE LUB. Alarm with the spindle lubricating oil chiller Feed hold Compound oil
(F6) CHILLER MALF. unit. Spindle stop controller unit
(KAI)
X16
207 IRREGULAR Low slideway lubricating oil pressure Stop in the single block SP4
(F7) SLIDEWAY OIL mode X3
PRESSURE
208 SLIDEWAY OIL LOW Low slideway lubricating oil level Only display of message SL4
(F8) X4
209 SLIDEWAY OIL After the occurrence of alarm No. 208, Feed hold SL4
(F9) MALFUNCTION lubricating oil is not added in approx. 6 Spindle stop X4
hours.
211 SPINDLE Alarm with the spindle controller Feed hold Spindle controller
(F11) CONTROLLER Spindle stop X243
MALFUNCTION
212 MAGAZINE DRUM Alarm with the magazine driver Magazine operation is Magazine driver
(F12) MALFUNCTION disabled
213 INDEX TABLE DRIVER Alarm with the index table and NC Table operation is disabled Table driver
(F13) MALFUNCTION positioning table driver
214 ILLEGAL TOOL An unusable tool was called. Tool selection by magazine
(F14) DESIGNATED rotation stops.
217 THERMAL TRIP A thermal relay of auxiliary equipment motor Feed hold KM11, KM12,
(F17) is tripped. Spindle stop KM18, KM76,
The circuit protector in the 100 V line is QF7, QF8,
tripped. In the compound
controller unit
(FRI)
X1A
218 CONVEYOR THERMAL The thermal relay of chip conveyor or Only display of alarm KM15, KM16,
(F18) TRIP conveyor drive motor is tripped. KM13
X1B
219 MAIN TRANSFORMER The main transformer is exceeding 120°C Single block Main transformer
(F19) OVERHEAT (248°F). Spindle stop X10
222 AFC OVERLOAD Spindle load cannot be lowered even when Feed hold
(F22) an override value is lowered using the AFC
function.
223 TOOL MEAS. UNIT An attempt is made to execute semi- Tool length measurement
(F23) NOT IN POS automatic tool length measurement while cycle does not start.
the tool length measurement base is not in
place.

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
224 ILLEGAL TOOL FOR 1. Tool measuring cycle is executed for a Tool length measurement
(F24) TOOL LGTH MEAS touch sensor or chip removing tool. cycle does not start.
2. An attempt is made to execute automatic
tool length measurement cycle for the
following types of
tools: Back boring tool, boring tool, back
spot facing tool, chamfering tool, face
milling cutter and special tool. Tool
length measurement cycle does not
start.
225 TOOL LIFE OVER Accumulated tool used time executed the Stop in the single block
(F25) set tool life time. mode if M58 is executed
while this alarm message is
displayed.
To continue operation,
press the CLEAR key and
then press the CYCLE
START button.
226 TOOL BREAKAGE Tool breakage is detected in the tool Spindle block
(F26) breakage detection cycle called by M35. Spindle stop
Broken tool is loaded to the spindle.
227 SIMULTANEOUS M An M code which cannot be processed Operation does not start
(F27) CODE OPERATION simultaneously with the command given in and the machine stops.
the same block is specified.
228 ILLEGAL M CODE An M code which is not supported by the No answer signal is
(F28) selected specifications is specified. received and the machine
stops.
229 INVALID SCREEN FOR An attempt is made to start the memory or Feed hold
(F29) CYCLE START tape mode operation from other than the
following screens: POSITION and TRACE
230 ILLEGAL MMS UNIT A necessary signal is not output due to a Feed hold MMS ERROR
(F30) trouble with the MMS unit. X17
MMS LOW
BATT
X18
231 EXTERNAL Alarm of an external controller
(F31) CONTROLLER ALARM (programmable controller, etc.) (optional)
232 MACHINE DOOR The machine door has been opened. Feed hold SQ9
(F32) INTERLOCK Spindle stop X7
Stop in single block mode
233 MAGAZINE DOOR While the machine is operating in the Magazine rotation is SQ31
(F33) INTERLOCK automatic mode, the magazine door has disabled. X8F
been opened.
234 PALLET CHANGER The pallet changer safety door has been Pallet changer operation is SQ56, SQ156
(F34) DOOR INTERLOCK opened, or the door lock has been released. disabled. X94
235 MAGAZINE MANUAL While the machine is operating in the Only display of message SA4
(F35) INTERRUPT automatic mode, the magazine is rotated NC call stop when the ATC X8A
manually (manual operation interruption). command is executed. (XBA)

236 HOLD PALLET The PALLET CHANGE HOLD switch on the Only display of message
(F36) CHANGE pallet changer operation panel is set to ON. NC call stop when the ATC
(6P/C) command is executed.
237 MAGAZINE DOOR The magazine door is open. Only display of message SQ31
(F37) OPENED X8F

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
238 AUTO TOOL CHANGE The [ATC STOP] menu key has been Stop just before the ATC
(F38) STOP pressed and the ATC is stopped. cycle.
Press the [ATC STOP]
menu key to turn it off and
press the CYCLE START
button to continuously
execute the ATC cycle.
240 OPERATION RESTART An attempt is made to start the operation Feed hold
(F40) UNFINISHED before completing the EIA restart procedure.
241 SPINDLE ROTATION The zero speed signal remains ON although Feed hold Y24, X244
(F41) ABNORMAL the spindle rotation command has been Spindle stop
executed.
242 SPINDLE ORIENT The spindle orientation check signal is not Waiting for input of spindle Y2D6, X246
(F42) TIME OVER turned on in 10 seconds after the execution orientation check signal
of the spindle orientation command.
243 SPINDLE ORIENT The spindle orientation check signal Only display of message Y2D6, X246
(F43) CANCEL TIME OVER remains on in 1 second after turning off of
the spindle orientation command.
244 ZERO SIGNAL OFF IN The spindle zero speed check signal goes Only display of message Y2D6, X244
(F44) SPDL ORIENT off while the spindle orientation check signal
is on.
250 TOOL LENGTH The measuring unit base out end sensor is Waiting for sensor input SQ40
(F50) EXTEND SENSOR not turned on although the out command signal X294
MALF. has been executed, or the sensor is not
turned off although the in command has
been executed (5 seconds).
251 TOOL LENGTH The measuring unit base in end sensor is Waiting for sensor input SQ41
(F51) RETRACT SENSOR not turned on although the in command has signal X295
MALF. been executed, or the sensor is not turned
off although the out command has been
executed (20 seconds).
252 DECELERATION During tool length measuring cycle, the skip SQ43
(F52) SENSOR MALF. signal has been output although the skip X17C
deceleration signal is not output.
253 SKIP SENSOR During tool length measuring cycle, the skip SQ42
(F53) MALFUNCTION signal is not output although the skip X17D
deceleration signal has been output.
256 TOOL CLAMP The tool clamp sensor is not turned on Feed hold SQ11
(F56) SENSOR although the tool clamp command is Spindle stop X281
MALFUNCTION executed, or the tool clamp sensor is not
turned off although the tool unclamp
command is executed. (20 seconds)
257 TOOL UNCLAMP The tool unclamp sensor is not turned on Feed hold SQ10
(F57) SENSOR although the tool unclamp command is Spindle stop X280
MALFUNCTION executed, or the tool unclamp sensor is not
turned off although the tool clamp command
is executed. (20 seconds)
258 ATC COVER SENSOR The ATC cover open sensor is not turned on Waiting for sensor input SQ22
(F58) (OPEN) MALF. although the ATC cover open command is signal X96
executed, or the ATC cover open sensor is
not turned off although the ATC cover close
command is executed. (30 seconds)

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
259 ATC COVER SONSOR The ATC cover close sensor is not turned Waiting for sensor input SQ23
(F59) (CLOSE) MALF. on although the ATC cover close command signal X97
is executed, or the ATC cover close sensor
is not turned off although the ATC cover
open command is executed. (30 seconds)
262 GEAR SENSOR Only with the 7000 min−1 (rpm) spindle Feed hold SQ49
(F62) (HIGH SPEED) MALF. 1. Although the high-speed gear shift Spindle stop X286
command was executed, the high-speed
gear position sensor was not turned on.
The high-speed gear position sensor
was not turned on although the low-
speed gear shift command was
executed.
(5 minutes after the retry)
2. The high-speed gear position sensor
turned off while the spindle was rotating
at the high-speed gear. The high-speed
gear position sensor turned on while the
spindle was rotating at the low-speed
gear. (0.5 seconds)
264 GEAR SENSOR Only with the 7000 min−1 (rpm) spindle Feed hold SQ46
(F64) (LOW SPEED) MALF. 1. Although the low-speed gear shift Spindle stop X285
command was executed, the low-speed
gear position sensor was not turned on.
The low-speed gear position sensor was
not turned on although the high-speed
gear shift command was executed.
(5 minutes after the retry)
2. The low-speed gear position sensor
turned off while the spindle was rotating
at the low-speed gear. The low-speed
gear position sensor turned on while the
spindle was rotating at the high-speed
gear. (0.5 seconds)
266 PALLET CLAMP The pallet clamp sensor is not turned on Waiting for sensor input SQ54
(F66) SENSOR MALF. although the pallet clamp command is signal X290
executed, or the pallet clamp sensor is not
turned off although the pallet unclamp
command is executed.
(Sensor ON: Input OFF, Sensor OFF: Input
ON)
267 PALLET UNCLAMP The pallet unclamp sensor is not turned on Waiting for sensor input SQ55
(F67) SENSOR MALF. although the pallet unclamp command is signal X291
executed, or the pallet unclamp sensor is
not turned off although the pallet clamp
command is executed.
(Sensor ON: Input OFF, Sensor OFF: Input
ON)
270 X AXIS ORIGIN ATC, tool length measurement cycle, pallet Attempted operation does
(F70) RETURN UNFINISH change cycle, etc. is executed although the not start.
X-axis was not returned to the zero point.
271 Y AXIS ORIGIN ATC, tool length measurement cycle, pallet Attempted operation does
(F71) RETURN UNFINISH change cycle, etc. is executed although the not start.
Y-axis was not returned to the zero point.

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
272 Z AXIS ORIGIN ATC, tool length measurement cycle, pallet Attempted operation does
(F72) RETURN UNFINISH change cycle, etc. is executed although the not start.
Z-axis has not been returned to the zero
point.
273 4 AXIS ORIGIN ATC, tool length measurement cycle, pallet Attempted operation does
(F73) RETURN UNFINISH change cycle, etc. is executed although the not start.
4th-axis has not been returned to the zero
point.
274 SPDL CANNOT ROT The spindle start command is executed Spindle rotation disabled SQ11, X281,
(F74) (UNCLAMPED TOOL) although the tool has not been clamped. SQ10, X280
275 SPDL CANNOT ROT The spindle start command is executed Spindle rotation disabled
(F75) (SPECIAL TOOL) although a special tool (touch sensor, chip
removal tool) is mounted in the spindle.
276 SPDL CANNOT ROT The spindle cannot be started since the Spindle rotation disabled
(F76) (ATC ARM POS) ATC arm is not in correct position.
277 NO GEAR SHIFT Only with the 7000 min−1 (rpm) spindle Gear shifting is disabled SQ11, X281
(F77) (UNCLAMPED TOOL) The gear shift command was executed SQ10, X280
although the tool was not clamped.
278 NO GEAR SHIFT Only with the 7000 min−1 (rpm) spindle Gear shifting is disabled
(F78) (SPECIAL TOOL) The gear shift command was executed
although a special tool such as a touch
sensor and the chip removal tool was
mounted in the spindle.
279 NO GEAR SHIFT Only with the 7000 min−1 (rpm) spindle Gear shifting is disabled
(F79) (ATC ARM POS ERR) The gear shift command was executed with
the ATC arm not in the correct position.
280 NO ORIENT The spindle orientation command is Spindle orientation disabled SQ11,
(F80) (UNCLAMPED TOOL) executed although the tool has not been X281　SQ10,
clamped. X280
281 NO SPDL ORIENT The spindle orientation command is Spindle orientation disabled
(F81) (SPECIAL TOOL) executed with a special tool (touch sensor,
chip removal tool) is mounted in the spindle.
282 NO ORIENT The spindle orientation command is Spindle orientation disabled
(F82) (ATC ARM POS. executed although the ATC arm is not in
ERROR) correct position.
283 NOT UNCLAMPED The TOOL UNCLAMP button is pressed Tool unclamp is disabled. Y300
(F83) (NOT STOP SPINDLE) while the [SPDL JOG] menu key is held
pressed or while the spindle rotating.
284 NOT UNCLAMPED The TOOL UNCLAMP button is pressed Tool unclamp is disabled. Y2D6
(F84) (SPDL ORI. UNFIN) although the spindle orientation has not X246
been completed.
285 NOT UNCLAMPED The TOOL UNCLAMP button is pressed in Tool unclamp is disabled
(F85) (NOT MANUAL MODE) other than the manual mode.
286 NOT AUTO MODE An attempt is made to change the operation Mode switching is disabled. SQ11, X281,
(F86) (UNCLAMPED TOOL) mode to automatic while the tool is SQ10, X280,
unclamped. SA1, X10C
287 NOT AUTO MODE An attempt is made to change the operation Mode switching is disabled. SA4
(F87) (MAG. MANUAL OPER) mode to automatic while manually setting or X8A
removing a tool at the magazine.
288 NO TOOL LOAD An attempt is made to load a tool from the Magazine shifter operation SQ30
(F88) (TOOL IN ARM) magazine although the ATC standby pocket is disabled X83
holds a tool.

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
289 NO TOOL LOAD The tool load command is executed Attempted operation is SQ35, X80
(F89) (ARM/SFTER POS although the ATC arm is not in the correct disabled. SQ36, X81
ERR) position. SQ37, X82
The tool load command is executed
although the magazine shifter is not in the
correct position.
290 NO TOOL LOAD The tool load command is executed Attempted operation is
(F90) (MAGAZINE POS ERR) although the magazine is not in the correct disabled.
position.
291 NO TOOL UNLOAD The tool unloading command is executed Attempted operation is SQ34, X84
(F91) (TOOL IN MAG.) although a tool exists at the tool change disabled.
position in the magazine.
292 NO UNLOAD The tool unload command is executed Attempted operation is SQ35, X80
(F92) (ARM/SHIFTER POS although the ATC arm is not in the correct disabled. SQ36, X81
ERR) position. SQ37, X82
The tool unload command is executed
although the magazine shifter is not in the
correct position.
293 NO TOOL UNLOAD The tool unload command is executed Attempted operation is
(F93) (MAG. POS ERROR) although the magazine is not in the correct disabled.
position.
294 NO TOOL SELECT A tool number greater than the magazine Attempted operation is
(F94) (INCORRECT TNo.) capacity is specified or No. 0 is specified disabled.
although No. 0 pocket does not exist in the
magazine.
295 NO TOOL SELECT The magazine rotation command is Attempted operation is SQ35, X80
(F95) (ARM/SFT POS ERR) executed although the magazine shifter is disabled. SQ36, X81
not in the correct position. SQ37, X82
296 NO TOOL CHANGE With an EIA program, positioning Attempted operation is
(F96) (AXIS NOT ATC POS) commands at the ATC position are not disabled.
specified while automatic positioning at the
ATC position is not executed.
297 NO SPINDLE START Only with the 7000 min−1 (rpm) spindle Operation is disabled. SQ46,X285
(F97) (GEAR POS ERR) An attempt was made to start the spindle SQ49,X286
although the gear was not engaged.
298 NO SPINDLE ORIENT Only with the 7000 min−1 (rpm) spindle Operation is disabled. SQ46,X285
(F98) (GEAR POS ERR) The spindle orientation command was SQ49,X286
executed although the gear was not
engaged.
300 MAGAZINE SHIFTER The magazine shifter load or unload Waiting for sensor input SQ35,X80
(F100) POS.MALF. command was not completed. signal SQ36,X81
(10 seconds)
SQ37,X82
The magazine shifter stopped at other than
the correct position.

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
301 MAGAZINE SHIFTER 1. The ATC command was executed in the Operation is disabled. SQ28,X86
(F101) MISS OP. state the magazine shifter is at the ATC
side without a tool in the spindle and the
ATC standby pocket (this is unusual
state and, thus, tool loading is
impossible.).
2. The ATC command was executed in the
state the magazine shifter is at the
magazine side with a tool held in both
the spindle and the ATC standby pocket
(this is unusual state and, thus, tool
unloading is impossible.).
3. In manual magazine shifter operation for
maintenance, the ATC standby pocket is
not the magazine shifter operation
enabled position.
302 ATC WAIT POCKET The ATC standby pocket rotation command Waiting for the sensor input SQ27,X85
(F102) PROX. MALF. was not completed. (10 seconds) signal SQ28,X86
The ATC standby pocket stopped at other
than the correct standby position.
303 ATC WAIT POCKET The ATC standby pocket rotation command Operation is disabled. SQ35,X80
(F103) MISS OP. was executed although the ATC arm or the SQ36,X81
magazine shifter is not at the correct
SQ37,X82
position.
304 ATC ARM POSSITION The ATC arm stopped during rotation at
(F104) MALF. other than the correct position.
(10 seconds)
The ATC operation has not completed
within 10 seconds.
305 MAGAZINE SHIFTER The thermal relay of the magazine shifter Operation is disabled. FR14,X8D
(F105) THERMAL TRIP motor was tripped. (over current).
The alarm state cannot be reset until the
thermal relay is reset automatically.
306 ATC ARM DRIVER An alarm occurred with the ATC arm Operation is disabled.
(F106) ALARM rotation motor driver.

308 M.M.S. ALARM The skip signal for the touch sensor tool Emergency stop Skip signal
(F108) was turned on during raid traverse of an X178
axis.
309 PALLET DRIVER An alarm occurred with the pallet changer Operation is disabled.
(F109) ALARM rotation motor driver.

312 PALLET HOOK UP RS. Although the pallet hook UP command was Waiting for the sensor input SQ50
（F112） MALF. executed, the pallet hook upper end sensor signal X90
is not turned on (15 seconds).
Although the pallet hook DOWN command
was executed, the pallet hook upper end
sensor is not turned off (15 seconds).
313 PALLET HOOK DOWN Although the pallet hook DOWN command Waiting for the sensor input SQ51
（F113） RS. MALF. was executed, the pallet hook lower end signal X91
sensor is not turned on (15 seconds).
Although the pallet hook UP command was
executed, the pallet hook lower end sensor
is not turned off (15 seconds).

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
314 PALLET HOOK The pallet changer hook stopped during
(F114) POSITION MALF. rotation at other than the correct position.
(10 seconds)
Pallet changer hook rotation was carried in
over than 15 seconds.
319 PC_MOP. The pallet change command was executed NC call stop SQ22,X97
（F119） (ATC COVER OPEN) although the ATC cover was open. SQ23,X96
320 PC_MOP. The pallet change command was executed NC call stop
（F120） (NOT TABLE 0 DEG) although the table is not at the 0° position.
321 PC_MOP. A pallet change command was executed NC call stop SQ40, X294
（F121） (M-ARM EXT.) with the tool length measurement unit SQ41, X295
extended.
322 PC_MOP. The pallet change command was executed NC call stop
（F122） (NOT Z ZERO POSI.) with the Z-axis not at the zero-point position.
323 PC_MOP. Operator’s error for 6PC (option) NC call stop
（F123）
324 PC_MOP. The pallet stand is locked at other than the NC call stop SQ57
（F124） (NOT STAND 0 DEG.) 0° position. XA0
325 INDEX MOP. The index table rotation command was NC call stop SQ40, X294
（F125） (M-ARM EXT.) executed although the tool length SQ41, X295
measurement unit was extended.
326 INDEX MOP. Command not 0 ≤ CMD ≥ 359 NC call stop NC call stop
（F126） (CMD TOO LARGE)
327 INDEX MISSS OP. Index table command given though pallet in X23C
（F127） unclamp condition.
Index table command given though NC
rotary table (optional) used.
328 PALLET 1 CYCLE Next pallet change command is given Machining cycle can be HL8, YA2
（F128） STOP before pallet setup is complete. started by turning on the 1 SB9, XA2
cycle lamp (press the 1
cycle switch after mounting
workpieces on the pallet.)
329 TOOL CHANGE MISS When ATC arm not at specified position, the Arm not at 0°-point. Arm is
（F129） OP. tool change command is given. not at original position.
Tool change attempted manually although Shifter is not at waiting
magazine shifter is not at waiting position. position.
330 PALLET CLAMP/ Pallet clamp or unclamp attempted although Pallet change hook not at
（F130） UNCLAMP MISS OP. pallet change hook is not at specified in/out end.
position. The Z-axis is not at the 2nd
An attempt was made to unclamp the pallet zero-point position.
although the Z-axis or the 4th-axis (or the The table is not at the 0°
index table) was not at the pallet change position.
position or the table was not clamped. Table not clamped.
331 MULTI PALLET MISS Multi pallet change operation error
（F131） OP. See Operating Manual for Multiple Pallet
Changer for details.
332 MULTI PALLET ALARM Multi pallet change alarm
（F132） See Operating Manual for Multiple Pallet
Changer for details.
333 MULTI PALLET 1 When pallet change command given, pallet Load a pallet, press 1 cycle
（F133） CYCLE STOP setup has not been completed. switch and then cycle start
button to recover.

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
334 MULTI PALLET Multi pallet change manual interruption
(F134) MANUAL INTERRUPT executed.
335 TABLE UNCLAMP NC table command given though pallet not
(F135) MISS OP. clamped.
336 ANALOG INPUT Analog input voltage too high. (alarm for 0V R2092 bit 5
(F136) ERR.(LEVEL SENSOR line disconnection)
Analog input voltage too low. (alarm for R2092 bit 6
±24V signal line disconnection) (option)
337 NOT FINISH TIME Current time not set. R2092 bit F
(F137) AJUSTED (option)
338 PLEASE EXCHANGE Time to exchange hydraulic unit oil. R2092 bit 0
(F138) OIL(HYD. UNIT) (option)
339 PLEASE EXCHANGE Time to exchange spindle lubricating oil. R2092 bit 1
(F139) OIL (SP. LUBE) (option)
340 PLEASE SUPPLY Slide-way lubricating oil decreased. R2092 bit A
(F140) OIL(WAY LUB-UNIT (option)
341 PLEASE SUPPLY Coolant level is low. Alarm display only R2092 bit B
(F141) OIL(COOLANT TANK (expanded self-diagnose function; option)
342 PLEASE SUPPLY Spindle lubricating oil level is low. Alarm display only R2092 bit 9
（F142） OIL(SP.LUBE) (expanded self-diagnose function; option) or C
343 to 347 Not used
348 PALLET UNCLAMP Pallet unclamp command was given while Pallet unclamp command is SP6, X292
(F148) MISS OP. the table was unclamped. not executed.
349 TRANSMIT PUMP OFF High-pressure coolant (option)
(F149) ->ON
350 SPINDLE OVER HEAT Temperature difference between the spindle Feed hold, spindle stop
(F150) and the base exceeds 40°C (74°F).
(15000 min−1 (rpm) spindle)
351 Not used
352 PRELOAD CHANGE Although the preload level change Feed hold, spindle stop X286/X285
(F152) SENSOR N.G. command was executed, the preload level Y303/Y307
was not changed within 10 seconds after
the execution of the command.
(15000 min−1 (rpm) spindle)
353 PRELOAD CHENGE Although the preload level change Feed hold, spindle stop X286/X285
(F153) TIME OVER ALARM command was retried, preload level was not
changed within 30 seconds.
(15000 min−1 (rpm) spindle)
354 CHIP CONVEYOR 60 seconds have elapsed with the slip Single block stop X15
(F154) ALARM detection signal staying ON or OFF.
355 OIL AIR UNIT The hydraulic pressure signal of the oil-air Feed hold, spindle stop SP3, X12
(F155) PRESSURE DOWN unit is not turned ON/OFF.
356 OIL AIR UNIT LEVEL Oil-air unit lubricating oil level is low. Alarm display only SL3, X13
(F156) DOWN
357 OIL AIR UNIT ALARM Oil-air unit lubricating oil level is left low. Feed hold, spindle stop SL3, X13
(F157)
358 LINE FILTER Filter clogged signal does not remain ON for Alarm display only X0
(F158) MALFUNCTION 5 seconds or longer.
359 LINE FILTER ALARM After the occurrence of F158, filter OFF Feed hold, spindle stop X0
(F159) state has continued for more than 3 hours.
360 to 365 Not used

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
366 TOOL HIVE Tool hive alarm occurred (option).
(F166) CONTROLLER ALARM
367 TOOL HIVE MOVING Manual ATC operation was attempted while
(F167) the tool hive was operating (option).
368 TOOL HIVE Manual tool hive interruption (option)
(F168) INTERRUPT
369 WARNING SET UP The SET switch is ON although the X10A
(F169) SW. ON! automatic mode is selected.
370 SPINDLE TRIAL RUN !! Trial run is required (high-speed spindle,
(F170) option).
371 Not used
372 HIGH PRESSURE UNIT Alarm occurred with the coolant unit
(F172) ALARM (option).
373 HIGH PRESSURE UNIT Although the automatic mode is selected for
(F173) NOT AUTO the NC, the high-pressure coolant unit is not
in the automatic mode.
374 COOLANT LEVEL TOO Coolant level is low (X1C). X1C
(F174) LOW Immediately OFF (Ogura filter, option)
375 COOLANT LEVEL LOW Although the suction pump is turned ON,
(F175) WARNING coolant tank level is not raised (option).
376 WORK NO. SEARCH The program specified for warm-up R488
(F176) ERROR operation is not found. R2117
377 WORK NO.SET The program number of the program R488
(F177) ERROR specified for warm-up operation is illegal; 0 R2117
or exceeding 9999.
378 WARMING UP !! (High-speed spindle option)
(F178)
379 SPINDLE OVER LOAD (High-speed spindle option)
(F179)
380 PUSH MF1 TO READ
(F180) SPINDLE LOAD
381 IMPOS. T-ID READ Tool ID readout attempted though tool data R2080
(F181) (T-DATA) exists. (R2080 = 101H)
382 INPOS. T-ID READ Tool ID readout attempted though a tool for R2080
(F182) (NO TOOL) a tool not equipped with or tool ID. Tool ID
head not at readout position.
(R2080 = 102H)
383 TOOL ID READ ALARM Alarm No. 381 occurred. (R2080 = 101H) R2080
(F183) Alarm No. 382 occurred. (R2080 = 102H)
Tool ID data readout not completed within
the preset time. (R2080 = 120H)
Response signal remaining on.
(R2080 = 121H)
Read tool No. is 0 or tool large.
(R2080 = 122H)
Communication impossible. (Response
signal remaining off). (R2080 = 123H)
Tool data exists. Tool ID exists. (Readout
according to the command from tool
transport system failed.) (R2080 = 110H)
384 INPOS. T-ID WRITE Tool ID data writing attempted although R2080
(F184) (NO DATA) without tool data. (R2080 = 201H)

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

Alarm No. Sensor Detecting
Alarm Name Description Machine Status
(SQ Coil No.) the Alarm
385 IMPOS. T-ID WRITE Tool ID data writing attempted without a tool R2080
(F185) (NO TOOL) for a tool not equipped with or tool ID.
Tool ID head not at writing position.
(R2080 = 202H)
386 TOOL ID WRITE Alarm No. 384 occurred. (R2080 = 201H) R2080
(F186) ALARM Alarm No. 385 occurred. (R2080 = 202H)
Tool ID data writing not completed within the
preset time. (R2080 = 220H)
Response signal remaining on.
(R2080 = 221H)
Read tool No. is 0 or too large.
(R2080 = 222H)
Communication impossible. (Response
signal remaining off). (R2080 = 223H)
No tool data. (Writing according to the
command from tool transport system failed.)
(R2080 = 210H)
387 TOOL ID COMPARE Response signal remaining ON or OFF. R2080
(F187) ALARM bit 5, 0
388 PALLET ID ALARM R2018
(F188)
389 PALLET ID UP/DOWN Pallet ID head upper or lower end detection
(F189) SENSOR MALF. sensor does not go ON.
390 15000 RPM UNIT
(F190) ALARM
391 THERMAL Alarm No. 392 “THERMAL Feed hold, spindle stop R4630 to R4639
(F191) DISPLACEMENT DISPLACEMENT OFFSET ERROR”
SYSTEM ER occurred 10 times.
392 THERMAL Spindle over heat alarm Feed hold, R2033
(F192) DISPLACEMENT Spindle temperature raised by 2°C (3.6°F) Spindle stop
OFFSET ER or more in approx. 6 min. When set at R2104 bit B =
(R2033 bit 0: ON) 1, normal operation is
possible in spite of an
Spindle temperature alarm
alarm. Compensation
Temperature difference between spindle cannot be performed due to
and base became 20°C (36°F) or more. the alarm.
(R2033 bit 1: ON)
Parameter error
Thermal displacement compensation
parameter out of specified range.
(R2033 bit 2: ON)
Hardware error
Disconnection, short circuit etc. occurred in
the base side temperature sensor.
(R2033 bit 3: ON)
Breakage or short circuit occurred in the
spindle side temperature sensor.
(R2033 bit 4 is turned ON.)
398 Not used

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FH-6000 (Mazatrol Fusion 640M) ALARM LIST

- MEMO -

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