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Technology Licensed from International Rectifier

APU3037 / APU3037A

8-PIN SYNCHRONOUS PWM CONTROLLER


FEATURES DESCRIPTION
Synchronous Controller in 8-Pin Package The APU3037 controller IC is designed to provide a low
Operating with single 5V or 12V supply voltage cost synchronous Buck regulator for on-board DC to DC
Internal 200KHz Oscillator converter applications. With the migration of today’s ASIC
(400KHz for APU3037A) products requiring low supply voltages such as 1.8V and
Soft-Start Function lower, together with currents in excess of 3A, traditional
Fixed Frequency Voltage Mode linear regulators are simply too lossy to be used when
500mA Peak Output Drive Capability input supply is 5V or even in some cases with 3.3V
Protects the output when control FET is shorted input supply. The APU3037 together with dual N-channel
RoHS Compliant MOSFETs such as AP60T03, provide a low cost solution
for such applications. This device features an internal
APPLICATIONS 200KHz oscillator (400KHz for "A" version), under-volt-
DDR memory source sink Vtt application
age lockout for both Vcc and Vc supplies, an external
Low cost on-board DC to DC such as 5V to 3.3V,
programmable soft-start function as well as output un-
2.5V or 1.8V
der-voltage detection that latches off the device when an
Graphic Card
output short is detected.
Hard Disk Drive

TYPICAL APPLICATION
5V

12V L1

C3 C2 1uH C1
C4
0.1uF 10TPB100M, 47uF
1uF
100uF, 55mV

Vcc Vc
Q1
HDrv
AP60T03GH L2
SS/SD U1 1.5V/5A
C8 1N4148 5.6uH, 5.3A
0.1uF APU3037 Q2 C7
LDrv
AP60T03GH 2x 6TPC150M,
150uF, 40mV

Comp R3
C9 Fb
2200pF 249, 1%
Gnd
R4 R5
24k 1.24K, 1%

Figure 1 - Typical application of APU3037 or APU3037A.

PACKAGE ORDER INFORMATION


TA (°C) DEVICE PACKAGE FREQUENCY
0 To 70 APU3037O 8-Pin Plastic TSSOP (O) 200KHz
0 To 70 APU3037M/MP 8-Pin Plastic SOIC NB (M/MP) 200KHz
0 To 70 APU3037AO 8-Pin Plastic TSSOP (O) 400KHz
0 To 70 APU3037AM/AMP 8-Pin Plastic SOIC NB (M/MP) 400KHz

Data and specifications subject to change without notice. 200507075-1/18


APU3037 / APU3037A

ABSOLUTE MAXIMUM RATINGS


Vcc Supply Voltage .................................................. 25V
Vc Supply Voltage ...................................................... 30V (not rated for inductive load)
Storage Temperature Range ...................................... -65°C To 150°C
Operating Junction Temperature Range ..................... 0°C To 125°C
CAUTION: Stresses above those listed in "Absolute Maximum Ratings" may cause permanent damage to the device.

PACKAGE INFORMATION
8-PIN PLASTIC TSSOP (O) 8-PIN PLASTIC SOIC (M/MP)

Fb 1 8 SS/SD Fb 1 8 SS/SD

Vcc 2 7 Comp Vcc 2 7 Comp


LDrv 3 6 Vc LDrv 3 6 Vc
Gnd 4 5 HDrv
Gnd 4 5 HDrv

θJA=124°C/W θJA=160°C/W without exposed pad (M)


θJA=80°C/W with exposed pad (MP)

ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc=5V, Vc=12V and TA=0 to 70°C. Typical values refer
to TA=25°C. Low duty cycle pulse testing is used which keeps junction and case temperatures equal to the ambient
temperature.
PARAMETER SYM TEST CONDITION MIN TYP MAX UNITS
Reference Voltage
Fb Voltage V FB APU3037 1.225 1.250 1.275
APU3037A 0.784 0.800 0.816 V
Fb Voltage Line Regulation LREG 5<Vcc<12 0.2 0.35 %
UVLO
UVLO Threshold - Vcc UVLO Vcc Supply Ramping Up 4.0 4.2 4.4 V
UVLO Hysteresis - Vcc 0.25 V
UVLO Threshold - Vc UVLO Vc Supply Ramping Up 3.1 3.3 3.5 V
UVLO Hysteresis - Vc 0.2 V
UVLO Threshold - Fb UVLO Fb Fb Ramping Down (APU3037) 0.4 0.6 0.8 V
(APU3037A) 0.3 0.4 0.5
UVLO Hysteresis - Fb 0.1 V
Supply Current
Vcc Dynamic Supply Current Dyn Icc Freq=200KHz, CL=1500pF 2 5 8 mA
Vc Dynamic Supply Current Dyn Ic Freq=200KHz, CL=1500pF 2 7 10 mA
Vcc Static Supply Current ICCQ SS=0V 1 3.3 6 mA
Vc Static Supply Current ICQ SS=0V 0.5 1 4.5 mA
Soft-Start Section
Charge Current SSIB SS=0V -10 -20 -30 mA

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APU3037 / APU3037A

PARAMETER SYM TEST CONDITION MIN TYP MAX UNITS


Error Amp
Fb Voltage Input Bias Current IFB1 SS=3V, Fb=1V -0.1 mA
Fb Voltage Input Bias Current IFB2 SS=0V, Fb=1V -64 mA
Transconductance gm 450 600 750 mmho
Oscillator
Frequency Freq APU3037 180 200 220 KHz
APU3037A 360 400 440
Ramp-Amplitude Voltage V RAMP 1.225 1.25 1.275 V
Output Drivers
Rise Time Tr CL=1500pF 50 100 ns
Fall Time Tf CL=1500pF 50 100 ns
Dead Band Time TDB 50 150 250 ns
Max Duty Cycle TON Fb=1V, Freq=200KHz 85 90 95 %
Min Duty Cycle TOFF Fb=1.5V 0 0 %

PIN DESCRIPTIONS
PIN# PIN SYMBOL PIN DESCRIPTION
1 Fb This pin is connected directly to the output of the switching regulator via resistor divider to
provide feedback to the Error amplifier.

2 Vcc This pin provides biasing for the internal blocks of the IC as well as power for the low side
driver. A minimum of 1mF, high frequency capacitor must be connected from this pin to
ground to provide peak drive current capability.

3 LDrv Output driver for the synchronous power MOSFET.

4 Gnd This pin serves as the ground pin and must be connected directly to the ground plane. A
high frequency capacitor (0.1 to 1mF) must be connected from V5 and V12 pins to this pin
for noise free operation.

5 HDrv Output driver for the high side power MOSFET. Connect a diode, such as BAT54 or 1N4148,
from this pin to ground for the application when the inductor current goes negative (Source/
Sink), soft-start at no load and for the fast load transient from full load to no load.

6 Vc This pin is connected to a voltage that must be at least 4V higher than the bus voltage of
the switcher (assuming 5V threshold MOSFET) and powers the high side output driver. A
minimum of 1mF, high frequency capacitor must be connected from this pin to ground to
provide peak drive current capability.

7 Comp Compensation pin of the error amplifier. An external resistor and capacitor network is
typically connected from this pin to ground to provide loop compensation.

8 SS / SD This pin provides soft-start for the switching regulator. An internal current source charges
an external capacitor that is connected from this pin to ground which ramps up the output
of the switching regulator, preventing it from overshooting as well as limiting the input
current. The converter can be shutdown by pulling this pin below 0.5V.

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APU3037 / APU3037A

BLOCK DIAGRAM Vcc 3V


Bias
Generator
1.25V
0.2V

POR
4.0V
3V
0.2V
Vc

20uA
3.5V
6 Vc
SS/SD 8 64uA Max
Oscillator 5 HDrv
POR Ct
S
1.25V
Error Comp Q
25K Error Amp
2 Vcc
R
Reset Dom
25K
Fb 1 3 LDrv

FbLo Comp
0.5V
4 Gnd
Comp 7
POR

Figure 2 - Simplified block diagram of the APU3037.

THEORY OF OPERATION
Introduction the Power On Reset (POR) signal. Soft-start function
The APU3037 is a fixed frequency, voltage mode syn- operates by sourcing an internal current to charge an
chronous controller and consists of a precision refer- external capacitor to about 3V. Initially, the soft-start func-
ence voltage, an error amplifier, an internal oscillator, a tion clamps the E/A’s output of the PWM converter. As
PWM comparator, 0.5A peak gate driver, soft-start and the charging voltage of the external capacitor ramps up,
shutdown circuits (see Block Diagram). the PWM signals increase from zero to the point the
feedback loop takes control.
The output voltage of the synchronous converter is set
and controlled by the output of the error amplifier; this is Short-Circuit Protection
the amplified error signal from the sensed output voltage The outputs are protected against the short-circuit. The
and the reference voltage. APU3037 protects the circuit for shorted output by sens-
ing the output voltage (through the external resistor di-
This voltage is compared to a fixed frequency linear vider). The APU3037 shuts down the PWM signals, when
sawtooth ramp and generates fixed frequency pulses of the Fb voltage drops below 0.6V (0.4V for APU3037A).
variable duty-cycle, which drives the two N-channel ex-
ternal MOSFETs.The timing of the IC is provided through The APU3037 also protects the output from over-voltaging
an internal oscillator circuit which uses on-chip capaci- when the control FET is shorted. This is done by turning
tor to set the oscillation frequency to 200 KHz (400 KHz on the sync FET with the maximum duty cycle.
for “A” version).
Under-Voltage Lockout
Soft-Start The under-voltage lockout circuit assures that the
The APU3037 has a programmable soft-start to control MOSFET driver outputs remain in the off state whenever
the output voltage rise and limit the current surge at the the supply voltage drops below set parameters. Lockout
start-up. To ensure correct start-up, the soft-start se- occurs if Vc and Vcc fall below 3.3V and 4.2V respec-
quence initiates when the Vc and Vcc rise above their tively. Normal operation resumes once Vc and Vcc rise
threshold (3.3V and 4.2V respectively) and generates above the set values.

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APU3037 / APU3037A

APPLICATION INFORMATION
Design Example: Soft-Start Programming
The following example is a typical application for APU3037, The soft-start timing can be programmed by selecting
the schematic is Figure 18 on page 14. the soft start capacitance value. The start up time of the
VIN = 5V converter can be calculated by using:
VOUT = 3.3V tSTART = 753Css (ms) ---(2)
IOUT = 4A
DVOUT = 100mV Where:
fS = 200KHz CSS is the soft-start capacitor (mF)

Output Voltage Programming For a start-up time of 7.5ms, the soft-start capacitor will
Output voltage is programmed by reference voltage and be 0.1mF. Choose a ceramic capacitor at 0.1mF.
external voltage divider. The Fb pin is the inverting input
of the error amplifier, which is internally referenced to Shutdown
1.25V (0.8V for APU3037A). The divider is ratioed to pro- The converter can be shutdown by pulling the soft-start
vide 1.25V at the Fb pin when the output is at its desired pin below 0.5V. The control MOSFET turns off and the
value. The output voltage is defined by using the follow- synchronous MOSFET turns on during shutdown.
ing equation:
Boost Supply Vc
VOUT = VREF 3 ( 1+
R6
R5 ) ---(1) To drive the high-side switch it is necessary to supply a
gate voltage at least 4V greater than the bus voltage.
This is achieved by using a charge pump configuration
When an external resistor divider is connected to the as shown in Figure 18. The capacitor is charged up to
output as shown in Figure 3. approximately twice the bus voltage. A capacitor in the
range of 0.1mF to 1mF is generally adequate for most
VOUT applications. In application, when a separate voltage
source is available the boost circuit can be avoided as
APU3037 shown in Figure 1.
R6
Fb
Input Capacitor Selection
R5 The input filter capacitor should be based on how much
ripple the supply can tolerate on the DC input line. The
larger capacitor, the less ripple expected but consider
Figure 3 - Typical application of the APU3037 for should be taken for the higher surge current during the
programming the output voltage. power-up. The APU3037 provides the soft-start function
which controls and limits the current surge. The value of
Equation (1) can be rewritten as: the input capacitor can be calculated by the following
formula:
R6 = R5 3 ( VV OUT

REF
)
-1
CIN =
IIN 3 Dt
---(3)
DV
Choose R5 = 1KV
This will result to R6 = 1.65KV Where:
CIN is the input capacitance (mF)
If the high value feedback resistors are used, the input IIN is the input current (A)
bias current of the Fb pin could cause a slight increase Dt is the turn on time of the high-side switch (ms)
in output voltage. The output voltage set point can be DV is the allowable peak to peak voltage ripple (V)
more accurate by using precision resistor.

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APU3037 / APU3037A
Assuming the following: Di 1 VOUT
VIN - VOUT = L3 ; Dt = D3 ;D=
DV = 1%(V IN), Efficiency(h) = 90% Dt fS VIN
1 VOUT
Dt = D 3 Dt = 3.3ms L = (V IN - VOUT)3 ---(5)
fS VIN3Di3fS
VO 3 IO Where:
IIN = h 3 VIN IIN = 2.93A VIN = Maximum Input Voltage
VOUT = Output Voltage
By using equation (3), CIN = 193.3mF ∆i = Inductor Ripple Current
For higher efficiency, low ESR capacitor is recommended. fS = Switching Frequency
Choose two 100mF capacitors. ∆t = Turn On Time
D = Duty Cycle
The Sanyo TPB series PosCap capacitor 100mF, 10V
with 55mV ESR is a good choice. If Di = 20%(IO), then the output inductor will be:
L = 7mH
Output Capacitor Selection
The criteria to select the output capacitor is normally The Toko D124C series provides a range of inductors in
based on the value of the Effective Series Resistance different values, low profile suitable for large currents,
(ESR). In general, the output capacitor must have low 10mH, 4.2A is a good choice for this application. This
enough ESR to meet output ripple and load transient will result to a ripple approximately 14% of output cur-
requirements, yet have high enough ESR to satisfy sta- rent.
bility requirements. The ESR of the output capacitor is
calculated by the following relationship: Power MOSFET Selection
DVO The APU3037 uses two N-Channel MOSFETs. The se-
ESR [ ---(4) lections criteria to meet power transfer requirements is
DIO
Where: based on maximum drain-source voltage (V DSS), gate-
DVO = Output Voltage Ripple source drive voltage (V GS), maximum output current, On-
DIO = Output Current resistance RDS(ON) and thermal management.
DVO=100mV and DIO=4A
Results to ESR=25mV The MOSFET must have a maximum operating voltage
(V DSS) exceeding the maximum input voltage (V IN).
The Sanyo TPC series, PosCap capacitor is a good
choice. The 6TPC150M 150mF, 6.3V has an ESR 40mV. The gate drive requirement is almost the same for both
Selecting two of these capacitors in parallel, results to MOSFETs. Logic-level transistor can be used and cau-
an ESR of ≅ 20mV which achieves our low ESR goal. tion should be taken with devices at very low VGS to pre-
vent undesired turn-on of the complementary MOSFET,
The capacitor value must be high enough to absorb the which results a shoot-through current.
inductor's ripple current. The larger the value of capaci-
tor, the lower will be the output ripple voltage. The total power dissipation for MOSFETs includes con-
duction and switching losses. For the Buck converter
Inductor Selection the average inductor current is equal to the DC load cur-
The inductor is selected based on output power, operat- rent. The conduction loss is defined as:
ing frequency and efficiency requirements. Low inductor 2
value causes large ripple current, resulting in the smaller PCOND (Upper Switch) = ILOAD 3 RDS(ON) 3 D 3 q
size, but poor efficiency and high output noise. Gener-
2
ally, the selection of inductor value can be reduced to PCOND (Lower Switch) = ILOAD 3 RDS(ON) 3 (1 - D) 3 q
desired maximum ripple current in the inductor (∆i). The
optimum point is usually found between 20% and 50% q = RDS(ON) Temperature Dependency
ripple of the output current.
The RDS(ON) temperature dependency should be consid-
For the buck converter, the inductor value for desired ered for the worst case operation. This is typically given
operating ripple current can be determined using the fol- in the MOSFET data sheet. Ensure that the conduction
lowing relation: losses and switching losses do not exceed the package
ratings or violate the overall thermal budget.

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APU3037 / APU3037A
For this design, AP60T03GH is a good choice. The These values are taken under a certain condition test.
device provides low on-resistance in a TO-252 For more detail please refer to the AP60T03GH data sheet.
package.
By using equation (6), we can calculate the switching
The AP60T03GH has the following data: losses.
VDSS = 30V PSW = 0.127W
ID = 4.5A
RDS(ON) = 0.012V Feedback Compensation
The APU3037 is a voltage mode controller; the control
The total conduction losses will be: loop is a single voltage feedback path including error
PCON(TOTAL)=P CON(Upper Switch)+PCON(Lower Switch) amplifier and error comparator. To achieve fast transient
2 response and accurate output regulation, a compensa-
PCON(TOTAL) = ILOAD 3 RDS(ON) 3 q tion circuit is necessary. The goal of the compensation
q = 1.5 according to the AP60T03GH data sheet for network is to provide a closed loop transfer function with
1508C junction temperature the highest 0dB crossing frequency and adequate phase
margin (greater than 458).
PCON(TOTAL) = 0.288W
The switching loss is more difficult to calculate, even The output LC filter introduces a double pole, –40dB/
though the switching transition is well understood. The decade gain slope above its corner resonant frequency,
reason is the effect of the parasitic components and and a total phase lag of 1808 (see Figure 5). The Reso-
switching times during the switching procedures such nant frequency of the LC filter expressed as follows:
as turn-on / turnoff delays and rise and fall times. With a
linear approximation, the total switching loss can be ex- 1
FLC = ---(7)
pressed as: 2p3 LO3CO
VDS(OFF) tr + tf 3 ILOAD
PSW = 3 ---(6) Figure 5 shows gain and phase of the LC filter. Since we
2 T
Where: already have 1808 phase shift just from the output filter,
VDS(OFF) = Drain to Source Voltage at off time the system risks being unstable.
tr = Rise Time
Gain Phase
tf = Fall Time
T = Switching Period 0dB 08
ILOAD = Load Current -40dB/decade

The switching time waveform is shown in figure 4.


VDS
90% -1808
FLC Frequency FLC Frequency

Figure 5 - Gain and phase of LC filter.

The APU3037’s error amplifier is a differential-input


10% transconductance amplifier. The output is available for
VGS DC gain control or AC phase compensation.
td(ON) tr td(OFF) tf
The E/A can be compensated with or without the use of
Figure 4 - Switching time waveforms. local feedback. When operated without local feedback
the transconductance properties of the E/A become evi-
From AP60T03GH data sheet we obtain: dent and can be used to cancel one of the output filter
tr = 57.5ns poles. This will be accomplished with a series RC circuit
from Comp pin to ground as shown in Figure 6.
tf = 6.4ns

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APU3037 / APU3037A
Note that this method requires that the output capacitor Where:
should have enough ESR to satisfy stability requirements. VIN = Maximum Input Voltage
In general the output capacitor’s ESR generates a zero VOSC = Oscillator Ramp Voltage
typically at 5KHz to 50KHz which is essential for an Fo = Crossover Frequency
acceptable phase margin. FESR = Zero Frequency of the Output Capacitor
FLC = Resonant Frequency of the Output Filter
The ESR zero of the output capacitor expressed as fol- R5 and R6 = Resistor Dividers for Output Voltage
lows: Programming
1 gm = Error Amplifier Transconductance
FESR = ---(8)
2p 3 ESR 3 Co
For:
VOUT VIN = 5V
VOSC = 1.25V
R6 Fo = 30KHz
Fb
FESR = 26.52KHz
Comp FLC = 2.9KHz
E/A Ve
R5 = 1K
R5
C9 R6 = 1.65K
VREF R4 gm = 600mmho
Gain(dB) This results to R4=104.4KV. Choose R4=105KV

H(s) dB To cancel one of the LC filter poles, place the zero be-
fore the LC filter resonant frequency pole:

FZ ≅ 75%FLC
Frequency
FZ
1
FZ ≅ 0.75 3 ---(13)
Figure 6 - Compensation network without local 2p LO 3 CO
feedback and its asymptotic gain plot. For:
Lo = 10mH
The transfer function (Ve / VOUT) is given by: Co = 300mF
FZ = 2.17KHz
R5
(
H(s) = gm 3
R6 + R5 ) 3 1 +sCsR C 9
4 9
---(9) R4 = 86.6KV

Using equations (11) and (13) to calculate C9, we get:


The (s) indicates that the transfer function varies as a
C9 = 698pF
function of frequency. This configuration introduces a gain
Choose C9 = 680pF
and zero, expressed by:
R5 One more capacitor is sometimes added in parallel with
|H(s)| = gm3 3 R4 ---(10)
R63R5 C9 and R4. This introduces one more pole which is mainly
used to supress the switching noise. The additional pole
1
FZ = ---(11) is given by:
2p3R43C9
1
The gain is determined by the voltage divider and E/A's FP =
C9 3 CPOLE
transconductance gain. 2p 3 R4 3
C9 + CPOLE

First select the desired zero-crossover frequency (Fo): The pole sets to one half of switching frequency which
Fo > FESR and FO [ (1/5 ~ 1/10)3 fS results in the capacitor CPOLE:
1 1
Use the following equation to calculate R4: CPOLE = ≅
1 p3R43fS
p3R43fS -
VOSC Fo3FESR R5 + R6 1 C9
R4 = 3 3 3 gm ---(12) fS
VIN FLC2 R5 for FP <<
2

8/18
APU3037 / APU3037A
For a general solution for unconditionally stability for any FP1 = 0
type of output capacitors, in a wide range of ESR values 1
we should implement local feedback with a compensa- FP2 =
2p3R83C10
tion network. The typically used compensation network
for voltage-mode controller is shown in Figure 7. 1 1
FP3 = ≅
2p3R73C12
ZIN
VOUT
C12
2p3R73 (
C123C11
C12+C11 )
C10 1
R7 FZ1 =
C11 2p3R73C11
R8 R6 Zf 1 1
FZ2 = 2p3C103(R6 + R8) ≅
2p3C103R6
Fb
E/A Ve
Cross Over Frequency:
R5 Comp
VIN 1
FO = R73C103 3 ---(15)
VREF VOSC 2p3Lo3Co
Gain(dB)
Where:
H(s) dB VIN = Maximum Input Voltage
VOSC = Oscillator Ramp Voltage
Lo = Output Inductor
Co = Total Output Capacitors
Frequency
FZ1 FZ2 FP2 FP3
The stability requirement will be satisfied by placing the
Figure 7 - Compensation network with local poles and zeros of the compensation network according
feedback and its asymptotic gain plot. to following design rules. The consideration has been
taken to satisfy condition (14) regarding transconduc-
In such configuration, the transfer function is given by: tance error amplifier.
Ve 1 - gmZf
= 1) Select the crossover frequency:
VOUT 1 + gmZIN
Fo < FESR and Fo [ (1/10 ~ 1/6)3 fS
The error amplifier gain is independent of the transcon-
2
ductance under the following condition: 2) Select R7, so that R7 >>
gm
gmZf >> 1 and gmZIN >>1 ---(14)
3) Place first zero before LC’s resonant frequency pole.
By replacing ZIN and Zf according to Figure 7, the trans- FZ1 ≅ 75% FLC
former function can be expressed as: 1
C11 =
2p 3 FZ1 3 R7
1 (1+sR7C11)3[1+sC10(R6+R8)]
H(s)= 3
sR6(C12+C11)
[ 1+sR7 (
C123C11
C12+C11 )]
3(1+sR8C10) 4) Place third pole at the half of the switching frequency.
fS
FP3 =
2
As known, transconductance amplifier has high imped- 1
ance (current source) output, therefore, consider should C12 =
2p 3 R7 3 FP3
be taken when loading the E/A output. It may exceed its
source/sink output current capability, so that the ampli- C12 > 50pF
fier will not be able to swing its output voltage over the If not, change R7 selection.
necessary range.
5) Place R7 in (15) and calculate C10:
The compensation network has three poles and two ze-
ros and they are expressed as follows: 2p 3 Lo 3 Fo 3 Co VOSC
C10 [ 3
R7 VIN

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APU3037 / APU3037A
6) Place second pole at the ESR zero. Start to place the power components, make all the con-
FP2 = FESR nection in the top layer with wide, copper filled areas.
1 The inductor, output capacitor and the MOSFET should
R8 = be close to each other as possible. This helps to reduce
2p 3 C10 3 FP2
the EMI radiated by the power traces due to the high
1 switching currents through them. Place input capacitor
Check if R8 >
gm directly to the drain of the high-side MOSFET, to reduce
If R8 is too small, increase R7 and start from step 2. the ESR replace the single input capacitor with two par-
allel units. The feedback part of the system should be
7) Place second zero around the resonant frequency. kept away from the inductor and other noise sources,
FZ2 = FLC and be placed close to the IC. In multilayer PCB use
one layer as power ground plane and have a control cir-
1
R6 = - R8 cuit ground (analog ground), to which all signals are ref-
2p 3 C10 3 FZ2
erenced. The goal is to localize the high current path to
8) Use equation (1) to calculate R5. a separate loop that does not interfere with the more
sensitive analog control function. These two grounds
VREF must be connected together on the PC board layout at a
R5 = 3 R6
VOUT - VREF single point.
These design rules will give a crossover frequency ap-
proximately one-tenth of the switching frequency. The Figure 8 shows a suggested layout for the critical com-
higher the band width, the potentially faster the load tran- ponents, based on the schematic on page 14.
sient speed. The gain margin will be large enough to PGnd PGnd
C1 C2A, B C7A, B
provide high DC-regulation accuracy (typically -5dB to - PGnd
L1
12dB). The phase margin should be greater than 458 for Vin Vout

overall stability.
8 7 6 5

IC Quiescent Power Dissipation L2

Power dissipation for IC controller is a function of ap-


Q1
plied voltage, gate driver loads and switching frequency.
1 2 3 4
The IC's maximum power dissipation occurs when the
IC operating with single 12V supply voltage (Vcc=12V D D D C Single Point
5 4
and Vc≅24V) at 400KHz switching frequency and maxi- 3 2 1 5 Analog Gnd
Connect to
mum gate loads. C4 6 U1 3 Power Ground plane
APU3037
PGnd
Analog Gnd
Figures 9 and 10 show voltage vs. current, when the R4 C9 7 2 C3

R5
gate drivers loaded with 470pF, 1150pF and 1540pF ca- C8 8 1 R6
pacitors. The IC's power dissipation results to an exces- Analog Gnd

sive temperature rise. This should be considered when


using APU3037A for such application. Figure 8 - Suggested layout.
(Topside shown only)
Layout Consideration
The layout is very important when designing high fre-
quency switching converters. Layout will affect noise
pickup and can cause a good design to perform with
less than expected results.

10/18
APU3037 / APU3037A

TYPICAL PERFORMANCE CHARACTERISTICS

APU3037A
Vcc vs. Icc TA = 258C
@470PF, 1150PF and 1540PF Gate Load

14
12 CLOAD =1540pF
10 CLOAD =1150pF
Icc (mA)

8
6 CLOAD =470pF
4
2
0
0 2 4 6 8 10 12 14
Vcc (V)

Figure 9 - Vcc vs. Icc

APU3037A TA = 258C
Vc vs. Ic
@470PF, 1150PF and 1540PF Gate Load

30
25 CLOAD =1540pF

20
Ic (ma)

CLOAD =1150pF

15
10 CLOAD =470pF

5
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26
Vc (V)

Figure 10 - Vc vs. Ic

11/18
APU3037 / APU3037A

TYPICAL PERFORMANCE CHARACTERISTICS


APU3037 APU3037
Output Voltage Output Frequency

1.3 240

230

1.28
Max
220
Max

210
1.26

Kilo Hertz
Volts

200

1.24
190

Min Min
180

1.22

170

1.2 160
-40°C 0°C +50°C +100°C +150°C -40°C 0°C +50°C +100°C +150°C

Output Voltage Spec Max. Spec Min. Oscillation Frequency Spec Max. Spec Min.

Figure 11 - Output Voltage Figure 12 - Output Frequency

APU3037
Maximum Duty Cycle

92.0%

90.0%

88.0%
Percent Duty Cycle

86.0%

84.0%

82.0%

80.0%
-40°C -25°C 0°C +25°C +50°C +75°C +100°C +125°C +150°C

Max Duty Cycle

Figure 13 - Maximum Duty Cycle

12/18
APU3037 / APU3037A

TYPICAL PERFORMANCE CHARACTERISTICS


APU3037A APU3037A
Output Voltage Output Frequency

820 460

Max
440
810 Max

420

800

400
milli Volts

Kilo Hertz
790 380

360
Min
780 Min

340

770

320

760 300
-40°C -25°C 0°C +25°C +50°C +75°C +100°C +150°C -40°C -25°C 0°C +25°C +50°C +75°C +100°C +150°C

Output Voltage Spec Max. Spec Min. Oscillation Frequency Spec Max. Spec Min.

Figure 14 - Output Voltage Figure 15 - Output Frequency

APU3037 / APU3037A APU3037 / APU3037A


Transconductance ( GM ) Rise Time / Fall Time
CL = 1500pF

1000
50

900
45

800
40

700
35

600
30
nano Seconds
micro Mho's

500 25

400 20

300 15

200 10

100 5

0 0
-40°C -25°C 0°C +25°C +50°C +75°C +100°C -40°C -25°C 0°C +25°C +50°C +75°C +100°C

Positive load GM Negative load GM Rise Time Fall time

Figure 16 - Transconductance Figure 17 - Rise Time and Fall Time

13/18
APU3037 / APU3037A

TYPICAL APPLICATION
Single Supply 5V Input

5V
D1
1N4148 L1
D3
1uH
1N4148 D2
1N4148 C2 C1
2x 10TPB100ML, 47uF
C3 C4 C5 100uF, 55mV Tantalum
0.1uF 1uF 0.1uF

Vcc Vc
Q1
HDrv
AP60T03GH L2
SS/SD U1 1N4148 3.3V
C8 744311470 4.7uH @ 4A
APU3037 Q2
0.1uF LDrv C7
AP60T03GH 2x 6TPC150M,
150uF, 40mV

Comp R6
C9 Fb
680pF 1.65K, 1%
Gnd
R4 R5
105K 1K, 1%

Figure 18 - Typical application of APU3037 in an on-board DC-DC converter


using a single 5V supply.

14/18
APU3037 / APU3037A

TYPICAL APPLICATION
Dual Supply, 5V Bus and 12V Bias Input

5V

L1
12V
1uH
C2 C1
10TPB100M, 100uF, 47uF
C4 C1
55m V, 1.5A rms
0.1uF 1uF 1.8V/1A
APU1206-18

C3
Vcc Vc
47uF
Q1
HDrv
AP60T03GH 2.5V/2A
L2
SS/SD U1 1N4148
C7 3.5uH @ 2.5A
APU3037 Q2
0.1uF LDrv C6
AP60T03GH 6TPB150M, 150uF, 55m V

Comp R1
C8 Fb
2200pF 1K, 1%
Gnd R3
R2 1K
14K L2 C6
1%
3.5uH @ 2.5A 6TPB150M, 150uF, 55m V (Qty 2)

5.7uH @ 2.5A 6TPB150M, 150uF, 55m V (Qty 1)

C9
10TPB100M, 100uF,
55m V, 1.5A rms

C10 C11
0.1uF 1uF

Vcc Vc
Q3
HDrv
AP60T03GH L3 3.3V/1.8A
U2
SS/SD 1N4148
3.4uH @ 2A
C13 APU3037 Q4
LDrv C12
0.1uF AP60T03GH
6TPB150M, 150uF, 55m V

Comp R4
C14 Fb
2200pF 1.65K, 1%
Gnd
R5 R6
14K 1K, 1%

Figure 19 - Typical application of APU3037 or APU3037A in an on-board DC-DC converter providing the Core,
GTL+, and Clock supplies for the Pentium II microprocessor.

15/18
APU3037 / APU3037A

TYPICAL APPLICATION
1.8V to 7.5V / 0.5A Boost Converter

L1
Vpwr (1.5V Min) 1uH

C1
Vc/Vcc
2x 68uF

VO U T
C5 D1
1uF 1N5817 (7.5V / 0.5A)

C9
R1 2x 47uF
20K Q3
AP60T03GH
R2 Q2 C4
C10 C5
10K 2N2222 0.01uF
100pF 0.1uF

Q1 R4
25K
SS/SD Comp Vc HDrv
2N2222
U1
R3 APU3037
20K
Fb Vcc LDrv Gnd

C8
1uF

Gnd
R5 R6

1K, 1% 5K, 1%

Figure 20 - Typical application of APU3037 as a boost converter.

16/18
APU3037 / APU3037A

DEMO-BOARD APPLICATION
5V or 12V to 3.3V @ 10A

L1

VIN 1uH
D1
5V or 12V C2A C2B
C1 D4 LL4148
47uF 47uF
33uF LL4148 16V 16V
16V D2
Gnd
LL4148

C3 C19
1uF 1uF

Vcc Vc C6
C8 0.1uF
Q1
1uF HDrv AP60T03GH
L2
SS/SD VOUT
3.2uH
U1 1N4148 3.3V
C5 APU3037 C7 @ 10A
0.1uF 470pF
Q2 C9B C9C C13
LDrv R4 150uF 150uF 1uF
AP60T03GH 4.7V 6.3V 6.3V
Comp
Gnd
C4 R6
2200pF Gnd Fb
1.65K
R3 R5
20K 1K

Figure 21 - Demo-board application of APU3037.

Application Parts List


Ref Desig Description Value Qty Part# Manuf
Q1 MOSFET 30V, 12mV, 45A 1 AP60T03GH APEC
Q2 MOSFET 30V, 12mV, 45A 1 AP60T03GH APEC
U1 Controller Synchronous PWM 1 APU3037 APEC
D1, D2, D4 Diode Fast Switching 3 LL4148
L1 Inductor 1mH, 10A 1 7445601 WE
L2 Inductor 3.2mH, 12A 1 7443550320 WE
C1 Capacitor, Tantalum 33mF, 16V 1 ECS-T1CD336R
C2A, C2B Capacitor, Poscap 47mF, 16V, 70mV 2 16TPB47M
C9B, C9C Capacitor, Poscap 150mF, 6.3V, 40mV 2 6TPC150M
C5, C6 Capacitor, Ceramic 0.1mF, Y5V, 25V 2 ECJ-2VF1E104Z
C3 Capacitor, Ceramic 1mF, X7R, 25V 1 ECJ-3YB1E105K
C4 Capacitor, Ceramic 2200pF, X7R, 50V 1 ECJ-2VB1H222K
C7 Capacitor, Ceramic 470pF, X7R 1 ECJ-2VB2D471K
C8, C13, C19 Capacitor, Ceramic 1mF, Y5V, 16V 3 ECJ-2VF1C105Z
R3 Resistor 20K, 5% 1
R4 Resistor 4.7V, 5% 1
R5 Resistor 1K, 1% 1
R6 Resistor 1.65K, 1% 1

17/18
APU3037 / APU3037A

DEMO-BOARD WAVEFORMS
APU3037
V IN
VIN=5.0V, V OUT =3.3V
100
Efficiency (%)

90

V OUT
80

70
0 1 2 3 4 5 6 7 8 9 10 11
Output Current (A)

Figure 22 - Efficiency for APU3037 Evaluation Board.

Figure 23 - Start-up time @ IOUT=5A.


Vss APU3037

APU3037

V OUT

IOUT = 5V

Figure 24 - Shutdown the output by


pulling down the soft-start. Figure 25 - 3.3V output voltage ripple @ IOUT=5A.

APU3037 APU3037

2A 4A

0A 0A

Figure 26 - Transient response @ IOUT = 0 to 2A. Figure 27 - Transient response @ IOUT = 0 to 4A.

18/18

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