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Modern Oil and Gas Operations
Foreword 2
Tom Cropper, Editor
Recent Developments
Published by Global Business Media Both Proactive and Reactive Monitoring
Global Business Media Limited Temperature and Noise Logs
62 The Street Ashtead Surrey KT21 1AT
United Kingdom How BP Macondo Pushed 7
Switchboard: +44 (0)1737 850 939 Well Monitoring to the Fore
Fax: +44 (0)1737 851 952 Tom Cropper, Editor
Email: info@globalbusinessmedia.org
Website: www.globalbusinessmedia.org BP Fallout
Publisher Addressing the Problem
Kevin Bell Modern Challenges
Editor
Tom Cropper Wireline Technology Undergoes 9
Business Development Director a Substantial Shakeup
Marie-Anne Brooks
Jo Roth, Staff Writer
Senior Project Manager
Steve Banks Deepwater Drilling
Advertising Executives Cost Saving
Michael McCarthy
Data Gathering
Abigail Coombes
Production Manager Logging While Drilling
Paul Davies
For further information visit:
The Latest Advances in Wireline Technology 11
www.globalbusinessmedia.org James Butler, Staff Writer
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W
ELL INTEGRITY management has become management solutions. In our second article,
a major area of focus over the last five years.
Read about our latest technology offerings.
we examine the effect this has had on offshore
With drilling companies looking to extend the life operations, and how the spill helped spark a
of existing oil fields while simultaneously pushing revitalization of technology.
into deeper and more hostile areas, the demands From then on, we focus on developing trends in the
on wireline logging equipment are growing. The market and where this might go in the future. Modern
next generation of technology will have to provide oil exploration creates multiple challenges from ageing
more accurate information and minimize operating
costs while being able to endure extreme depth
infrastructure, ultra-deepwater, high temperature and
pressures and deviating wells. With each of these, W ELL INTEGRITY monitoring is of growing
importance in maturing fields as oil and
gas continues to be exploited in hostile and
to provide better equipment for evaluating well
integrity both at the surface and downhole.
At certain points in the lifetime of a well it is
and harsh conditions. the challenge is to find applications which allow
corrosive environments with strict regulatory important to evaluate the tubular and annuli
In the first article in our report, Marvin Rourke of wirelines to operate at maximum performance while
requirements. It is only in the last decade integrity by running logs such as cement bond
GOWell International explores some of the key simultaneously minimizing the cost.
that the industry has embraced the need evaluation, production flow, and tubular inspection
developments in wireline well logging technology. These new technologies themselves bring new for a systematic approach to Well Integrity logs. At the well construction phase, the cement
He shows how the market is developing in response challenges. Different environments require different Management. The pace has accelerated since placement is evaluated by cement bond logs
to a more demanding operating environment and applications. For oil drilling companies, the big Macondo in April 2010 with a comprehensive and sometimes early after well completion, a
outlines some of the latest technologies his company challenge is to understand what these new products update to Norway’s NORSOK D-010, the baseline set of tubing and casing inspection
introduction of the UK’s “Well Integrity logs are run. These baseline logs form part of a
is bringing into play. can do and how they work. Only then will they be
Guidelines”, Issue 1, July 2012 and last year’s corrosion monitoring strategy which allows field-
We’ll then look at the background. The Macondo able to get the most from wireline logging equipment.
ISO TS 16530 part 2. These concentrate on wide predictions to be made which is especially
oil spill of 2010 was a game changer for the oil the operational phase of the well’s life-cycle, important in areas of corrosive fluid production.
and gas industry. Increasing regulatory oversight Tom Cropper defined as commencing from the handover
has heightened the emphasis on well integrity Editor of the well after construction, to the handover The Continuing Need
prior to abandonment. Implementation of EU for an Experienced
Directive 2013/30/EU commences in 2015 Corrosion Log Specialist
and addresses offshore safety as a result of Tubing and casing integrity inspection typically
Tom Cropper has produced articles and reports on various aspects of global business the conclusions of the EU commission post- consists of a combination of mechanical multi-
over the past 15 years. He has also worked as a copywriter for some of the largest Macondo. These guidelines and directives finger caliper logs (MFC), electro-magnetic (EM)
establish a regulatory framework for our pipe thickness logs, ultrasonic casing inspection
corporations in the world, including ING, KPMG and the World Wildlife Fund.
industry to build upon along with help from logs, and downhole cameras. The workhorse
the oil and gas professional organizations such for tubing and casing inspections over the past
as SPE and IADC. two decades has been the multi-finger imaging
caliper log. Currently, a more mature MFC
The Role of Technology data analysis workflow exists, as well as more
Today, software tools are available that can robust reporting tools. However, these are not a
assist operators with Well Integrity Management substitute for a knowledgeable and experienced
by establishing monitoring and preventive corrosion log specialist. Today it is common to
maintenance programs via a well failure database present corrosion data with an interactive software
and performance-based decision tools. Together, package such as MIPSPro which allows for
these software tools collect a vast array of relevant comprehensive visualization of the corrosion log
information from well and completion designs data, together with interpreted comments and
to well histories. Surface data includes tree annotations. MIPSPro is now an increasingly
inspections, SSSV & tree valve testing and tubing common replacement for traditional paper logs.
and casing annulus pressure measurements.
Downhole data includes cement bond evaluation, Detecting Pipe Defects
tubular corrosion and deformation logs, abnormal Caliper logs are limited to profiling the pipe
flow and leak detection. When used effectively, inside diameter (ID). To evaluate corrosion or
these software tools can optimize preventative pipe damage beyond the inner wall requires
maintenance and reduce the overall number of additional measurements. A key technology for
problematic wells. Our industry’s growing needs tubing and casing inspection employs Electro-
are giving impetus to technology developments Magnetics (EM), as these measurements are
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Another application is the evaluation of surface MIPSPro package that is user-friendly and allows
casing behind the cemented production string. for interpretation and visualization of multi-finger
GOWell’s latest generation PEC tool the MTD-E is caliper, MTD-E tool and other logging data.
configurable for optimum data acquisition and is A side-by-side visualization of all Well Integrity
fully combinable with other casing inspection and data from different measurements is an
logging sensors. To assist with job preparation important interpretation tool. Measurements
and tool configuration, a software package called which corroborate and complement each
MULTI-FINGER CALIPER SHOWING DAMAGE IN 7INCH CASING
“MTD-E Job Planner” is available. Tool response other increase the confidence level and reduce
to actual tubing and casing configurations can be uncertainty of the interpreted results. A caliper-
predicted, which allows configuration for optimal only interpretation could, for example, report pipe
sensitive to pipe thickness where wall thinning is Recent Developments acquisition and determination of the required in good condition even where significant metal
associated with corrosion or other pipe defects. A more recent development is to use a technique processing parameters. wall loss exists if scale or bitumen deposits are
Commonly used methods include Magnetic called Pulsed Eddy Current (PEC) where a short, To process the MTD-E data we employ a three- present. With additional information from an EM
Flux Leakage (MFL) and Remote Field Eddy high-energy EM pulse from a transmitter coil step process from raw data to final results. The based inspection tool, this can then be resolved.
Current (RFEC) with a number of commercially “charges” the surrounding concentric pipes. first step is to determine by inversion the EM The software tools for an integrated Well Integrity
available logging tools in the market. RFEC tools Immediately after the excitation pulse, a co- properties of each joint of the tubulars. A second evaluation continue to evolve as there is a growing
are “AC” based measurements employing a low- located receiver coil measures the collapsing inversion is then applied to simultaneously awareness and needs within the industry. GOWell
frequency transmitter and receiver coil(s) located eddy currents. Embedded within this received calculate the multiple thickness results and, and Epidote are working hand-in-hand to bring to
some distance away, typically 2-3 times the pipe “decay” curve is a complex signature that is a lastly, a set of outputs is created which allow the the market a new software package for improved
diameter being inspected. The phase shift and function of the surrounding pipe’s geometry and results to be quality controlled and interpreted. visualization of a wide range of measurements for
amplitude of the received signal are sensitive to properties. Forward modeling and simulation This processing workflow is incorporated into the Well Integrity evaluations.
pipe properties, including thickness. Depending reveals that early part of the decay is sensitive
on the tool configuration, the EM measurements to only the inner pipe whereas, in later time,
are either sensitive uniquely to the thickness of the outer pipe signals appear. By employing an
innermost pipe or the total metal thickness of all inversion processing technique, the composite
concentric pipes in the well. For example, in a well decay signal can be unraveled allowing for
with a tubing completion and production casing, determination of multiple tubular thicknesses. In
these RFEC tools will give either a tubing-only particular the identification of corrosion or defects
thickness or a total combined tubing and casing in a second or third outside tubular is possible.
thickness value. In the later case, subtracting The co-located transmitter and receiver coil
wall loss derived from a multi-finger caliper log configuration helps improve the vertical resolution
can give a pseudo-casing inspection log. With compared to RFEC tools. The advantage of
transmitter and receiver coils located a significant this technique is that casing problems can be
distance apart in these RFEC tools, the vertical located without the need to “pull the completion”
measurement resolution can be degraded. as the slim PEC tool can be run through tubing. MTD TOOL RUN INSIDE 3-1/2” COMPLETION SHOWING DAMAGE IN 7INCH PRODUCTION CASING
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makeup of reservoirs
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into the Arctic, despite widespread opposition The move into deepwater is bringing operators
from environmental groups. This, in turn, will result into contact with unprecedented conditions.
in increased regulatory oversight and costs. Even New plays are requiring equipment to function
so, the long term needs of the industry mean oil at temperatures of up to 500 degrees Fahrenheit
extraction is still seen as a pressing necessity. and at 30,000psi. This means new technologies
have to come up with groundbreaking designs
Future Innovations which go far beyond anything the industry
The stage is set, therefore, for a future in which has ever seen. Developers are having to go
wireline technologies will become more – not further than official testing regulations with new
less – important. Innovation will be driven by products being tested to 450,000psi to ensure
a need to manage costs, improve safety and equipment can be over-rated to cope with
deliver enhanced real-time information to anything deepwater can throw at it. Variabilities
operators on the surface. in environment are also growing, with expansion
To reduce cost, operators must extend into extreme environments such as the Arctic.
runtime and reduce down time for maintenance. Products will not necessarily be rated for every
Effective data gathering is crucial for this. Already deepwater project, meaning operators will have
much more development is being put into the to be selective about which products they use.
sophistication of analysis software. This provides For all the difficulties being thrown at it, the
a comprehensive overview of all the data acquired offshore market is proving to be remarkably
downhole to be viewed in one place. The earlier resilient. Price volatility may be putting the
operators can gather information, the quicker they squeeze on profits, but offshore oil is a long
can address issues before they become critical. term gain. If anything, tightening profit margins
This effective monitoring also aids in estimating mean companies will need to invest more in well
the productivity and commercial viability of integrity monitoring equipment. This, combined
deepwater wells. Operators need to know that all with the harsh environments faced by equipment
well components are safe. Once they know that, operating in deepwater, means considerable
they have a better chance of making accurate investment is still needed to develop technologies
predictions about a well’s lifespan. for the future.
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