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ABSTRACT: Cross connections represent a fundamental safety facility for rail tunnels. The key
parameters characterizing cross connections, including maximum distance, minimum dimensions,
technical equipment and level of protection, depend on a number of regulations and vary
significantly from country to country. For this reason, a research study was initiated by Amberg
Engineering Ltd. in cooperation with the Swiss Technical University HSR Hochschule für Technik
Rapperswil (CH) and ITA COSUF for investigating the international state-of-the-art and identifying
best practices. Experiences from former professional fire fighters are used to support the proposed
solutions for best practices. This paper summarizes the main findings from this investigation.
1 INTRODUCTION
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Proceedings of the World Tunnel Congress 2017 – Surface challenges – Underground solutions. Bergen, Norway.
This paper, mainly based on Boitel’s (2016) A key requirement for a successful self-
MS Thesis, focusses on existing regulations, rescue is preventing panic. This aspect shall be
functional requirements and best practices. briefly discussed in the following chapter.
The requirements on cross connections for
supporting intervention are manifold.
2 ROLE AND IMPORTANCE OF CROSS Intervention can use the incident or the safe
CONNECTIONS tube. In both cases, cross connections represent
an essential element for the intervention’s
2.1 Overview logistic and safety. The requirements are
Twin-tube rail tunnels are increasingly common manifold: Protection against smoke penetration,
for a number of reasons: increased safety in case water and power supply, space for rescue
of incident, pressure fluctuations related to high operations and rest etc. Some of these topics
speed, maintenance requirements and much will be developed in the following chapters.
more. The main functional requirements for
cross connections can be broadly classified as 2.3 Further requirements
follows:
• Safety (self-rescue and intervention in case of
Installing technical equipment in cross passages
incident, particularly in case of fire) significantly reduces deterioration and
• Technical requirements (technical installa-
simplifies maintenance. Technical equipment is
therefore commonly accommodated in cross
tions, cables transit etc.)
• Maintenance (access, space, ventilation of
connections. The implications are manifold:
• The safety of the escaping persons and of the
tunnel tubes).
rescue teams must be properly accounted for.
• The cables and equipment installed in the
2.2 Safety cross connections shall be protected against
According to the European TSI SRT (2014), voluntary or accidental damage in case of
“The line of defence for the promotion of safety emergency or exercises.
• Forced ventilation and/or cooling could be
in tunnels comprises four successive layers:
Prevention, mitigation, evacuation and rescue”. required.
• Depending on number and size of cables,
Evacuation and rescue are the most important
functions of cross connections. If a burning train technical floors could be necessary.
• Electrical equipment must be protected
comes to a stop inside the tunnel (rescue
stations within very long tunnels shall not be against dust from the tunnel tubes
discussed in this paper), self-rescue represents
the only realistic option for the up to 1 500
persons on a large train. In this very rare
eventuality, all self-rescue facilities and
concepts are severely challenged:
• Adequate person egress capacity of all self-
rescue facilities, from the train’s exit, through
walkways and cross passages to a safe area.
• Suitable control of environmental conditions
(in terms of visibility, temperature, air quality
etc.) along the whole escape path during the
entire self-rescue time.
• Proper guidance through train staff, fixed and
dynamic signaling and facilities for
Figure 2. Equipped cross connection in the Gotthard Base
communication (conventional SOS phones, Tunnel (Switzerland, 57 km).
loudspeakers, visual panels etc.).
• Full protection of the cross passages against
In the Gotthard Base Tunnel, mechanical
smoke penetration during all phases of the ventilation was installed in each cross
fire incident, including the intervals, when the connection in order to maintain a suitable
fire-protection doors must stay open. temperature of 35°C for sensitive electronic
equipment and technical floors were installed in
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Proceedings of the World Tunnel Congress 2017 – Surface challenges – Underground solutions. Bergen, Norway.
all cross connections to allow for protected thinking, replacing it with overwhelming
cabling between different electrical facilities. feelings of anxiety and frantic agitation
Cross connections also play an important role consistent with an animalistic fight-or-flight
during tunnel construction, particularly for very reaction. Panic may occur singularly in
long tunnel. Twin-tube tunnels are excavated in individuals or manifest suddenly in large groups
parallel and cross connections are fundamental as mass panic (closely related to herd
for construction-site safety and ventilation as behavior).” It is clear that such behavior must be
well as for logistic reasons. These requirements prevented at any time for achieving an
are in most cases less severe than those resulting acceptable safety level.
from operational safety. Recent investigations (see e.g. Holenstein
and Haller, 2014) show that in case of a
catastrophic event a typical population can be
2.4 How much safety? roughly subdivided in three main groups:
Severe fire incidents with train stop and • Most people react in an appropriate manner,
emergency evacuation inside tunnels are or are at least prepared doing so, if this
fortunately very rare events. The need for costly behavior is properly supported.
safety measures, such as cross connections, is • Part of the population tends to behave in an
frequently challenged, based on statistical inconspicuous manner. Their behavior can be
arguments. One possible consequence are influenced through appropriate safety
compromises: larger distances between measures.
emergency exits, narrower escape paths, • It cannot be ruled out, that smaller groups
reduced thermal protection etc. At first sight, react in an inappropriate manner. Such
such approaches could find obvious justification behavior usually develops in time.
based on purely quantitative considerations, This topic is excessively complex for being
such as cost-benefits analyses arising from treated in a satisfactory manner herein.
quantitative risk analysis. However, two conclusions seem important:
This view alone would be severely • “Research has shown that the concept of
misleading. What would happen in case of fire panic and the belief that individuals naturally
with train stop in the tunnel? Too long escape engage in other antisocial behaviors during
times, insufficient control of smoke disaster scenarios is, at best, overexag-
propagation, insufficient thermal protection, gerated” (Gantt and Gantt, 2012)
panic. A catastrophic disaster with several 100 • Means for influencing human behavior in a
victims could be a real possibility. In our positive manner can be identified. They
opinion, his shall be prevented and a “fair should include proper safety design, proper
chance for escape” shall be provided: whenever safety management and proper information
incidents occur, the persons affected must have prior to and during the emergency.
a fair chance of survival.
The main conclusion is that considerations
based on the statistical quantification of risk 4 REPRESENTATIVE EXAMPLES
must be integrated by a proper scenario
analysis. ITA COSUF (Reinke and Bettelini The 57 km long Gotthard Base Tunnel
2014) issued a guideline for assessing (Switzerland, in operation since 2016) has in
performance-based fire safety design of total 178 cross connections with an average
underground rail systems. Its systematic use is distance of 312 m. The average distance
strongly recommended as an essential between the tunnel tubes is 40 m. Equipment are
component of safety design. installed in the cross connections without
separation from the area used for self-rescue
(Figure 2). The main dimensions of the standard
3 HUMAN BEHAVIOR cross connections are 28 x 3.5 x 3.5 m (length x
width x height).
Issues related to human behavior play an The cross connections are protected by
increasing role in safety design. Let’s start with sliding doors with the following key
a definition (Wikipedia, 2017): “Panic is a characteristics: main dimensions 1.6 x 2.2 m,
sudden sensation of fear, which is so strong as thermal protection 90 min (EI90), design
to dominate or prevent reason and logical pressure fluctuations ±20 kPa. Cross
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Proceedings of the World Tunnel Congress 2017 – Surface challenges – Underground solutions. Bergen, Norway.
5 OVERVIEW OF NATIONAL
REGULATIONS
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Proceedings of the World Tunnel Congress 2017 – Surface challenges – Underground solutions. Bergen, Norway.
organizations, the open publications and A first very important conclusion is that there
realized tunnels, the so-called “state-of-the-art”. is a clear interdependence between several
Existing regulations only provide limited aspects of the problem, including in particular
information on cross connections. Moreover, infrastructure, rolling stock and operation.
national regulations for European countries Optimum design results from a balance between
were not systematically updated after the heterogeneous elements, which might change in
introduction of the TSI. Existing tunnels were time. It is therefore essential that infrastructural
designed and built according to these aspects be accounted for in a manner, which
regulations. Therefore, cross connections in allows for an appropriate level of safety and
existing tunnels are very heterogeneous. flexibility. It is also clear that tenable conditions
A systematic comparison of the regulations for self-rescue can only be maintained for
for Switzerland, Germany, France, Austria and limited time.
USA is presented in Boitel (2016).
6.2 Existing regulations
6 WALKWAYS AND EMERGENCY EXITS The spread between the different regulations is
large and can be illustrated by a comparison
between the Swiss SIA 197/2 (CH), the
6.1 Requirements European TSI (EU) and NFPA 130 (USA):
The key safety objective is providing a fair • Minimum width of emergency walkways: 1.0
chance of safety to the persons on a train for m (CH), 0.8 m (EU), 0.43-0.76 m (USA).
most relevant accident and incident scenarios. • Maximum distance between cross
Implications and questions arising from this connections: 500 m (CH), 500 m (EU), 244 m
apparently simple statement can be extremely (USA).
controversial and involve a number of ethic • Minimum door dimensions (width x height):
aspects, which are still unsolved. 1.4 x 2.0 m (CH), 1.4 x 2.0 m (EU), 0.81 m
The most important parameters affecting (USA).
tunnel safety and construction cost at design The new very long tunnels in the Alpine area
stage are the width of the emergency (Boissonnas and Bettelini 2016) set new
walkway(s) which goes along the tunnel side(s) standards for safety. As an example, cross
wall, the distance between the cross connections connections are generally built at distances
and the width of the doors and of the cross between 300 and 350 m.
connections. Equipment and signing along the It should be noted that several European
escape paths are not as cost relevant, but are as countries, such as Switzerland, Germany and
important from the point of view of safety: France, had less constraining requirements
signalization and visibility of the emergency before the development of the TSI. Many
exits, proper visibility conditions along the existing tunnels were built according to such
whole escape path, proper guidance to the requirements. The UIC-Codex 779-9 requires a
escape persons and appropriate means of minimum width of the walkways of 0.7 m.
communication. Occasionally, safety concepts are developed,
Further key parameters affecting tunnel where the passengers should stay in the cross
safety are directly related to specific incident connections. Reasons for doing this could be
scenarios. An appropriate smoke-management related to train movement in the safe tunnel
system must be in place, which allows for tube, intervention or ventilation. Under such
tenable escape conditions during the whole self- conditions, the overall surface of the cross
rescue process. This concerns primarily connections should be adapted to the expected
visibility, concentration of poisonous and number of persons in the train. However,
irritant gases as well as thermal and radiant escaping persons generally should access the
load. Train capacity, frequency and load in case safe tube and wait there for rescue. Therefore,
of mixed traffic also play an essential role. the length of cross connections is generally
Existing trains carry up to 1 000-1 500 persons. dictated by geotechnical considerations rather
This can rapidly evolve in time, with rapid than by safety considerations.
increases of train frequency and capacity after a
few years of operation. This can result in very
large self-rescue times.
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Proceedings of the World Tunnel Congress 2017 – Surface challenges – Underground solutions. Bergen, Norway.
The capacity of cross connections is achieved primarily through the combined use of
generally not sufficient for hosting all the doors and emergency ventilation.
occupants of a normal passenger train. It is
therefore important that they immediately leave
the cross connections and wait in the parallel, 8.2 Doors
safe tunnel tube without blocking the exit of the Doors are generally installed at both ends of a
cross passages (Figure 6). cross connection, but solution with one single
Loudspeaker systems, optimized for tunnel door or with additional intermediate doors
operation, are increasingly used in road tunnels. (particularly in case of unusually long cross
They are so far only sporadically used in rail connections), are also quite common. Doors
tunnels and generally at special locations, such shall protect the persons in the safe tube for all
as rescue stations (fire-fighting points in TSI’s the time needed for a full evacuation towards
terminology). Their use at least in cross the exterior and at least during part of the fire-
connections could be very beneficial. fighting phase. This time typically ranges from
30 to 100 minutes, depending on tunnel length
and accessibility. Doors also shall protect all
safety-relevant equipment and prevent failure
during self-rescue and intervention.
Sliding doors offer a number of advantages
for rail tunnels and should be used whenever
possible. The most important advantage over
other door systems is their stability and the
possibility of opening them also in case of large
Figure 6. Signs at the exit of cross connections. Left: pressure differences. As an example, SBB
warning against traffic, on the inside of the exit door; specifies a maximum opening force of 100 N,
Right: direction to be followed in the safe tube (source which is difficult to achieve in long rail tunnels
SBB). with a hinged door (pressure differences too
high). A much higher value of 220 N is allowed
for by NFPA 130.
8 PROTECTION OF CROSS According to the European norm EN 1634-1,
CONNECTIONS fire-protection doors for cross connections are
usually specified as follows: EIxxx-CS (where
8.1 Overview “xxx” represents the protection time in
minutes). The corresponding requirements are:
In normal operating conditions, cross • Protection against smoke penetration
connections shall protect the equipment they • Thermal insulation
contain, particularly against dust penetration • Mechanism for self-closure.
and excessive pressure fluctuations. They also
shall provide a suitable thermal environment for
the equipment.
In case of emergency, cross connections play
a dual role: they are transit zones for escaping
persons and provide logistic support and
protection for the rescue teams. Escaping
persons in most cases directly access the parallel
tunnel tube, which represents the safe area.
Then, depending on local conditions, they either
directly proceed to the surface or wait for
rescue. As stated in the TSI SRT, “The safe area
Figure 7. Minimum requirements on cross-connection
shall maintain survivable conditions for doors according to NFPA 130.
passengers and staff during the time needed for
the complete evacuation from the safe area to a A further very relevant requirement on cross-
final place of safety”. connection doors results from the pressure
Cross connections need a very high level of fluctuations generated by high-speed operation.
protection against smoke penetration. This is
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Proceedings of the World Tunnel Congress 2017 – Surface challenges – Underground solutions. Bergen, Norway.
In the Gotthard Base Tunnel, pressure should be designed for proper operation also if
fluctuations can be as high as ±10 kPa, resulting all doors in a cross connection are open and
in a total design load of ±20 kPa for the doors. should only be used in combination with an
Minimum normative requirements on overpressure in the safe tunnel tube.
protection time are quite heterogeneous. They
typically range (see Boitel 2016 for a systematic Overpressure in the safe tunnel tube
review) from 30 to 120 minutes. A few
representative values are: 90 min (SBB, CH), 90
min (USA, see also Figure 7). Both TSI and the
Swiss SIA 197/1 provide no fixed figures but
require them to cover the entire time necessary
for full evacuation.
It is interesting observing the requirements Dedicated ventilation of cross passages
applicable in different European countries
before the unification through the TSI SRT: 30
min (Germany and “lignes urbaines” in France),
90 min (Austria), 120 min (France, "hors ligne
urbaine"). This is representative for the doors
installed in existing tunnels.
For future projects it is recommended, in line
External air supply to cross passages
with EU’s TSI SRT and the Swiss SIA 197/1,
adapting the level of thermal protection to the
safety concept devised for each specific tunnel.
Values lower than 90 min should be considered
only in very special cases.
8.3 Ventilation
Figure 8. Principles of ventilation of cross connections.
Doors represent a very effective protection for
cross connections. Nevertheless, ventilation is In very long tunnel, thermal requirements
required as an additional level of protection. (resulting in particular from electronic
This is particularly important during self-rescue equipment installed in cross connections)
and intervention, where both doors in a cross frequently impose the use of dedicated
connection could stay open for substantial ventilation systems installed in each cross
times. connection. As an example, for achieving the
There are practically no normative maximum allowable temperature of 35°C inside
requirements for the ventilation of cross the cross connections, a dedicated ventilation
connections. Neither ventilation system, nor system was installed in the new Gotthard Base
ventilation goals for cross sections are specified. Tunnel. However, this ventilation plays no
However, there are three basic ventilation significant role for the protection of cross
systems (Figure 8): connections against smoke penetration, which
• Overpressure in the safe tunnel tube ensured by an appropriate pressure difference
• Dedicated ventilation installed in the cross (Bettelini and Rigert, 2016).
connections External fresh-air supply to the cross
• External fresh-air supply to the cross connections is feasible only in very special
connections. cases.
Whenever possible, an overpressure should
always be established in the safe tunnel tube.
This can be achieved by a variety of means, 9 BEST PRACTICE
including jet fans, Saccardo systems or fresh-air
injection and/or smoke extraction. The effect of The optimum design of cross connections
train motion shall be accounted for. depends on a number of parameters related to
Dedicated cross-connection ventilation the tunnel itself, traffic characteristics and
systems are generally more expensive, in terms operation. A general recommendation in terms
of both investment and maintenance. They of universally applicable best practice is not
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Proceedings of the World Tunnel Congress 2017 – Surface challenges – Underground solutions. Bergen, Norway.
minimum requirements are only sporadically Eisenbahnen des Bundes – Guideline for fire safety in
adapted to the specific characteristics of the infrastructure for passenger transportation of federal
railways, 01.03.2011 (in German).
tunnel at hand. The systematic application of Ehrbar, H., Gruber, L.R., Sala, A. (Eds.) 2016. Tunneling
scenario analysis according to ITA COSUF’s the Gotthard. Swiss Tunneling Society.
guideline (ITA COSUF, 2014) is recommended. Gantt, P. & Gantt, R. (2012). Disaster Psychology.
Based on this, all requirements related to tunnel Dispelling the Myths of Panic.
safety can be integrated based on specific tunnel Holenstein, M. and Köng, A.L. 2014. Das Verhalten der
Bevölkerung in Katastrophen und Notlagen.
and traffic data, including train frequency, Literaturstudie. Schlussbericht (in German).
capacity and type. NFPA 130. Standard for fixed guideway transit and
Several suggestions on best practice for the passenger rail systems, National Fire Protection
layout and appearance of cross connections Agency, 2017.
were provided in chapter 9 of this paper. This ITA COSUF 2014. An Engineering Methodology for
shall help achieving a high, homogeneous level Performance-Based Fire Safety Design of
Underground Rail Systems., ITA Committee on
of safety for cross connections. Operational Safety of Underground Facilities (Reinke
These and other aspects shall be treated in a and Bettelini), ISBN : 978-2-9700858-2-9, April 2014.
systematic manner in the planned ITA COSUF SBB I-20036. Swiss Federal Railways Regulation
guideline on cross connections, in preparation. Selbstrettungsmassnahmen in Tunnel, version 2.0,
01.05.2015 (in German, French and Italian).
SIA 197/1. Swiss Tunnel Code SN 505 197/1, SIA
197/1:2003. Design of Tunnels - Railway Tunnels,
ACKNOWLEDGEMENTS 2003.
TSI SRT, 2014. Commission Regulation (EU) No
The authors thank HSR Hochschule für Technik 1303/2014 of 18 November 2014 concerning the
Rapperswil and its staff, particularly Stefan technical specification for interoperability relating to
Maurhofer, responsible teacher for tunneling, ‘safety in railway tunnels’ of the rail system of the
European Union.
for the excellent cooperation on this project. UIC-Codex 779-9. Union Internationale des Chemin de
They also thank ITA COSUF for initiating its Fer (UIC), Safety in Railway Tunnels, August 2003.
work on cross connections, which was at the Wikipedia 2017. Panic.
origin of this project. https://en.wikipedia.org/wiki/Panic, retrieved on
22.01.2017.
REFERENCES