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Die Correction Manual PDF
Die Correction Manual PDF
1.4、 Increase aluminum flow speed and reduce bearing,give priority to EDM,then can
consider reduce bearing via diamond milling cutter.(See above right)
Do not reduce bearing from welding chamber.
1.5 、 In non emergency situations,please do not remove die carrier.(For multi-cavities
dies,do not allow to change die carrier)
1.6 、 Think before correction.Combining theory with practice, in order to achieve the
effect of twice the result with half the effort.
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1.8 、 If we need to weld,the better preheat the die (To 400 ~ 500 ℃ and keep 2
hours),thus can avoid problem of angle crack, bridge crack.(see above right)
1.9 、 The better track&correct one die by same person,thus can avoid mistake and
increase die correction experience well.
Increase depth of run-out area Reduce thickness of inlet area Increase area of inlet holes 2.2、
Ways for reduce aluminum flow:(see below)
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There are rough Magnetic metal adhesion or EDM slag Polish die bearing,run out
residue;
longitudinal or part on time;
transverse Die displacement due to improper bolster Choose suitable bolster;
or pin loose;
grooves,scratche Bearing or run out part is not smooth;
s on the surface Besides,should replace
of profile Profiles from multi-holes die collision; graphite plate, roller on time
Profile abrasion
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4、wrinkled skin
Description Analysis of causes Solution
Use good tracking force
of puller;
There will be Tracking force is too big,improper Ensure straight the
adnexed layer operation of puller; profiles after
called wrinkled High temperature straightening; cooling,and control
skin straight force to fit
different size of profiles
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Strength of the die is not enough Thickness of inner part is too small
Due to underfeeding of aluminum
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open
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图 37
Surface arch Surface concave
16、Crack Bridge (As below)
Description Analysis of causes Solution
Material composition and organization
Choose high quality steel;
structure is unqualified;
Strict implementation of
Design of die is not reasonable;
right heat treatment process;
Heat treatment process is not reasonable;
Improper maintenance of the die will cause Prohibition of over
extrusion;
There is crack in steel annealing;
Control nitrding&heating
the bridge of the Long time work without nitridation;
time of the die;
die Small die extrude big profile will cause
Choose suitable press;
crack too;
Priority to speed up flow;
Extrusion rate exceed 100;
Clean the die with room
Wrong die correction;
temperature;
Clean the die with too high
temperature;(exceed 100℃)
Brittle rupture Ductile fracture
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