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Rock Mechanics and Rock Engineering

https://doi.org/10.1007/s00603-019-02014-0

ORIGINAL PAPER

FDEM Simulation of Rocks with Microstructure Generated by Voronoi


Grain‑Based Model with Particle Growth
Wei Zhou1,2 · Xiang Ji1,2 · Gang Ma1,2   · Yuan Chen1,2

Received: 27 November 2018 / Accepted: 12 November 2019


© Springer-Verlag GmbH Austria, part of Springer Nature 2019

Abstract
Rock strength variation is closely related to its microstructure. With the development of computer technology, the numerical
model of rocks can be constructed via computer programming, and the numerical simulation avoids a mass of redundant
experimental tests and usually limited by the samples retrieved from the sub-surfaces. In previous studies, the microstruc-
ture in the numerical model is generated randomly. In this paper, a novel methodology for generating the polycrystalline
rock microstructure by a Voronoi grain-based model with particle growth is proposed. The 3D Voronoi tessellations in this
numerical model generation procedure do not consist of random poly-crystals; the distribution of the poly-crystals varies
in shapes and sizes, which represent different mineral grains, and is determined by petrographic data with the 3D particle
growth method. The uniaxial compression tests and tension tests are simulated via a combined FDEM and cohesive crack
propagation model. The results demonstrate that the numerical simulation agrees well with the experimental study. More
importantly, the fracture patterns in the micro-scale are gained, similar to the results obtained from laboratory experiments.
The novel Voronoi grain-based model with the particle growth method can reconstruct the microstructure of polycrystalline
rocks and provide further information in understanding the micro-behaviors of rock materials.

Keywords  Grain-based model · Particle growth · FDEM · Petrographic analysis

1 Introduction Paterson 1958), grain shape (Dreyer 1972; Fahy and Guc-
cione 1979), and the fabric of different minerals (Rippa and
Rocks are widely distributed in the earth’s crust, which con- Vinale 1983; Irfan 1996). Mounting evidence indicates that
sisted of different mineral grains (Cipriani 1996). There are rock strength is generally a function of grain size (Olsson
different characteristics in various rocks such as petrologic 1974), which has been found to be the main microstructural
features, chemical composition and crystal structures (Ols- factor controlling strength variation (Přikryl 2001). Addi-
son 1974; Fredrich et al. 1990; Přikryl 2001). Rocks can tionally, the increase of strength anisotropy relates to the
be classified by micro-structure based on these characteris- dominant shape-preferred orientation of rock-forming min-
tics quantified through petrographic analysis (Yilmaz et al. erals. As a typically heterogeneous material, rock materials
2011). are composed of different mineral grains, the micro-behav-
Experimental tests have revealed that rock strength is iors of rock are therefore strongly affected by the petrologic
closely related to its microstructure, which includes min- features at the mineral grains scale.
eral composition (Price 2016), grain size (Robertson 1955; A wide range of techniques, methods, and procedures
have been developed to document and quantify the miner-
alogical and textural characteristics of rocks (Mendes 1966;
* Gang Ma Willard 1969; Irfan and Dearman 1978; Onodera and Asoka
magang630@whu.edu.cn
Kumara 1980). For example, many investigators quantify
1
State Key Laboratory of Water Resources and Hydropower microstructures in thin sections using petrographic image
Engineering Science, Wuhan University, Wuhan 430072, analysis, making it possible to determine the size, shape and
China the shape-preferred orientation of individual grains, as well
2
Key Laboratory of Rock Mechanics in Hydraulic Structural as the grain size distribution and modal composition (Přikryl
Engineering of Ministry of Education, Wuhan University, 2001). In recent years, some innovative techniques have been
Wuhan 430072, China

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W. Zhou et al.

used in laboratory tests to investigate the micro-behaviors of 2 Quantitative Analysis of Rock


rock materials, such as acoustic emission (AE) (Zhao et al. Microstructure
2013), scanning electron microscopy (SEM) (Luque et al.
2011), and X-ray computerized tomography (CT) (Peng The rock microstructure can be quantified through pet-
et al. 2015). However, the cracking and failure pattern of rographic analysis by means of microscopic examination
rocks at the microscale still cannot be completely understood of the thin sections, including the determination of min-
through only laboratory experiments due to the complexity eral content and mineral grain size distribution. The paper
of the rock composition, which is both continuous and dis- chooses Bukit Timah granite as a study object, which has
continuous and consists of joints and mineral grains. been extensively studied in the past (Peng et al. 2015,
To develop a more in-depth understanding of how micro- 2017; Wong and Maruvanchery 2016).
structure affects the mechanical behaviors of rock materials, Figure 1a shows the thin section of Bukit Timah granite.
numerical simulations have consequently been used to study The thin section images, then, are processed by a MAT-
the mechanical behaviors of rocks at the microscale. Based LAB source code to find the edge of the mineral grains, as
on the discrete element method (DEM) or a combined finite illustrated in Fig. 1b, c. Based on the selection edges of the
and discrete element method (FDEM), micro-fracturing in mineral grains, the centroid position and geometric informa-
rock-like material can be accomplished by the direct rep- tion of the mineral grains are obtained. The grain size distri-
resentation of cracks in the formulated models (Ma et al. bution of the mineral grains is shown in Fig. 1d, where the
2011, 2016; Mahabadi et al. 2012; Zhou et al. 2016). A grain size is defined as the diameter of a circle with the same
grain-based model was implemented in the P ­ FC2D to study area of the irregularly shaped grain. The mineral species and
the microcracking behavior of Bukit Timah granite (Peng contents are quantified through petrographic analysis and
et al. 2017). The fragments of rocks after fragmentation outline extraction in the image recognition.
are normally irregular polyhedrons with different size and Significant research has shown that the strength of gran-
shape. The propagation of crack and behavior of fracture in ites is generally a function of the wide range of petrographic
microstructure is very complex to simulate in DEM contact parameters, including not only the grain size but also the
Model (Peng et al. 2018). To study the geometrical signifi- microstructural characteristics, mineral composition, grain
cance of the microcracks, the Voronoi tessellation has been boundaries, shape and spatial arrangement of the minerals,
widely used in the representation of numerical rock samples. and weathering (Yilmaz et al. 2011). Therefore, it is neces-
A grain-based model (GBM) with the DEM featuring three- sary to consider the geometric characteristics of these min-
dimensional Voronoi tessellations (random poly-crystals) eral grains, such as the aspect ratio, roundness, solidity, etc.
was proposed for the simulation of crack damage develop- A vast number of shape descriptors have been defined to
ment in brittle rocks (Ghazvinian et al. 2014; Li et al. 2017a, quantify the shape characteristics. In this study, three simple
b). Although numerical methods have been commonly used yet practical descriptors were employed to keep in line with
for simulating rock materials (Kazerani and Zhao 2010; Lan some existing studies. The grain solidity is defined as the
et al. 2010), the numerical model of Voronoi tessellations in ratio of grain surface area Agrain to the area of the convex hull
this generation procedure consists of random poly-crystals; of selected grain Aconvex . The aspect ratio is defined classi-
so, a more realistic representation of rock microstructure is cally as L∕ S , where L and S are the major and minor axial
required. lengths of the best fitting ellipsoid of the grain, respectively.
To our knowledge, the polycrystalline rock microstruc-
ture is generated using Voronoi tessellation with particle
growth for the first time in this paper. A major difference that
highlights the novelty of the current work is that here a regu- 3 Voronoi Tessellation with Particle Growth
larization technique with physical meaning is employed to
modify the randomly generated Voronoi grains. This meth- 3.1 Particle Growth Method
odology can statistically reconstruct the microstructure of
the polycrystalline rocks, including mineral grain size, grain Rocks are formed in a complicated dynamic evolvement
boundaries, shapes and spatial arrangement of the minerals. process, which is related to the accumulation and cementa-
The quantitative analysis of rock microstructure is first out- tion of mineral grains. The significant variations in grain
lined, and the generation of the Voronoi grain-based model size distributions and grain shapes have been attributed
using the particle growth method is then introduced. The to different formation conditions and evolutionary history
uniaxial compression test and tension test on the numerical (Cipriani 1996).
rock samples are simulated by the FDEM and cohesive crack The majority of the existing numerical simulation
propagation model, and the mechanical behaviors of the rock methods in consideration of rock microstructures rely on
materials are discussed.

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FDEM Simulation of Rocks with Microstructure Generated by Voronoi Grain-Based Model with…

Fig. 1  The thin section images


and petrographic analysis. In
this picture, different colors
represent different kinds of
minerals. For example, light
gray represents coarse-grained
granodiorite. a A thin sec-
tion of Bukit Timah granite. b
The boundary is marked by an
image processing algorithm.
c The selection edges of some
mineral grains and geometric
characteristics of mineral grains
can be measured based on these
edges. d The mineral grain size
distribution of grain size Bukit
Timah granite

the random Voronoi tessellation algorithms, which fail method can reconstruct the microstructure of polycrystal-
to reproduce realistic rock microstructures (Ghazvinian line rocks accurately.
et al. 2014; Peng et al. 2015; Li et al. 2017a, b). A novel The particle growth of an initially loose assembly is illus-
Voronoi grain-based model with particle growth is, thus, trated in Fig. 2. The particle assembly is prepared by initially
proposed. In this work, the accumulation and cementation generating a cloud of non-contacting spheres with random
of mineral grains were modeled as the particle growth of a locations within the designated region. The parameter of
sphere packing using the discrete element method (DEM). particles is prescribed by grain size distribution and min-
The process of particle growth makes the sphere packing eral content (Campbell 2006). The radius of the particles
transits form in a disordered to ordered configuration. increases and the particles gradually collide with each other.
In this paper, a novel FDEM method is introduced The Hertz–Mindlin contact model is adopted for elastic col-
which focuses on generating the polycrystalline rock lisions (Zhou et al. 2016). Due to the augmentation of par-
microstructure. The numerical model generated by the ticles, the particle assembly was highly stressed, which is
novel FDEM method is closer to microstructure of rocks analogous to the grain growth under the condition of high
which has not been taken into consideration in the existing temperature and pressure. As the granular packing density
FDEM method. Through verification in fractal theory, the increases, the sphere packing has a transition from a disor-
novel Voronoi grain-based model with the particle growth dered to ordered configuration. The animation of particle
growth is shown in the supplementary materials.

Fig. 2  Snapshots of the particle


assembly during the particle
growth process

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W. Zhou et al.

3.2 Voronoi Tessellation

The mineral grains in the rock generally undergo nucleation


at moderate temperatures and pressures, with compaction
and cementation. The nucleation of mineral grains can be
simulated by Voronoi tessellations. A 3D Voronoi tessella-
tion is a partition of a domain of 3D space into a collection
of cells (Ghazvinian et al. 2014). Given a finite number of
points in Euclidean space P = {p1, p2,…,pN} and P∈R3, each
point or seed in this context is assigned to a Voronoi cell,
Vi, as follows:

Vi = {x ∈ ‖ ‖ ‖x − xj ‖ (1)
‖x − xi ‖ ≤ ‖

‖ ∀j ≠ i},

where ‖‖x − xi ‖ is the Euclidean distance. The seeds are ran-

domly located in the domain. A Voronoi cell can be seen as
the region of influence of a seed, namely, the region of space Fig. 3  a 3D Random Voronoi grain-based model. b A novel Voronoi
grain-based model with particle growth
closer to the seed than to any other seeds. The 3D Voronoi
tessellation generated by P can be written as V = {V(P1),
V(P2), …, V(PN)} (Li et al. 2017a, b). thin sections of grain size distribution, using red, pink and
The algorithm of Voronoi-cell tessellation mentioned blue lines, represent the grain size distribution of Bukit
above gives no considerations to the Voroni size distribution. Timah granite (BTG), 3D Random Voronoi grain-based
For a packing consisting of different-sized particles, a gen- model (RGM) and a novel Voronoi grain-based model with
eralization of the concept of a “Voronoi polyhedron” called particle growth (GGM), respectively. Each thin section
the radical plane polyhedron is used (Chang et al. 1989). of the numerical models is analyzed by graphics process-
The planes forming the radical plane polyhedron are such ing algorithms, and the geometric characteristics of grains
that they are perpendicular to the vector joining the centroids are measured based on these edges. Different thin slices
of the particle and its neighbors. Unlike the case of equal- are shown on the vertical Y-axis against a relative radius
sized particles, these planes are not the bisector of the vector (scale of the transform along the X axes. Value “1” is the
joining the centroids. The location of the plane is selected maximum size) on the horizontal x-axis, with the Z-axis
such that the plane passes through the point from which the showing their cumulative value. The GSDs of two rock
tangent drawn to the particle and its neighbor are equal. models are obtained from an ensemble average over all
Following the particle growth procedure, the particle sections. Figure 4d shows the average grain size distri-
centroid is taken as the seed in Voronoi tessellation, and the bution of Bukit Timah granite, the 3D Random Voronoi
radii of these particles are the relative size of the Voronoi grain-based model and a novel Voronoi grain-based model
polyhedron representing the region of influence of a seed. with particle growth. It is clear that the GSD of the rock
Figure 3 shows two rock models generated by random Voro- model generated by Voronoi tessellation on the basis of
noi tessellation and the Voronoi tessellation on the basis of grain growth is closer to real granite than the random
grain growth. Voronoi tessellation.
The rock grains are 3D objects in nature. However, to The frequency distributions of the grain size are shown
utilize the 2D shape characterization obtained from thin in Fig. 5. The sizes of the random Voronoi polyhedron are
sections, the assemblies of Voronoi polyhedrons shown distributed more narrowly, and the distribution is skewed
in Fig.  3 are also sliced into thin slices (as shown in to the right. By contrast, the size distribution of Voronoi
Fig. 4a, b; Fig. 4a shows the thin sections of the 3D Ran- polyhedrons on the basis of particle growth is closer to
dom Voronoi grain-based model, and Fig. 4b shows the granite rock. The microstructure of real rock material is not
thin sections of a novel Voronoi grain-based model with randomly distributed but related to their formation process
particle growth. Without loss of generality, the numerical (Blatt and Tracy 1996). Those differences are not only in the
models are sliced into ten evenly spaced thin slices). Like grain size distribution but also in the arrangement of these
the petrographic analysis described in Sect. 2, the thin mineral grains.
sections are processed digitally for subsequent grain size The radial distribution function (RDF), g(r), also called
and shape analysis. The comparison of grain size distri- the pair distribution function or pair correlation function,
butions (GSDs) is shown in Fig. 4c. The comparison of is an important structural measure. Considering a homo-
grain size distributions (GSDs) is shown in Fig. 4c. The geneous distribution of the mineral grains in space, g(r)

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FDEM Simulation of Rocks with Microstructure Generated by Voronoi Grain-Based Model with…

Fig. 4  The thin sections of the


numerical models from two dif-
ferent generation methods

Fig. 6  The radial distribution function. The radial distribution func-


tion Bukit Timah granite (BTG), 3D Random Voronoi grain-based
Fig. 5  The grain size frequency distribution. a The frequency dis- model (RGM) and a novel Voronoi grain-based model (GGM) with
tribution of Bukit Timah granite, 3D Random Voronoi grain-based particle growth
model and a novel Voronoi grain-based model with particle growth.
b, c, d The frequency distribution of the grain size with a fitted curve

represents the probability of finding a mineral grain in a with a disordered arrangement (Aurenhammer 1991;
shell dr at a distance r of another mineral grain chosen as Kovac and Cizelj 2005). However, the novel Voronoi
a reference point. grain-based model with particle growth is consistent with
Bukit Timah granite, which is similar to a polycrystalline
Sdn(r)
g(r) = , (2) solid with a more regular structure (as shown in Fig. 6).
N2𝜋rdr The shape of the grains is directly affected on the
where N represents the total number of mineral grains, and arrangement of these mineral grains. In this study, the
S is the area of thin sections. shape of the grain is characterized in terms of the circular-
The random Voronoi grain-based model comes closer to ity, which is defined as the ratio of the perimeter of the
an amorphous solid, which has crystals randomly oriented circle of the equivalent area to the perimeter of the poly-
gon, calculated by 4𝜋Sgrain ∕P2grain.

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W. Zhou et al.

The circularity of Bukit Timah granite and the two grain- The box-counting fractal dimension is measured from the
based models are compared. The Voronoi polyhedrons gen- ratio of increasing detail with increasing scale (Mandelbrot
erated on the basis of particle growth are characterized by 1982). In essence, several grids of decreasing caliber (δk for
higher circularity. The particle growth process makes the box size, usually δk gives 2­ −k and k = 0, 1, 2…) are placed
Voronoi tessellation seed distribution more ordered, leading over the image of grain boundaries and the number of boxes
to an increasing circularity. The circularity distribution of (Nk) that contain pixels is counted for each grid (boxes con-
the novel Voronoi grain-based model with particle growth is taining pixels correspond to the number of parts or details).
closer to Bukit Timah granite. Therefore, the novel method When δk goes to zero, lg Nk ∕ lg(1∕𝛿k ) becomes constant. DB
in this study can reconstruct the realistic microstructure of is the negative limit of the ratio of the log of the number
polycrystalline rocks. The relationship between particle of boxes at a certain scale over the log of that scale, which
growth and Voronoi tessellation is shown in Fig. 7. usually gives − lim[lg Nk ∕ lg(𝛿k )] . This demonstrates a frac-
The grain boundaries in rocks form an interface network tal behavior if the δk–Nk curve is linear in the logarithmic
which contribute to mechanical properties of mesostructure, relationship (Falconer 2004). In this study, the box-counting
the geometrical characters and fracture energy. The topology dimension of the novel Voronoi grain-based model is equal
of the grain boundaries network presents a strong fractal to 1.672, i.e., the slope of the δk–Nk curve in the log–log
feature (Yao et al. 2016). It has been determined that the scales shown in Fig. 8. This finding is in consistent with Yao
topology of the grain boundaries network also contributes to et al. (2016), who reported that the fractal dimension is in
the mechanical characteristic. For example, they found that the range of 1.6–1.8.
the fracture energy of rock increases with the fractal dimen-
sion of the grain boundaries network (Yao et al. 2016). The
fractal dimension is a measure of the complexity of the two- 4 FDEM Modeling of Rock Failure
dimensional or three-dimensional graphics, which is referred
to as the box-counting fractal dimension DB. In simulating rock-like materials, the finite element method
The fractal geometry theory has been widely used in the (FEM) has remarkable advantages in dealing with the com-
research on engineering surface. There exists a close correla- plex mechanical behaviors before crack initiation, while the
tion between macro-fracture energy and the fractal dimen- discrete element method (DEM) possesses significant ben-
sions. However, the grain boundaries in rocks are not con- efits to solve large deformation problems of discrete media
sidered in the existing FDEM method. The grain boundaries (Chang et al. 2014). The intact rock can be taken as a contin-
are completely random. We hope that numerical model fits uum before crack initiation. Because of the progressive frac-
the real rock better. To test this, fractal theory is introduced turing that occurs in materials, rocks are gradually degraded
to describe the reliability of numerical model, and what is from the initially continuous state to a highly discrete state.
more, the relationships between microstructure of rocks and In this study, the combined finite element method and dis-
properties of mesostructure can be better understood. crete element method (FDEM) were employed to study the
mechanical behavior of rocks with polycrystalline structure
(Ma et al. 2014).
In the FDEM, the intact rock can be represented as a
notional cemented material (Ma et al. 2015). For exam-
ple, rocks such as sandstone can be regarded as “cemented
granular materials,” where individual sand grains are fused
through interfacial bonds (Ma et al. 2018a, b). Specifically,
the model recreates rock sample whose mineral phases are
represented by bulk elements connected by non-thickness
cohesive interface elements (CIEs). The CIEs are corre-
spond to cementation layers between mineral grains (Ma
et al. 2017) (as shown in Fig. 9).
Abundant experimental observations reveal that rock
failure is mainly caused by inter-crystalline fracture, which
propagates along the grain boundaries. The fracture can also
be initiated inside the minerals associated with intra-granu-
Fig. 7  The circularity distribution of mineral grains. The average lar micro-cracking (Peng et al. 2017). The intra-crystalline
circularity of Bukit Timah granite (BTG) is equal to 0.712. The cir-
cracks were often found emanating from the grain bounda-
cularity of the novel Voronoi grain-based model (GGM) and random
Voronoi grain-based model (RGM) are equal to 0.725 and 0.658, ries due to the stress concentration (see). To consider both
respectively the intra-crystalline and inter-crystalline cracks, CIEs are

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FDEM Simulation of Rocks with Microstructure Generated by Voronoi Grain-Based Model with…

inserted along the mineral boundaries and inside the mineral as the fracture initiation criterion. When the stress state of
grains (see Fig. 10). a CIE satisfies this criterion, the damage evolution model
In the framework of FDEM modeling, those cohesive based on fracture energy (Ma et al. 2018a, b) is activated
crack elements can deform elastically, damage, and fracture (see Fig. 11). The CIE becomes completely ineffective when
when the deformation exceeds assigned energy-based thresh- the damage factor reaches one. Then, the fully damaged CIE
olds; whereas, bulk elements are assumed to be a linear elas- is removed from the element mesh configuration. The bulk
tic body without plastic and damage (Chang et al. 2014). The elements, previously connected by CIEs, come into contact
Mohr–Coulomb criterion with a tensile cut-off is adopted and physical crack surfaces emerge in the simulation.

Fig. 8  Calculation of the box-counting fractal dimension. With each side length of a box is 3.5 mm, 2.5 mm, 1.5 mm and 0.5 mm in the
change in the overall box size, the area sampled by any box changes subplots a, b, c and d, respectively. e Correlation between ln(δk) and
and so does the count, as shown in the subplots a, b, c and d. The ln(Nk) of the interface network of rock grains

Fig. 9  a The inter-crystalline


cracks (Fang and Hao 2011),
and b the intra-crystalline
cracks (Erarslan and Williams
2012)

Fig. 10  The finite element


discretization of a rock speci-
men and the insertion of CIEs:
a each grain is discretized
into approximately 100 bulk
finite elements; b the cohesive
crack elements along mineral
boundaries; c the cohesive crack
elements inside the minerals

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W. Zhou et al.

(Ma et al. 2018a, b). They can be categorized into three


groups: (1) parameters used in the FEM formulation to
characterize the bulk property of the solid element, e.g.,
density, Young’s modulus, Poisson’s ratio; (2) parameters
used in the cohesive crack model to characterize the frac-
ture properties of the CIE, e.g., the normal and shear stiff-
ness, the CIE strength threshold, and mode I/II fracture
energy; and (3) parameters used in the contact model to
characterize the dissipative behavior of the fracture sur-
face, e.g., the sliding friction coefficient and contact damp-
ing coefficient. The selection of these parameters is very
important to ensure the accuracy of the simulation.
In this mode, the failure of cohesive elements repre-
sents cracks in rock, and I/II fracture energy is introduced
Fig. 11  The damage evolution model based on fracture energy to describe fracture forms. The II fracture energy is shear
fracture energy. Usually, cohesive elements are subjected to
Table 1  The mineralogical properties of the principal grain minerals tensile and shear stresses at the same time. By comparing
of Bukit Timah granite (Peng et al. 2017) the values of I/II fracture energy, the tensile and shear cracks
Parameter K-feldspar Quartz Plagioclase Biotite can be distinguished.
The closure of cracks can be considered in Voronoi Grain-
Density (kg/m3) 2600 2650 2600 2850
Based Model with Particle Growth. When cohesive elements
Elastic (GPa) 20 32 26 12
between the solid elements fail in numerical model, cracks
v 0.23 0.23 0.23 0.23
appear and failure cohesive elements will be deleted (Fig. 12
Content (%) 22.3 30.4 36.6 10.7
b). The solid elements are separated without connection of
cohesive elements. The solid elements can be re-contacted
under stress. The closure of cracks can be simulated by re-
5 Numerical Simulation for FDEM contact of the solid elements. It is worth mentioning that
failure cohesive elements between the solid elements are not
The numerical model of Bukit Timah granite is generated regenerated. However, there is friction between the contact
with the above-stated method, which is shown in Fig. 13. surface of the solid elements, and friction acts on these ele-
The mineral composition of the rock specimen is deter- ments after re-contact which will work against relative slide
mined from the thin section study using the point-counting (Fig. 12c).
technique and is listed in Table 1 (Peng et al. 2017). The density, Young’s modulus, and Poisson’s ratio are
The direct tension test and unconfined compression test measured by the laboratory experiments of Bukit Timah
are performed to obtain the mechanical properties of Bukit granite; while others, especially those for the cohesive crack
Timah granite (Fairhurst and Hudson 1999). model, cannot be directly measured via laboratory tests, and
Similar to other numerical models, the more features it therefore have to be estimated from indirect methods. These
can capture, the more parameters it requires. The param- microparameters are calibrated by comparing the results of
eters of the FDEM are at least straightforward in the sense the model simulation with the corresponding laboratory
that the majority of them have clear physical meanings tests, as listed in Table 1 (Fig. 13). The parameters requir-
ing calibration are as follows:

Fig. 12  The simulation of crack


propagation and closure

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FDEM Simulation of Rocks with Microstructure Generated by Voronoi Grain-Based Model with…

• Friction angles (φ).


• Fracture energy of type I (GIC).
• Fracture energy of type II (GIIC).

For microscopic numerical model, I/II fracture energy is


the most important parameter in mechanics numerical simu-
lation. Thus, the sensitive analyses of I/II fracture energy
need to be conducted. Figure 14a, b shows the variation
curve between I/II fracture energy and compressive strength,
Fig. 14c, d shows the variation curve between I/II fracture
energy and tensile strength.

5.1 Compression Tests

The macro-properties obtained from the compression


tests are collected and compiled for parameter calibration.
Fig. 13  The numerical model of Bukit Timah granite
The dimensions of the tested specimens were 100 mm in
length and 50 mm in diameter in the laboratory tests. The
• Contact normal stiffness (kn). uniaxial compression tests were conducted at a rate of
• Contact shear stiffness (ks). 0.005 mm/s (Wong and Maruvanchery 2016). The loading
• Tensile strength (tn). platens of the compression testing machine are simulated
• Cohesion (c). by rigid plates on the surface of the numerical model.

Fig. 14  Sensitive analyses of I/II fracture energy

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W. Zhou et al.

The compression test is simulated by applying a constant 5.2 Tension Tests


velocity to the top and bottom plates (see Fig. 15). The
friction coefficient of the loading platens is 0.1. The specimen size is the same as that in the compression
Parameter calibration is performed using a trial-and- tests, namely, 100 mm in height and 50 mm in diameter. The
error approach. Many iterations are necessary to obtain direct tension tests by Peng et al. (2017) on two cylindrical
a satisfactory calibration of the rock macro-properties. rock specimens are conducted using the MTS 815 system.
As shown in Fig. 15b, the stress–strain curve obtained The laboratory test results show that failure occurs at the
from the FDEM simulation matches well with the labora- center of the rock specimens. The failure plane is flat and
tory test. The micro-scale parameters of grains and grain generally parallel to the end surfaces of the specimens. The
boundaries obtained through this calibration are detailed average direct tensile strength of the Bukit Timah granite is
in Table 2. approximately 10.1 MPa.
The failure patterns of the rock specimens are shown Similar to the compression tests models, the loading of
in Fig. 16. Comparing the simulated fracture pattern with the tension tests models is also performed by applying a
the compression tests result, fractures parallel to the load- constant velocity to the top and bottom platens (see Fig. 17).
ing direction are successfully reproduced by FDEM simu- However, the direction of velocity is opposite, and the plat-
lation. The cracks are approximately parallel to the load- ens are tied to the surface of the numerical model. The
ing direction both in FDEM simulation and laboratory simulation results of the rock strengths and the stress–strain
test. Taking a closer look at the crack planes, it is noticed curves are presented in Fig. 17b, which generally captures
that the crack occurs not only along the mineral grain the elastic module and tensile strength in the laboratory.
boundaries, but also it propagates through the mineral Typical fracture patterns of tension tests in numerical and
grains (see the column graph of the failure CIEs ratio in laboratory test (Peng et al. 2017) are shown in Fig. 18. They
Fig. 16b). both display extremely brittle tensile failure along the sam-
ple center without extensional fractures branching from the

Fig. 15  Numerical simulation
of the uniaxial compression
test: a compression test setup.
b comparison of the simulated
stress–strain curve with the
laboratory tested one (Wong
and Maruvanchery 2016), and
the column graph is the percent-
age of the failure cohesive inter-
face elements along the mineral
boundaries (CIEs-A) and the
cohesive crack elements inside
the minerals (CIEs-I) during the
loading process

Table 2  Calibrated microparameters of the cohesive elements for Bukit Timah granite


Element type Parameter Symbol (unit) K-feldspar Quartz Plagioclase Biotite

CIEs inside the rock grains Contact normal stiffness kn (× 1014N/m3) 15 15 15 15


Contact shear stiffness ks (× 1014N/m3) 6.10 6.10 6.10 6.10
Tensile strength tn0 (MPa) 31.5 33 31.5 30
Cohesion c (MPa) 100 100 100 100
Friction angles φ (°) 30 30 30 30
Fracture energy of type I GIC (N/m) 125.3 125.3 125.3 125.3
Fracture energy of type II GIIC (N/m) 626.48 626.48 626.48 626.48
CIEs at the grain boundaries Tensile strength tn0 (MPa) 10.5
Cohesion c (MPa) 36.3

13
FDEM Simulation of Rocks with Microstructure Generated by Voronoi Grain-Based Model with…

Fig. 16  The cracking mode of


the rock specimen in the com-
pression tests. a The simulated
failure mode of the numerical
specimens. b Microcracking
processes of Bukit Timah gran-
ite under compression tests

Fig. 17  Numerical simulation
of uniaxial compression test:
a The tension test setup. b Com-
parison of the simulated stress–
strain curve with the laboratory
tested one (Peng et al. 2017)

failure plane. The simulations in FDEM can satisfactorily


reproduce observed fracture patterns in the laboratory tests.
Compared to the compression test, the formation of ten-
sile fracture is derived from the breakage of the cohesive
element along mineral grain boundaries. And the tensile
strength is greatly affected by the mechanical characteris-
tic of the cohesive elements along mineral boundaries. The
failure ratio of CIEs shown in Fig. 17b indicates that the per-
centage of failure CIEs inside the minerals is less than 0.1%
of the total CIEs, and there is no intra-crystalline cracking
during the loading period.

6 Conclusions

Rock consists of mineral grains at the microscale. These


Fig. 18  The cracking mode of the rock specimen in the direct ten-
sile test. a The simulated failure mode of the numerical specimens. b mineral grains are not random poly-crystals. The petro-
Microcracking processes of Bukit Timah granite under direct tension graphic examination of the thin sections shows that the

13
W. Zhou et al.

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