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Materials System Specification

17-SAMSS-502 1 January 2018


Form-wound Induction Motors above 500 HP
Document Responsibility: Motors and Generators Standards Committee

Contents
A Scope.............................................................. 2
B Conflicts and Deviations ................................. 2
C References ..................................................... 2
D Qualification .................................................... 4
E Modifications to Industry Standard .................. 4
Revision Summary .............................................. 22

Data Sheet for 17-SAMSS-502 ........................... 23

Previous Issue: 1 November 2016 Next Planned Update: 1 November 2019


Revised paragraphs are indicated in the right margin Page 1 of 30
Contact: Al-Majed, Salah Ibrahim (majidsi) on +966-13-8809662

©Saudi Aramco 2018. All rights reserved.


Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

A Scope

This specification, together with the Data Sheets, defines the mandatory requirements
for form-wound squirrel-cage induction motors above 370 kW (500 HP).

B Conflicts and Deviations

B.1 If there are any conflicts between this specification and associated purchasing,
project or engineering documents, this specification shall take precedence.
For any deviation and exception, an approved Waiver has to be included with
the purchasing documents.

B.2 Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs*) shall be addressed to the
EK&RD Coordinator.
* Examples of MSAERs are Saudi Aramco Materials System Specifications
(SAMSSs), Engineering Standards (SAESs) and Standard Drawings (SASDs).

B.3 Any deviation from the requirements herein shall follow internal company
procedure SAEP-302.

B.4 The designation “Commentary” is used to label a sub-paragraph that contains


comments that are explanatory or advisory. These comments are not mandatory,
except to the extent that they explain mandatory requirements contained in this
SAMSS.

C References

The following is a summary of all the documents which have been mentioned within
this specification. The specific part(s) of these documents which are applicable have
been identified throughout this specification.

C.1 Saudi Aramco References

Saudi Aramco Engineering Procedure


SAEP-302 Waiver of a Mandatory Saudi Aramco Engineering
Requirement

Saudi Aramco Materials System Specifications


17-SAMSS-503 Severe Duty Totally Enclosed Squirrel Cage
Induction Motors to 500 HP
32-SAMSS-013 Lubrication, Shaft Sealing, and Control Oil Systems
for Special Purpose Applications

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

34-SAMSS-625 Machinery Protection Systems

Saudi Aramco Engineering Standards


SAES-M-001 Structure Design Criteria for Non-Building Structure
SAES-M-100 Saudi Aramco Building Code
SAES-Q-007 Foundation and Supporting Structure for Heavy
Machinery

C.2 Industry Codes and Standards

American Petroleum Institute


API STD 541 Form-Wound Squirrel Cage Induction Motors-
500 Horsepower and Larger
API STD 614 Lubrication, Shaft-Sealing, and Control-Oil Systems
and Auxiliaries
API STD 670 Machinery Protection Systems

International Electrotechnical Commission


IEC 60034 Rotating Electrical Machines
IEC 60072-1 Dimensions and Output Ratings for Rotating
Electrical Machines
IEC 60894 Guide for a Test Procedures for the Measurement of
Loss Tangent of Coils and Bars for Machines
Windings
IEC 60529 Degrees of Protection Provided by Enclosures

Institute of Electrical and Electronics Engineers, Inc.


IEEE 112 Test Procedures for Polyphase Induction Motors
and Generators
IEEE 286 Recommended Practice for Measurement of Power-
Factor Tip-Up of Rotating Machinery Stator Coil
Insulation
IEEE 1776 Recommended Practice for Thermal Evaluation of
Unsealed or Sealed Insulation Systems for AC
Electric Machinery Employing Form- Wound
Pre-Insulated Stator Coils for Machines Rated
15,000 V and Below
ANSI/IEEE C62.11 Metal-Oxide Surge Arresters for Alternating
Current Power Systems

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

National Electrical Manufacturer's Association


NEMA MG 1 Motors and Generators
NEMA 250 Enclosures for Electrical Equipment (1,000 Volts
Maximum)

International Organization for Standardization


ISO 1680 Test Code for the Measurement of Airborne Noise
Emitted by Rotating Electrical Machines
ISO 12944-2 Paints and Varnishes - Corrosion Protection of
Steel Structures by Protective Paint Systems

D Qualification

Induction motors shall be supplied by vendors qualified by experience in manufacturing


the units proposed. To qualify, the vendor or his licensee must have manufactured, at
the proposed manufacturing location, at least 10 units with identical or equivalent
performance characteristics (speed, power, voltage, enclosure/cooling). These motors
must have been in service for at least 5 years and must be performing satisfactorily.

Details and location of operation shall be provided to Saudi Aramco upon request.
In addition, the vendor shall disclose each proposed design, manufacturing procedure,
component, or assembly that does not have at least 2 years satisfactory field operating
experience in similar service.

E Modifications to Industry Standard

The following paragraph numbers refer to API STD 541, 5th Edition, December 2014,
Form-Wound Squirrel Cage Induction Motors-500 Horsepower and Larger which is
part of this specification. The text in each paragraph below is an addition to
API STD 541 unless it is noted as an exception. Paragraph numbers not appearing in
API STD 541 are new paragraphs to be inserted in numerical order. Paragraph numbers
appearing in API STD 541 but not in this document have not been modified.

When the phrase “unless otherwise specified” is used in this document, it shall be taken
to mean unless otherwise specified by the Saudi Aramco Company Representative or
Saudi Aramco Buyer.

Section 1 General

1.2 Alternative Designs

All deviations from this specification shall be separately listed by the


Vendor in his quotation and shall refer to the relevant paragraph number.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Deviations shall be handled as outlined in Section B, above.

1.3.1 Equivalent metric dimensions, fasteners, and flanges may be used, as in


IEC 60072-1.

1.4 Conflicting Requirements


(Exception) See Section B, above.

Section 3 Definition of Terms

3.17 A service factor of 1.0 is specified.

Section 4 Basic Design

4.1 General

4.1.1 It is recognized that self-lubricated systems will require a shutdown for


an oil change, and that Exd machines may require a more frequent
maintenance interval.

4.1.2 Unless otherwise specified, equipment will be installed outdoors in a


desert area with relative humidity from zero to 100% (condensing) and
will be subject to wind blown dust and wind blown rain.
Commentary Notes:

Metal temperatures can reach 70°C (158°F) when exposed to direct solar
radiation. This is assuming that the motor will be located outdoors unless
otherwise specified.
The motor painting system shall be suitable for ISO 12944-2 corrosion
category C4. If severe corrosive area or offshore is specified, the motor
painting system shall be suitable for corrosion category C5-M.

4.1.3 The A-weighted average sound pressure level of the motor shall not
exceed 85 dBA at distance of 1 meter for 4 pole motors and above and
90 dBA at a distance of 1 meter for 2 pole motors determined in
accordance with NEMA MG 1, part 9, or ISO 1680 and IEC 60034-9 with
the motor operating under the conditions specified in this paragraph.

4.1.5 In case of the motors driven by ASD, overspeed test shall be requested as
one of the complete tests. Unless otherwise specified, test shall be carried
out at 120% of maximum operating speed for two minutes, and shaft
vibration shall be measured in accordance with API STD 541 Section
6.3.5.6.

4.1.11 Unless otherwise specified, the minimum quantity of special tools shall
be one set per purchase order or contract.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

4.1.13 (Exception) If, during the warranty period, while operating at the
conditions specified on the Data Sheet, the motor fails to meet the
specified performance, the Vendor shall be responsible for performing
any corrective action required.

4.1.14 Apply Section D (Qualification) above.

4.2 Electrical Design

4.2.1.1 NEMA standard ratings are not required.

4.2.1.2 Induction motors shall have rated voltage per below Table.

kW (HP) Motor Voltage Bus Voltage

375 (500) to 3,000 (4,000) 4,000 4,160

750 (1,000) to 6,000 (8,000) 6,600 6,900

750 (1,000) to 10,500 (14,000) 13,200 13,800

4.2.1.2.3 The rated voltage of motors which are part of an ASD system shall be at
the discretion of the drive system supplier.

4.2.1.3 The paragraph requirements shall be met.

4.2.1.4 A service factor of 1.0 is specified.

4.2.2 Load Requirements

4.2.2.1 The paragraph requirements shall be met.

4.2.3 Starting and Running Conditions

4.2.3.1 The motor shall be capable of starting and accelerating the driven load to
operating speed with 80% of the rated voltage at the motor terminals,
allowing for the natural rise of the voltage as the motor accelerates.
Purchaser will provide load speed vs. torque curve and load Wk² when
motor is purchased separately from driven equipment.
Exception:

Unless specified otherwise by Saudi Aramco or the motor is controlled


with an Adjustable Speed Drive.

4.2.3.6 The paragraph requirements shall be met.

4.2.4.1 The paragraph requirements shall be met.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

4.2.4.3 The paragraph requirements shall be met.

4.2.4.4 Maximum locked rotor current shall not exceed 650%.

4.2.4.5 The paragraph requirements shall be met when part of an ASD system.

4.3 Winding and Insulation Systems

4.3.1.1b All motors shall have an epoxy base, polyesterimide base or


combinations thereof. Temperature rise shall be measured by slot-
embedded resistance temperature detectors (RTD).

4.3.1.2 The paragraph requirements shall be met.

4.3.1.2.1 The paragraph requirements shall be met.

4.3.1.2.2 The paragraph requirements shall be met.

4.3.3 (Addition) A proven system is acceptable with the approval of Motors &
Generators Standards Committee Chairman.

4.3.10 Phenolic wedges shall not be used.

4.4 Mechanical Design

4.4.1 Enclosures

4.4.1.1 General Requirements

4.4.1.1a (Exception) Fiber-reinforced materials shall only be used internally.

4.4.1.1c When specified as being for use offshore or in a severe corrosion


environment, AISI 316 series stainless steel shall be used for the
enclosure's bolts, studs, and other fastening devices up to size M12.
For sizes above M12 to M36, galvanized (zinc-chromate treatment)
hardware shall be used. For larger sizes, black phosphate coated
hardware shall be used.
Exception:

For Exd machines the manufacturer shall use his standard.

4.4.1.1e Unless otherwise specified by Saudi Aramco, motors specified for use in
Class I, Zone 2 hazardous locations shall meet the requirements for these
areas without requiring purging/pressurization.

4.4.1.1f As per 4.4.1.2.1.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

4.4.1.2 Motor Enclosures and Corresponding NEMA Specifications

4.4.1.2.1 (Exception) Only totally enclosed motors shall be provided. TEWAC


(or IC equivalent code) may be provided for motors rated 23 MVA and
above, if suitable cooling water is available. Note that IC416 and IC516
are also acceptable.

4.4.1.2.3c Exception: Exd motors

4.4.1.2.3f If auxiliary cooling fans are used for TEAAC motors, the main motors
shall meet the following requirements:
1) Auxiliary cooling fan motors shall meet the requirements of
17-SAMSS-503.
2) More than one fan shall be used. Fan motors shall be easily
accessible for maintenance and it shall be possible to remove and
replace cooling fan motors with the main motor operating the
driven equipment.
3) For motors 6,000 kW (8,000 HP) or greater, the heat exchanger
design shall be such that the main motor meets all load and
temperature rise requirements with any one auxiliary cooling fans
out of service.

4.4.1.2.3g Air-to-air heat exchangers for TEAAC (or IC equivalent code) motors
shall be designed for 105% of calculated losses including auxiliary motor
fan losses (if applicable). The 5% allowance is to compensate for
plugging or fouling.

4.4.1.2.4 If the maximum inlet water temperature is different than 32C the motor
vendor shall provide the expected flow rate and temperature rise of the
cooling water based on the specified maximum inlet water temperature.

4.4.2 Frame and Mounting Plates

4.4.2.1 (Addition) The frame of the completely assembled machine on its


permanent foundation with the rotor installed and rotating shall be free
from structural resonance of any possible excitation (see 3.23) with a
separation margins of no less than 15% of operating speed range.

4.4.2.2 The paragraph requirements shall be met.

4.4.2.6 Motor mounting plate arrangement shall be such that the complete motor
assembly can be removed intact for repair without any on-site
dismantling. If bearing pedestals are baseplate mounted then it must be

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

possible to remove the complete motor/baseplate unit as one assembly.


Soleplates shall be provided when the motor is mounted on a separate
foundation as indicated on the datasheet, and soleplates shall be
permanently grouted in place.

(Addition) The motor frame mounting plate (sole or base) shall be flat on
the foundation sole plate. If footplates are provided, the in-between foot
deflection shall comply with SAES-M-001.

4.4.2.14 Unless otherwise specified, minimum quantities of special mechanisms


for lifting, when required, shall be one per purchase order.

4.4.3.1 The paragraph requirements shall be met.

4.4.4 The paragraph requirements shall be met.

4.4.5 Rotating Element

4.4.5.1 General

4.4.5.1.1 A fatigue life assessment shall be conducted to demonstrate a 5,000 start


requirement for 5,000 HP motors and above.

All shaft repair procedures shall be submitted through the Company or


Buyer Representative for review and approval by the Coordinator,
Materials Engineering & Corrosion Control Division, Consulting
Services Department. Saudi Aramco shall have the right to reject the
repair and require a damaged shaft to be replaced.

4.4.5.1.9 The paragraph requirements shall be met.

4.4.5.2.2 Fabricated aluminum cage and cast aluminum cage designs are not
acceptable.

4.4.5.2.5 (Addition) 18Mn-4Cr and 18Mn-5Cr retaining ring material are not
acceptable. Retaining ring material shall not be susceptible to stress
corrosion cracking due to exposure to moisture, chlorides or other
airborne contaminates.

4.4.6 Dynamics

4.4.6.1 Resonances

4.4.6.1.1 (Clarification) Applicable for the completely assembled machine on its


permanent foundation.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

4.4.6.1.2 (Addition) The completely assembled machine on its permanent


foundation with the rotor installed and rotating, shall be free from lateral
natural frequencies by at least 15% of the specified speed range in an
ASD application. The vendor shall provide a damped unbalanced
response analysis in accordance with 4.4.6.2.1.

4.4.6.1.3 (Addition) The motor and driven machine vendor shall base the motor
design on a foundation that meets SAES-M-001, SAES-M-100, and
SAES-Q-007.

4.4.6.2 Dynamic Analysis

4.4.6.2.1 (Addition) For motors 2,000 kW (2,700 HP) and above which operate at
or above 1,800 RPM (4 pole), the vendor shall provide a damped
unbalanced response analysis for each machine from zero to 120% of the
maximum operating speed.

4.4.6.2.1.1.f (Addition) Coupling half and spacer shall be part of the model.

4.4.6.2.1.5.b (Addition) The shaft displacement relative to bearing housing of any


critical speed below Maximum Continuous Speed shall not exceed
1.5 times the predicted value at maximum continous speed resulting
from the unbalances specified in 4.4.6.2.1.3.

4.4.6.2.2 (Addition) The motor vendor shall provide all the data required for the
torsional analysis to the vendor(s) with unit responsibility to perform a
steady-state and transient torsional and stress analysis of the complete
mechanical train.

4.4.6.2.3 Mechanical equipment vendor is responsible for analysis and motor


electrical equipment vendor shall provide required physical data to
Mech. equip Vendor. Analysis is required for all applications.

4.4.6.3 Balancing

4.4.6.3.1 (Addition) The rotor third balancing plane is required if two balancing
planes are insufficient to meet the required balancing criteria.

4.4.6.3.2 Brass weights are acceptable. It is recognized that Exd machines may
not have removable balance weights.

(Addition) The same balancing grade shall be used for the coupling and
the motor rotor.

4.4.6.3.6 Shaft-mounted fans and other removable components shall be component


balanced on a mandrel. Suitable access shall be provided for at least two

Page 10 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

balancing planes for field trim balancing for 1,000 HP (746 kW) motors
and above.

4.4.6.4 Vibration

In the case of motors supplied with driven equipment, the package


vendor shall meet the API vibration limits with the motor coupled to the
driven equipment and operated at rated voltage and speed.

4.4.7 Bearings, Bearing Housings, and Seals

4.4.7.1 Bearings

4.4.7.1.1 Hydrodynamic radial bearings shall be provided on horizontal motors.

4.4.7.1.2 Ductwork is considered to be internal.

(Exception to last sentence) The metal temperature of pressure lubricated


bearings shall not exceed 105°C in the loaded area, based on a maximum
oil inlet temperature of 60°C. During shop testing, the differential
between the bearing loaded area temperature and the actual oil inlet
temperature shall not exceed 45°C.

4.4.7.1.3 It is recognized that an Exd machine may require antifriction bearings.

4.4.7.1.9 The paragraph requirements shall be met.

4.4.7.1.11a If applicable, thrust loads from the driven equipment under all operating
conditions shall be informed.

4.4.7.1.14a (Exception) The metal temperature of pressure lubricated bearings shall


not exceed 105°C in the loaded area, based on a maximum oil inlet
temperature of 60°C. During shop testing, the differential between the
bearing loaded area temperature and the actual oil inlet temperature shall
not exceed 45°C.

4.4.7.1.14b (Exception) For ring-oiled or splash systems (self-lubricant), the maximum


bearing metal temperature in test and in operation shall not exceed 95°C.

4.4.7.1.15 Oil cooler shall maintain the lube oil supply temperature at or below 60°C.

4.4.7.1.18 Motor with rated synchronous speed of 1,800 RPM or lower shall be
capable of being solo-run tested, un-coupled, without the need for the
driven equipment to limit the rotor axial movement.

Page 11 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Exception:

High speed motors (i.e., 2 Pole motors) with shaft mounted fans that
have a rotor thrust do not need to comply with 4.4.7.1.18, above.

4.4.7.2 Bearing Housings

4.4.7.2.2 Tapped and plugged fill and drain openings of at least DIN 15 are
acceptable.

4.4.7.2.4 (Exception) Air gap measurements may be made on a partially


assembled machine. Indirect air gap measurement is acceptable.

4.4.7.3 Shaft Seals

Pressure balancing tubing material may be industrial grade flexible hose


suitable for the environment.

4.4.8 Lubrication

4.4.8.1 The motor vendor shall be responsible for selecting the means of
emergency coast down lubrication, based on input from vendor having
complete unit responsibility. If the emergency coastdown system is not
supplied by the motor vendor, the motor vendor shall advise the driven
equipment vendor that the motor is not supplied with emergency
coastdown protection.

4.4.8.4 Unless otherwise specified, common pressurized or circulating oil


systems shall be supplied by the Vendor having unit responsibility.
A self-lubricated bearing is not considered to be a self-contained
circulating oil system.

(Addition) If self-contained circulating oil system is provided, oil level


sensors shall be supplied.

4.4.8.5 Unless otherwise specified, lube oil shall be ISO VG46.

4.4.8.6 (Exception) Unless otherwise specified, pressure oil systems shall


conform to the requirements listed on the driven equipment data sheet.

4.4.9 End Play and Couplings

4.4.9.1 It is recognized that an Exd motor may not conform.

4.4.9.3 It is recognized that an Exd motor may not conform.

Page 12 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

4.4.9.4 Unless otherwise specified, the electrical machine vendor shall install the
motor half coupling on the motor shaft with a cylindrical fit.

4.4.10 Materials

4.4.10.1 General

4.4.10.1.3 SUS 300 series can also be applied.

4.4.10.2 Castings

4.4.10.2.3 (Exception) Castings shall not be repaired by peening, plugging, burning


in, impregnating or by the use of any plastic or cement compounds.

4.4.10.3 Welding

4.4.10.3.1 Other acceptable welding codes are: CSA W47.1, CSA W59, EN 287-1,
ISO 15614-1 & 2, ISO 3834-1, ISO 15607, ASME SEC IX, AWS D1.1
and ISO 15609-1.

4.4.10.3.4 Intermittent welds may be used, such as on gasket supports and fan
housings, where significant problem-free operating experience exists,
and well-established design procedures are available.

4.4.10.5 The maximum mesh size of protective grills or metal screens shall be
12.7 mm (0.5 in).

24.4.10.6 Fans
4.4.10.6.1 (Exception) Only metallic fans are acceptable.
4.4.10.6.3 If auxiliary cooling fans are used for TEAAC motors, auxiliary cooling
fan motors shall meet the requirements of 17-SAMSS-503.

4.4.10.8 Heat Exchangers

4.4.10.8b 1.00 mm wall thickness is allowed.

4.4.11 Nameplates and Rotation Arrows

4.4.11.1 An additional main nameplate shall be located on the inside of the door
of an auxiliary terminal box, in order to preserve long-term legibility.

4.4.11.2 All writing shall be indelibly marked in English with raised metal
lettering, engraving or stamping.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

4.4.11.4 The following information, in addition to that detailed in Section 4.4.11.2,


shall be provided on either the same nameplate required by Section
4.4.11.2 or on a separate nameplate:
a. Saudi Aramco purchase order number or contract number.
b. Location of manufacture
c. Manufacturer's order reference number

4.4.11.5 Each major component of the motor shall be identified with the motor
serial number, which may be stamped on a nameplate affixed to the
component or stamped directly on the component itself. The instruction
manual shall indicate where these markings can be found. The following
major components shall be identified:
a. Stator frame
b. Stator core pack (if removable)
c. Rotor
d. Bearing pedestals
e. Bearing end caps

Section 5 Accessories

5.1 Terminal Boxes

5.1.1 Main terminal boxes shall be sized to accommodate motor lead


connections, specified current transformers, and, when required by 5.6.2,
surge capacitors and surge arresters.

5.1.2 The terminal box shall be capable of withstanding the fault described in
this section.

5.1.3 Accessory leads shall terminate on suitable terminal blocks.

5.1.4 Terminal box and Auxiliary Equipment Enclosure Construction

5.1.4.1 Terminal boxes for accessory leads shall meet the requirements for
NEMA 4 or, in the case of severe corrosive areas, NEMA 4X in
accordance with NEMA 250, or IP55 in accordance with IEC 60529 with
316 stainless steel.

5.1.4.2 (Addition) If vertical gasketed surfaces are not provided with a drip
shield, then the enclosure shall be NEMA 4X type.

Page 14 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

5.1.6b If a terminal box contains accessories (e.g., current transformers, surge


arresters, etc.), space heaters shall be provided. It is recognized that Exd
motors may not conform to this requirement.

5.1.6d Removable links shall be provided.

5.1.6g Adequate space for outdoor type terminations for the shielded cables
shall be provided in the terminal box.

5.1.6k Ground bus shall be provided for motors 750 kW (1,000 HP) and above.

5.1.6l Partial discharge detectors shall be provided in case of 13.2 kV and


above rated motors. See 5.6.4 for details.

5.1.6m Insulated terminations and interior jumpers are required.

5.1.8 If differential current transformers are specified, secondary leads shall be


provided.

5.1.9 Wiring marking may be made by stamped tag plates.

5.1.11 All motor accessory wiring external to the machine shall be mechanically
protected in galvanized rigid steel conduit terminated by stainless steel
flexible liquid-tight conduit as per Section 5.5 of API STD 670.

Rigid steel conduit fittings shall be cast iron or cast steel. For motors
specified for use in severe corrosion areas, the conduit and conduit
fittings shall be either PVC coated or in stainless steel.
Exception:

Flexible liquid-tight conduits may be used for TEFC motors.

5.2 Winding Temperature Detectors

5.2.1.1 RTDs shall be 100-ohm, platinum, three-lead resistance temperature


detector with a temperature coefficient of resistance equal to
0.00385 ohm/ohm/°C from 0°C to 100°C.

5.2.1.2 Embedded RTDs for the stator windings shall be provided as follows:
Size Motor RTDs Per Phase
370 kW (500 HP) through 7,500 kW (10,000 HP) 2
Above 7,500 kW (10,000 HP) 3

Leads of sensing elements shall not be grounded in the terminal box.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

5.3 Bearing Temperature Detectors

5.3.1 Bearing temperature sensors shall be installed on motors with


hydrodynamic bearings. The installations shall meet the requirements of
API STD 670, paragraph 6.1.9. Bearing temperature sensors may be
offset from the bearing centerline where required.

5.4 Space Heaters

5.4.1 Space heaters shall be supplied for all motors.

5.4.2 An engraved nameplate shall be located near the space heater terminal
block which shows the space heater operating single phase voltage.

5.6 Alarms and Control Devices for Motor Protection

5.6.2 Surge Protection

Motors rated 13.2 kV and above shall be furnished with surge capacitors
and surge arresters. Unless otherwise specified, surge capacitors and
arresters are not required on lower voltage motors.
Exception:

Surge arresters and capacitors shall not be installed with motors fed from
Adjustable Speed Drives.

5.6.3 Differential Current Transformers

Motors 3,750 kW (5,000 HP) and larger shall have provisions for
self-balancing differential relay protection. Motor vendor shall provide
and install 50:5 ratio, ANSI rating C20, current transformers in each
phase for this purpose. The IEC equivalent of the C20 ANSI class
current transformer (50:5 CT with 5VA class, 10P20, 5 A) is acceptable.
CTs shall be suitable for the specified environmental conditions.
Exception:

Motors controlled with Adjustable Speed Drives shall not be equipped


with current transformers for differential protection.

5.6.4 Partial Discharge Detectors

5.6.4.1 Partial discharge couplers, output signal wires, and auxiliary PD signal
terminal box, shall be installed on all 13.2 kV and above rated motors.
Partial discharge monitoring devices, which outputs processed data in
millivolt (mV), shall be installed if specified in the Data Sheet.

Page 16 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Exception:

Partial discharge couplers can be deleted if approved by the Company or


Buyer representative with the concurrence of the Proponent or Chairman,
Motors and Generators Standards Committee.

5.6.4.2 Three 80 pf epoxy mica capacitive couplers shall be permanently


mounted inside the main terminal box, one for each phase, covered with
insulation boots.

5.6.4.3 Auxiliary partial discharge signal terminal box shall be mounted on or


near the main terminal box.

5.8 Vibration Detectors

5.8.1 Horizontal motors rated in excess of 750 kW (1,000 HP) and equipped
with hydrodynamic radial bearings shall be provided with two
non-contacting vibration probes in each radial bearing housing and
one event per revolution (key phasor) probe.

5.8.1.1 The lead shall be physically protected in accordance with 5.1.11.

5.8.1.2 Oscillator-demodulators shall not be mounted on the motor frame.

5.8.2 Motors equipped with hydrodynamic radial and hydrodynamic thrust


bearings shall be provided with two non-contacting vibration probes in
each radial bearing housing, two axial position probes and one event per
revolution (key phasor) probe.

5.8.3 Vibration and position equipment shall be furnished and installed in


accordance with 34-SAMSS-625, referring to API STD 670.

5.8.4 Vertical motors driving pumps shall have two velocity transducers
mounted on or as close as practicable to the top bearing housing.
One transducer shall be mounted on the axis of the pump
suction/discharge nozzles and the other at 90 degrees to this axis.
Vertical motors driving equipment other than pumps shall have the
transducers mounted in the direction of maximum vibration, as
determined by testing.

Section 6 Inspection, Testing, and Preparation for Shipment

6.1 General

6.1.4 The paragraph requirements shall be met.

6.2 Inspection

Page 17 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

6.2.1 General

6.2.1.1a The following material certifications shall be kept available for at least
5 years: Forged shaft, silicon steel, copper wire, copper bar, and bearing
castings.

6.2.1.1e Final assembly clearances of rotating parts shall be kept available.

6.2.2.3 Ultrasonic inspection shall be performed on all forged components.

6.2.2.4 Magnetic particle inspection shall be performed on all shaft welds.

6.2.2.5 Liquid penetrant inspection shall be performed on all shaft welds.

6.2.3.2 For all machines having circulating, pressure oil systems, the oil system
furnished shall meet the cleanliness requirements of 32-SAMSS-013 and
API STD 614 or equivalent standards.

6.3 Final Testing

6.3.1.7 Lube oil inlet temperature adjustment during mechanical running tests is
not required.

6.3.1.9 When Partial Discharge monitoring devices are installed, a PD test shall
be performed with the installed stator winding partial discharge sensing
devices. See section 6.3.4.6 for details.

6.3.1.16 Test equipment accuracy demonstration is not required.

6.3.2 Routine Test

6.3.2.1d The preferred values of test voltage shown in Table 7 (API STD 541)
shall be used for the polarization index. Minimum insulation resistance
when corrected to 40°C shall be 100 MΩ.

6.3.2.1m It is recognized that it may not be possible to measure the air gap during
the routine test on Exd machines.

6.3.2.1n Only shaft voltage measurements are required.

6.3.3 Vibration Tests

6.3.3.1 A snapshot of the slow roll data captured during coast down after a run
test of the assembled machine is acceptable.

6.3.3.9 (Addition) The following additional plots shall be part of the recorded
vibration data:

Page 18 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

a. Transient (Start up and Shut down) of shaft relative probes and


bearing housing casing, i.e., Bode’, Polar, shaft centerline, orbit and
cascade plots.
b. Steady state trends over the required trend period for both shaft
probes and bearing casing, i.e., frequency spectrum, overall, 1X, and
timewave form.

6.3.3.12 (Addition) The shaft displacement relative to bearing housing of any


critical speed below Maximum Continuous Speed shall not exceed
1.5 times the acceptance values at the Maximum Continuous Speed.

6.3.4 Stator Tests

6.3.4.1 Stator Core Test

The stator core test shall be performed for all motors rated 13.2 kV, or all
motors rated at or above 3,700 kW (5,000 HP).

6.3.4.2 Surge Test

IEEE 522 recommendations for reduced voltage testing of green coils is


acceptable.

6.3.4.2.1 Special surge tests on two additional sample coils shall be performed. It is
required all motors rated 13.2 kV, or all motors rated at or above 3,700 kW
(5,000 HP). One set of coils, per identical motors per purchase order, is
sufficient, and will be representative of the coil design for the complete set.
The coils shall pass 3.5 pu according to IEEE 522 Section 6.2. Testing to a
maximum of 5.0 pu is for information purposes.

6.3.4.3 Power Factor Tip-Up Test

The power factor tip-up test (delta tan delta) is required for motors with
rated voltages 6.6 kV and above. The power factor tip-up test shall be
performed on the complete stator. If the tip-up, when measured at 100%
and 25% of rated line-to-ground voltage exceeds 3%, a five years stator
rewind warranty shall be provided.

6.3.4.4 Sealed Winding Conformance Test

The sealed winding conformance test shall be performed when specified or


when the site data indicates installation offshore or in a near shore
area. The tests described in this section shall be performed prior to routine
tests and is required on the first machine of an identical set of machines.

Page 19 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Dielectric breakdown of any component of the complete stator winding


system (including the motor leads) during this test as a result of the
high-potential test or stopping the test at lower than required high-
potential test voltage to avoid dielectric breakdown shall be considered a
test failure. Repairs to the stator winding system required to correct a
failed test shall be documented and submitted within two weeks to the
Saudi Aramco representative in coordination with the Coordinator,
Electrical Systems Division, and Consulting Services Department.
The report shall detail the repair, the life impact of the repair, and the
design changes that may be required on identical machines.

6.3.4.6 Partial Discharge Test

When Partial Discharge monitoring devices are installed, a PD test shall


be performed with the installed partial discharge detectors while the
motor is running.

6.3.5 Special Tests

6.3.5.1 Complete Test

6.3.5.1.1 The complete test shall be performed for all motors rated 13.2 kV, or all
motors rated at or above 3,700 kW (5,000 HP). As an alternative, this test
shall be in accordance to the applicable portion of IEC 60034-2.
Exception:

Unless otherwise specified, the complete test is required on only one of


each motor of identical design and rating supplied on the same order or
contract.

6.3.5.1.1a Method F1 shall be utilized.

6.3.5.1.1e If motor rating exceeds test field limitations, data calculation and
temperature rise extrapolation shall be performed per IEC 60034-29.
Exception:

Unless otherwise specified, the heat run test is required on only one of
each motor of identical design and rating supplied on the same order or
contract.

6.3.5.1.1g The sound pressure level test shall be in accordance with ISO 1680.1 or
ANSI/NEMA MG 1, Part 9.

6.3.5.1.2 The DC high potential test described in this paragraph is not required.

Page 20 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

6.3.5.2.1 The heat run test shall be performed for all motors in accordance with
paragraph 6.3.5.1.1e, above.
Exception:

Unless otherwise specified, the heat run test is required on only one of each
motor of identical design and rating supplied on the same order or contract.

6.3.5.6 Overspeed Test

In case of the motors driven by ASD, Overspeed test shall be requested as


one of the complete tests. Unless otherwise specified, test shall be carried
out at 120% of maximum operating speed in two minutes.

6.4 Preparation for Shipment

6.4.1a As per paragraph 4.1.2, the motor painting system shall be suitable for
ISO 12944-2 corrosion category C4. If severe corrosive area or offshore
is specified, the motor painting system shall be suitable for corrosion
category C5-M.

6.4.1b All loose materials and mill scale shall be removed from housings.

6.4.1g Calcium Chloride shall not be used as a desiccant.

Section 7 Guarantee and Warranty

7.1 In addition to the guarantee and warranty specified in contract or purchase


order documents, the efficiency shall be guaranteed in accordance with
8.1.3f with no negative tolerance. If the efficiency is tested in accordance
with 8.1.3f and found to be less than the guaranteed efficiency, the cost of
the motor shall be reduced by an amount equal to the difference between
the actual losses and the guaranteed losses, in kilowatts at the specified
normal operating load, multiplied by the evaluation factor $/kW given in
the data sheet (up to a maximum of 15% of the cost of motor).
In addition, should the efficiency be found to be less than the guaranteed
efficiency, the vendor will absorb the cost of the test.

7.2 Minimum guaranteed efficiency in accordance with 8.1.3f shall be 94%


for 2 or 4 pole motors.

Section 8 Vendor's Data

8.1 Proposals

8.1.3 Additional specified conditions are 85%, and 90% voltage. Minimum
starting conditions are 80% voltage and short circuit MVA if provided,

Page 21 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

unless otherwise specified. When the motor is to be purchased by the


driven equipment vendor, the driven equipment vendor shall supply the
load inertia and the required load torque versus speed curves.

8.1.3a Torque-speed curve at 100% and 80% voltage shall be provided.

8.1.3b Current-speed curve at 100% and 80% voltage shall be provided.

8.1.3d The applicable load curve shall be applied with load inertia.

8.1.3e A complete set of thermal limit curves shall be provided, including


stalled, accelerating, and running conditions.

8.1.3f (Exception) Expected efficiency shall be replaced by guaranteed


efficiency at rated load.

8.6 Final Data

8.6.1 As-built vendor data sheets and all curves (thermal limit curves, speed-
torque curves, etc.) and drawings referred to on the vendor data sheets
shall be included.

8.6.2a The paragraph requirements shall be met.

8.6.2d The vendor shall supply a complete connection diagram, the number of
parallel circuits per phase, the number of turns per coil, and the throw, in
lieu of the requirements of this paragraph.

8.7 Instruction Manuals

8.7.1 The paragraph requirements shall be met.

Revision Summary
7 April 2015 Major revision.
4 October 2015 Minor revision to reduce the risks of electric shock upon Motors Maintenance personnel due
to energized space heaters.
1 November 2016 Major revision. The update is as follows:
- Reflecting the new API STD 541, 5th Edition 2014 standard update.
- Removing the overlap between 17-SAMSS-502 and 17-SAMSS-503 at the 500 HP size.
This will enhance clarity and align the two SAMSSs.
- Specifying when the partial discharge is required.
1 January 2018 Editorial revision to modify paragraph 6.3.4.3.

Page 22 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet for 17-SAMSS-502


17-SAMSS-502, Induction Motor (500 HP and above)
1 APPLICABLE TO: [ ] Inquiry [ ] Proposal [ ] Purchase [ ] As Built
2 Plant: ______________ Plant No. ______________ Driven Equipment: _________________________
3
4 Purchaser's Data to Be Supplied With Inquiry:
5
6 MOTOR DESIGN DATA
7
8 BASIC DATA:
9 Type of Motor: [ ] General Purpose [ ] Special Purpose
10 Volts: __________ Phase: 3 Hertz: 60 Nameplate: _____________kW _____________HP
11 Synchronous RPM: ________ Min. % Overspeed: [ ] Per NEMA MG 1 [ ] Special ______%
12 Bearing Type: [ ] Hydrodynamic [ ] Antifriction
13 Maximum Drive Equipment Vertical Thrust (Vertical Motors): ________________________________________________
14 Differential Protection Required: [ ] Yes [ ] No
15 ANSI Class of Differential Current Transformer Required: _________________________________________
16
17 SITE DATA:
18 Area Classification: [ ] Non-Hazardous
19 [ ] Hazardous (Classified) Class: ___________ Group: ___________ Division: ______________
20 Ignition Temperature: _________°C
21 Elevation: _____________m.
22 Motor Location: [ ] Outdoors [ ] Indoors [ ] Offshore
23 Non-Massive Foundation Description: __________________________________________________________________
24
25 UNUSUAL CONDITIONS:
26 [ ] Severe Corrosive Area [ ] External Forces and Moments ___________________________________
27 Seismic Loading: _____________________________ [ ] Other ______________________________________
28
29 ELECTRICAL SYSTEM CONDITIONS:
30 Max. S.C. KVA at Motor Bus ____________________ I ²t Let-Through Energy __________________________
31 Min. S.C. KVA at Motor Bus ____________________ X/R Ratio ____________________
32 Resistance Grounding System Ground Fault Amperes [ ] 400 [ ] 1,000 [ ] Other ____________
33
34 STARTING:
35 [ ] Full Voltage [ ] Reduced Voltage % and Type _______________________________________________
36 [ ] Variable Speed Drive Unit Type ________________________________________________________________
37 [ ] ASD Details Attached (If motor purchased separately from drive unit.)
38 [ ] Torques in Excess of NEMA MG 1, if required _________________________________________________________
39 [ ] Loaded (100%) [ ] Partially Loaded ___________________% [ ] Other __________________
40 [ ] Load Speed vs Torque Curve and Load wK² __________________________ Provided
41 [ ] Voltage at Locked Rotor (Min. % of Rated if Less Than 80%) _____________%
42 [ ] Capability in Excess of Table 2, if required ___________________________________________________________
43
44 MOUNTING:
45 [ ] Horizontal [ ] Vertical Shaft Up [ ] Vertical Shaft Down
46 [ ] Foot Mounted [ ] Flange Mounted, NEMA Type ___________________________________________
47 [ ] Baseplate Furnished By _________________ [ ] Soleplate Furnished By: _______________________
48
49 ENCLOSURE:
50 [ ] TEFC [ ] TEPV [ ] Explosion Proof [ ] Other ______________________________________
51 [ ] TEAAC TEAAC Tubes: [ ] Copper [ ] Copper Alloy [ ] Aluminum
52 [ ] Aluminum Alloy [ ] Stainless Steel
53 [ ] AISI 300 Series Hardware (Always required for severe corrosive area)
54
55 Drive System:
56 [ ] Direct Connected [ ] Gear Type Coupling: _______________ Furnished By: ______________

BI/JO No. _______________________________


PO/RFQ No. ____________ L/I No. _________
Page 1 of 8 By: _____________________
Date: _____________ Revision ____________

Page 23 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet (continued)


17-SAMSS-502, Induction Motor (500 HP and above)
1 Rotation Required by Driven Equipment When Facing Motor Opposite Drive End:
2 [ ] Clockwise [ ] Counterclockwise
3 Driven Equipment Wk² ________________ kg-m (lb-ft) @ ________________ RPM
4 [ ] Other _________________________________________________________________________________________
5
6 [ ] Reciprocating Compressor Load:
Crank-Effort Diagram Curve No. _________________________________
8
9 Miscellaneous:
10 Evaluation Factor (EF) _____________________$/kW (Paragraph 5 of specification)
11 Normal Operating Load; kW (HP) ___________________
12
13 ACCESSORY EQUIPMENT
14
15 Bearing Temperature Detectors:
16 [ ] Terminal Head Required [ ] Box Required
17 [ ] Bearing Housing Temperature Indicators Required _____________________________________________________
18
19 Partial Discharge Equipment:
20 [ ] Required Type/Manufacturer: ____________________________________________________________________
21 Communication method: [ ] RS-485 [ ] Ethernet [ ] optical fiber [ ] wireless
22 Monitoring devices: [ ] Required
23 Other: ___________________________________________________________________________________________
24
25 Lubrication System:
26 [ ] Self Lube [ ] Pressure Lube [ ] Oil Mist
27 [ ] Bearing Oil Rings for Coastdown Required
28 [ ] Bearing Constant-Level Sight Feed Oilers Required; Type _______________________________________________
29 [ ] Special Seals Required For Gas Purge [ ] Non-Conductive Seals Required
30 [ ] Lube System Common with Driven Equipment: Supplied By ____________________________________________
31
32 Main Terminal Box:
33 [ ] Specific Box Location Required: ____________________________________________________________________
34 [ ] Box Required to Oversized for Installation of Purchaser Equipment
35 Purchaser Equipment to Be Installed: ____________________________________________________________
36 Main Supply Leads: Conductor Size ____________ Type _____________ Insulation _____________
37 [ ] On Line Motor Monitoring Sensors Required to be Installed:
38 Type/Manufacturer ___________________________________________________________________________
39 [ ] Phase Current Transformers for Local Ammeter Required:
40 Accuracy Class _______________ Quantity ________________ Ratio _________________
41 Mounted/Installed by _________________________________________________________________________
42 [ ] Voltage Transformers Required for Local Voltmeter:
43 Accuracy Class _______________ Quantity ________________ Ratio _________________
44 Mounted/Installed by _________________________________________________________________________
45 Provisions for Main Supply Lead Termination:
46 [ ] Universal Bushing Stud [ ] Separable Connector per ANSI/IEEE 386
47 [ ] Other, Specify ___________________________________________________________________________
48 [ ] Terminal Box Space Heaters Required
49 [ ] Provisions for Terminal Box Purging Required
50 [ ] Silver-plated Bus Connections Required [ ] Ground Bus Required
51 [ ] Other Main Conduit Box Requirements: ______________________________________________________________
52 _________________________________________________________________________________________________
53
54 Space Heaters: (Mark all available voltages)
55 [ ] 120 V, 1 ph. [ ] 120/208 V, 3 ph. [ ] 240 V, 1 ph. [ ] 277/480 V, 3 ph.
56 [ ] 480 V, 3 ph. Max. Surface Temp. at Operating Volts ________________ °C

BI/JO No. _______________________________


PO/RFQ No. ____________ L/I No. _________
Page 2 of 8 By: _____________________
Date: _____________ Revision _____________

Page 24 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet (continued)


17-SAMSS-502, Induction Motor (500 HP and above)
1 Coupling:
2 [ ] Taper Fit [ ] Cylindrical Fit [ ] Coupling Supplied By ___________________________________
3 Manufacturer _______________ Model _______________ Data Sheet No. _____________________
4 Supplied By: [ ] Motor Manufacturer [ ] Driven Equip. Mfg. [ ] Purchaser
5 Idling Adapter/Mass Moment Simulator Supplied By ___________________________________________________
6 Coupling to be Used For Test: [ ] Contract [ ] Shop [ ] None
7
8 Painting:
9 [ ] Vendor's Standard [ ] Extra Coat at Shipment
10 [ ] Saudi Aramco Approved Protective Coating System APCS _______________________________ (Copy Attached)
11
12 Miscellaneous:
13 [ ] Epoxy Grout to be Used, Type ____________________________________________________________________
14 Nameplate material: [ ] Stainless Steel [ ] Monel
15 Quantity of Special Tools and/or Special Lifting Equipment Required __________________________________________
16 [ ] Shaft Seal of Electrically Non-Conducting Material
17 Location of Auxiliary Junction Boxes ___________________________________________________________________
18 Switches with Contacts Rated for DC [ ] Yes [ ] No
19 [ ] Data Required on Current Variation and Efficiency for Variable Torque Load
20 [ ] Motor Manufacturer Review and Comment on Foundation Drawings Required
21 [ ] Assembly Photographs Required per 6.2.4.5
22 External Forces on Motor Housing That May Affect Site Performance _________________________________________
23 _________________________________________________________________________________________________
24 [ ] Special Shipping Bearings Required per 4.4.3.9
25 Other/Comments __________________________________________________________________________________
26 _________________________________________________________________________________________________
27 _________________________________________________________________________________________________
28 _________________________________________________________________________________________________
29 _________________________________________________________________________________________________
30

BI/JO No. ______________________________


PO/RFQ No. ____________ L/I No. ________
Page 3 of 8 By: ____________________
Date: _____________ Revision ____________

Page 25 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet (continued)


17-SAMSS-502, Induction Motor (500 HP and above)

1 Required Analysis, Shop Inspection, and Tests


2
3 Required Witnessed Observed
4 Lateral Critical Speed Analysis by ___________________ [ ]
5 Design Review Meeting [ ]
6 Torsional Analysis by _____________________________ [ ]
7 Shop Inspection [ ]
8 Data Preservation [x]
9 Radiographic Test; Parts: ____________________ [ ] [ ] [ ]
10 Ultrasonic Test; Parts: _______________________ [ ] [ ] [ ]
11 Magnetic Particle Test; Parts: _________________ [ ] [ ] [ ]
12 Liquid Penetrant Test; Parts: __________________ [ ] [ ] [ ]
13 Hardness Test; Parts: _______________________ [ ] [ ] [ ]
14 Optional ASTM Tests to be Proposed by Vendor [ ] [ ] [ ]
15 Check Balance with Half Coupling [ ] [ ] [ ]
16 Inspection for Cleanliness per API, or use of double filters [ ] [ ] [ ]
17 Stator Inspection Prior to VPI [ ] [ ] [ ]
18 Residual Unbalance Test [ ] [ ] [ ]
19 Routine Test [x] [ ] [ ]
20 Polarization Test; Volts [ ] 1,000 V [ ] 2,500 V [ ] 5,000 V [x] [ ] [ ]
21 Vibration Recording [ ] [ ] [ ]
22 Stator Core Test [ ] [ ] [ ]
23 Special Surge Test on Sample Coils [ ] [ ] [ ]
24 Sealed Winding Conformance Test (only for near-shore/offshore locations) [ ] [ ] [ ]
25 Complete Test [ ] [ ] [ ]
26 Rated Rotor Temperature Test if no Complete Test [ ] [ ] [ ]
27 Bearing Inspection at Completion of Test [ ] [ ] [ ]
28 Unbalance Response Test [ ] [ ] [ ]
29 Bearing Housing Natural Frequency Test [ ] [ ] [ ]
30 Certified Data Prior to Shipment [ ]
31 Other ___________________________________________ [ ] [ ] [ ]
32 _________________________________________________ [ ] [ ] [ ]
33 _________________________________________________ [ ] [ ] [ ]
34 _________________________________________________ [ ] [ ] [ ]
35
36
37 Note: Not all Purchaser data items are applicable for all orders. Items which are not applicable should
38 be marked “N/A” by the purchaser. Purchaser should mark with an asterisk (*) items which are to be as
39 specified by the driven equipment manufacturer. Items marked with an asterisk (*) shall be filled in by
40 the vendor and returned with the proposal.
41

BI/JO No. _______________________________


PO/RFQ No. ____________ L/I No. _________
Page 4 of 8 By: _____________________
Date: _____________ Revision ____________

Page 26 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet (continued)


17-SAMSS-502, Induction Motor (500 HP and above)
1 Vendor Data to Be Supplied With Proposal:
2
3
4 Vendor ___________________ Purchased by ___________________ Ultimate User ______________________
5 Vendor Job Reference ________________ Proposal No. ________________ Contract No. _________________
6
7 Kilowatts (Horsepower) __________________________ Full Load Speed (RPM) ___________________________
8 Frame No. ____________________ Enclosure Type ____________________________________________
9
10 Locked Rotor:
11 Amps at Rated Voltage ____________ Amps at 80% Voltage _____________ Power Factor ________________
12 Locked Rotor Withstand Time, Cold at:
13 70% Voltage ___________sec 80% Voltage ____________sec
14 90% Voltage ___________sec 100% Voltage ____________sec
15 Locked Rotor Withstand Time, Hot at:
16 70% Voltage ___________sec 80% Voltage ____________sec
17 90% Voltage ___________sec 100% Voltage ____________sec
18
19 Motor Rotor Wk² __________________________
20
21 Torque:
22 Full Load Torque (FLT) _____________kg-m Locked Rotor Torque _____________% FLT
23 Pull-up Torque _____________%FLT Breakdown Torque _______________% FLT
24
25 Speed-Torque Curve No. ____________________ Speed-Current Curve No. ________________________
26 Estimated Starting Time at __________________ % Voltage; Curve No. ____________________________________
27
28 Design Data at 1.0 Service Factor and Rated Voltage:
29 No Load Current ___________________Amps Normal
Load 25% 50% 75% Full Operating
Amperes _______ _______ _______ _______ ________
Power Factor _______ _______ _______ _______ ________
Nominal Efficiency _______ _______ _______ _______ ________
Guaranteed Efficiency _______ _______ _______ _______ ________
30 Bearing Type _____________________________________________________________________________________
31
32 Utility Requirements:
33 Bearing Oil: Type Oil ________________ ____________L/s (GPM)Pressure ______________kPa
34 Heat Load to Be Removed ________________kW
35 Ventilation Air Requirements: Quantity ______________m 3/s (std.) Pressure ______________kPa
36
37 Information for Reciprocating Compressor Load:
38 Crank-Effort Diagram Curve No. __________________ Max. Current Pulsations _________________% Full Load
39 Calculated Efficiency Based on Current-Pulsation Operating Conditions: _______________________________________
40
41 Weights/Dimensions:
42 Net Weight ____________kg Rotor Weight _____________kg Shipping Weight _____________kg
43 Max. Erection Weight __________kg Length ___________m Width ___________m Height ____________m
44 Air Gap ____________mm
45
46 Other Required Information:
47 Max. Sound Pressure Level at 1 meter _____________dB(A)
48 When Rotor Dynamic Analysis is specified, List of Foundation Data Required from Purchaser: ______________________
49 _________________________________________________________________________________________________
50 Motor Power Factor correction capacitor rating _____________F

BI/JO No. _______________________________


PO/RFQ No. ____________ L/I No. _________
Page 5 of 8 By: _____________________
Date: _____________ Revision ____________

Page 27 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet (continued)


17-SAMSS-502, Induction Motor (500 HP and above)
1
2 Comments: _______________________________________________________________________________________
3 _________________________________________________________________________________________________
4 _________________________________________________________________________________________________
5
6
7 Data to be Supplied by Vendor After Receipt of Order:
8
9 [ ] As Designed [ ] As Built
10
11 GENERAL INFORMATION
12 Vendor ___________________ Purchased By ___________________ Ultimate User ______________________
13 Vendor Job Reference _______________ Proposal No. ________________ Contract No. __________________
14 Site _____________________ Service _____________________ Equip. No. ____________________________
15 Model ___________________ Serial No. ___________________
16
17 MOTOR DATA
18 Rating Data at 1.0 Service Factor:
19 Nameplate Power _________kW (HP) Voltage __________ Phase _________ Hertz __________
20 Full Load Speed __________RPM Enclosure Type __________________ Frame Size ____________________
21 Rotation When Facing Motor Opposite Drive End:
22 [ ] Clockwise [ ] Counter-Clockwise [ ] Bi-Directional
23
24 Thermal Capacity Curve Numbers _____________________________________________________________________
25
26 Insulation System:
27 Class ___________ Temperature Rise __________.°C above __________ °C ambient at 1.0 SF
28 Stator slot wedges used [ ] Yes [ ] No , wedges material ________________.

29 Induction Motor Equivalent Circuit Data:


30 Locked Rotor at Rated Voltage:
31 Stator R _____________ Stator X _____________ Magn X _____________
32 Rotor R _____________ Rotor X _____________ Magn R _____________
33 Rated Load at Rated Voltage:
34 Stator R _____________ Stator X _____________ Magn X _____________
35 Rotor R _____________ Rotor X _____________ Magn R _____________
36 Phase-to-Phase Resistance _____________ohm @ ________deg. C
37 Subtransient Reactance X” d ___________________________
38 Total Winding Capacitance to Ground _____________________ uF
39 Residual Voltage Open-Circuit Time Constant:
40 Motor only: ____________seconds Motor with Surge Capacitors ______________seconds
41
42 Motor Rotor Wk² _______________________________________
43
44 Torque:
45 Full Load Torque (FLT) _______________kg-m (ft-lb) Locked Rotor Torque _______________% FLT
46 Pull-up Torque _______________%FLT Breakdown Torque _________________% FLT
47 Motor Performance Curves Supplied:
48 Speed-Torque Curve No. _____________________ Speed-Current Curve No. ______________________
49 Speed Time Curve No. _______________________ Speed Power Curve No. _______________________
50 Estimated Starting Time at ________________________% Voltage; Curve No. _____________________________
51 Starting Performance Thermal Limit Curve No. ________________________________________________________
52 Test Report Reference No. _____________________________
53
54 Bearing Information:
55 Coupling End Bearing: Manufacturer's Type _______________________ Part No. _________________________

BI/JO No. _______________________________


PO/RFQ No. ____________ L/I No. _________
Page 6 of 8 By: _____________________
Date: _____________ Revision ____________

Page 28 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet (continued)


17-SAMSS-502, Induction Motor (500 HP and above)
1 Outboard End Bearing: Manufacturer's Type ________________________ Part No. _______________________
2 Bore Length ____________mm Bore Diameter _____________mm Min. _____________mm Max.
3 Design Clearance with Shaft ________________mm Min. _________________mm Max.
4 Bearing Loading _________________kPa
5 Thrust Bearing Top (Bottom): Manufacturer's Type _____________________ Part No. _____________________
6 Bearing Lubrication: [ ] Self [ ] Pressure [ ] Flood [ ] Other _______________________
7 Pressure/Flood Lubrication: Oil ___________L/s @ ___________kPa ________________________KW Losses
8
9 Weights/Dimensions:
10 Net Weight _____________kg Rotor Weight _____________kg Shipping Weight _____________kg
11 Maximum Erection Weight ________________kg Maximum Maintenance Weight ________________kg
12
13 Area Classification: Class ___________ Group ____________ Division _______________
14 Maximum Sound Pressure Level at 1 meter ________________________dB(A)
15
16 ACCESSORIES
17
18 Winding Temperature Detectors:
19 Number ________________ Resistance Rating, Ohm/Material _________________
20 Recommended Alarm Setting ______________ °C Recommended Trip Setting ___________________ °C
21 Thermal Temperature Switch Contacts:
22 [ ] Normally Open, Closing Setting ________________°C
23 [ ] Normally Closed, Opening Setting ______________ °C
24
25 Bearing Temperature Detectors:
26 Resistance Rating, Ohm/Material _______________________
27 Recommended Alarm Setting _________________ °C Recommended Trip Setting ________________ °C
28
29 Vibration Detector:
30 Non-Contracting Probes: [ ] Provisions Only [ ] Installed No. Per Bearing ______________________
31 Probe Type _______________ Model _______________ Oscillator/Demodulator Model ___________________
32
33 Bearing Housing Seismic Detectors: [ ] Provisions Only [ ] Installed
34 Sensor Type ________________ Model ________________ Output Transducer Model ____________________
35 No. Per Bearing _________________ Location (Orientation; H, V, A) ______________________________
36 Vibration Switch: [ ] Manual Reset [ ] Electrical Reset
37 Switch Type _________________________ Model ___________________________________________
38
39 Space Heaters: (Operating Conditions)
40 Motor Enclosure:
41 Voltage ________V [ ] 1 Phase [ ] 3 Phase Wattage _______kW Max. Surface Temp. _______ °C
42 Main Terminal Enclosure:
43 Voltage ________V [ ] 1 Phase [ ] 3 Phase Wattage _______kW Max. Surface Temp. _______ °C
44
45 Current Transformers:
46 Differential: Class _______________ Ratio _______________ Number Mounted ___________________
47 Phase: Class _______________ Ratio _______________ Number Mounted ___________________
48
49 Voltage Transformers:
50 Connection __________________ Ratio _______________ Number Mounted ___________________
51 Fuse Type __________________ Ratio _______________ Number Mounted ___________________
52

BI/JO No. _______________________________


PO/RFQ No. ____________ L/I No. _________
Page 7 of 8 By: _____________________
Date: _____________ Revision ____________

Page 29 of 30
Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-502
Issue Date: 1 January 2018
Next Planned Update: 1 November 2016 Form-wound Induction Motors above 500 HP

Data Sheet (continued)


17-SAMSS-502, Induction Motor (500 HP and above)
1 Surge Protection:
2 Surge Arrestor Type: ___________________ Voltage ___________________
3 Capacitor Type ____________________ Capacitance ___________________ uF
4
5 OTHER INFORMATION
6
7 Drawing References ___________________________ Accessories Outline _______________________________
8 Wiring Diagram _____________________________
9
10 Winding/Rotor Repair Data:
11 All Dimension Units are: ______________________
12 Coil Information: Total Copper Weight ____________kg Copper Strand Size _________________________
13 Strand Insulation ______________________ Number of Strands per Coil Turn _____________________________
14 Turn Insulation ______________________________ Number of Turn per Coil _____________________________
15 Coil Ground Wall Insulation __________________________________________________________________________
16 Finished Coil Dimension in Slot Region WxHxL (Also give tolerances) ________________________________________
17 _________________________________________________________________________________________________
18 Total Number of Stator Slots ________________________ Winding Throw ________________________________
19 Winding Connection ______________________________
20 Special End-Turn Bracing ___________________________________________________________________________
21 Slot Filler Description/Thickness: Top _______________________________________________________________
22 Side ______________ Between Top/Bottom Coils ____________________________________________
23 Special End-Turn Bracing ___________________________________________________________________________
24 Other information __________________________________________________________________________________
25
26 Rotor/Rotor Bar Information:
27 Number of Rotor Bars ________________ Bar Alloy ________________ Length ______________________
28 Cross-Section Dimension (Also give tolerances) __________________________________________________________
29 Short Circuit End-Ring Alloy __________________________________________________________________________

30 Rough Forging or Cast Dimensions: OD______________ ID ______________ Thickness _____________


31 Non-Magnetic Retaining Ring Alloy ____________________________________________________________________
32 Shaft Material ____________________________ Grade of Castings _____________________________________
33
34 Other Information:
35 _________________________________________________________________________________________________
36 _________________________________________________________________________________________________
37 _________________________________________________________________________________________________
38 _________________________________________________________________________________________________
39 _________________________________________________________________________________________________
40

BI/JO No. _______________________________


PO/RFQ No. ____________ L/I No. _________
Page 8 of 8 By: _____________________
Date: _____________ Revision ____________

Page 30 of 30

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