Latihan 21-18

Diketahui : Pasangan Roda Gigi Lurus

z1 ≔ 32 m ≔ 4 mm

z2 ≔ 36 n1 ≔ 630 rpm

z3 ≔ 35 α ≔ 20 °

Ditanyakan : Nullgetriebe = roda gigi tanpa koreksi untuk roda gigi 3

Jawab

Perhitungan Jarak antar Poros Sesungguhnya

m m
ad12 ≔ ―⋅ ⎛⎝z1 + z2⎞⎠ = 136 mm ad13 ≔ ―⋅ ⎛⎝z1 + z3⎞⎠ = 134 mm
2 2

Roda Gigi 1 Roda Gigi 2 Roda Gigi 3

d1 ≔ m ⋅ z1 = 128 mm d2 ≔ m ⋅ z2 = 144 mm d3 ≔ m ⋅ z3 = 140 mm

db1 ≔ d1 ⋅ cos ((α)) db2 ≔ d2 ⋅ cos ((α)) db3 ≔ d3 ⋅ cos ((α))

db1 = 120.281 mm db2 = 135.316 mm db3 = 131.557 mm

da1 ≔ m ⋅ ⎛⎝z1 + 2⎞⎠ = 136 mm da2 ≔ m ⋅ ⎛⎝z2 + 2⎞⎠ = 152 mm da3 ≔ m ⋅ ⎛⎝z3 + 2⎞⎠ = 148 mm

⎛⎛ ad13 ⎞ ⎞
Sudut αω ≔ acos ⎜⎜―― ⎟ ⋅ cos ((α))⎟ = 22.2 °
Gelinding ⎝⎝ ad12 ⎠ ⎠

invα ≔ tan ((α)) − α = 0.015 (TB 21-21)

invαw ≔ tan ⎛⎝αω⎞⎠ − αω = 0.021 (TB 21-31)

invαw − invα
Σx ≔ ――――― ⋅ ⎛⎝z1 + z3⎞⎠ = 0.527 (TB 21-32)
2 ⋅ tan ((α))

x1 ≔ 0 x2 ≔ 0 karena tanpa koreksi x3 ≔ Σx − x1 = 0.527

Created with PTC Mathcad Express. See www.mathcad.com for more information.
 x1 ≔ 0 x2 ≔ 0 x3 ≔ Σx − x1 = 0.527

Perubahan Tinggi Kepala Gigi

k3 ≔ ad12 − ad13 − m ⋅ ((Σx)) = −0.107 mm

Faktor Pergeseran

v1 ≔ x1 ⋅ m = 0 mm v2 ≔ x2 ⋅ m = 0 mm v3 ≔ x3 ⋅ m = 2.107 mm

Tinggi Gigi Sebelum Dikoreksi

ha ≔ m = 4 mm hf ≔ 1.25 ⋅ m = 5 mm h ≔ ha + hf = 9 mm

Diameter Kepala Setelah Dikoreksi

da1 ≔ d1 + 2 ⋅ m = 136 mm da2 ≔ d2 + 2 ⋅ m = 152 mm da3 ≔ d3 + 2 ⋅ ⎛⎝m + v3 + k3⎞⎠ = 152 mm

(Tanpa Koreksi) (Tanpa Koreksi) (Setelah Koreksi)

Diameter Kaki Setelah Dikoreksi

df1 ≔ d1 − 2.5 ⋅ m = 118 mm df2 ≔ d2 − 2.5 ⋅ m = 134 mm df3 ≔ d3 − 2.5 ⋅ m + 2 ⋅ v3

df3 = 134.214 mm
Lebar Gigi

⎛ π⎞
s1 ≔ ⎜m ⋅ ―⎟ + 2 ⋅ x1 ⋅ m ⋅ tan ((α)) = 6.283 mm
⎝ 2⎠

⎛ π⎞
s2 ≔ ⎜m ⋅ ―⎟ + 2 ⋅ x2 ⋅ m ⋅ tan ((α)) = 6.283 mm
⎝ 2⎠

⎛ π⎞
s3 ≔ ⎜m ―⎟ + 2 ⋅ x3 ⋅ m ⋅ tan ((α)) = 7.817 mm
⎝ 2⎠

Tebal Roda Gigi

ψm ≔ 12 (TB 21-14B)

b1 ≔ ψm ⋅ m = 48 mm b2 ≔ b1 − 5 mm = 43 mm

Created with PTC Mathcad Express. See www.mathcad.com for more information.
Rasio Kontak

⎛ z3 ⎞
0.5 ⋅ ⎜ ‾‾‾‾‾‾‾‾‾
da1 2 − db1 2 + ― ‾‾‾‾‾‾‾‾‾
da2 2 − db2 2 ⎟ − ad12 ⋅ sin ⎛⎝αω⎞⎠ (21-26)
⎝ z3 ⎠
εα ≔ ――――――――――――――――― = 1.268
π ⋅ m ⋅ cos ((α))

Output RPM
z2 n1
i12 ≔ ―= 1.125 n2 ≔ ― = 560 rpm
z1 i12

z3 n1
i13 ≔ ―= 1.094 n3 ≔ ― = 576 rpm
z1 i13

Created with PTC Mathcad Express. See www.mathcad.com for more information.