GROUP 3 OPERATIONAL CHECKOUT RECORD SHEET

şOwner 9
şDate 9
şHours 9
şSerial No. 9
şTechnician 9

Ɠ Use this sheet to record operational

checkout results.
Perform the operational check before
installing any test equipment.

OK NOT
Item Comments
OK

1. Monitor indicator and gauge checks(Engine OFF)

ş Hourmeter and gauge check Ә Ә

ş Battery check Ә Ә
ş Monitor indicator circuit check Ә Ә
ş Monitor turn signals and warning indicator check Ә Ә

2. Transmission, axle and engine linkages, neutral start

switch and reverse warning alarm switch checks

ş Transmission control lever and neutral Ә Ә

ş Neutral start and reverse warning Ә Ә
ş Alarm circuit checks Ә Ә
ş Engine speed control linkage check Ә Ә

3. Monitor indicator and gauge checks(Engine running)

ş Monitor display and alternator output checks Ә Ә

ş Monitor bypass circuit and seat belt indicator check Ә Ә
ş Monitor primary and secondary level check Ә Ә
ş Transmission oil warm up procedure Ә Ә
ş Transmission temperature gauge check Ә Ә

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4. Brake system and clutch cut off checks

ş Park brake capacity check Ә Ә

ş Park brake transmission lockout check Ә Ә
ş Service brake pump flow check Ә Ә
ş Service brake capacity check Ә Ә
ş Brake accumulator precharge check Ә Ә
ş Brake system leakage check Ә Ә
ş Service brake pedal check Ә Ә
ş Service and park brake system drag check Ә Ә
ş Clutch cut off check Ә Ә

5. Driving checks

şTransmission oil warm up procedure Ә Ә

şTransmission noise check Ә Ә
şSpeedometer check Ә Ә
şTransmission kick down system check Ә Ә
ş1st, 2nd, 3rd and 4th speed clutch pack drag check Ә Ә
şTransmission pressure, pump flow and leakage check Ә Ә
şTransmission shift modulation check Ә Ә
şTorque converter check Ә Ә
şEngine power check Ә Ә

6. Hydraulic system checks

şHydraulic system warm up procedure Ә Ә

şHydraulic pump performance check Ә Ә
şPilot control valve boom float check Ә Ә
şBoom down solenoid valve check Ә Ә
şControl valve lift check Ә Ә
şBucket rollback circuit relief valve check Ә Ә
şBucket dump circuit relief
Low pressure check Ә Ә
High pressure check Ә Ә
şBoom and bucket cylinder drift check Ә Ә
şBoom down solenoid valve leakage check Ә Ә
şPilot controller check Ә Ә
şReturn to dig check Ә Ә
şBoom height kickout check-if equipped Ә Ә

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7. Steering system checks

şSteering valve check Ә Ә

şSteering system leakage check Ә Ә
şPriority valve
Low check pressure Ә Ә
High check pressure Ә Ә

8. Accessory checks

şOperating lights check Ә Ә

şWork light check Ә Ә
şBrake light check Ә Ә
şCab light check Ә Ә
şHorn circuit check Ә Ә
şWindshield washer and wiper check Ә Ә
şDefroster blower check Ә Ә
şHeater/Air conditioner blower check Ә Ә
şHeater functional check Ә Ә
şAir conditioner functional check Ә Ә
şStart aid system check Ә Ә

9. Cab components and vandal protection checks

şCab door latch check Ә Ә

şCab door hold open latch check Ә Ә
şCab door release button check Ә Ә
şCab door lock check Ә Ә
şCab door window check Ә Ә
şCab window latch check Ә Ә
şSteering column adjustment check Ә Ә
şSeat and seat belt check Ә Ә
şAir intake filter door check Ә Ә
şEngine side panels check Ә Ә
şRadiator cap access door check Ә Ә
şFrame locking bar check Ә Ә
şBoom lock check Ә Ә
şService decal check Ә Ә

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