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The physical and chemical effects of limestone powder (LP) were calculated.
The chemical effect of LP was influenced by its particle size and amount of LP at 3d.
The particle size and amount of LP had little effect on its chemical effect at 180d.
a r t i c l e i n f o a b s t r a c t
Article history: The study aims to quantitatively calculate the physical and chemical effects of limestone powder (LP)
Received 16 October 2018 with four average particle sizes and two amounts in cement pastes by using thermal gravimetric analysis
Received in revised form 11 January 2019 (TGA), X-ray diffraction (XRD), mercury intrusion porosimetry (MIP) techniques. At 3d, as the average
Accepted 25 January 2019
particle size of LP decreased from 32 to 6 lm, the consumed CaCO3 content in LP increased from 0.67%
Available online 2 February 2019
to 1.71%, and the chemically reactive portion of LP increased from 1.15% to 2.95%. However, at 180d,
the consumed CaCO3 content and chemically reactive portion of LP was almost 2.4% and 4.2%, respec-
Keywords:
tively. At 3d, as the LP content increased from 25% to 50%, the consumed CaCO3 content in LP increased
Limestone powder
Cement paste
from 1.71% to 2.02%, and the chemically reactive portion of LP increased from 2.95% to 3.5%. However, at
Physical effect 180d, the differences of consumed CaCO3 content and chemically reactive portion of LP between cement
Chemical effect pastes with different LP content were limited. The physical and chemical effects of limestone powder on
Particle size the compressive strength of cement pastes were calculated. At 180d, as the average particle size of LP
Amount decreased from 32 to 6 lm, the contribution of chemical effect of LP on the compressive strength of
cement pastes increased from 1.01% to 1.08% while the contribution of physical effect decreased from
21.19% to 20.03%.
Ó 2019 Elsevier Ltd. All rights reserved.
1. Introduction tion, such as European standard (EN 197-1) [1], Canadian standard
(CSA A3001-10 [2]), ASTM C595 [3], and Chinese standard (JC/T
Incorporating supplementary cementitious materials (SCMs) 600-2010) [4].
into cement-based composites is a common practice in construc- The action mechanism of limestone powder in cement-based
tion industry owing to their enhancing effect on the concrete prop- materials could be summarized as filler, nucleation, dilution and
erties as well as their low carbon footprint. Among the SCMs, the chemical effects [5]. In 1948, Deniels [6] first reported that the filler
application of limestone powder (LP) is gradually accepted due to effect of LP increased the compressive strength of concrete. When
its wide availability and low cost. In many national standards, it the particle size of LP is smaller than cement, it fills the intraparticle
is permissible to incorporate limestone powder in cement produc- voids between cement particles, improves the particle size distribu-
tion, and increases the packing density of cement-based materials
due to its filler effect [7]. In 1976, Soroka and Setter [8] found the
⇑ Corresponding authors. nucleation effect of LP which promoted the precipitation of C-S-H
E-mail addresses: cshi@hnu.edu.cn (C. Shi), nima.farzadnia@hnu.edu.cn and accelerated the hydration of cement [9]. The nucleation effect
(N. Farzadnia).
https://doi.org/10.1016/j.conbuildmat.2019.01.154
0950-0618/Ó 2019 Elsevier Ltd. All rights reserved.
D. Wang et al. / Construction and Building Materials 204 (2019) 58–69 59
of LP was attributed to the similarity between planar configuration limestone powder on the microstructure of cement paste, the
of Ca and O atoms in calcite and CaO layers in C-S-H [10]. Since the chemical reaction between calcium carbonate and aluminum
reactivity of LP is lower than cement particles, when coarser phases was examined by XRD, and the pore structure of cement
limestone powder or a large amount of limestone powder was paste was analyzed by MIP. Moreover, the physical and chemical
incorporated into cement pastes, it mainly showed dilution effect. effects of limestone powder on the compressive strength of cement
The dilution effect of LP decreases the rapid formation of hydration pastes were also discussed.
products and reduces the compressive strength of cement-based
materials [11]. In 1938, Bessey et al. [12] found that CaCO3 reacted
2. Experimental program
with C3A and C4AF to form calcium-carboaluminate. The formation
of calcium-carboaluminate prevented the C3A and C4AF to react
2.1. Raw materials
with ettringite, thus stabilizing the ettringite formation [13].
From the above literatures, the effects of limestone powder on
Portland cement (P I 42.5), limestone powder and tap water
the hydration, microstructure and properties of cement-based
were used in this study. According to Chinese Standards GB175-
materials can be summarized as physical effect and chemical
2007 [18], the compressive strength of Portland cement at 3 and
effect, and the particle size and amount of LP significantly influ-
28d were 26.6 and 57.3 MPa, respectively. The specific surface area
enced its effects on the properties of cement-based materials
of Portland cement was 336 m2/kg. The selected volume weighted
[14].Quantification of physical and chemical effect of limestone
average particle sizes of limestone powder were 32, 20, 8 and
powder will provide a solid and effective theoretical basis for the
6 lm, which respond to limestone powder with a specific surface
use of limestone powder in the engineering practice. Thus far, lim-
area of 500, 650, 800 and 950 m2/kg, respectively. The limestone
ited efforts have been made to investigate the physical effect and
powders with a specific surface area of 500, 650, 800 and
chemical effect of limestone powder quantitatively by changing
950 m2/kg had particle size ranges of 0.578–248.9, 0.486–209.3,
the particle size and amount of the LP. Diederich et al. [15] mea-
0.578–62.23 and 0.486–37 lm, respectively. The specific surface
sured the physical effects of limestone powder on the properties
area of cement and limestone powder were measured by Blaine
of self-compacting concrete (SCC) by determining the maximum
method based on Chinese Standard GB/T 8074-2008 [19]. The cal-
wet packing density of SCC through changing the amount of LP.
cium carbonate content in limestone powder was 93.2% measured
The test results showed that the minimum void ratio of SCC
by thermogravimetric analysis. The main physical properties and
decreased from 0.52 to 0.44 when the amount of limestone powder
chemical compositions of Portland cement and limestone powder
increased from 20% to 26%. On the other hand, thermogravimetric
are shown in Tables 1 and 2, respectively. The mineral composi-
techniques have been used to quantify the chemical effect of lime-
tions of cement were calculated and its results are shown in
stone powder on cement by measuring consumed carbonate con-
Table 3. The particle size distribution of cementitious powders
tent. A study by Arora et al. [16] showed that the particle size of
was measured by the Microtrac S3500 series laser particle size
limestone powder highly influenced its chemical effect, especially
analyzer. The particle size distribution of cement and limestone
at the early age. The normalized consumed carbonate content
powder is illustrated in Fig. 1.
(consumed carbonate content per gram cement) for mixtures con-
taining fine LP were ranged from 14% to 24%, while they ranged
from 7% to 10% for mixtures containing coarse LP at 3d. Moesgaard 2.2. Mixture proportions and curing
et al. [17] reported that the consumed CaCO3 content was 9% when
30% of limestone powder was added to replace cement, but it The water-to-binder ratio of cement pastes was 0.4. The binder
increased to 16% when 10% of calcium aluminosilicate glass and composition was presented in Table 4. Based on the binder compo-
20% of limestone powder was added. sition in Table 4, the cementitious materials and water were mixed
Although the physical and chemical effect of limestone powder together in a drum mixer. The cement pastes were poured into the
on the hydration, microstructure and properties of cement-based steel mold when they were uniform, and then covered with a
materials are comprehensively documented, the quantification of plastic film. After 24 h, the specimens were demolded, moved to
physical and chemical effects of LP based on the particle size and
amount has attracted less attention in the literatures. The overar-
ching aim of this study is to specify the physical and chemical Table 2
effects of LP quantitively based on the particle size and amount Chemical compositions of cement and limestone powder measured by X-ray
of LP using microstructural analysis. In this study, the filler effect fluorescence (XRF) (wt%).
Table 1
Physical properties of cement and limestone powder.
PC LP
2
Surface area (m /kg) 336 500 650 800 950
Specific gravity (kg/m3) 3100 2700 2700 2700 2700
Average particle size (mm) 28.39 32.42 19.92 8.07 5.62
D50(mm) 22.41 18.13 9.10 5.20 4.06
60 D. Wang et al. / Construction and Building Materials 204 (2019) 58–69
gram of binder. Thus, the density of cement pastes could be C 3 A þ C C þ11H ! C 4 A C H11
expressed by the following equation: 89 cm3 =mol þ 37 cm3 =mol ! 262 cm3 =mol; DV ¼ 108 Vol%
100 100 lute alcohol solution and dried in a vacuum oven at 60 °C for 24 h
until its weight was constant. The porosity and pore size distribu-
tion of the samples were measured by MIP using a PoreMaster-60
80 80 automatic mercury porosimeter with a maximum pressure of
LP-20<mu>m 414 MPa. The contact angle between mercury and the pore wall
Cumulative volume (%)
was 140°, and the surface tension of mercury was 480 erg/cm2.
60 60 The test age for pore structure of samples were 28 and 180d.
LP-8<mu>m
16
Heat evolution rate (kJ/(kgcement*h))
300
14 LP-8<mu>m
(a) (b)
Fig. 2. Effect of average particle size of LP (PC: LP = 75:25) on (a) normalized heat evolution rate; (b) normalized heat of hydration.
16
Heat evolution rate (kJ/(kgcement·h))
14 300
Heat of hydration (kJ/(kgcement))
PC:LP=50:50(%)
12 250
10
200
8 PC:LP=75:25(%)
150
PC:LP=50:50(%)
6
100
4 PC:LP=100:0(%) PC:LP=75:25(%)
50
2
PC:LP=100:0(%)
0 0
0 12 24 36 48 60 72 0 12 24 36 48 60 72
Time (h) Time (h)
(a) (b)
Fig. 3. Effect of amount of LP (average particle size: 6 lm) on (a) normalized heat evolution rate; (b) normalized heat of hydration.
3.2. The chemical reaction between limestone powder and aluminum 3d, and the formation of mono-carbonate was enhanced with the
phases decrease of particle size or the increase of amount of LP at 28d.
The test results are consistent with the trend of thermogravimetric
Fig. 4 shows the thermogravimetric analyses of cement paste analysis. According to the XRD test results, the formation of car-
containing 6 lm limestone powder at a replacement level of 25% boaluminates could be confirmed, and the chemical reaction
at different ages. To facilitate the observation, the results of 3, 28 between limestone powder and aluminum phases as shown in
and 90d were selected to illustrate. As can be seen, a peak at Eq. (7) was verified. With the increase of amount of limestone
180 °C was formed and it increased with age, which might be powder, the peak of hemi-carbonate and mono-carbonate
attributed to the formation of carboaluminate [23,24]. It was increased [23,25].
reported that the aluminate phases in cement reacted with CaCO3
to form mono- and hemi-carbonate when LP was incorporated into 3.3. Measuring the chemical reaction rate of limestone powder
cement-based materials [13]. To confirm whether the new hydra-
tion product corresponding to the 180 °C decomposition peak in The calcium carbonate content was measured by thermogravi-
thermogravimetric analysis curve is carboaluminate, the cement metric analysis with respect to the mass loss associated to the peak
pastes were analyzed using XRD. The XRD diffraction peaks associ- at about 750 °C. The consumed calcium carbonate content was cal-
ated to mono- or/and hemi-carbonate are detected at 11.7° and culated by subtracting the residual calcium carbonate content from
10.8° 2h, respectively [25]. the initial content. The consumed CaCO3 can could be expressed by
Figs. 5 and 6 show the XRD patterns of pastes with LP of differ- the following equation:
ent average particle size and amount, respectively. It can be
ab
observed that the formation of hemi-carbonate increased with Consumed CaCO3 contentðcÞ ¼ 100% ð8Þ
a
the decrease of particle size or the increase of amount of LP at
D. Wang et al. / Construction and Building Materials 204 (2019) 58–69 63
-0.6 -0.6
90 90
TG (wt.%)
-0.8 -0.8
-1.0 -1.0 85 85
-1.2 -1.2
-1.4 -1.4 80 80
-1.6 3d -1.6 75 75
-1.8 28d -1.8
90d 70 70
-2.0 -2.0
0 200 400 600 800 1000 0 200 400 600 800 1000
Temperature (oC) Temperature (oC)
(a) (b)
Fig. 4. Thermal gravimetric analyses of pastes (PC: LP = 75:25, average particle size of LP: 6 lm): (a) DTA curves; (b) TGA curves.
Fig. 5. Effect of average particle size of LP on the hydration products of cement pastes (PC: LP = 75:25). The main peaks of ettringite (E), hemicarbonate (Hc), monocarbonate
(Mc) and ferrite phase (F) were observed.
where, a (%): initial CaCO3 content; powder, the consumed CaCO3 content of cement pastes at early age
b (%): residual CaCO3 content; increased. At later ages, the amount of dissolved CaCO3 was suffi-
Consumed CaCO3 content: the proportion of CaCO3 content cient for its reaction, and the consumed CaCO3 content of cement
reacted per gram of cement. pastes was similar regardless of the particle size of limestone pow-
der. It was also reported [16] that more than 10% of CaCO3 was
3.3.1. Particle size of limestone powder consumed in mixtures containing fine limestone powder while
Fig. 7 shows the effect of particle size of LP on the consumed around 5% of CaCO3 was consumed in mixtures containing coarse
CaCO3 content in the cement pastes (PC: LP = 75:25) during 180d limestone powder at 3d. However, the consumed CaCO3 content
of hydration. As seen, the particle size affected the consumed of cement pastes at 28d was similar. From the test results, it can
CaCO3 content of cement pastes significantly at early ages, but its be deduced that the physical effect of limestone powder, as an
effect reduced as the age prolonged to 180d. The incorporation of inverse proportion to its chemical effect, decreased as the hydra-
finer limestone powder increased the CaCO3 consumption at 3d. tion age prolonged and the influence of the particle size remained
The consumed CaCO3 content of cement pastes containing 25% of constant at later age.
limestone powder with an average particle size of 32, 20, 8 and
6 lm at 3d were 0.67%, 1.07%, 1.54% and 1.71%, respectively. How- 3.3.2. Amount of limestone powder
ever, the consumed CaCO3 contents of cement pastes were almost Fig. 8 shows the effect of amount of limestone powder (average
2.4% at 180d. With the decrease of particle size of limestone pow- particle size: 6 lm) on the consumed CaCO3 content of cement
der, the dissolution rate and reactivity of CaCO3 in limestone pow- pastes. As seen, higher amount of limestone powder increased
der increased. Thus, with the decrease of particle size of limestone the consumed CaCO3 content of cement pastes at all ages. How-
64 D. Wang et al. / Construction and Building Materials 204 (2019) 58–69
Fig. 6. Effect of amount of LP (average particle size: 6 lm) on the hydration products of cement pastes. The main peaks of ettringite (E), hemicarbonate (Hc), monocarbonate
(Mc) and ferrite phase (F) were observed.
2.6
2.4
Consumed CaCO3 content (%/gcement)
Consumed CaCO3 content (%/gcement)
2.2
2.0 2.4
1.8
1.6 2.2
1.4
1.2 2.0
1.0 LP-32<mu>m
LP-20<mu>m
0.8 1.8
LP-8<mu>m
PC:LP=75:25
0.6 LP-6<mu>m
PC:LP=50:50
0 20 40 60 80 100 120 140 160 180
0 20 40 60 80 100
Time (d)
Time (d)
Fig. 7. Effect of average particle size of LP on the consumed CaCO3 content of
cement pastes (PC: LP = 75:25). Fig. 8. Effect of amount of LP (average particle size: 6 lm) on the consumed CaCO3
content of cement pastes.
selected to illustrate. It can be observed that the particle size of the influence of the particle size on chemical reactions was similar
limestone powder significantly influenced the most probable pore at 180d. Therefore, the changes in the most probable pore diameter
diameter and porosity of cement pastes. The most probable pore and porosity of cement pastes at later age should be mainly influ-
diameter of cement pastes at 28d incorporating LP with an average enced by the physical effects of limestone powder. From Fig. 1, it
particle size of 32, 20, 8 and 6 lm were 56.9, 53.2, 52.6 and can be seen that the particle size distributions of limestone powder
48.9 nm, respectively. At the same time, the porosity of the speci- with an average particle size of 32 and 20 lm were within a wide
mens was 31.37%, 30.09%, 29.92% and 29.30%, respectively. Previ- range. Therefore, the incorporation of limestone powder might
ously, it was reported that the CaCO3 in limestone powder reacts improve the packing density of cement pastes. As seen, the most
with aluminate phases in cement and supplementary cementitious probable pore diameter and porosity of cement pastes were mini-
materials to form hemi- and mono-carbonate [13] and prevents mum at 180d when limestone powder with an average particle
the decomposition of ettringite [26]. The formation of mono- and size of 20 lm was applied.
hemi-carbonate increases the solid phase volume of cement-
based materials by 108–130% [13]. At 25 °C, the molar volume of 3.4.2. Amount of limestone powder
ettringite and monosulphate is 707 and 309 cm3/mol, respectively. Fig. 10 shows the effect of amount of LP (average particle size:
Ettringite is more voluminous than monosulphate [27]. The pre- 6 lm) on the pore size distribution and cumulative porosity of
vention of the decomposition of ettringite also increases the solid cement pastes. The amount of limestone powder significantly
phase volume of cement-based materials. At 180d, the porosity influenced the most probable pore diameter and porosity of
of cement pastes decreased to 26.17%, 25.69%, 26.85% and cement pastes. At 28d, the most probable pore diameter of cement
26.57%, respectively owing to the ongoing hydration. The results pastes containing 0%, 25% and 50% of limestone powder with an
showed that the effect of particle size of LP on the porosity of average particle size of 6 lm were 40.6, 48.9 and 77.2 nm, respec-
cement pastes decreased as the age prolonged. As discussed in Sec- tively, and the porosity were 27.14%, 29.30% and 35.52%, respec-
tion 3.3, the chemical effect of limestone powder was enhanced tively. Unlike the particle size effect, the influence of amount on
with the decease of particle size of limestone powder at 28d, while the pore structure was remarkable at later ages. At 180d, the
0.25 0.25
Porosity (%)
LP-32<mu>m
20 20
0.20 0.20
LP-6<mu>m
0.15 0.15 15 15
LP-6<mu>m
0.10 0.10 10 10
LP-32<mu>m
0.00 0.00 0 0
0.01 0.1 1 10 100 0.01 0.1 1 10 100
Pore diameter (<mu>m) Pore diameter (<mu>m)
(a) (b)
0.30 0.30 30 30
0.25 0.25 25 25
dv/dlog(d) (cc/g)
Porosity (%)
0.20 0.20 20 20
LP-6<mu>m
0.15 0.15 15 15
LP-32<mu>m
0.10 0.10 10 10
LP-6<mu>m Reference
Reference
0 0
0.00 0.00
0.01 0.1 1 10 100
0.01 0.1 1 10 100
Pore diameter (<mu>m) Pore diameter (<mu>m)
(c) (d)
Fig. 9. Effect of average particle size of LP on the pore size distribution and cumulative porosity of cement pastes (PC: LP = 75:25): (a) pore size distribution at 28d; (b)
cumulative porosity at 28d; (c) pore size distribution at 180d; (d) cumulative porosity at 180d.
66 D. Wang et al. / Construction and Building Materials 204 (2019) 58–69
porosity was 23.00%, 26.57% and 33.77%, respectively when 0%, similar as the age prolonged to at 180d, which was consistent with
25% and 50% of LP were applied. It was documented [28] that the results in Section 3.3. With the decrease of particle size of lime-
incorporation of greater fraction of limestone powder as a substitu- stone powder, the chemically reactive portion of limestone powder
tion to cement decreased the content of cement clinker and the in cement pastes at each age increased. The chemically reactive
hydration products. The incorporation of limestone powder might portion of limestone powder in cement pastes containing 25% of
show its dilution effect when the amount of limestone powder limestone powder with an average particle size of 32, 20, 8 and
exceeds a certain amount. It was also reported [29] that when 6 lm at 3d were 1.15%, 1.85%, 2.67% and 2.95%, respectively. At
enough coarse limestone powder was incorporated into cement- 180d, it increased to 3.97%, 4.13%, 4.13% and 4.20%, respectively.
based materials, the porosities of cement-based materials were As mentioned earlier, the physical effect of limestone powder on
higher than that of control group without limestone powder. The cement paste was inversely proportional to its chemical effect. As
amount of limestone powder was 25% and 50% in this study, and discussed in Section 3.3, with the decrease of particle size of lime-
it is high enough to show its dilution effect. Thus, the incorporation stone powder, the dissolution rate and reactivity of CaCO3 in lime-
of limestone powder increased the most probable pore diameter stone powder increases. Thus, with the decrease of particle size of
and porosity of cement pastes at all ages. limestone powder, the chemically reactive portion of limestone
powder in cement pastes at early age increased. At later age, the
3.5. Quantification of the physical and chemical effects of limestone amount of dissolved CaCO3 was sufficient for its reaction, and the
powder chemically reactive portion of limestone powder in cement pastes
was similar regardless of the particle size of limestone powder.
3.5.1. Particle size of limestone powder
Fig. 11 shows the effect of particle size of LP on its chemically 3.5.2. Amount of limestone powder
reactive portion in cement pastes (PC: LP = 75:25). The effect of Fig. 12 shows the effect of amount of limestone powder (aver-
particle size of limestone powder on its chemically reactive portion age particle size: 6 lm) on its chemically reactive portion in
in cement pastes was obvious at 3d, but the chemical effect was cement pastes. As seen, the effect of amount of limestone powder
0.40 35
0.35
30
0.30
25
dv/dlog(d) (cc/g)
0.25
Porosity (%)
PC:LP=75:25 (%)
20
0.20
PC:LP=50:50 (%)
15
0.15 PC:LP=50:50 (%)
0.00 0
0.01 0.1 1 10 100 0.01 0.1 1 10 100
(a) (b)
0.40 35
0.35 30
0.30
25
dv/dlog(d) (cc/g)
Porosity (%)
0.25
20
0.20
PC:LP=50:50 (%) 15 PC:LP=50:50 (%)
0.15
10 PC:LP=75:25 (%)
0.10 PC:LP=75:25 (%)
5 PC:LP=100:0 (%)
0.05 PC:LP=100:0 (%)
0.00 0
0.01 0.1 1 10 100 0.01 0.1 1 10 100
Pore diameter (<mu>m) Pore diameter (<mu>m)
(c) (d)
Fig. 10. Effect of amount of LP (average particle size: 6 lm) on the pore size distribution and cumulative porosity of cement pastes: (a) pore size distribution at 28d; (b)
cumulative porosity at 28d; (c) pore size distribution at 180d; (d) cumulative porosity at 180d.
D. Wang et al. / Construction and Building Materials 204 (2019) 58–69 67
0 5 10 15 20 25 30 35 40 25 50
5.0 5.0 4.5 4.5
3d
Chemically reactive portion (%/gcement)
3.5 3.5
2.0 2.0
3d
1.0 1.0 7d
3.0 14d 3.0
28d
0.0 0.0 90d
0 5 10 15 20 25 30 35 40 180d
Particle size (<mu>m) 2.5 2.5
25 50
Fig. 11. Effect of average particle size of LP on its chemically reactive portion in
Amount of LP (%)
cement pastes (PC: LP = 75:25).
Fig. 12. Effect of amount of LP (average particle size: 6 lm) on its chemically
on its chemically reactive portion in cement pastes at the early age reactive portion in cement pastes.
was greater than that at later days. With the increase of amount of
LP, its chemically reactive portion in cement pastes at each age
increased. The chemically reactive portion of limestone powder 5 10 15 20 25 30 35 40
in cement pastes containing 25% of limestone powder with an 3d
average particle size of 6 lm at 3, 7, 14, 28, 90 and 180d were 60 7d 60
2.95%, 3.21%, 3.58%, 3.76%, 3.93% and 4.20%, respectively. The 14d
Compressive strength (MPa)
Table 5
Contribution of physical and chemical effects of LP with different particle size on the compressive strength of cement pastes.
Average particle size Contribution of physical effect at Contribution of chemical effect at Contribution of physical effect at Contribution of chemical effect at
(lm) 28d (%) 28d (%) 180d (%) 180d (%)
32 21.71 0.32 21.19 1.01
20 21.21 0.75 21.07 1.02
8 21.09 0.85 20.93 1.05
6 20.05 1 20.03 1.08
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