Machine Recovery Manual

a51nx/a61nx
MACHINE RECOVERY MANUAL

Professional 5
Original instructions
1 Do not operate, maintain, or inspect this machine without carefully reading

and understanding this manual.
2 Store this manual in a clearly marked location for easy reference.
3 All rights reserved. No part of this document may be reproduced, copied, or
modified in any form or any means without direct permission of Makino
Milling Machine Co., Ltd.
43MMR19A-1409EN
Machine Maintenance
1 Overview ....................................................................................... 1
2 Maintenance Screen (Main Operation Panel) ............................... 3

2.1 Solenoid Maintenance Screen ...............................................................................4
2.1.1 Turning Solenoid Valves and Other Signals On/Off ..............................................6
2.2 Servo Maintenance Screen ....................................................................................8
2.2.1 Reference Position Return Operation .................................................................10
2.2.2 Inching Operation ................................................................................................12
Machine Maintenance
2.2.3 Index Operation...................................................................................................14
2.2.4 Jog Operation......................................................................................................16
2.3 Confirming Signal Status and Maintenance Errors ..............................................18
2.3.1 Confirming Signal Status.....................................................................................18
2.3.2 Confirming Maintenance Errors...........................................................................19
2.4 Data Maintenance Screen....................................................................................20
2.4.1 Unique Data Change...........................................................................................22
3 Maintenance Screen (Tool Magazine Operation Panel) ............. 24

3.1 Turning Solenoid Valves and Other Signals On/Off .............................................26
3.2 Reference Position Return Operation ..................................................................27
3.3 Inching Operation .................................................................................................28
3.4 Index Operation....................................................................................................30
3.5 Jog Operation.......................................................................................................32
4 Automatic Pallet Changer (APC)................................................. 33

4.1 Route Map............................................................................................................33
4.2 APC Maintenance Screen ....................................................................................34
4.3 Pallet Change Operation Overview ......................................................................35
4.4 Automatic Pallet Changer (APC) Recovery Operation.........................................36
4.4.1 Pallet Change Operation Sequence....................................................................37
4.4.2 Automatic Pallet Changer (APC) Automatic Recovery Procedure ......................38
4.4.3 Automatic Pallet Changer (APC) Manual Recovery Procedure ..........................40
5 ATC Arm Unit .............................................................................. 43
5.1 Route Map............................................................................................................43
5.2 ATC Maintenance Screen ....................................................................................44
5.3 Tool Change Operation Timing Chart (Input/Output Screen: Signal History).......47
5.4 Tool Change Operation Overview ........................................................................50
5.5 ATC Arm Unit Recovery Operation ......................................................................51
5.5.1 Tool Change Operation Sequence......................................................................52
5.5.2 ATC Arm Unit Automatic Recovery Procedure ...................................................54
5.5.3 ATC Arm Unit Manual Recovery Procedure........................................................56
6 Ring Type Tool Magazine (40-/60-Tool)...................................... 58

6.1 Route Map............................................................................................................58
6.2 Tool Magazine Maintenance Screen....................................................................59
6.3 Tool Magazine Operation Overview .....................................................................61
6.4 Tool Magazine Recovery Operation.....................................................................62
6.4.1 Tool Magazine Operation Sequence...................................................................63
6.4.2 Tool Magazine Manual Recovery Procedure ......................................................64
7 Matrix Type Tool Magazine (133-/218-Tool) ............................... 66

7.1 Route Map............................................................................................................66
7.4.2 Tool Magazine Operable Position Return Procedure..........................................80
7.4.3 Tool Magazine Manual Recovery Procedure ......................................................82
8 Matrix Type Tool Magazine (313-Tool) ....................................... 88

8.1 Route Map............................................................................................................88
8.4.2 Tool Magazine Operable Position Return Procedure........................................102
8.4.3 Tool Magazine Manual Recovery Procedure ....................................................104
9 Broken Tool Sensor (BTS) ........................................................ 121

9.1 Operation Using BTS Maintenance Screen .......................................................121
9.2 BTS Maintenance Screen ..................................................................................122
10 B-Axis Maintenance Screen ...................................................... 124
11 Tool Length Sensor Unit Maintenance Screen.......................... 125
Machine Maintenance
12 Tool ID Maintenance Screen..................................................... 126
13 User I/O (Solenoid) Maintenance Screen.................................. 127

1 Overview
1 Overview
The maintenance screens are used to restore operation after the machine has stopped due to a
malfunction and to perform adjustment work.
The maintenance screens are displayed on the main operation panel screen and tool magazine
operation panel screen.
Maintenance screens displayed on the main operation panel screen:

• ATC Solenoid Maintenance Screen ( "5.2 ATC Maintenance Screen")
• ATC Servo Maintenance Screen ( "5.2 ATC Maintenance Screen")
• ATC Magazine Solenoid Maintenance Screen ( "6.2 Tool Magazine Maintenance Screen",
Machine Maintenance
"7.2 Tool Magazine Maintenance Screen", "8.2 Tool Magazine Maintenance Screen")
• ATC Magazine Servo Maintenance Screen ( "6.2 Tool Magazine Maintenance Screen",
"7.2 Tool Magazine Maintenance Screen", "8.2 Tool Magazine Maintenance Screen")
• Matrix Magazine Screen ( "7.2 Tool Magazine Maintenance Screen", "8.2 Tool Magazine
Maintenance Screen")
• APC Solenoid Maintenance Screen ( "4.2 APC Maintenance Screen")
• Cam ATC Arm Screen ( "5.2 ATC Maintenance Screen")
• ATC Side BTS Solenoid Maintenance Screen ( "9.2 BTS Maintenance Screen")
• ATC Side BTS Servo Maintenance Screen ( "9.2 BTS Maintenance Screen")
• B-Axis Solenoid Maintenance Screen ( "10 B-Axis Maintenance Screen")
• Data Maintenance Screen ( "2.4 Data Maintenance Screen")
• Tool Length Sensor Unit Solenoid Maintenance Screen ( "11 Tool Length Sensor Unit
• Tool ID Solenoid Maintenance Screen ( "12 Tool ID Maintenance Screen")
• User I/O (Solenoid) Maintenance Screen ( "13 User I/O (Solenoid) Maintenance Screen")
Units not included will not be displayed.
Maintenance screens displayed on the tool magazine operation panel screen ( "3 Maintenance
Screen (Tool Magazine Operation Panel)")
43MMR19A-1409EN 1
2 43MMR19A-1409EN
2 Maintenance Screen (Main Operation Panel)
Turning Solenoid Valves and Other Signals On/Off "2.1.1 Turning Solenoid Valves and
Other Signals On/Off"
Moving Servo Axis "2.2 Servo Maintenance Screen"
Reference Position Return Operation "2.2.1 Reference Position Return

Operation"
Inching Operation "2.2.2 Inching Operation"
Index Operation "2.2.3 Index Operation"
Machine Maintenance
Jog Operation "2.2.4 Jog Operation"
Confirming Signal Status and Errors "2.3 Confirming Signal Status and
Maintenance Errors"
Confirming Signal Status "2.3.1 Confirming Signal Status"
Maintenance Errors Confirmation "2.3.2 Confirming Maintenance Errors"
Displaying Unique Data "2.4 Data Maintenance Screen"
Changing Unique Data "2.4.1 Unique Data Change"
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2.1 Solenoid Maintenance Screen

The Solenoid Maintenance screen is used to turn signals On and Off in order to perform maintenance.
Restore the unit to the proper position using the Maintenance screen when machine operation has
been interrupted due to an Emergency Stop or alarm.
Display Procedure
Select the Solenoid Maintenance screen for the unit for which the
maintenance operation is to be performed with the appropriate screen
operation button.
Press the [Maint.] screen select button when the Maintenance screen is
not displayed.
• The screen select button display is changed by pressing the screen
select matrix button.
Background color is yellow

during Maintenance mode.
3
2
4
5 6
Screen Select Button Screen Operation Button

Figure 2.1 Solenoid Maintenance Screen
4 43MMR19A-1409EN
Display Content
1 Maintenance Item List
The items for which maintenance can be performed and signal status are displayed (signals
other than the solenoid valves are included).
2 Related Signal List

The name and status of related signals are displayed ( "2.3.1 Confirming Signal Status").
3 Maintenance Error Message List

A maintenance error message is displayed when the maintenance operation could not be
performed ( "2.3.2 Confirming Maintenance Errors").
Machine Maintenance
4 Maintenance Error Signal List
The signal name and status for the maintenance error message are displayed
( "2.3.2 Confirming Maintenance Errors").
5 Action Mode
The maintenance action mode is displayed. The selected mode changes to green.
Jog mode: Movement is performed while the [ON] action mode button is held down, and
stops when it is released.
Single mode: Movement is performed to the end point when the [ON] action mode button is
pressed.
6 Action
Press these buttons to perform the maintenance operation.
Maintenance operation procedure ( "2.1.1 Turning Solenoid Valves and Other Signals On/
Off")
43MMR19A-1409EN 5
2.1.1 Turning Solenoid Valves and Other Signals On/Off
NOTES: Operation Procedure
1 Movement is not 1) Select the Solenoid Maintenance screen for the unit for which the
performed unless all maintenance operation is to be performed with the appropriate screen
conditions for the operation button.
respective operation are
satisfied. The error 2) Press the [Maint. Mode] screen operation button to activate the
message and signal are Maintenance mode.
displayed if the
conditions are not • The background color of the [Maint. Mode] screen operation button
satisfied ( "2.3.2 and [MNT] maintenance mode lamp in the Info Header change to
Confirming Maintenance
yellow.
Errors").
2 In some cases, there 3) Select the maintenance item (signal to be changed).
may be no reaction
when [ON]/[OFF] button
Use the following procedure to select the item:
is pressed. In this case, • Directly select the maintenance item to align the blue cursor with it.
the button text will be
gray. This generally • Move the blue cursor with the cursor shift keys [] [] to align it with
indicates one of the the maintenance item.
following situations:
• Maintenance mode has 4) Select the action mode ( NOTE 1, 2).
not been activated.
• Jog mode: Movement is performed while the [ON] action button is
• Maintenance item has
held down, and stops when it is released.
not been selected.
• Selected item cannot be • Single mode: Movement is performed to the end point when the [ON]
performed in Jog mode. action button is pressed.
3 There are cases in which
the opposite
maintenance item signal
is not automatically
turned Off. In this case,
select the maintenance
item and press the 5) The operation is started when the [ON] action button is pressed
[OFF] action button ( NOTE 1, 2). The opposite output signal is automatically turned
manually.
Off ( NOTE 3).
Use the following procedure to stop movement at an intermediate
point:
• During Jog mode: Release the [ON] action button.
• During Single mode: Press the [OFF] action button.
This completes the operation procedure for the solenoid valve and other
signals.
6 43MMR19A-1409EN
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7
Machine Maintenance
2.2 Servo Maintenance Screen

The Servo Maintenance screen is used to move the servo axis in order to perform maintenance.
Restore the axes to the proper position using the Maintenance screen when machine operation has
The following servo axes can be operated on the Maintenance screen:
• ATC Shutter Servo
• Tool Magazine Servo
• BTS (Broken Tool Sensor) Servo (Option)
• Pallet Magazine Servo (Option)
The ring type tool magazine can only be operated using the [CW]/[CCW] switches on the tool
magazine operation panel.
Display Procedure
Select the Servo Maintenance screen for the unit for which the
maintenance operation is to be performed with the appropriate screen
operation button.
Press the [Maint.] screen select button when the Maintenance screen is
not displayed.
• The screen select button display is changed by pressing the screen
select matrix display button.
2 3 10 11
1
4 6
7 8 9

Figure 2.2 Servo Maintenance Screen
8 43MMR19A-1409EN
Display Content
1 Servo Axis
The servo axis for which maintenance can be performed is displayed. When there are multiple
servo axes, the selected axis changes to green.
2 Coordinates
The coordinate value for the servo axis is displayed.
3 Inching Amount
The inching amount for moving the servo axis is displayed.
4 Related Signal List

The signal name and status for the servo axes are displayed ( "2.3.1 Confirming Signal
Status").
Machine Maintenance
5 Maintenance Error Message List
A maintenance error message is displayed when the maintenance operation could not be
performed ( "2.3.2 Confirming Maintenance Errors").
6 Maintenance Error Signal List

The signal name and status for the maintenance error message are displayed
( "2.3.2 Confirming Maintenance Errors").
7 Action Mode
Ref. mode: Reference position return is performed.
Inching mode: Movement is only performed a certain distance (inching amount).
Index mode: Movement is performed to a specific position.
Jog mode: Movement is performed while the button (Maintenance screen) or switch (tool
magazine operation panel) is held down and stopped when it is released.
8 Override
The override for the feed rate is displayed. The selected override changes to green.
9 Action
Press this button to move the selected axis. This button is used when the Index mode is
selected for the tool magazine.
10 Index Position 1
The index position for the servo axis index operation is displayed ( "2.2.3 Index
Operation").
11 Index Position 2
The indexing position corresponding to Index Position 1 is displayed. When there is not a
corresponding position, this display item is disabled.
43MMR19A-1409EN 9
2.2.1 Reference Position Return Operation
1 In this mode, operation 1) Select the Servo Maintenance screen for the unit for which the
may be performed at a maintenance operation is to be performed with the appropriate screen
lower speed than the operation button.
selected override rate.
2 Movement is not
2) Press the [Maint. Mode] screen operation button to activate the
performed unless all Maintenance mode.
conditions for the
• The background color of the [Maint. Mode] screen operation button
satisfied. The error and [MNT] maintenance mode lamp in the Info Header change to
message and signal are yellow.
displayed if the
conditions are not 3) Select the servo axis for which the maintenance operation is to be
satisfied ( "2.3.2 performed.
Errors"). • This operation is not necessary when there is only one servo axis.
4) Select the override ( NOTE 1). The selected override changes to
green.
5) Select the [Ref.] action mode button. The selected mode changes to
green.
6) For the ring type tool magazine, press the "Manual Intervention" switch
on the tool magazine operation panel to activate the Manual
Intervention mode (built-in lamp is illuminated).
7) For the ring type tool magazine, press the [CW] switch on the tool
magazine operation panel to perform reference position return for the
selected axis. For other types of tool magazines, press the [+/CW]/
[-/CCW] action button ( NOTE 2).
• Hold down the button (switch) until reference position return

operation is completed. If the button (switch) is released, the
operation stops immediately.
This completes the reference position return operation procedure.
10 43MMR19A-1409EN
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11
Machine Maintenance
2.2.2 Inching Operation
The Inching Operation mode is used to move the selected axis only a certain amount (setting inching
amount).
1 Input unit: 1) Select the Servo Maintenance screen for the unit for which the
1/10000  or maintenance operation is to be performed with the appropriate screen
1/10000 mm operation button.
Decimal point input is
also supported. 2) Press the [Maint. Mode] screen operation button to activate the
Ex: When "2." is entered, Maintenance mode.
set value is "2.0000".
and [MNT] maintenance mode lamp in the Info Header change to
yellow.
3) Select the servo axis for which the maintenance operation is to be
performed.
• This operation is not necessary when there is only one servo axis.
4) Select the override. The selected override changes to green.
5) Select the [Inching] action mode button. The selected mode changes
to green.
6) Select the inching amount line, key in the value ( NOTE 1) and
then press the [INPUT] key on the MDI panel to set the inching
amount.
• Changing a previous inching amount:
a) Change the previous inching amount using the cursor keys and
number keys on the MDI panel.
b) Press the [INPUT] key to set the inching amount.
• Entering new inching amount after deleting previous inching amount:
a) Double click on the inching amount line to select the entire
inching amount.
b) Press the [DELETE] key on the MDI panel to delete the amount.
c) Key in the inching amount using the number keys on the MDI
panel (inching amount is set as the minimum setting unit when
the amount is input without using a decimal point).
d) Press the [INPUT] key to set the inching amount.
12 43MMR19A-1409EN
NOTES: 7) For the ring type tool magazine, press the "Manual Intervention" switch
2 Movement is not Intervention mode (built-in lamp is illuminated).
performed unless all
conditions for the 8) For the ring type tool magazine, press the [CW] or [CCW] switch on
respective operation are the tool magazine operation panel to perform inching operation for the
satisfied. The error
message and signal are
displayed if the [-/CCW] action button ( NOTE 2).
conditions are not
satisfied ( "2.3.2
Errors").
• Hold down the button (switch) until inching operation is completed. If

the button (switch) is released, the operation stops immediately.
Machine Maintenance
This completes the inching operation procedure.
43MMR19A-1409EN 13
2.2.3 Index Operation
The Index Operation mode is used to transfer the tool or pallet to a specific position.
NOTE: Operation Procedure
Movement is not performed 1) Select the Servo Maintenance screen for the unit for which the
unless all conditions for the maintenance operation is to be performed with the appropriate screen
respective operation are operation button.
satisfied. The error message
and signal are displayed if
the conditions are not Maintenance mode.
satisfied ( "2.3.2 • The background color of the [Maint. Mode] screen operation button
Errors").
yellow.
performed.
5) Select the [Index] action mode button. The selected mode changes to
green.
6) For the ring/chain type tool magazine:

a) Press the "Manual Intervention" switch/button on the tool magazine
operation panel to activate the Manual Intervention mode ("Manual
Intervention" switch/button is illuminated).
b) Press the [CW] or [CCW] switch/button on the tool magazine
operation panel to move the selected axis to the indexing position
( NOTE).
• Hold down the switch (button) until the index operation is completed.
If the switch (button) is released, the axis stops at a position nearest
to the indexing position.
7) Except for the ring/chain type tool magazine:
a) Select the indexing position.
14 43MMR19A-1409EN
b) Press the [Start] action button to move the selected axis to the
indexing position ( NOTE).
• The axis is moved all the way to the indexing position when the
[Start] action button is pressed. The axis stops immediately when
the [Stop] button is pressed.
This completes the index operation procedure.
Machine Maintenance
43MMR19A-1409EN 15
2.2.4 Jog Operation
Jog Operation moves the servo axis while the button is held down. The servo axis immediately stops
when the button is released.
Movement is not performed 1) Select the Servo Maintenance screen for the unit for which the
unless all conditions for the maintenance operation is to be performed with the appropriate screen
respective operation are operation button.
satisfied. The error message
and signal are displayed if 2) Press the [Maint. Mode] screen operation button to activate the
the conditions are not Maintenance mode.
satisfied ( "2.3.2
Confirming Maintenance • The background color of the [Maint. Mode] screen operation button
Errors"). and [MNT] maintenance mode lamp in the Info Header change to
yellow.
performed.
5) Select the [Jog] action mode button. The selected mode changes to
green.
6) For the ring type tool magazine, press the "Manual Intervention" switch
Intervention mode (built-in lamp is illuminated).
7) For the ring type tool magazine, press the [CW] or [CCW] switch on
the tool magazine operation panel to perform jog operation for the
[-/CCW] action button ( NOTE).
• Servo axis movement is continued while the button (switch) is held

down. If the button (switch) is released, the axis movement stops
immediately.
This completes the jog operation procedure.
16 43MMR19A-1409EN
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17
Machine Maintenance
2.3 Confirming Signal Status and Maintenance Errors
2.3.1 Confirming Signal Status
The signal status can be confirmed using the following locations:

• Maintenance items on the Solenoid Maintenance screen
• Related signals on the Solenoid Maintenance screen
• Related signals on the Servo Maintenance screen
Display procedure for each screen ( "2.1 Solenoid Maintenance Screen", "2.2 Servo
Maintenance items on the Solenoid Maintenance screen

The contents, name and status of the input/output signals for the maintenance item are displayed.
• When status display is green: This indicates the signal is in the standby status.
• When status display is red: This indicates the signal is not in the standby status because the
machine is operating or in an abnormal condition ( NOTE).
NOTE:
The "not in stand-by status" can be indicated with "NG" instead of the text color (red). Set machine
parameter No. 00139 to "1" on the [Display] tab on the Setting screen in order to activate this
function.
Figure 2.3 Confirming Signal Status 1
18 43MMR19A-1409EN
Related signals on the Solenoid/Servo Maintenance screen

The contents, name and status of the input/output signals for the related signals are displayed.
In order to check an item that is not displayed, move the scroll bar or move the cursor. When the
cursor is not displayed in the related signal area, directly touch the area to display it.
Machine Maintenance
Figure 2.4 Confirming Signal Status 2
2.3.2 Confirming Maintenance Errors
Maintenance operation for the solenoid valve or servo axis is not performed if all the conditions for the
respective operation are not satisfied. At this time, the maintenance error message and related signal
status are displayed on the maintenance error area.
If multiple conditions have not been satisfied, multiple maintenance errors are displayed. To confirm all
maintenance errors, move the scroll bar or move the cursor. When the cursor is not displayed, directly
touch the area to display it.
• The error is cleared by performing the next operation or turning Off the Maintenance mode.
The displayed signal corresponds to the maintenance error where the cursor is located.
• When the signal status is normal, <OK> is displayed, and when it is abnormal, <NG> is
displayed.
• The cursor position changes to the maintenance error message area after an error occurs on the
Solenoid Maintenance screen. In order to perform the maintenance again, move the cursor to
the maintenance item.
Figure 2.5 Confirming Maintenance Errors
43MMR19A-1409EN 19
2.4 Data Maintenance Screen

The Data Maintenance screen is used to display and change unique data for each unit.
been interrupted due to an Emergency Stop or alarm. If the unique data memorized in the machine is
different from the actual machine conditions after the maintenance operation, the unique data needs to
be changed. Example: When the currently displayed data differs from the actual conditions after
transferring the spindle or next tool in the Maintenance mode, the data must be changed using the
Data Maintenance screen.
ATC Data Maintenance Screen


Figure 2.6 Data Maintenance Screen 1
20 43MMR19A-1409EN
APC Data Maintenance Screen

Machine Maintenance
1

Display Content
1 Unit Display
The maintenance unit is displayed.
2 Data Maintenance Items

The data maintenance items and settings are displayed.
3 Input Value
Input a value in this field to change the data located at the cursor position ( "2.4.1 Unique
Data Change").
Figure 2.7 Data Maintenance Screen 2
43MMR19A-1409EN 21
2.4.1 Unique Data Change
Changing Procedure
1) Select the [Data] screen operation button.
Maintenance mode.
yellow.
3) Select the unit.
4) Select the item for which the data is to be changed.
Use the following procedure to select the item:

• Directly select the item.
• Move the blue cursor with the cursor shift keys [] [] to align it with
the item.
5) Enter the setting data.
• Key in the data using the number keys on the MDI panel and press
the [INPUT] key to set the data (an error is displayed in the Info
Message area if the setting value is abnormal).
This completes the unique data changing procedure.
22 43MMR19A-1409EN
Table 2.1 List of Settings (ATC: Ring Type Tool Magazine)
Description Setting Value
1 Pot Number of Spindle Tool Set the spindle tool pot number (1 - max. tool pot No.).
Set "0" if there is not a tool in the spindle.
2 Pot Number of Next Tool Set the next tool pot (tool in the ATC arm) number (1 - max. tool pot
No.).
Set "0" if there is not a tool in the ATC arm.
Table 2.2 List of Settings (ATC: Matrix Type Tool Magazine)
1 Pot Number of Spindle Tool Set the spindle tool pot number (1 - max. tool pot No.).
Set "0" if there is not a tool in the spindle.
Machine Maintenance
2 Pot Number of Next Tool Set the next tool pot (tool in the ATC arm) number (1 - max. tool pot
No.).
Set "0" if there is not a tool in the ATC arm.
3 Pot Number of TLS Set the pot number in the TLS.

Set "0" if there is not a pot in the TLS.
4 Pot Number of Carrier Set the pot number in the carrier.

Set "0" if there is not a pot in the carrier.
Table 2.3 List of Settings (APC: Single Unit)
1 Pallet No. on Machine Table Pallet number on the machine table is displayed (display only).
2 Pallet No. on Machine Buffer Pallet number on the machine buffer (pallet loading station) is
displayed (display only).
Table 2.4 List of Settings (APC: Module MMC)
1 Pallet No. on Machine Table Set the pallet number on the machine table.
Set "0" if there is not a pallet.
2 Pallet No. on Machine Buffer Set the pallet number on the machine buffer (pallet loading station).
Set "0" if there is not a pallet.
3 Pallet No. on Carrier Set the pallet number on the carrier.

(Only for Pallet Magazine) Set "0" if there is not a pallet.
43MMR19A-1409EN 23
3 Maintenance Screen (Tool Magazine Operation Panel)

This screen is displayed on the tool magazine operation panel of the matrix type tool magazine.
Turning Solenoid Valves and Other Signals On/Off "3.1 Turning Solenoid Valves and Other
Signals On/Off"
Moving Servo Axis
Reference Position Return Operation "3.2 Reference Position Return

Operation"
Inching Operation "3.3 Inching Operation"
Index Operation "3.3 Inching Operation"
Jog Operation "3.5 Jog Operation"
Display Procedure
Press the [Maint.] screen select button on the tool magazine operation
panel.
2 3
4 6
7
8
Figure 3.1 Maintenance Screen (Tool Magazine Operation Panel)
24 43MMR19A-1409EN
Display Content
1 Servo Axis
The servo axis for which maintenance can be performed is displayed. Selected axis changes to
green.
2 Coordinates
The coordinate value for the servo axis is displayed.
3 Inching Amount
The inching amount for moving the servo axis is displayed.
4 Action Mode
Machine Maintenance
Ref. mode: Reference position return is performed.
Inching mode: Movement is only performed a certain distance (inching amount).
Index mode: Movement is performed to a specific position.
Jog mode: Movement is performed while the button (Maintenance screen) or switch
(tool magazine operation panel) is held down and stopped when it is
released.
5 Override
The override for the feed rate is displayed. The selected override changes to green.
6 Action
Press this button to move the selected axis.
7 Solenoid Operation
Press these buttons to operate the devices controlled by the solenoid valves. All operation is
performed in Single mode ( "2.1 Solenoid Maintenance Screen").
Carrier clamp: When [Carrier Clamp] is pressed, the carrier performs the clamping
operation, and when operation is completed, the button turns yellow.
Carrier unclamp: When [Carrier Unclamp] is pressed, the carrier performs the unclamping
operation, and when operation is completed, the button turns yellow.
8 Return
Press this button to return to the Tool Data Edit screen.
43MMR19A-1409EN 25
3.1 Turning Solenoid Valves and Other Signals On/Off
3.1 Turning Solenoid Valves and Other Signals On/Off
– Do not perform maintenance operation using the main operation panel while
maintenance operation is already being performed at the tool magazine
operation panel. This could cause an injury or equipment damage due to
WARNING unexpected machine operation.
1 When performing 1) Press the [Maint. Mode] screen operation button on the main
maintenance operation operation panel to activate the Maintenance mode ( NOTE 1).
at the tool magazine
operation panel, • The background color of the [Maint. Mode] screen operation button
maintenance mode must and [MNT] maintenance mode lamp in the Info Header change to
be activated at the main yellow.
operation panel.
2 Movement is not
2) Press the [Maint.] screen select button on the tool magazine operation
performed unless all panel.
conditions for the
3) The operation is started when the [Carrier Clamp] or [Carrier
satisfied. The Unclamp] action button is pressed ( NOTE 2, 3). The opposite
maintenance error output signal is automatically turned Off.
message and error
signal are displayed on • When operation is completed, this button turns yellow.
the ATC Magazine
Solenoid Maintenance
screen on the main
operation panel if the
conditions are not
satisfied ( "2.3.2
Confirming Maintenance This completes the operation procedure for the solenoid valve and other
Errors"). signals.
3 Operation is performed
in Single mode
( "2.1 Solenoid
Maintenance Screen").
26 43MMR19A-1409EN
3.2 Reference Position Return Operation
3.2 Reference Position Return Operation
Machine Maintenance
operation panel,
operation panel.
2 The displayed axis
panel.
configuration varies
depending on the tool 3) Select the servo axis for which the maintenance operation is to be
magazine specifications. performed ( NOTE 2).
3 In this mode, operation
may be performed at a
lower speed than the
selected override rate.
4 Movement is not
conditions for the
4) Select the override ( NOTE 3). The selected override changes to
satisfied. The green.
maintenance error
message and error
signal are displayed on
the ATC Magazine Servo
Maintenance screen on
the main operation panel
5) Select the [Ref.] action mode button. The selected mode changes to
if the conditions are not
satisfied ( "2.3.2
green.
Errors").
6) Press the [Plus] or [Minus] action button to return the selected axis to
the reference position ( NOTE 4).
• Hold down the button until reference position return operation is

completed. If the button is released, the reference return operation is
aborted.
This completes the reference position return operation procedure.
43MMR19A-1409EN 27
3.3 Inching Operation

The Inching Operation mode is used to move the selected axis only a certain amount (setting inching
amount).
operation panel.
configuration varies panel.
depending on the tool
magazine specifications.
performed ( NOTE 2).
3 Input unit: 1/10000 mm
Decimal point input is
also supported.
Ex: When "2." is entered,
set value is "2.0000".
5) Select the [Inching] action mode button. The selected mode changes
to green.
6) Touch the inching amount line.

7) Use the displayed numeric keys to enter the inching amount
( NOTE 3), and press the [ENT] button to register the setting.
28 43MMR19A-1409EN
NOTES: 8) Press the [Plus] or [Minus] action button to perform the inching
operation for the selected axis ( NOTE 4).
4 Movement is not
conditions for the
satisfied. The
maintenance error
message and error
signal are displayed on • Hold down the button until the inching operation is completed. If the
the ATC Magazine Servo button is released, the inching operation is aborted.
the main operation panel This completes the inching operation procedure.
satisfied ( "2.3.2
Errors").
Machine Maintenance
43MMR19A-1409EN 29
3.4 Index Operation
3.4 Index Operation

The Index Operation mode is used to transfer the selected axis to the desired position.
operation panel, • When Maintenance mode is started, the background color of the
maintenance mode must [Maint. Mode] screen operation button and [MNT] maintenance
be activated at the main mode lamp in the Info Header change to yellow.
operation panel.
2) Press the [Maint Screen] button on the tool magazine operation panel.
configuration varies 3) Select the servo axis for which the maintenance operation is to be
5) Select the [Index] button. The selected mode changes to green.
6) Touch the index position field.
30 43MMR19A-1409EN
3.4 Index Operation
NOTE: 7) Select the indexing position.
3 The operation will not be

• The displayed index position differs depending upon the selected
performed unless all the axis.
conditions are met. The
maintenance error
message and error
signal are displayed on
Maintenance screen on 8) Select the rack number, if "Rack" has been selected.
if the conditions are not • Use the displayed numeric keys to enter the rack number, and press
satisfied ( "2.3.2 the [ENT] button to register the setting.
Errors"). 9) Press the [Start] button to move the selected axis to the indexing
position ( NOTE 3).
Machine Maintenance
• The axis is moved all the way to the indexing position when the
[Start] button is pressed. The axis stops immediately when the
[Stop] button is pressed.
This completes the index operation procedure.
43MMR19A-1409EN 31
3.5 Jog Operation
3.5 Jog Operation

Jog Operation moves the servo axis while the button is held down. The servo axis immediately stops
when the button is released.
operation panel.
configuration varies panel.
3 Movement is not
conditions for the
satisfied. The
maintenance error
message and error
signal are displayed on 4) Select the override. The selected override changes to green.
satisfied ( "2.3.2
Confirming Maintenance 5) Select the [Jog] action mode button. The selected mode changes to
Errors").
green.
6) Press the [Plus] or [Minus] action button to perform the jog operation
for the selected axis ( NOTE 3).
• Servo axis movement is continued while the button is held down. If

the button is released, axis movement stops immediately.
This completes the jog operation procedure.
32 43MMR19A-1409EN
4 Automatic Pallet Changer (APC)
4.1 Route Map
4.1 Route Map
Pallet Change Operation Overview "4.3 Pallet Change Operation Overview"

Details of Automatic Pallet Changer (APC)
( Maintenance Manual F Automatic Pallet
Changer (APC))
"4.4.1 Pallet Change Operation Sequence"
Machine Maintenance
Pallet Change Operation Sequence
Details of Operation Sequence
( Maintenance Manual Chap. 4 Operation
Sequence)
Automatic Recovery Procedure "4.4.2 Automatic Pallet Changer (APC) Automatic
Recovery Procedure"
Maintenance Screen "2 Maintenance Screen (Main Operation Panel)"
APC Arm Status Confirmation "4.2 APC Maintenance Screen"
Confirming Signal Status "2.3 Confirming Signal Status and Maintenance

Errors"
Pallet Number Change "2.4.1 Unique Data Change"
Manual Recovery Procedure "4.4.3 Automatic Pallet Changer (APC)

Manual Recovery Procedure"

Errors"
APC Arm Operation "2.1 Solenoid Maintenance Screen"
Table Operation "10 B-Axis Maintenance Screen"
Pallet Number Change "2.4.1 Unique Data Change"
43MMR19A-1409EN 33
4.2 APC Maintenance Screen
4.2 APC Maintenance Screen
Related signals and status are displayed

for automatic pallet changer (APC).
Items that maintenance can be

performed and signal name/status are Background color is yellow
displayed. during Maintenance mode.
Automatic recovery operation Select the desired

starts when this button is pressed. screen button.
Background color is yellow during
automatic recovery operation. Operation starts when
this button is pressed.
Maintenance screen is
displayed when this button is Maintenance error is
pressed. displayed when conditions
are not satisfied.
Selects operation mode for maintenance. Changes active/inactive status of

Selected mode changes to green. Maintenance mode.
Maintenance mode.
Figure 4.1 APC Maintenance Screen
34 43MMR19A-1409EN
4.3 Pallet Change Operation Overview
4.3 Pallet Change Operation Overview
1 Pallet Unclamp
Pallet is released from the table.
Machine Maintenance
2 APC Arm Up
Rotating door moves upward with APC arm.
Rotating
Door
3 APC Arm 180 Rotation
Pallet Rotating door rotates with APC arm.
APC Arm
4 APC Arm Down

Rotating door moves downward with APC arm.
5 Pallet Clamp
Pallet is clamped to the table.
Figure 4.2 Pallet Change Operation Overview
43MMR19A-1409EN 35
4.4 Automatic Pallet Changer (APC) Recovery Operation

The APC arm is operated by a hydraulic cylinder. Find the exact location and recover operation
automatically or manually (move it back to the proper position) in the Maintenance mode when
operation has been interrupted.
Pallet
Pallet Loading Station APC Arm
Figure 4.3 Automatic Pallet Changer (APC) Recovery Operation
36 43MMR19A-1409EN
4.4.1 Pallet Change Operation Sequence
Pallet change operation (M60) starts
Pallet change start conditions

are met
Pallet unclamp
Machine Maintenance
SL51 = 1LS55 = 0 LS56 = 0
APC arm Up
SL100A = 0 SL100B = 1
LS100 = 0 LS101 = 1
APC arm CCW APC arm CW

SL101A = 1 SL101B = 0 SL101A = 0 SL101B = 1
LS102 = 1 LS103 = 0 LS102 = 0 LS103 = 1
APC arm Down

SL100A = 1 SL100B = 0
LS100 = 1 LS101 = 0
Pallet clamp
SL51 = 0
LS55 = 1 LS56 = 1
Pallet change completion

conditions are met
Pallet change operation (M60) is completed
43MMR19A-1409EN 37
4.4.2 Automatic Pallet Changer (APC) Automatic Recovery Procedure
The automatic pallet changer (APC) automatic recovery operation cannot be performed under the
following conditions:
1 Feed axis not positioned correctly Move the axis to the proper position using a
manual pulse generator and then perform the
• X-axis is not at the 2nd reference position
automatic pallet changer (APC) automatic
• Y-axis is not at the 2nd reference position recovery operation (move the axis while
• Z-axis is not at the reference position. pressing the [OT RELEASE] switch).
• B-axis is not at the reference position.

2 Limit switch signal is in a condition where Confirm the alarm and recover manually
automatic recovery operation is impossible and ( "4.4.3 Automatic Pallet Changer (APC)
an alarm has been triggered Manual Recovery Procedure").
3 During Maintenance mode Press the [Maint. Mode] screen operation
button to deactivate the Maintenance mode.
Automatic recovery 1) Press the [Maint.] screen select button.

operation is possible after
2) Press [APC Solenoid] screen operation button to display the APC
turning the power supply Off
and back On. Solenoid Maintenance screen.
3) Press the [Auto Return] button ( NOTE).
• Background color of the [Auto Return] button changes to yellow

when the automatic recovery operation starts, and the color changes
back to the original color when the operation is completed.
This completes the automatic pallet changer (APC) automatic recovery
operation.
38 43MMR19A-1409EN
Automatic Recovery Operation
Automatic recovery operation starts
Pallet unclamp
APC arm Up
APC arm CW or CCW rotation
APC arm Down
Machine Maintenance
Pallet clamp
Automatic recovery operation completed
43MMR19A-1409EN 39
4.4.3 Automatic Pallet Changer (APC) Manual Recovery Procedure
Confirm the automatic pallet changer (APC) stop position and then perform the following procedure in
the Maintenance mode.
Turning On/Off procedure of solenoid valve ( "2.1.1 Turning Solenoid Valves and Other Signals
On/Off")
– Only designated personnel with thorough knowledge of the machine or

trained engineers are permitted to perform this procedure.
– Read the safety precautions and ensure operator/machine safety prior to
operation.
– Confirm that all machine operations have been completed.
– Make sure to place a warning tag on each operation panel, main power
switch and other locations when performing work to ensure that other
personnel does not inadvertently operate the machine ( Instruction
Manual Chap. 1 Safety).
– An operator performing work inside the machining chamber must turn the
release key for the door switch to the [UNLOCK] position, pull the key out,
and then carry it with him during work. After completion of the work, turn the
key to the [LOCK] position and then remove it (the release key must be kept
by supervising personnel).
WARNING
– If using the operator door lock (machining mode) model, when entering the
machining chamber while the power is On, the operator must carry the
portable manual pulse generator with him.
– An operator performing work inside the pallet loading station must turn the
and then carry it with him during work. After completion of the work, turn the
– The Interlock function can be ignored and operation performed while
holding down the [OT RELEASE] switch on the main operation panel.
However this will result in extremely dangerous working conditions. Be
aware of the potential danger.
40 43MMR19A-1409EN
Yes
APC arm Down
No Yes only when

LS100 = 1 LS101 = 0
Pallet unclamp
SL51 = 1LS55 = 0 LS56 = 0
Yes
APC arm 180 CW
or CCW
Yes only when
No LS102 = 0 LS103 = 1
or
Machine Maintenance
LS102 = 1 LS103 = 0
APC arm Up (Lift)

SL100A = 0 SL100B = 1
LS100 = 0 LS101 = 1
APC arm 180 CW/CCW rotation

180 CW: SL101A = 0 SL101B = 1
LS102 = 0 LS103 = 1
180 CCW: SL101A = 1 SL101B = 0
LS102 = 1 LS103 = 0
APC arm Down

SL100A = 1 SL100B = 0
LS100 = 1 LS101 = 0
Pallet clamp
SL51 = 0LS55 = 1 LS56 = 1
Completed
NOTE:
When the machine is already in the above respective condition, this operation is not necessary.
43MMR19A-1409EN 41
42 43MMR19A-1409EN
5 ATC Arm Unit
5.1 Route Map
5 ATC Arm Unit
5.1 Route Map
Tool Change Operation Overview "5.4 Tool Change Operation Overview"

Details on tool change mechanism
( Maintenance Manual D ATC Arm Unit)
Machine Maintenance
Tool Change Operation Sequence "5.5.1 Tool Change Operation Sequence"
Sequence)
Automatic Recovery Procedure "5.5.2 ATC Arm Unit Automatic Recovery

Procedure"
ATC Arm Status Confirmation "5.2 ATC Maintenance Screen"

Errors"
Tool Pot Number Change "2.4.1 Unique Data Change"
Manual Recovery Procedure "5.5.3 ATC Arm Unit Manual Recovery

Procedure"

Errors"
ATC Arm Operation "2.1 Solenoid Maintenance Screen"
ATC Shutter Opening/Closing "2.2 Servo Maintenance Screen"

Operation
Tool Change Operation Timing "5.3 Tool Change Operation Timing Chart
Confirmation (Input/Output Screen: Signal History)"
43MMR19A-1409EN 43
5 ATC Arm Unit
5.2 ATC Maintenance Screen
ATC Solenoid Maintenance Screen
Related signals and status are

displayed for the ATC arm unit.

performed and signal name/status are Background color is yellow
C36 X-AXIS SAITEKI
Automatic recovery operation starts Select the desired

when this button is pressed. screen button.
automatic recovery operation. Operation starts when
displayed when this button is
Maintenance error is
pressed.
displayed when conditions
Selects operation mode for maintenance. are not satisfied.
Selected mode changes to green.
Operations performed in Single mode are
Changes active/inactive status of
divided into the following three blocks:
Maintenance mode.
• ATC arm 90 CW
• ATC arm Out 180 CW In
Maintenance mode.
• ATC arm 90 CCW
Figure 5.1 ATC Maintenance Screen 1
44 43MMR19A-1409EN
5 ATC Arm Unit
ATC Servo Maintenance Screen
Inching amount is displayed for

inching operation.
Current coordinate Select the indexing position

value is displayed. in indexing mode.
The ATC shutter axis Background color is yellow

is displayed. during Maintenance mode.
Machine Maintenance
C36 X-AXIS SAITEKI
Related signals and status are Select the desired

displayed for the ATC shutter. screen button.
Maintenance screen is Indexing operation starts/

displayed when this stops when these buttons
button is pressed. are pressed.
Selects mode to be used during axis displayed when conditions are
movement. not satisfied.
Selects override to be used during
axis movement.
Maintenance mode.
Selected override changes to green.
Maintenance mode.
43MMR19A-1409EN 45
5 ATC Arm Unit
Cam ATC Arm Screen
Angle and name of ATC arm which is set Reference offset amount and current
as cam parameter. ATC arm angle is displayed.
C36 X-AXIS SAITEKI
Maintenance screen is Select the desired

displayed when this screen button.
button is pressed.
Parameter content which is selected on the left
"Cam ATC Parameter" list is displayed.
NOTE:
A Machine parameter must be changed to display the Cam ATC Arm Screen. The Cam ATC Arm
Screen is displayed by changing machine parameter No. 00110 from "0" to "1".
46 43MMR19A-1409EN
5 ATC Arm Unit
5.3 Tool Change Operation Timing Chart (Input/Output Screen: Signal History)
5.3 Tool Change Operation Timing Chart

(Input/Output Screen: Signal History)
The tool change operation timing (signal history) can be displayed on the Input/Output screen.
Signal addresses, signal names, and

signal history relating to the tool change
operation are displayed.
Total time to display signal Grid interval is

history is displayed. displayed.
Machine Maintenance
Input/Output screen is Signal history is displayed

displayed when this when this button is pressed.
button is pressed.
Figure 5.4 Tool Change Operation Timing Chart (Input/Output Screen: Signal History)
43MMR19A-1409EN 47
5 ATC Arm Unit
Table 5.1 Signals Displayed as Default
Signal Name Description
ATREF ATC Arm Reference Point Range
UNCLTRG Spindle Head Tool Unclamp Trigger
MSTOP1 Motor Stop 1
UCLZON Spindle Head Tool Unclamp Allowable Range
CLTRG Spindle Head Tool Clamp Trigger
CLZONE Spindle Head Tool Clamp Range
MSTOP2 Motor Stop 2
LS00 Spindle Tool Clamp
LS601 Spindle Tool Seating Confirmation
LS01 Spindle Tool Unclamp
MF Auxiliary Function (M Code) Strobe Signal
MFIN Auxiliary Function (M Code) Completion Signal
IVST Inverter Forward Rotation
IVVY1 Inverter Speed 1
LS747_VSE ATC Shutter Close
LS748_VSE ATC Shutter Open
48 43MMR19A-1409EN
5 ATC Arm Unit
Display Procedure for Signal History ( Figure 5.4)

1) Change machine parameter No. 00077 from "0" to "1" to display the
Signal History screen.
• The password needs to be entered.
2) Press the [Input/Output] screen select button.
3) Press the [Signal History] screen operation button (screen for signal
history is displayed).
• If signals are not displayed on the Signal History screen, load the
setting.
a) Press the [Load Setting] screen operation button.
b) Select the "Makino_IOHistory_ATCARM_***.ini" in the dialog box
(*** is the machine type).
Machine Maintenance
4) Press the [Reset] screen operation button when the signal history has
been displayed.
5) The axis moves to the 2nd reference position.
6) Input M06.
7) Press the cycle [START] switch on the main operation panel (signal
history is displayed).
8) Change machine parameter No. 00077 from "1" to "0".
This completes the signal history display procedure.
43MMR19A-1409EN 49
5 ATC Arm Unit
5.4 Tool Change Operation Overview
5.4 Tool Change Operation Overview
1 ATC Arm 90 CW Rotation

When the ATC arm rotates 90 CW after opening the ATC shutter, the spindle unclamps the tool
and the ATC arm grips the tool.
2 ATC Arm Out Movement
3 ATC Arm 180 CW Rotation
4 ATC Arm In Movement

When the ATC arm operates In, the spindle head clamps the tool. The ATC shutter starts closing
when the ATC arm starts the In operation.
5 ATC Arm 90 CCW Rotation

ATC arm returns to the standby position.
For details of each operation ( Maintenance Manual D ATC Arm Unit)
Figure 5.5 Tool Change Operation Overview
50 43MMR19A-1409EN
5 ATC Arm Unit
5.5 ATC Arm Unit Recovery Operation

The ATC arm and ATC shutter are operated by a motor. Find the exact location and recover operation
automatically or manually (move it back to the proper position) in the Maintenance mode when
operation has been interrupted.
Machine Maintenance
ATC Arm
ATC Shutter
Spindle
Figure 5.6 ATC Arm Unit Recovery Operation
43MMR19A-1409EN 51
5 ATC Arm Unit
5.5.1 Tool Change Operation Sequence
Tool change operation (M06) starts
No Tool change start

Alarm
conditions met
Yes
ATC shutter opening starts
ATC shutter arm swing OK LS2745 VSE = 1
ATC arm 90 CW starts IVST = 1

Spindle taper cleaning air On SL09 = 1
No (Low speed)
High/Middle speed mode
Yes
ATC arm = Unclamp start angle
Spindle head tool unclamp trigger SL01A = 0 SL01B = 1
ATC arm = Motor stop 1 angle
ATC arm stops IVST = 0
ATC arm = Unclamp range On angle

IVST = 0
ATC arm stops
Spindle head tool unclamp trigger
Spindle tool unclamp confirmation LS00 = 0 LS601 = 0 LS01 = 1
LS747 VSE = 0
ATC shutter opening confirmation LS748 VSE = 1
52 43MMR19A-1409EN
5 ATC Arm Unit
ATC arm Out 180 CW In IVST = 1
No (Low speed)
Yes
ATC shutter closing starts
ATC arm = Clamp start angle ATC arm = Clamp range On angle
Machine Maintenance
ATC arm stops
IVST = 0
Spindle head tool clamp trigger SL01A = 0 SL01B = 10
Spindle tool seating confirmation LS601 = 1
SL01A = 1 SL01B = 0
Spindle tool clamp confirmation
LS00 = 1 LS601 = 1 LS01 = 0
No (Low speed)
ATC arm 90 CCW continues Yes ATC arm 90 CCW starts
IVST = 1
Spindle taper cleaning air Off SL09 = 0
No (Low speed)
Yes
ATC arm = Motor stop 2 angle

IVST = 0
ATC arm stops ATC arm = Reference position On angle
(ATC arm = Reference position On angle)
IVST = 0
ATC arm stops
LS747 VSE = 1
ATC shutter closing confirmation
LS748 VSE = 0
Tool change operation (M06) is completed
43MMR19A-1409EN 53
5 ATC Arm Unit
5.5.2 ATC Arm Unit Automatic Recovery Procedure
The ATC arm unit automatic recovery procedure cannot be performed under the following conditions:
1 Feed axis not positioned correctly Recover manually

( "5.5.3 ATC Arm Unit Manual Recovery
• X-axis is not at the 2nd reference position
Procedure").
• Y-axis is not at the 2nd reference position
• Z-axis is not at the reference position.
2 Limit switch signal is in a condition where Confirm the alarm and recover manually
automatic recovery operation is impossible ( "5.5.3 ATC Arm Unit Manual Recovery
and an alarm has been triggered Procedure").
3 During Maintenance mode Press the [Maint. Mode] screen operation button
to deactivate the Maintenance mode.
1 Automatic recovery 1) Press the [Maint.] screen select button.

operation is possible 2) Press [ATC Solenoid] screen operation button to display the ATC
after turning the power
Solenoid Maintenance screen.
supply Off and back On.
2 Unique data is not 3) Press the [Auto Return] button ( NOTE 1).
changed even when
automatic recovery
operation is performed.
• Background color of the [Auto Return] button changes to yellow
when the automatic recovery operation starts, and the color changes
4) Confirm the tool pot number on the Data Maintenance screen. When
the displayed pot number is different from the actual machine
conditions ( NOTE 2), the unique data needs to be rewritten
( "2.4.1 Unique Data Change").
This completes the ATC arm unit automatic recovery operation.
The automatic recovery sequence differs depending upon the ATC arm stop angle.
ATC Arm
Reference
Point
Unclamp Range Clamp Range
Front Area Middle Area End Area
Table 5.2 Unclamp and Clamp Range
Unclamp Range Clamp Range
BT HSK BT HSK
70 - 82 70 - 83 278 - 290 277 - 290
54 43MMR19A-1409EN
5 ATC Arm Unit
Automatic Recovery Operation
Automatic recovery operation starts
LS747 VSE = 0
ATC shutter open LS748 VSE = 1
Spindle taper cleaning air On SL09 = 1
No Middle/End area
Front area
Yes
ATC arm 90 CW rotation
Machine Maintenance
No End area
Middle area
Yes
SL01A = 0 SL01B = 1
Spindle tool unclamp LS00 = 0 LS601 = 0 LS01 = 1
ATC arm Out

ATC arm 180 CW
ATC arm In
ATC arm stops
Spindle tool seating confirmation SL01A = 0 SL01B = 0
Yes
Spindle tool clamp
LS00 = 1 LS601 = 1 LS01 = 0
No
Spindle tool seating confirmation LS601 = 1
SL01A = 1 SL01B = 0
Spindle tool clamp
LS00 = 1 LS601 = 1 LS01 = 0
ATC arm 90 CCW rotation
ATC arm stops
LS747 VSE = 1
ATC shutter closing confirmation
LS748 VSE = 0
Automatic recovery operation completed
43MMR19A-1409EN 55
5 ATC Arm Unit
5.5.3 ATC Arm Unit Manual Recovery Procedure
Confirm the ATC arm stop angle and then perform the following procedure in Maintenance mode.
ATC stop angle is displayed on the ATC Solenoid Maintenance screen or Cam ATC Arm screen. A
Machine parameter must be changed to display the Cam ATC Arm Screen ( "5.2 ATC

operation.
– An operator performing work inside the machining chamber must turn the
WARNING and then carry it with him during work. After completion of the work, turn the
– If using the operator door lock (machining mode) model, when entering the
machining chamber while the power is On, the operator must carry the
portable manual pulse generator with him.
– When the machine is already in the above respective condition, this

operation is not necessary. If pressing the [TOOL UNCLAMP] switch on the
CAUTION main operation panel, be careful that the tool does not drop.
Table 5.3 Recovery Procedure (ATC Arm Angles)
Spindle Type 1 2 3
BT 69 70 277
HSK 69 70 276
NOTE:
Confirm the pot number on the Data Maintenance screen after manual recovery operation. When the
pot number displayed on the Data Maintenance screen is different from the actual machine conditions,
the unique data needs to be changed ( "2.4.1 Unique Data Change").
56 43MMR19A-1409EN
5 ATC Arm Unit
No
Open ATC shutter ATC shutter open
LS747_VSE = 0
LS747_VSE = 0
LS748_VSE = 1
Yes LS748_VSE = 1
Yes
Rotate the ATC arm 90 CCW (counterclockwise) Angle  1
= *Rotate ATC arm in Maintenance mode
No
ATC arm standby position
No
2  Angle  3
Confirm the pot number ( NOTE )
Machine Maintenance
Change the data if necessary Yes
Unclamp spindle tool in Handle mode No

= Press the [TOOL UNCLAMP] switch on Spindle tool unclamp
the main operation panel LS00 = 0
(Built-in lamp: OffOn) Yes LS01 = 1
LS601 = 0
LS00 = 0
LS01 = 1
LS601 = 0
ATC arm Out  180 CW In

Clamp spindle tool in Handle mode

= Press the [TOOL UNCLAMP] switch on
(Built-in lamp: OnOff)
LS00 = 1
LS01 = 0
LS601 = 1
Rotate the ATC arm 90 CW (clockwise)

Close the ATC shutter

LS747_VSE = 1
LS748_VSE = 0
Confirm the pot number ( NOTE )

Change the data if necessary
Completed (ATC arm standby position)
43MMR19A-1409EN 57
6 Ring Type Tool Magazine (40-/60-Tool)
6.1 Route Map
6.1 Route Map
Tool Magazine Operation Overview "6.3 Tool Magazine Operation Overview"

Details of Tool Magazine
( Maintenance Manual E1 Sub-Arm, E2 Ring
Type Tool Magazine (40-/60-Tool))
Tool Magazine Operation Sequence "6.4.1 Tool Magazine Operation Sequence"

Sequence)
Manual Recovery Procedure "6.4.2 Tool Magazine Manual Recovery

Procedure"

Errors"
Sub-Arm Operation "2.1 Solenoid Maintenance Screen"
Tool Magazine Rotation "2.2 Servo Maintenance Screen"
Reference Position Return "2.2.1 Reference Position Return

Operation"
Tool Pot Indexing Operation "2.2.3 Index Operation"
58 43MMR19A-1409EN
6.2 Tool Magazine Maintenance Screen
ATC Magazine Solenoid Maintenance Screen

displayed for tool magazine.

performed and signal name/ Background color is
status are displayed. yellow during
Maintenance mode.
Maintenance screen is Machine Maintenance

Select the desired
displayed when this
screen button.
button is pressed.
Selects operation mode for maintenance. Operation starts when

Selected mode changes to green. this button is pressed.
Changes active/inactive status of Maintenance error is

Maintenance mode. displayed when conditions
Background color is yellow during are not satisfied.
Maintenance mode.
Figure 6.1 Tool Magazine Maintenance Screen 1
43MMR19A-1409EN 59
ATC Servo Maintenance Screen

Inching amount is displayed for
inching operation.
(Unit: degrees).
Current coordinate value

(degrees) is displayed.
Tool magazine axis is Background color is yellow


displayed for tool magazine. screen button.
displayed when this
button is pressed. Maintenance error is
displayed when conditions are
Selects mode to be used during axis not satisfied.
movement.
Selected mode changes to green. Changes active/inactive status of
Maintenance mode.
axis movement.
Maintenance mode.
NOTE:
The tool magazine rotation cannot be performed on the Maintenance screen. Perform the indexing
operation using the tool magazine operation panel. The ring is rotated by pressing the [CW]/[CCW]
switch on the tool magazine operation panel.
60 43MMR19A-1409EN
6.3 Tool Magazine Operation Overview
1
4
Machine Maintenance
2
1 Tool Magazine Rotation

The ring starts rotating when the tool indexing (T) command is given.
2 Sub-Arm Swing
The sub-arm swings 0 CW/90 CCW between the tool magazine and the ATC arm to transfer
tool pots.
The tool pot is clamped by hydraulic pressure during sub-arm swing.
3 Spindle X-/Y-Axis Movement

The spindle moves to the 2nd reference position for tool change (ATC).
4 ATC Shutter Opening/Closing

The ATC shutter separates the machining chamber and the tool magazine. The ATC shutter
closes/opens when the ATC arm rotates.
5 ATC Arm Rotation Operation

The ATC arm rotates to exchange the next tool (in sub-arm) and the spindle tool.
For details of each operation ( Maintenance Manual E1 Sub-Arm, E2 Ring Type Tool Magazine
(40-/60-Tool))
Figure 6.3 Tool Magazine Operation Overview
43MMR19A-1409EN 61
6.4 Tool Magazine Recovery Operation

The tool magazine is rotated by a servomotor, whereas the sub-arm is driven by a hydraulic cylinder.
Find the exact location and recover operation manually (move it back to the proper position) in the
Maintenance mode when operation has been interrupted.
Magazine
Rotation
Sub-Arm
CCW
Tool Change Position
CW
Spindle
ATC Arm
Tool Magazine Indexing Position
Figure 6.4 Tool Magazine Recovery Operation
62 43MMR19A-1409EN
6.4.1 Tool Magazine Operation Sequence
Tool indexing (T) command
Yes No
Sub-arm at spindle
Spindle side? Magazine
side side
Returning tool (next tool) rack indexing Sub-arm pot unclamp
(magazine rotation)
SL754A = 0
SL754B = 1
LS760 = 0
Confirm that pot is not in magazine rack LS761 = 1
LS711 = 1
Machine Maintenance
Sub-arm swings to magazine side (0 CW)
SL750A = 1 SL750B = 0
LS750 = 1 LS751 = 0
Sub-arm pot unclamp
SL754A = 0 SL754B = 1
LS760 = 0 LS761 = 1
Specified tool indexing (magazine rotation)
Sub-arm pot clamp

SL754A = 1 SL754B = 0
LS760 = 1 LS761 = 0
Sub-arm swings to spindle side (90 CCW)

SL750A = 0 SL750B = 1
LS750 = 0 LS751 = 1
Confirm that pot is not in magazine rack

LS711 = 1
Tool change
Returning tool (spindle tool) rack indexing

(magazine rotation)
Completed
43MMR19A-1409EN 63
6.4.2 Tool Magazine Manual Recovery Procedure
Confirm the tool magazine stop position and then perform the following procedure in the Maintenance
mode.
Turning On/Off procedure of solenoid valve ( "2.1.1 Turning Solenoid Valves and Other Signals
On/Off")

operation.
– Exercise extreme caution as entry into the machine is necessary in order to
perform the following procedures.
WARNING – As the tool magazine is separated from the main operation panel, all
procedures are to be performed in pairs, and clear communication
maintained at all times, to ensure operator safety.
– Exercise extreme caution when the tool magazine does not clamp the tool
completely (the tool is not in the right place) because the tool may drop.
Leave the situation as it is and contact your Makino service representative
for assistance.
64 43MMR19A-1409EN
Yes
Sub-arm at magazine
side?
No
Yes
Sub-arm at spindle
side?
No
Sub-arm pot clamp

= *SOL754A On (energized)
SL754A = 1 SL754B = 0
LS760 = 1 LS761 = 0
Sub-arm swings to magazine side (0 CW) Sub-arm swings to spindle side (90 CCW)
= *SOL750A On (energized) = *SOL750B On (energized)
Machine Maintenance
SL750A = 1 SL750B = 0 SL750A = 0 SL750B = 1
LS750 = 1 LS751 = 0 LS750 = 0 LS751 = 1
Sub-arm pot unclamp Sub-arm pot clamp

= *SOL754B On (energized) = *SOL754A On (energized)
SL754A = 0 SL754B = 1 SL754A = 1 SL754B = 0
LS760 = 0 LS761 = 1 LS760 = 1 LS761 = 0
Index desired tool pot to indexing position

= tool magazine axis rotation
( "2.2.3 Index Operation")
Confirm the pot number ( NOTE 2)

Completed
NOTES:
1 When the machine is already in the above respective condition, this operation is not necessary.
2 Confirm the pot number on the Data Maintenance screen after manual recovery operation. When
the pot number displayed on the Data Maintenance screen is different from the actual machine
conditions, the unique data needs to be changed ( "2.4.1 Unique Data Change").
43MMR19A-1409EN 65
7 Matrix Type Tool Magazine (133-/218-Tool)
7.1 Route Map
7.1 Route Map

( Maintenance Manual E3 Matrix Type Tool
Magazine (133-/218-Tool))

Sequence)

Procedure"
(Main Operation Panel)

Errors"
Reference Position Return "2.2.1 Reference Position Return Operation"
Solenoid Valve On/Off "2.1 Solenoid Maintenance Screen"
Maintenance Screen "3 Maintenance Screen (Tool Magazine

(Tool Magazine Operation Panel) Operation Panel)"
Display of Setting Rack Position Figure 7.3
66 43MMR19A-1409EN
Items that maintenance can be Background color is yellow

performed and signal name/ during Maintenance mode.
status are displayed.
Machine Maintenance
Maintenance screen is Operation starts when

displayed when this button is this button is pressed.
pressed.
Selects operation mode for Maintenance error is displayed
maintenance. when conditions are not
Selected mode changes to green. satisfied.

Maintenance mode.
Maintenance mode.
43MMR19A-1409EN 67
ATC Magazine Servo Maintenance Screen
The movement amount is displayed Background color is yellow

for movement in Inching mode. during Maintenance mode.
Tool magazine axis is displayed. Indexing position is

Selected axis changes to green. displayed.
Detail of indexing position
Current coordinate ( p. 69)
value is displayed.
Pressing this button recovers the

carrier to an operable position. Select the desired
screen button.
displayed for tool magazine.
Maintenance mode.
Maintenance screen is displayed Maintenance mode.
when this button is pressed.
axis movement.
Selects mode to be used during axis
movement.
Maintenance error is displayed when
conditions are not satisfied.
68 43MMR19A-1409EN
Details of AX-Axis Indexing Position
Select the indexing position from the following list:

Index Position 1 Index Position 2 Index Position
Reference Reference Position

-
Position
Retract Position - Reference Position
Rack Rack Number Each Rack Position
TLS - TLS Position
ATC - Tool Change Position
Select the rack number, if "Rack" has been selected.
Machine Maintenance
Details of AY-Axis Indexing Position


-
Position
Rack Lift Pot lift Position at Each Rack

Rack Number
Position
TLS - TLS Position
TLS Lift Position - Pot Lift Position at TLS
Select the target rack number if "Rack" or "Rack Lift" has been
selected.
Details of AZ-Axis Indexing Position


-
Position
Position that is -80 mm away from

Retract Position -
rack (reference position)
TLS - TLS Position
43MMR19A-1409EN 69
Matrix Magazine Screen
• The Matrix Magazine screen shows the rack, escape, tool change and TLS positions adjusted for the
individual machine. Set the adjusted value on this screen after adjustment of the indexing position
when the rack is out of alignment.
• To adjust settings, change machine parameter No. 06121 to "0". Ensure to change machine
parameter No. 06121 back to "1" when finished.
For details of each adjustment operation ( Maintenance Manual E3 Matrix Type Tool Magazine
(133-/218-Tool))
This screen is displayed when the [Screen] button is pressed.
70 43MMR19A-1409EN
43MMR19A-1409EN
71
Machine Maintenance
Pot Catch
ATC Arm
Y Carrier Unit
Z X
1
72 43MMR19A-1409EN
1 Tool Magazine Carrier AX-/AY-/AZ-Axis Operation

The carrier transfers the tool pot to the rack, tool change position, or tool loading station (TLS).
The carrier unit clamps the tool pot during movement and unclamps the tool pot to transfer it to the
pot catch.
When the pot catch receives the tool pot from the carrier unit, the tool pot is locked to prevent the
tool pot from dropping during the tool change operation.
The tool pot clamping/unclamping of the carrier unit and tool pot locking/unlocking of the pot catch
are performed by the hydraulic cylinder.
The ATC arm rotates to exchange the next tool (in pot catch) and the spindle tool.
Machine Maintenance
43MMR19A-1409EN 73
74 43MMR19A-1409EN

The tool magazine is driven by a servomotor, and pot clamping/unclamping of the carrier unit and pot
locking/unlocking of the pot catch are performed using the hydraulic cylinder. Find the exact location
and recover operation in the Maintenance mode (move it back to the proper position) in the
Maintenance mode when operation has been interrupted.
Machine Maintenance
Pot Catch
ATC Arm
Carrier Unit
43MMR19A-1409EN 75
The tool magazine operation sequence has the following three basic patterns.
1 Tool Indexing:
The tool in the tool change position is returned to the tool magazine rack, and the specified tool is
indexed and transferred to the tool change position (pot catch).
2 To call a tool to the tool loading station (TLS):
The specified tool is called from the tool magazine and transferred to the tool loading station
(TLS).
3 To return the tool of the tool loading station (TLS) to the rack:
The tool in the tool loading station (TLS) is returned to the rack.
1 Tool Indexing
AX-axis transfers to reference position

AY-axis transfers to tool change position
AZ-axis transfers to tool change position
AX-axis transfers to tool change position
SL89A = 1 SL89B = 0
Carrier pot clamp
LS89 = 1 LS90 = 0
Tool change position pot unlock SL689A = 0 SL689B = 1

(next tool is transferred to carrier) LS689 = 0 LS690 = 1
AX-axis transfers to retract position
AY-axis transfers to next tool pot position

AY-axis transfers to lift position for next tool pot
AZ-axis transfers to next tool pot position (Advance)
AY-axis transfers to down next tool pot
76 43MMR19A-1409EN
Carrier pot unclamp SL89A = 0 SL89B = 1

(Carrier tool = next tool is returned to rack) LS89 = 0 LS90 = 1
AZ-axis transfers to retract position
AX-axis transfers to commanded tool pot position

AY-axis transfers to commanded tool pot position
Machine Maintenance
AZ-axis transfers to commanded tool pot position
(Advance)
SL89A = 1 SL89B = 0
Carrier pot clamp
LS89 = 1 LS90 = 0
AY-axis transfers to lift position for commanded tool pot
AZ-axis transfers to tool change position (Retract)
Tool change position pot unlock SL689A = 0 SL689B = 1

LS689 = 0 LS690 = 1

AY-axis transfers to tool change position
AX-axis transfers to tool change position
Tool change position pot lock SL689A = 1 SL689B = 0

LS689 = 1 LS690 = 0

(Indexed tool is transferred to pot catch) LS89 = 0 LS90 = 1
Completed
43MMR19A-1409EN 77
2 To call a tool to the tool loading station (TLS)

Tool call command to TLS
Confirm that tool pot is not in carrier LS668 = 1
SL89A = 0 SL89B = 1
Carrier pot unclamp
LS89 = 0 LS90 = 1
AX-axis transfers to commanded tool pot position

AY-axis transfers to commanded tool pot position
AZ-axis transfers to commanded tool pot position

(Advance)
Carrier pot clamp SL89A = 1 SL89B = 0

(Indexed tool is transferred to carrier) LS89 = 1 LS90 = 0
AY-axis transfers to lift position for commanded tool pot
AX-axis transfers to TLS rack position

AY-axis transfers to lift position for TLS rack
AZ-axis transfers to TLS rack position (Advance)
AY-axis transfers to down to TLS rack position

(Indexed tool is transferred to TLS) LS89 = 0 LS90 = 1
Completed
78 43MMR19A-1409EN
3 To return the tool of the tool loading station (TLS) to the rack
TLS tool return is started
SL89A = 0 SL89B = 1
Carrier pot unclamp
LS89 = 0 LS90 = 1
AX-axis transfers to TLS rack position

AY-axis transfers to TLS rack position
Machine Maintenance
AZ-axis transfers to TLS rack position (Advance)

(TLS tool is transferred to carrier) LS89 = 1 LS90 = 0
AY-axis transfers to lift position for TLS rack
AX-axis transfers to rack position for returned tool

AY-axis transfers to rack lift position for returned tool
AZ-axis transfers to rack position for returned tool

(Advance)
AY-axis transfers to down to returned tool rack position

(TLS tool is returned to rack) LS89 = 0 LS90 = 1
Completed
43MMR19A-1409EN 79
7.4.2 Tool Magazine Operable Position Return Procedure
If tool magazine operation is stopped before finishing due to some reason, the operable position return
function can be used to move the carrier unit to the closest route.
1 The information 1) Press the [Maint.] screen select button.

displayed in the operable
2) Press [ATC Servo] screen operation button to display the ATC Servo
position return dialog
box varies depending on Maintenance screen.
the tool magazine type
and state of the stopped
tool magazine. Maintenance mode.
2 The operable position • The background color of the [Maint. Mode] screen operation button
return dialog indicates and [MNT] maintenance mode lamp in the Info Header change to
the order that the tool
magazine performs
yellow.
operation (recovery). 4) Press the [Enable Position] button.
• When the restore operation can be performed, proceed to step 5).

• In the event the carrier unit is stopped in a status in which this
function cannot be used to restore operation, proceed to step 7).
• When the tool magazine is stopped, if the tool data for the spindle
tool and next tool are changed, proceed to step 8).
• If the restore operation does not need to be performed, proceed to
step 9).
5) The operable position return dialog box is displayed. Press [Yes]
( NOTE 1, 2).
• The background color of the [Enable Position] button changes to

yellow when the recovery operation starts, and the color changes
6) Confirm the pot number on the Data Maintenance screen.
80 43MMR19A-1409EN
7) Restore operation manually using the instructions displayed in the

enable position dialog box ( NOTE 1) ( "7.4.3 Tool Magazine
Manual Recovery Procedure").
8) Revise to the correct tool data ( "2.4.1 Unique Data Change"),

and then press the [Enable Position] button again ( NOTE 1).
Machine Maintenance
9) "There is not restoration action." is displayed in the Info. Message
Display Area.
Info. Message Display Area
This completes the tool magazine operable position return operation.
43MMR19A-1409EN 81

operation.
– Exercise extreme caution when the pot catch or carrier unit does not clamp
the tool pot completely (the tool pot is not in the right place) because the
tool may drop. Leave the situation as it is and contact your Makino service
representative for assistance.
If the tool magazine was stopped during movement for some reason, check the exact location where it
was stopped and recover the tool magazine in maintenance mode until the operating conditions in
Table 7.1 are satisfied.
82 43MMR19A-1409EN
Tool magazine operation conditions during T command or tool calling command to

tool loading station (TLS)
Tool magazine operation cannot be performed when none of the condition following 1 - 6 is satisfied.
Table 7.1 Tool Magazine Operation Conditions
1 AX-axis AZ-axis = Tool Pot detected in carrier: LS668 = 0 Carrier pot No.  0
0 change position
Carrier pot clamp:
SL89A = 1, LS89 = 1, SL89B = 0, LS90 = 0
2 AX-axis AZ-axis = Tool Pot not detected in carrier: LS668 = 1 Carrier pot No. = 0
0 change position
3 AX-axis AZ-axis = Pot not detected in carrier: LS668 = 1 Carrier pot No. = 0
0 Retract position
4 AX-/AY-/AZ-axis = Tool Tool pot detected in tool change position: Next tool pot No.  0
change position LS88 = 1
Machine Maintenance
Tool change position pot lock:
SL689A = 1, LS689 = 1, SL689B = 0,
LS690 = 0
Pot not detected in carrier: LS668 = 1 Carrier pot No. = 0
5 AX-/AY-/AZ-axis = Tool Tool pot detected in tool change position: Next tool pot No.  0
Tool change position pot unlock:
SL689A = 0, LS689 = 0, SL689B = 1,
LS690 = 1
Carrier pot clamp: Carrier pot No.  0
SL89A = 1, LS89 = 1, SL89B = 0, LS90 = 0
6 AX-/AY-/AZ-axis = Tool Tool pot not detected in tool change position: Next tool pot No. = 0
Tool change position pot unlock:
SL689A = 0, LS689 = 0, SL689B = 1,
LS690 = 1
Pot not detected in carrier: LS668 = 1 Carrier pot No. = 0
43MMR19A-1409EN 83
Yes AX-axis coordinate

value is negative?
No
Yes
AZ-axis rack position?
Select "Yes" if AZ-axis

coordinate is 02 mm
No
Yes
Pot detected in carrier?
Select "No" if carrier nearly

clamps a pot on the rack
No
Carrier pot unclamp
= *SOL89B On (energized)
SL89A = 0 SL89B = 1
LS89 = 0 LS90 = 1
*Move AZ-axis to tool change position

Carrier pot clamp

SL89A = 1 SL89B = 0
LS89 = 1 LS90 = 0
*Move AY-axis to lift position
*Move AX-axis to rack position
*Move AZ-axis to rack position
1 2 3
84 43MMR19A-1409EN
1 2 3
Carrier pot clamp

SL89A = 1 SL89B = 0
LS89 = 1 LS90 = 0
*Move AY-axis to rack position
Carrier pot unclamp

(Carrier pot is returned to rack)
Machine Maintenance
SL89A = 0 SL89B = 1
LS89 = 0 LS90 = 1
Yes Pot in tool change

position or carrier? Confirm the pot number ( NOTE 2)
No
Tool change position pot unlock

SL689A = 0 SL689B = 1
LS689 = 0 LS690 = 1
Carrier pot unclamp

SL89A = 0 SL89B = 1
LS89 = 0 LS90 = 1
*Move AX-axis to reference position

4 Change the data if necessary
43MMR19A-1409EN 85
Yes AX-axis at tool

change position?
Tool change position pot lock No

SL689A = 1 SL689B = 0
LS689 = 1 LS690 = 0
Carrier pot unclamp

(Carrier pot is transferred to tool change position) No
Carrier clamps tool pot?
SL89A = 0 SL89B = 1
LS89 = 0 LS90 = 1
Yes
Change the data if necessary Carrier pot clamp
SL89A = 1 SL89B = 0
LS89 = 1 LS90 = 0
Tool change position pot unlock
Tool change position pot lock = *SOL689B On (energized)
= *SOL689A On (energized) SL689A = 0 SL689B = 1
SL689A = 1 SL689B = 0 LS689 = 0 LS690 = 1
LS689 = 1 LS690 = 0 *Move AX-axis to tool change position
Carrier pot unclamp
Tool change position pot lock
SL89A = 0 SL89B = 1 = *SOL689A On (energized)
LS89 = 0 LS90 = 1 SL689A = 1 SL689B = 0
*Move AX-axis to tool change position LS689 = 1 LS690 = 0
Carrier pot unclamp

Confirm the pot number ( NOTE 2) = *SOL89B On (energized)
Change the data if necessary (Carrier pot is transferred to tool change position)
SL89A = 0 SL89B = 1
LS89 = 0 LS90 = 1
NOTES:
1 When the machine is already in the above respective condition, this operation is not necessary.
2 Confirm the pot number on the Data Maintenance screen after manual recovery operation. When
the displayed pot number is different from the actual machine conditions, the unique data needs to
be changed ( "2.4.1 Unique Data Change").
86 43MMR19A-1409EN
43MMR19A-1409EN
87
Machine Maintenance
8 Matrix Type Tool Magazine (313-Tool)
8.1 Route Map
8.1 Route Map

( Maintenance Manual E5 Matrix Type Tool
Magazine (313-Tool))

Sequence)

Procedure"
(Main Operation Panel)

Errors"
Reference Position Return "2.2.1 Reference Position Return Operation"
Solenoid Valve On/Off "2.1 Solenoid Maintenance Screen"
Maintenance Screen "3 Maintenance Screen (Tool Magazine

(Tool Magazine Operation Panel) Operation Panel)"
Display of Setting Rack Position Figure 8.3
88 43MMR19A-1409EN

performed and signal name/ during Maintenance mode.
Machine Maintenance
Maintenance screen is Operation starts when

displayed when this button is this button is pressed.
pressed.
Selects operation mode for maintenance. Maintenance error is displayed

Selected mode changes to green. when conditions are not
satisfied.
Maintenance mode.
Maintenance mode.
43MMR19A-1409EN 89
ATC Magazine Servo Maintenance Screen
The movement amount is

displayed for movement in Background color is yellow
Inching mode. during Maintenance mode.
Tool magazine axis is displayed. Indexing position is

Selected axis changes to green. displayed.
Detail of indexing position
Current coordinate ( p. 91)
value is displayed.
Pressing this button recovers the Select the desired

carrier to an operable position. screen button.
Related signals and status are Changes active/inactive status of

displayed for tool magazine. Maintenance mode.
Maintenance screen is Maintenance mode.
displayed when this button is
pressed.
axis movement.
Selects mode to be used during axis
movement.
Selected mode changes to green. Maintenance error is displayed when
conditions are not satisfied.
90 43MMR19A-1409EN
Details of AX-Axis Indexing Position

Reference
- Reference Position
Position
Horizontal Route Position for Each

Route Rack Number
Rack
TLS Route - Horizontal Route Position for TLS
TLS - TLS Position
Transfer Transfer Position (Transfer with Sub-

-
Position Arm)
Machine Maintenance
Details of AY-Axis Indexing Position

Reference
Position
Route Rack Number Vertical Route Position for Each Rack
TLS Route - Vertical Route Position for TLS
TLS - TLS Position
Transfer Vertical Route Position for Pot

-
Position Route Transfer with Sub-Arm
Transfer Transfer Position (Transfer with Sub-

-
Position Arm)
Select the target rack number if "Route" or "Rack Lift" has been
selected.
Details of AZ-Axis Indexing Position

Reference
Position
Transfer Position with Carrier

Transfer Position -
(Sub-Arm Magazine Side, 0 CW Position)
Tool Change Standby Position

Spindle - (Sub-Arm Spindle Side, 90 CCW
Position)
43MMR19A-1409EN 91
Matrix Magazine Screen
• The Matrix Magazine screen shows the rack, escape, tool change and TLS positions adjusted for the
individual machine. Set the adjusted value on this screen after adjustment of the indexing position
when the rack is out of alignment.
• To adjust settings, change machine parameter No. 06121 to "0". Ensure to change machine
parameter No. 06121 back to "1" when finished.
For details of each operation ( Maintenance Manual E5 Matrix Type Tool Magazine (313-Tool))
This screen is displayed when the [Screen] button is pressed.
92 43MMR19A-1409EN
43MMR19A-1409EN
93
Machine Maintenance
Carrier Unit
ATC Arm
3
1
Sub-Arm Carrier
2
ATC Arm
1 Unit
Tool Change Position
Pot Transfer Position
Sub-Arm Unit
Tool Magazine Unit
94 43MMR19A-1409EN
1 Tool Magazine Carrier AY-Axis/AZ-Axis Operation

The carrier transfers the tool pot to the rack, pot transfer position, or tool loading station (TLS).
The carrier unit clamps the tool pot during movement and unclamps the tool pot when transferring
it.
The carrier unit tool pot clamp and unclamp operations are performed by the air cylinder.
2 Sub-Arm Swing Operation
Tool change position  Pot transfer position
The tool returned from the ATC arm by the tool change operation is transferred to the sub-arm
carrier, and then the sub-arm carrier swings to 0 to the pot transfer position. After swinging 0, the
sub-arm carrier transfers the tool pot to the carrier unit.
The sub-arm carrier tool pot clamp and unclamp operations and the sub-arm tool lock and unlock
operations are performed by the air cylinder.
Machine Maintenance
Pot transfer position  Tool change position
The sub-arm carrier receives the tool pot that the carrier unit transfers to the pot transfer position.
The sub-arm carrier locks the tool, clamps the tool pot, and then swings to 90 CCW to the tool
change position. During tool change operation, the tool is unlocked mechanically and the tool pot
is locked by the pot catch. The sub-arm carrier keeps clamping the tool pot during tool change
operation.
The ATC arm rotates to exchange the next tool (in pot catch) and the spindle tool.
43MMR19A-1409EN 95

The tool magazine and sub-arm are driven by a servomotor. Tool magazine pot clamping/unclamping
and sub-arm pot locking/unlocking are performed by a hydraulic cylinder. The sub-arm pot clamping/
unclamping are performed by an air cylinder. Find the exact location and recover operation in the
Maintenance mode (move it back to the proper position) in the Maintenance mode when operation has
been interrupted.
Spindle
ATC Arm
Sub-Arm
Sub-Arm
0 CW/90 CCW Swing
96 43MMR19A-1409EN
The tool magazine operation sequence has the following three basic patterns.
1 Tool Indexing:
The tool (next tool) that the sub-arm clamped is returned to the tool magazine rack, and the
specified tool is indexed and transferred to the sub-arm.
2 To call a tool to the tool loading station (TLS):
The specified tool is called from the tool magazine and transferred to the tool loading station
(TLS).
3 Tool return to tool magazine from tool loading station (TLS):
The tool in the tool loading station (TLS) is returned to the rack.
Machine Maintenance
1 Tool Indexing
AY-axis transfers to reference position
AZ-axis transfers to reference position
AY-axis transfers to transfer position
Sub-arm tool lock SL770A = 0 SL770B = 1

LS1945 = 0 LS1946 = 1
Sub-arm pot clamp SL754A = 1 SL754B = 0

LS760 = 1 LS761 = 0
Sub-arm (AS-axis) 0 CW swing (magazine side)
Confirm that tool pot is in sub-arm LS758 = 1

Sub-arm tool unlock LS89 = 0 LS90 = 1
SL770A = 1 SL770B = 0
AZ-axis transfers to transfer position

LS89 = 1 LS90 = 0
43MMR19A-1409EN 97
Sub-arm pot unclamp SL754A = 0 SL754B = 1

(Sub-arm pot = next tool is transferred to carrier) LS760 = 0 LS761 = 1
Confirm that sub-arm tool is unlocked LS1945 = 1 LS1946 = 0
AZ-axis transfers to sub-arm rack vertical route
AZ-axis transfers to rack vertical route for next tool
AY-axis transfers rack position for next tool
AZ-axis transfers rack position for next tool

(Carrier pot = next tool is returned to rack) LS89 = 0 LS90 = 1
AY-axis transfers to rack horizontal route for next tool pot

(4 mm below)
AZ-axis returns to rack vertical route for next tool
SL89A = 0 SL89B = 1
Carrier pot unclamp LS89 = 0 LS90 = 1
AY-axis transfers to rack horizontal route for indexed

tool pot (4 mm below)
AZ-axis transfers to rack position for commanded tool pot
AY-axis transfers to rack position for indexed tool pot

(4 mm above)

(Carrier clamps commanded tool pot) LS89 = 1 LS90 = 0
Confirm that tool pot is in carrier LS668 = 0
98 43MMR19A-1409EN
AZ-axis transfers to rack vertical route for commanded

tool pot
AZ-axis transfers to transfer route
AY-axis transfers to transfer position
Confirm that tool pot is not in sub-arm
Machine Maintenance
LS758 = 0
Confirm that sub-arm positions in magazine side LS756 = 1 LS757 = 0
SL770A = 1 SL770B = 0
Sub-arm tool lock
LS1945 = 0 LS1946 = 1
Sub-arm (AS-axis) 0 CW swing (magazine side)
AZ-axis transfers to transfer position
Sub-arm pot clamp SL754A = 1 SL754B = 0

LS760 = 1 LS761 = 0

(Indexed tool is transferred to sub-arm) LS89 = 0 LS90 = 1
AZ-axis transfers to transfer route
Sub-arm tool lock SL770A = 0 SL770B = 1

LS1945 = 0 LS1946 = 1
Sub-arm (AS-axis) 90 CCW swing (spindle side)
Sub-arm tool unlock SL770A = 1 SL770B = 0

LS1945 = 0 LS1946 = 1
Tool indexing is completed.
43MMR19A-1409EN 99
2 To call a tool to the tool loading station (TLS)
Tool call command to TLS

LS89 = 0 LS90 = 1
AZ-axis transfers to rack vertical route for calling tool pot

(Only when AY-axis is at reference position)
AY-axis transfers to rack horizontal route for calling tool pot

(4 mm below)
AZ-axis transfers to rack position for calling tool pot
AY-axis transfers to rack position for calling tool pot

(4 mm above)

(Carrier clamps calling tool pot) LS89 = 1 LS90 = 0
AZ-axis returns to rack vertical route for calling tool pot
AZ-axis transfers to TLS route
AY-axis transfers to TLS rack position
AZ-axis transfers to TLS rack position

(Tool pot is stored in TLS) LS89 = 0 LS90 = 1
AY-axis transfers to TLS rack position (4 mm below)
AZ-axis returns to rack vertical route for TLS
Tool call to TLS is completed
100 43MMR19A-1409EN
3 To return the tool of the tool loading station (TLS) to the rack
TLS tool return is started
AZ-axis transfers to TLS route
AY-axis transfers to TLS rack horizontal route position

(4 mm below)
SL89A = 0 SL89B = 1
Machine Maintenance
Carrier pot unclamp LS89 = 0 LS90 = 1
AZ-axis transfers to rack position for TLS
AY-axis transfers to TLS rack position (4 mm above)

(Carrier clamps tool pot on TLS) LS89 = 1 LS90 = 0
AZ-axis returns to TLS route
AZ-axis transfers to rack vertical route for returned tool
AY-axis transfers to rack position for returned tool
AZ-axis transfers to rack position for returned tool

(Carrier returns tool pot from TLS to rack) LS89 = 0 LS90 = 1
AY-axis returns to rack horizontal route of return location

(4 mm below)
AZ-axis returns to rack vertical route for returned tool
TLS tool return is completed
43MMR19A-1409EN 101
8.4.2 Tool Magazine Operable Position Return Procedure
If tool magazine operation is stopped before finishing due to some reason, the operable position return
function can be used to move the carrier unit to the closest route.
1 The information 1) Press the [Maint.] screen select button.

displayed in the operable
2) Press [ATC Servo] screen operation button to display the ATC Servo
position return dialog
box varies depending on Maintenance screen.
the tool magazine type
and state of the stopped
tool magazine. Maintenance mode.
2 The operable position • The background color of the [Maint. Mode] screen operation button
return dialog indicates and [MNT] maintenance mode lamp in the Info Header change to
the order that the tool
magazine performs
yellow.
operation (recovery). 4) Press the [Enable Position] button.
• When the restore operation can be performed, proceed to step 5).

• In the event the carrier unit is stopped in a status in which this
function cannot be used to restore operation, proceed to step 7).
• When the tool magazine is stopped, if the tool data for the spindle
tool and next tool are changed, proceed to step 8).
• If the restore operation does not need to be performed, proceed to
step 9).
5) The operable position return dialog box is displayed. Press [Yes]
( NOTE 1, NOTE 2).
• The background color of the [Enable Position] button changes to

yellow when the recovery operation starts, and the color changes
6) Confirm the pot number on the Data Maintenance screen.
102 43MMR19A-1409EN
7) Restore operation manually using the instructions displayed in the

enable position dialog box ( NOTE 1) ( "8.4.3 Tool Magazine
Manual Recovery Procedure").
8) Revise to the correct tool data ( "2.4.1 Unique Data Change"),

and then press the [Enable Position] button again ( NOTE 1).
Machine Maintenance
9) "There is not restoration action." is displayed in the Info. Message
Display Area.
Info. Message Display Area
This completes the tool magazine operable position return operation.
43MMR19A-1409EN 103

operation.
– Exercise extreme caution when the pot catch or carrier unit does not clamp
the tool pot completely (the tool pot is not in the right place) because the
tool may drop. Leave the situation as it is and contact your Makino service
representative for assistance.
If the tool magazine was stopped during movement for some reason, check the exact location where it
was stopped and recover the tool magazine in maintenance mode until the operating conditions below
are satisfied.
Tool Magazine Operation Conditions:
• AY-axis of the carrier positioned at the reference position
• AZ-axis positioned on the vertical route
• The carrier is not clamping the tool pot
After recovery, check whether the spindle tool pot number, next tool pot number, TLS pot number, and
carrier pot number saved in the Data Maintenance screen match the actual pot numbers. If any do not
match, the data must be changed and saved ( "2.4.1 Unique Data Change").
104 43MMR19A-1409EN
No AY-axis stopped near

Pot in carrier? Case B
reference position
Yes
AZ-axis positioned
Case C
Is tool pot clamped No near vertical route
Case A
correctly?
Yes Carrier stopped near
Machine Maintenance
Case D
sub-arm
Is carrier stopped near No

Cases F, G
sub-arm? Carrier stopped on the
way to collect pot on Case E
Yes the rack
Are the carrier No

and sub-arm Case G
overlapping? Carrier stopped on the
way back to vertical Case J
Yes route after transferring
pot to sub-arm
Are the carrier No

and sub-arm completely Case H
overlapped? Sub-arm stopped
Case K
during swing
Yes
Case J
43MMR19A-1409EN 105
Case A Carrier or Sub-Arm Not Correctly Clamping Tool Pot

Recovery Procedure (perform in pairs)
1) Activate the Maintenance mode.
2) Support the incorrectly clamped tool pot by hand and perform carrier or
sub-arm unclamping to remove the tool pot ( "2.1.1 Turning
Solenoid Valves and Other Signals On/Off").
CAUTION Be careful that tool does not drop.
3) Confirm that either of the following conditions is satisfied.

• AY-axis positioned at the reference position
• AZ-axis positioned on the vertical route
If neither condition is satisfied, move the carrier (AY-axis or AZ-axis)
( "2.2.1 Reference Position Return Operation", "2.2.3 Index
Operation").
This completes the recovery procedure.
OK
Carrier Carrier Sub-Arm
Abnormal
Carrier Carrier Sub-Arm Sub-Arm
Figure 8.6 Tool Magazine Manual Recovery Procedure 1
106 43MMR19A-1409EN
Case B AY-Axis (Carrier) Stopped Near Reference Position without Tool

The AY-axis current coordinate of the carrier is displayed on the ATC Magazine Servo Maintenance
screen ( "8.2 Tool Magazine Maintenance Screen").
The AY-axis may drop if the AY-axis is not stopped at the reference position. Move the AY-axis to the
reference position using the following procedure.
NOTE: Recovery Procedure
Check whether the spindle 1) Activate the Maintenance mode.
tool pot number, next tool
pot number, TLS pot 2) Move the AY-axis to the reference position in Reference Position
number, and carrier pot Return mode ( "2.2.1 Reference Position Return Operation",
number saved in the Data "2.2.3 Index Operation").
Maintenance screen match
the actual pot numbers. If 3) When the sub-arm clamps the tool pot, swing the sub-arm (AS-axis) to
any do not match, the data the spindle side (90 CCW).
Machine Maintenance
must be changed and saved
When the sub-arm does not clamp the tool pot, swing the sub-arm (AS-
( "2.4.1 Unique Data
Change"). axis) to the magazine side (0 CW) ( "2.2.3 Index Operation").
4) Confirm the pot number on the Data Maintenance screen
( NOTE).
AY-Axis Reference Carrier

Position
43MMR19A-1409EN 107
Case C AZ-Axis (Carrier) Stopped Near Vertical Route with No Tool

The AZ-axis current coordinate of the carrier is displayed on the ATC Magazine Servo Maintenance
screen ( "8.2 Tool Magazine Maintenance Screen").
When the AZ-axis is out of alignment with the vertical route, confirm that the carrier and sub-arm are
not overlapping and move the AZ-axis to the vertical route using the following procedure.
When the carrier and the tool pot are overlapping ( "Case E")
pot number, TLS pot 2) Move the AZ-axis on the vertical route in Index mode
number, and carrier pot ( "2.2.3 Index Operation").
number saved in the Data
Maintenance screen match 3) When the sub-arm clamps the tool pot, swing the sub-arm (AS-axis) to
the actual pot numbers. If the spindle side (90 CCW).
any do not match, the data When the sub-arm does not clamp the tool pot, swing the sub-arm (AS-
axis) to the magazine side (0 CW) ( "2.2.3 Index Operation").
Change"). 4) Confirm the pot number on the Data Maintenance screen
( NOTE).
AZ-Axis Vertical Route
Carrier
108 43MMR19A-1409EN
Case D Carrier Stopped Near Sub-Arm and Neither Sub-Arm nor Carrier Clamping
Tool Pot are Clamped
pot number, TLS pot 2) Confirm the current AZ-axis coordinate ( "8.2 Tool Magazine
number, and carrier pot Maintenance Screen"). If the AZ-axis is not positioned at the reference
number saved in the Data position, move the AZ-axis to the reference position in Reference
Position Return mode ( "2.2.1 Reference Position Return
the actual pot numbers. If
any do not match, the data Operation").
3) Confirm the current sub-arm (AS-axis) coordinate ( "8.2 Tool
Change"). Magazine Maintenance Screen"). If the sub-arm is not on the tool
magazine side, rotate the sub-arm 0 CW ( "2.2.3 Index
Operation").
Machine Maintenance
( NOTE).
AZ-Axis Reference
Position
Carrier Sub-Arm
43MMR19A-1409EN 109
Case E Carrier Stopped on the Way to Clamp Tool Pot on the Rack
(The AY-Axis must be at the Rack Position or 4 mm below the Rack as a
Precondition.)
pot number, TLS pot 2) Confirm that the carrier unclamps the tool pot ( "8.2 Tool
number, and carrier pot Magazine Maintenance Screen").
Maintenance screen match • Unclamp the tool pot, if the carrier does not unclamp the tool pot
the actual pot numbers. If ( "2.1.1 Turning Solenoid Valves and Other Signals On/Off").
any do not match, the data
must be changed and saved 3) Move the AY-axis to the horizontal route in Index mode. Enter the
( "2.4.1 Unique Data number of the pot nearest to the carrier ( "2.2.3 Index Operation").
Change").
4) Move the AZ-axis on the vertical route in the Index mode
( "2.2.3 Index Operation").
5) When the sub-arm clamps the tool pot, swing the sub-arm (AS-axis) to
the spindle side (90 CCW).
( NOTE).
110 43MMR19A-1409EN
AY-Axis Horizontal Route
Machine Maintenance
AY-Axis Horizontal Route
43MMR19A-1409EN 111
Case F Carrier is Stopped while the Tool Pot is Clamped

(When Stopped between the Rack Position and AY-Axis Reference Position)
When the carrier is clamping the tool pot and it stops between the rack position and the AY-axis
reference position, return the tool pot clamped in the carrier to the rack using the following procedure.
pot number, TLS pot 2) Confirm that the carrier clamps the tool pot ( "8.2 Tool Magazine
number, and carrier pot Maintenance Screen").
3) Confirm the current AZ-axis coordinate. If the AZ-axis is not on the
the actual pot numbers. If vertical route of the tool pot clamped in the carrier, move the AZ-axis to
any do not match, the data the vertical route in the Index mode ( "2.2.3 Index Operation").
4) Confirm the current AY-axis coordinate. If the AY-axis is not in the rack
Change"). position of the tool pot clamped in the carrier, move the AY-axis to the
rack position in the Index mode ( "2.2.3 Index Operation").
5) Move the AZ-axis to the rack position in the Index mode
6) Unclamp the tool pot clamped in the carrier to return the tool pot on the
rack ( "2.1.1 Turning Solenoid Valves and Other Signals On/Off").
7) Move the AY-axis to the horizontal route (4 mm below rack) in Index
mode.
8) Move the AZ-axis to the vertical route (route in step 3) in the Index
mode ( "2.2.3 Index Operation").
9) When the sub-arm clamps the tool pot, swing the sub-arm to the
spindle side (90 CCW).
When the sub-arm does not clamp the tool pot, swing the sub-arm to
the magazine side (0 CW) ( "2.2.3 Index Operation").
( NOTE).
112 43MMR19A-1409EN
Carrier
AY-Axis Reference
Position
Machine Maintenance
Sub-Arm
43MMR19A-1409EN 113
Case G Carrier is Stopped while theTool Pot is Clamped

(Immediately before Overlapping of AY-Axis Reference Point and Sub-Arm)
When the carrier is clamping the tool pot and it stops at the position just before overlapping with the
sub-arm from the position where the pot is removed from the rack, return the tool pot clamped in the
carrier to the rack using the following procedure. As a precondition, the carrier and sub-arm must not
be overlapping.
When the carrier and the sub-arm are overlapping ( "Case H", "Case J")
pot number, TLS pot 2) Confirm that the carrier clamps the tool pot ( "8.2 Tool Magazine
number, and carrier pot Maintenance Screen").
3) Move the AY-axis to the reference position in the Index mode
the actual pot numbers. If ( "2.2.3 Index Operation").
4) Move the AZ-axis to the vertical route of the carrier pot in Index mode
( "2.4.1 Unique Data ( "2.2.3 Index Operation").
Change").
5) Move the AY-axis to the rack position of the carrier pot in Index mode
6) Move the AZ-axis to the rack position of the carrier pot in Index mode
7) Unclamp the tool pot clamped in the carrier to return the tool pot on the
rack ( "2.1.1 Turning Solenoid Valves and Other Signals On/Off").
8) Move the AY-axis to the horizontal route in Index mode.
9) Move the AZ-axis to the vertical route of the tool pot clamped in the
carrier in the Index mode ( "2.2.3 Index Operation").
10) When the sub-arm clamps the tool pot, swing the sub-arm (AS-axis) to
the spindle side (90 CCW).
( NOTE).
114 43MMR19A-1409EN
AY-Axis Reference Carrier
Machine Maintenance
Position
Sub-Arm
43MMR19A-1409EN 115
Case H Carrier is Stopped while the Tool Pot is Clamped

(Carrier and Sub-Arm are Partially Overlapping.)
When the carrier is clamping the tool pot and the carrier and sub-arm are partially overlapping, return
the tool pot clamped in the carrier to the rack using the following procedure.
When the carrier and sub-arm are completely overlapping ( "8.2 Tool Magazine Maintenance
Screen")
Recovery Procedure
1) Activate the Maintenance mode.
2) Confirm that the carrier clamps the tool pot ( "8.2 Tool Magazine
3) Unlock the sub-arm tool ( "2.1.1 Turning Solenoid Valves and
Other Signals On/Off").
4) Unclamp the sub-arm ( "2.1.1 Turning Solenoid Valves and Other
Signals On/Off").
5) Move the AZ-axis to the reference position in Reference Position
Return mode ( "2.2.1 Reference Position Return Operation").
6) Move the AY-axis to the reference position in Reference Position
7) Move the AZ-axis to the vertical route of the tool pot clamped in the
carrier in Index mode ( "2.2.3 Index Operation").
116 43MMR19A-1409EN
NOTE: 8) Move the AY-axis to the rack position of the tool pot clamped in the
carrier in Index mode ( "2.2.3 Index Operation").
Check whether the spindle
tool pot number, next tool 9) Move the AZ-axis to the rack position in the Index mode
pot number, TLS pot ( "2.2.3 Index Operation").
number, and carrier pot
number saved in the Data 10) Unclamps the tool pot clamped in the carrier to return the tool pot on
Maintenance screen match the rack ( "2.1.1 Turning Solenoid Valves and Other Signals On/
the actual pot numbers. If Off").
must be changed and saved 11) Move the AY-axis to the horizontal route in Index mode. Enter the
( "2.4.1 Unique Data number of the pot nearest to the carrier ( "2.2.3 Index Operation").
Change").
12) Move the AZ-axis to the carrier pot vertical route in Index mode
13) Check that there is no tool pot in the sub-arm, and swing the sub-arm
(AS-axis) to the magazine side (0 CW) ( "2.2.3 Index
Machine Maintenance
Operation").
( NOTE).
Carrier
Sub-Arm
43MMR19A-1409EN 117
Case I - Carrier is Stopped while the Tool Pot is Clamped

(Carrier and Sub-Arm are Completely Overlapping.)
- Carrier Stopped on the way to Return to AZ-Axis Reference Position

after Transferring Tool Pot to Sub-Arm
When the carrier is clamping the tool pot and the carrier and the sub-arm are completely overlapping,
or the carrier stops on the way to return to the AZ-axis reference position after transferring the tool pot
to the sub-arm, return the AZ-axis to the reference position using the following procedure.
pot number, TLS pot 2) If the sub-arm does not clamps the tool pot, clamps the tool pot
number, and carrier pot ( "2.1.1 Turning Solenoid Valves and Other Signals On/Off").
Maintenance screen match 3) Lock the sub-arm tool ( "2.1.1 Turning Solenoid Valves and Other
the actual pot numbers. If Signals On/Off").
must be changed and saved 4) If the carrier clamps the tool pot, unclamps the tool pot
( "2.4.1 Unique Data ( "2.1.1 Turning Solenoid Valves and Other Signals On/Off").
Change").
5) Move the AZ-axis to the reference position in Reference Position
6) Swing the sub-arm (AS-axis) to the spindle side (90 CCW)
7) Unlock the sub-arm tool ( "2.1.1 Turning Solenoid Valves and
Other Signals On/Off").
( NOTE).
AZ-Axis Reference
Carrier
Position
or
Sub-Arm Sub-Arm
118 43MMR19A-1409EN
Case J Sub-Arm Stopped during Swing Operation

(Position where Carrier Retracts: AZ-Axis is at Reference Position, and AY-
Axis is at Transfer Position)
pot number, TLS pot 2) If the sub-arm tool is not locked, lock it ( "2.1.1 Turning Solenoid
number, and carrier pot Valves and Other Signals On/Off").
Maintenance screen match 3) Swing the sub-arm (AS-axis) to the spindle side (90 CCW)
the actual pot numbers. If ( "2.2.3 Index Operation").
must be changed and saved 4) Unlock the sub-arm tool ( "2.1.1 Turning Solenoid Valves and
( "2.4.1 Unique Data Other Signals On/Off").
Change").
Machine Maintenance
( NOTE).
Spindle
ATC Arm
Sub-Arm
Sub-Arm at Spindle Position

(90 CCW, Tool Change
Sub-Arm at Pot Transfer Position Position)
(0 CW, Magazine Side)
43MMR19A-1409EN 119
120 43MMR19A-1409EN
9 Broken Tool Sensor (BTS)
9.1 Operation Using BTS Maintenance Screen
9.1 Operation Using BTS Maintenance Screen

The broken tool sensor (BTS) is driven by a servomotor. If the broken tool sensor operation is
interrupted in mid-operation for any reason, you can recover the operation by using the BTS
Maintenance screen.
In the BTS Maintenance screen, the servomotor can be driven in Maintenance mode, and the
following operations can be performed independently.
Machine Maintenance
Turning Solenoid Valves and Other Signals On/Off "2.1.1 Turning Solenoid Valves and
Other Signals On/Off"
Moving Servo Axis "2.2 Servo Maintenance Screen"
Reference Position Return Operation "2.2.1 Reference Position Return

Operation"
Stylus
Broken Tool Sensor
Approach Position Reference Position (BTS)
Figure 9.1 BTS Operation Using Maintenance Screen
43MMR19A-1409EN 121
9.2 BTS Maintenance Screen
BTS Solenoid Maintenance Screen

performed and signal name/

button is pressed.
Selects operation mode for Operation starts when

maintenance. this button is pressed.
Changes active/inactive status of displayed when conditions
Maintenance mode. are not satisfied.
Maintenance mode.
Figure 9.2 BTS Maintenance Screen 1
122 43MMR19A-1409EN
BTS Servo Maintenance Screen

displayed for broken tool sensor (BTS).
The inching amount when

Inching Operation mode is
performed for the BTS servo
is displayed. Background color is yellow
The coordinate value for the
BTS-axis is displayed.
Machine Maintenance
Select the desired
displayed when this
screen button.
button is pressed.
Selects operation mode for Operation starts when

maintenance. this button is pressed.
Index mode can not use. Maintenance error is
are not satisfied.
Select the override for the feed rate. Changes active/inactive status of
Selected mode changes to green. Maintenance mode.
Maintenance mode.
Figure 9.3 BTS Maintenance Screen 2
43MMR19A-1409EN 123
10 B-Axis Maintenance Screen
10 B-Axis Maintenance Screen
Related signals and status

are displayed for B-axis.

performed and signal name/ Background color is yellow
status are displayed. during Maintenance mode.

button is pressed.
Operation starts when
Selects operation mode for maintenance.
Changes active/inactive status of displayed when conditions
Maintenance mode. are not satisfied.
Maintenance mode.
Figure 10.1 B-Axis Maintenance Screen
124 43MMR19A-1409EN
11 Tool Length Sensor Unit Maintenance Screen
11 Tool Length Sensor Unit Maintenance Screen

performed and signal name/status are during Maintenance mode.
displayed.
Machine Maintenance
displayed when this Select the desired
button is pressed. screen button.

Maintenance mode.
are not satisfied.
Maintenance mode.
Figure 11.1 Tool Length Sensor Unit Maintenance Screen
43MMR19A-1409EN 125
12 Tool ID Maintenance Screen
12 Tool ID Maintenance Screen
Signals and status pertaining to

tool IDS are displayed here.

performed and signal name/status during Maintenance mode.
are displayed.
displayed when this Select the desired
button is pressed. screen button.

Changes active/inactive status of Maintenance error is

Maintenance mode. displayed when conditions
Background color is yellow during are not satisfied.
Maintenance mode.
Figure 12.1 Tool ID Maintenance Screen
126 43MMR19A-1409EN
13 User I/O (Solenoid) Maintenance Screen
13 User I/O (Solenoid) Maintenance Screen

performed and signal name/ Background color is yellow
status are displayed. during Maintenance mode.
Maintenance screen is Select the desired Machine Maintenance

button is pressed.


Maintenance mode.
Maintenance mode.
Figure 13.1 User I/O (Solenoid) Maintenance Screen
43MMR19A-1409EN 127
128 43MMR19A-1409EN

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Machine Recovery Manual

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a51nx/a61nx

MACHINE RECOVERY MANUAL

1 Do not operate, maintain, or inspect this machine without carefully reading

2 Maintenance Screen (Main Operation Panel) ............................... 3

3 Maintenance Screen (Tool Magazine Operation Panel) ............. 24

4 Automatic Pallet Changer (APC)................................................. 33

6 Ring Type Tool Magazine (40-/60-Tool)...................................... 58

7 Matrix Type Tool Magazine (133-/218-Tool) ............................... 66

8 Matrix Type Tool Magazine (313-Tool) ....................................... 88

9 Broken Tool Sensor (BTS) ........................................................ 121

10 B-Axis Maintenance Screen ...................................................... 124

11 Tool Length Sensor Unit Maintenance Screen.......................... 125

13 User I/O (Solenoid) Maintenance Screen.................................. 127

Maintenance screens displayed on the main operation panel screen:

2 Maintenance Screen (Main Operation Panel)

Reference Position Return Operation "2.2.1 Reference Position Return

Index Operation "2.2.3 Index Operation"

Maintenance Errors Confirmation "2.3.2 Confirming Maintenance Errors"

Displaying Unique Data "2.4 Data Maintenance Screen"

Changing Unique Data "2.4.1 Unique Data Change"

2.1 Solenoid Maintenance Screen

Background color is yellow

Screen Select Button Screen Operation Button

Background color is yellow

Figure 2.1 Solenoid Maintenance Screen

2 Related Signal List

3 Maintenance Error Message List

2.1.1 Turning Solenoid Valves and Other Signals On/Off

NOTES: Operation Procedure

2.2 Servo Maintenance Screen

Screen Select Button Screen Operation Button

Figure 2.2 Servo Maintenance Screen

4 Related Signal List

6 Maintenance Error Signal List

2.2.1 Reference Position Return Operation

NOTES: Operation Procedure

• Hold down the button (switch) until reference position return

2.2.2 Inching Operation

NOTES: Operation Procedure

• Hold down the button (switch) until inching operation is completed. If

2.2.3 Index Operation

NOTE: Operation Procedure

6) For the ring/chain type tool magazine:

2.2.4 Jog Operation

NOTE: Operation Procedure

• Servo axis movement is continued while the button (switch) is held

2.3 Confirming Signal Status and Maintenance Errors

2.3.1 Confirming Signal Status

The signal status can be confirmed using the following locations:

Maintenance items on the Solenoid Maintenance screen

Figure 2.3 Confirming Signal Status 1

Related signals on the Solenoid/Servo Maintenance screen

2.3.2 Confirming Maintenance Errors

Figure 2.5 Confirming Maintenance Errors

2.4 Data Maintenance Screen

ATC Data Maintenance Screen

Background color is yellow

Screen Select Button Screen Operation Button

Background color is yellow

Figure 2.6 Data Maintenance Screen 1

APC Data Maintenance Screen

Background color is yellow

Screen Select Button Screen Operation Button