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    Suresh Kumar A P
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    Binder1

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    10 views57 pages

    Binder 1

    Uploaded by

    Suresh Kumar A P

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 57
    Human Factor Engineering Handbook we) Contents 1: Symbols Acceptance criteria 11 2: Goals f A safe place to work 2A Add cover to all rotating parts 2.1B A place to work that is user friendly 3 If in doubt, ask someone else 23 3: General Requirements No sharp edges or comers 31 Grating 3.2 No slips or trips No cables, trunkin to be placed across wallaways or trolley routes 34 All floor or deck openings shall be protected a5 4: Valves Valve classification 41 Category1: Valves shall have permanent platforms with access by stairs Category2: Valves shall have permanent platforms with access by ladders Category3: Temporary access and platform is acceptable 42c Horizontal valve operability 43 Vertical valve operability 44 5: Work Areas Adequate walkway width Adequate walkay width 50+ people Adequate walkway when operator or maintainer is required to work Adequate working space to access equipment (One or Two Hands) Adequate working space to access equipment (One Hand) Adequate working space when between pipes Control panels, switches and terminal strips to be located so they are accessible Controls for manual operations shall be accessible fom a standing position Visual information shall be viewable from a standing position Surfaces shall be insulated if temperatures are above 70 or 10 degrees celsius Standing work, adjustable work benches Adjustable VDU workspace Seated work, adjustable table tops Leg clearance while sitting Combined seated and standing work in office enviornments Storage everyday objects Guardrails specifications Use of continuous handrails Clearance levels for staircases Vertical ladder requirements 6: Pipes And Flanges Minimum distance between two pipes Minimum distance between a flange and a pipe rack Minimum distance between two flanges dependent on number of bolt holes finimum distance between a pipe and object 6: Pipes And Flanges Minimum distance between two pipes Minimum distance between a flange and a pipe rack 62 Minimum distance between two flanges dependent on number of bolt holes Minimum distance between a pipe and object 4 Minimum distance between flange and top of kick plate on a vertical pipe Minimum distance between flange and wall Distance between flanges and arm bend pipes 7: Material Handling There shall be sufficent room for lifting and transportation Items over 25kg shall be lifted with mechanical lifting equipment Steps on mechanical handling routes shall be avoided 8: Stairs And Ladders Staircase specifications Staircase platform specifications Ladders shall have side-steps whenever possible Saftey gates shall be provided at points of access down ladders ‘Human Ergonomics And Platform Design Human ergonomics Human ergonomics Legend Platform Design SYMBOLS 11 [ Acceptance criteria. é ‘ + ; Preferred J Acceptable ' i i i t ' { i I ' 1 { \ 1 Unacceptable \ Acceptable Unacceptable Technip 21A GOALS [ A safe place to work. Technip 21B Goals Bil [ A safe place to work. Add cover to all rotating parts. Vv Technip es Bll [a place to work that is user friendly. Technip a8 [ If in doubt ask somebody else, such as your local HFE specialist. a> Technip GENERAL REQUIREMENTS No sharp edges or corners. 3 = 3 & ercting: Max. 20mm ‘ >| Technip General Requirements | | | [ No slips or trips. Technip 34 General Requirements No cables, trunking, pipes etc. to be placed across walkways or trolley routes. Technip 3.5 General Require All floor or deck openings shall be protected. ( Provide hand rails ) eeu x 300mm+ 1 Technip Techni 41 VALVES 4 [ Valve classification. Ft emt sys Category 2 Category 2 Category 2 Category 3 ‘Category 1: valves shall have permanent platforms with access by stairs. " Category 2: valves shall have permanent platforms with access by stairs or ladders. Valves A Y /\ [¥ WRI IOARAX XQ 43 Horizontal valve operability. All distances are measured to the center line of the hand wheel. Max 490mm horizontal distance from obstruc- tion or operator front if the operator needs two hands to operate the hand wheel (ie: for valve > or = 8") 455mm Or Max 515mm horizontal distance from obstruc- tion or operator front if the operator needs one hand to operate the hand wheel (ie: for valve > or = 6") Technip 44 Valves Bil Vertical valve operability. All distances are measured to the center line of the hand wheel Max 490mm horizontal distance from obstruc- tion or operator front if the operator needs two hands to operate the hand wheel (ie: for valve > or = 8") Or Max 515mm horizontal distance from obstruc- tion or operator front if the operator needs one hand to operate the hand wheel (ie: for valve > or=6") Storage - everyday objects Units in everyday use shall not be stored above 500mm (shoulder height) and below 900 mm. 900 - 1500 mm > 900 mm Technip 571A Work Areas | | | j < 1500 mm [ Guardrails specifications | a — EMI AO) PAKS Use of continuous handrails wl Ta) [ Clearance: Min. 1900mm, measured at an angl Technip 512 Work Areas + The lowest hoop of the safety cage shall start at a height of 2200 - 3000mm above deck level. Technip 5.14 WORK AREAS Adequate walkway width cape route route S emi- ~____Semi-kneeling = ©) ye) vas Bo 5g) ul > G,) min. nr enc min. min. 1500mm erat Technip vs wes | TT Adequate working space shall be provided wherever an operator or maintainer is required to work. = , i ee Semi-kneeling ie min. 1000mm Technip cP s , Standing and walking min. 1000mm WWOOZZ “ull 53A Work Areas [| ] | Adequate working space shall be provided to access equipment. max. 490mm max. 515mm With one hand With two hand Technip 538 Work Areas [| I | 3 [ Adequate working space shall be provided to access equipment. With one hand x v max. 515mm Technip 53C Work Areas Bil [ dea uate working space shall be provided to access equipment. min. 900mm min. 10OOmm Technip Nol dae NR relsy hes and terminal strips of junction boxes are accessible. min. 800mm max. 1500mm all Controls for manual operations shall be accessible from a standing position. ————— 1350mm precise, frequent and emergency use ae 860mm =x min. 760mm min. operating space 900mm Technip 56 Work Areas [| |] | Visual information shall be viewable from a standing position. ———— 1650mm precise, frequent and emergency use 1550mm max height for vision over top —-—3 1270mm ee min. 1040mm cores aie operating Technip a} © o Me ¢ a = 2 ls wy Sarcoel Standing work Adjustable work benches: 800 - 150mm in height 800 - 150mm, Technip 59A Work Areas L | [ , Adjustable VDU workspace: 800 - 1200 mm in height 800 - 1200mm > 800 mm Technip 59B Work Areas [| | | 660 - 800mm > 660 mm > 650 mm | [ Seated work Adjustable table tops: 660 - 800mm in height = F Technip 59¢ Work Areas | | Leg clearance (width): Min. 610 mm Technip 59D Work Areas L | | Combined seated and standing work in office enviornments Adjustable table tops: 660 - 1200mm in height 660 - 1200mm > 660 mm ] fechnip 6.2 Pipes and flanges Minimum distance between a flange and a pipe rack. Technip Pipes and flanges Minimum distance (mm) between two flanges - dependent on number of bolt holes. Technip Minimum distance between a pipe and object. Technip 65 Pipes and flanges [ Minimum distance between flange and top of kick plate on a vertical pipe. Mm Ole Uae mC Tareas TKS ee Moccia anc Coa- Uae object dependent on size of pipe. Clearance between flange to object(mm) : @ Wrench length(mm) based on 48” andabove 500mm 530mm —Ismm 1SO3318 40 - 46" 450mm = 450mm 40mm 23-36" 350mm = 375mm_—1Smm @ Approximate clearance (mm) 10-20" 300mm =. 275mm 10mm between the end of wrench 69" 250mm 260mm = 15mm and wall (object) 4” and below 200mm = 220mm = 10mm Technip * Incase of single or double pipe routing (2" and below), 100mm for A’ might be applicable. 67 Pipes and flanges Distance between flanges and arm bend pipes. @ Refer table in Section 6.6 Technip 71 MATERIAL HANDLING 7 There shall be sufficent room for lifting cans and transportation. ~ ~ A) + 8) = > 300mm Technip 72 Material Handling | | | [ Items over 25kg shall be lifted with mechanical lifting equipment. Technip 73. Material Handling Bil [ Steps on mechanical handling routes shall be avoided. Inclined slopes having S angle is however accepted. Technip STAIRS AND LADDERS 33 DY UTaTT Tacs Lael a-ak hoe PA0L nN Bekman eee sr ae Oe aM Mue haan Menem nC UPR ATL aloes intermediate landing shall be max 3600mm. n & a vn > Zz UO Cc > U UO m Zz vn Technip 82 Stairs and ladders Stairway platforms shall have a minimum floor area of 800mm. if there is a 180 turn then the minimum floor area shall be 1260mm. 83 Stairs and ladders Ladders shall have side-steps wherever possible. Technip

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